cronidur 30 - progressive alloy steels unltd

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Cronidur ® 30 Maximum Demand by Maximum Demand by Corrosive Stress Wear

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Page 1: Cronidur 30 - Progressive Alloy Steels Unltd

Cronidur® 30Maximum Demand by Maximum Demand by

Corrosive Stress Wear

Page 2: Cronidur 30 - Progressive Alloy Steels Unltd

The Profile - Cronidur® 30 features

§ superior corrosion resistance§ excellent machinability§ high dimensional stability after heat treatment§ excellent grinding and polishing ability to obtain

ETE-V HankeSep. 2008

§ excellent grinding and polishing ability to obtain optimal surface quality

§ high durability by maximum hardness under static and dynamic demands

§ good wear resistance§ high temper resistance up to 500 °C

Page 3: Cronidur 30 - Progressive Alloy Steels Unltd

Chemical Composition

Cronidur® 30 C Cr Mo Mn Ni N

Min. 0.25 14.00 0.85 0.30

Max. 0.35 16.00 1.10 1.00 0.50 0.50

ETE-V HankeSep. 2008

Typical Hardness: 54 – 61 HRc

Page 4: Cronidur 30 - Progressive Alloy Steels Unltd

Cronidur® 30 offers

§ an extreme high cleanliness by using the PESR production process (Pressurized Electro Slag Remelting)

§ optimized and homogenious structure by customized

ETE-V HankeSep. 2008

§ optimized and homogenious structure by customized forging

§ a microdisperse formation of mainly chromium-carbonitrides, typical carbide size 6-10µm (max. 40µm depending on material size/diameter)

§ excellent machinability, grindability and polishing

Page 5: Cronidur 30 - Progressive Alloy Steels Unltd

Cronidur® 30 Production Process – The DESU-Facility

ETE-V HankeSep. 2008

Page 6: Cronidur 30 - Progressive Alloy Steels Unltd

PESR- and Conventional Structure in Comparison

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Cronidur® 30 , Magnification 1000x

1.4112, Magnification 1000x

Page 7: Cronidur 30 - Progressive Alloy Steels Unltd

Typical Applications

§ exhibits higher corrosion resistance than 1.2083, 1.4112,1.4301, 1.4571§ offers higher wear resistance to 1.4034, 1.2363 or 1.4528§ tougher and secondary hardening alternative to all corrosion resistant PM-

steels0,1 5

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0

0,02

0,04

0,06

0,08

0,1

100 250 350 450 550 650

X35CrMo17 Cronidur 30

0

1

2

3

4

5

100 200 300 400 500 600 700X35CrMo17 Crionidur 30

Dimension loss in 5% NaCl-dissolution and 0,2% acetic acid dissolution against tempering temperature.

Page 8: Cronidur 30 - Progressive Alloy Steels Unltd

Cronidur® 30 Tool Steel Comparagraph

25

30

35

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0

5

10

15

20

1.4112 1.2083 Cronidur 30 CPM S 30V X170 Cr18 PM

Corrosion Dullness Durability Wear Resistance

Page 9: Cronidur 30 - Progressive Alloy Steels Unltd

Impact Strength and Hardness

140

160

180

Impact Stren

gth in

J 60

65

70

Hardness in °HRc

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40

60

80

100

120

150 200 250 300 350 400 450 500 550

Tempering Temperature in °C

Impact Stren

gth in

J

35

40

45

50

55

Hardness in °

Impact Strength in J Hardness

Page 10: Cronidur 30 - Progressive Alloy Steels Unltd

High Corrosive Claimed Cutter, Portioner- and Filling-Units in the Food Industry

§ Because of the constant structural condition and homogeneous allocation of nitride and carbonitrides you will reach a superior cutting ability and edge holdingability at high durability.

ETE-V HankeSep. 2008

Butcher´s Knife (Cutter)Perforation Equipment

Page 11: Cronidur 30 - Progressive Alloy Steels Unltd

Comparison of Corrosion Test Results in different Mediums

Brand NameMaterial-No.

100Cr61.3505

Cronidur 30

X46Cr131.4043

X90Cr MoV181.4112

X102CrMo171.4125

440 c

Ability to Bearing Steel ++ ++ - + + +

Medium 20 °C Conz.

Brand NameMaterial-No.

100Cr61.3505

Cronidur 30

X46Cr131.4043

X90Cr MoV181.4112

X102CrMo171.4125

440 c

Ability to Bearing Steel ++ ++ - + + +

Medium 20 °C Conz.

