crodamide brochure 2007
DESCRIPTION
BrochureTRANSCRIPT
Crodamide is the trade name of the range of fattyacid amides produced by Croda.
Crodamides have a wide range of applications andare particularly used for solving issues with polymerprocessing and end use.
All the products are manufactured from natural oilsand fats and include primary amides, secondaryamides and secondary bis-amides. From itsmanufacturing facility in Hull, England, Croda offersthe Crodamide range through a global network ofsubsidiaries and agents.
Crodamides
allow faster
film
processing
speeds”
“
Applications Polymers - slipFatty acid amides are the additive of choice for lowering offriction on polymer surfaces. Effective at low levels, theyprovide a cost effective solution to friction relatedconstraints in film production, conversion and closure releaseapplications.
Amides are normally incorporated into the polymer melt andwork