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Medium 20 °C Conz.in %

Saltwater 4.0 -- ++ 0 ++ - -

Salt Acid HCl 0.1 -- ++ -- - -- --

Sulphuric Acid H2SO4 10.0 -- -- -- -- -- --

Nitric Acid HNO3 5.0 -- ++ ++ ++ -- --

Phosphoric Acid H3PO4 10.0 -- ++ - + + +

Citric Acid C6H8O7 25.0 -- ++ - + -- --

Sulphurous Acid H5So4 1.0 -- ++ -- - -- --

Medium 20 °C Conz.in %

Saltwater 4.0 -- ++ 0 ++ - -

Salt Acid HCl 0.1 -- ++ -- - -- --

Sulphuric Acid H2SO4 10.0 -- -- -- -- -- --

Nitric Acid HNO3 5.0 -- ++ ++ ++ -- --

Phosphoric Acid H3PO4 10.0 -- ++ - + + +

Citric Acid C6H8O7 25.0 -- ++ - + -- --

Sulphurous Acid H5So4 1.0 -- ++ -- - -- --

++ constant / + temperate constant / - barely applicable / -- unstable / 0 not tested

Page 12: Cronidur 30 - Progressive Alloy Steels Unltd

Professional Cutlery and Table Holloware with Superior Corrosion-Resistance and Cutting-Performance

Material Knife blade after cyclic submerge Cut-out1 cm x 1 cm

X46Cr13

Material Knife blade after cyclic submerge Cut-out1 cm x 1 cm

X46Cr13

ETE-V HankeSep. 2008

X50CrMoVX50CrMoV

Cronidur 30

Cyclic Submerge acc. to DIN EN ISO 8442-1

Page 13: Cronidur 30 - Progressive Alloy Steels Unltd

Cronidur® 30 Beats all Specifications of DIN 8442-1

Cronidur 30 Less than 5 Pittings Ø < 0.1 mm andLess than 50 Pittings Ø < 0.05 mm

Less than 5 Pittings Ø < 0.1 mm orLess than 50 Pittings Ø < 0.05 mm

Cronidur 30 Less than 5 Pittings Ø < 0.1 mm andLess than 50 Pittings Ø < 0.05 mm

Less than 5 Pittings Ø < 0.1 mm orLess than 50 Pittings Ø < 0.05 mm

ETE-V HankeSep. 2008

X50CrMoV15 No Pittings Ø > 0.1 mm

X46Cr13 No Pittings Ø > 0.4 mm per blade (Minimum standards of RAL RG 604)

At most three Pittings Ø < 0.4 mm per 20 cm²no Pittings Ø > 0.75 mmNo cracks and no overlapping(Minimum standards of DIN EN ISO 8442-1)

X50CrMoV15 No Pittings Ø > 0.1 mm

X46Cr13 No Pittings Ø > 0.4 mm per blade (Minimum standards of RAL RG 604)

At most three Pittings Ø < 0.4 mm per 20 cm²no Pittings Ø > 0.75 mmNo cracks and no overlapping(Minimum standards of DIN EN ISO 8442-1)

Page 14: Cronidur 30 - Progressive Alloy Steels Unltd

Cutting Ability of Knife Baldes (ICP-Value)

Reference MaterialX46Cr13

Minimum Standard

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0 20 40 60 80 100

Cronidur 30 / 1050 °C

Cronidur 30 / 1010 °C

Cronidur 30 / 990 °C

Cutting Ability (ICP-Value / mm)

Page 15: Cronidur 30 - Progressive Alloy Steels Unltd

Edge Holdingability of Knife Blades (TCP-Value)

Reference MaterialX46Cr13

Minimum Standard

ETE-V HankeSep. 2008

0 20 40 60 80 100

Cronidur 30 / 1050 °C

Cronidur 30 / 1010 °C

Cronidur 30 / 990 °C

Edge Holdingability (ICP-Value/ mm)

Page 16: Cronidur 30 - Progressive Alloy Steels Unltd

Vanes, Spindles, Extrusion- und Portioner-Units in the Chemical- and Pharmaceutical Industry

§ Outstanding tribological properties under boundary lubricationalso by additional corrosion demands or artifical indentations.

ETE-V HankeSep. 2008

Highly stressed machine components in aggressive media.

Page 17: Cronidur 30 - Progressive Alloy Steels Unltd

Superior Tribological Properties for critical Circumstances

Lubrication/ Test Conditions Contact Stress Pc in MPa

Results Cronidur 30

Full Lubrication[EHD] 3,800 100Cr 6: L10 = 16h M50: L10 = 160h

L10 > 260h

Full Lubrication [EHD] 2,800 100Cr 6: L10 = 800h L10 > 3,900h

Lubrication/ Test Conditions Contact Stress Pc in MPa

Results Cronidur 30

Full Lubrication[EHD] 3,800 100Cr 6: L10 = 16h M50: L10 = 160h

L10 > 260h

Full Lubrication [EHD] 2,800 100Cr 6: L10 = 800h L10 > 3,900h

ETE-V HankeSep. 2008

Full Lubrication [EHD] 2,800 100Cr 6: L10 = 800hM50: L10 = 600h

L10 > 3,900h

Boundary Lubrication 2,500 100Cr 6: L10 = 55h 440C:L10 = 10h

L10 > 1,050h

Boundary Lubrication andCorros. Cyclic Test (Salt Spray)

2,800 440C: L10 = 10h L10 > 240h

Boundary Lubrication and Artificial Indentations

2,500 100Cr 6:L10 = 35h L10: 500h

HFA Hydr. Fluid 2,500 100Cr 6: L10 = 57h 440C: L10 = 370h

L10: 570h

HFC Hydr. Fluid 2,500 440C. L10 = 370h L10 > 4,000h

Full Lubrication [EHD] 2,800 100Cr 6: L10 = 800hM50: L10 = 600h

L10 > 3,900h

Boundary Lubrication 2,500 100Cr 6: L10 = 55h 440C:L10 = 10h

L10 > 1,050h

Boundary Lubrication andCorros. Cyclic Test (Salt Spray)

2,800 440C: L10 = 10h L10 > 240h

Boundary Lubrication and Artificial Indentations

2,500 100Cr 6:L10 = 35h L10: 500h

HFA Hydr. Fluid 2,500 100Cr 6: L10 = 57h 440C: L10 = 370h

L10: 570h

HFC Hydr. Fluid 2,500 440C. L10 = 370h L10 > 4,000h

Page 18: Cronidur 30 - Progressive Alloy Steels Unltd

Persuasive Mechanical Properties under Static and Dynamical Pressure

AISI 440 C M 50 Cronidur 30

Durability [HRc] > 58 > 60 > 58

Yield Strength [MPa] 1,900 2,200 1,850

AISI 440 C M 50 Cronidur 30

Durability [HRc] > 58 > 60 > 58

Yield Strength [MPa] 1,900 2,200 1,850

ETE-V HankeSep. 2008

Tensile Strength [MPa]

2,050 2,480 2,150

Elongation [%] 0.2 1.5 3

Fatigue Test under Reversed Bending Stresses (Rotating Fatigue Test) [MPa]

- 810 > 1,200

Toughness [MPa sqr m]

> 15 > 20 > 20

Tensile Strength [MPa]

2,050 2,480 2,150

Elongation [%] 0.2 1.5 3

Fatigue Test under Reversed Bending Stresses (Rotating Fatigue Test) [MPa]

- 810 > 1,200

Toughness [MPa sqr m]

> 15 > 20 > 20

Page 19: Cronidur 30 - Progressive Alloy Steels Unltd

Typical Applications –Chemical- and Pharmaceutical Industry

Compression Tools§ superior toughness compared to 1.2363 also at filigree

geometries§ good broaching under hardened

ETE-V HankeSep. 2008

§ good broaching under hardened condition

§ excellent grinding- and polish properties

§ high corrosion resistance especially for CIP-applications

Page 20: Cronidur 30 - Progressive Alloy Steels Unltd

Abrasive Wear Resistance

80

100

120

Loss

/mg]

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0

20

40

60

20 40 60 80 100 120 140

1.2363 Cronidur 30 1.2379

Pin on Disc Test F = 50 N Pin: Dia = 6 mm

[Wei

ghtL

oss/

mg]

Page 21: Cronidur 30 - Progressive Alloy Steels Unltd

Typical Applications – Plastics Industry

High-Glance Polished Cavities in the Plastics Industry§ outstanding machinability also in hardened condition§ high dimensional stability after heat treatment§ optimal surfaces with outstanding polish ability through

ETE-V HankeSep. 2008

§ optimal surfaces with outstanding polish ability through homogeneous structural conditions and fine distributed hard phases

§ high reliability against hydrochlorid solutions and hotgas- corrosion (for example PVC-assimilation)

Page 22: Cronidur 30 - Progressive Alloy Steels Unltd

Typical Applications – Recycling Industry

Shredderknives und Granulatingrotors in the Recycling Industry§ high toughness and corrosion resistance against different

mediums at moderate wear resistance

ETE-V HankeSep. 2008

Page 23: Cronidur 30 - Progressive Alloy Steels Unltd

Typical Applications – Bearing Industry

Ball Screw Bearings and Nuts for Aerospace and Industrial Applications§ high hardness and corrosion resistance under different surroundings

and temperatures

ETE-V HankeSep. 2008

Page 24: Cronidur 30 - Progressive Alloy Steels Unltd

Summary

Cronidur® 30 is the ideal solution§ For tools and machine parts which need high toughness under

static and dynamic stresses § For tools and machine parts which are in contact with very

corrosive fluids or gases even under bad abrasive conditions

ETE-V HankeSep. 2008

corrosive fluids or gases even under bad abrasive conditions § Compared to the commonly used tool steels 1.2316, 1.4112 and

1.4125 if higher corrosion resistance is requested§ And/or if there are higher requirements concerning grindability

and polishabilty to achieve better surface conditions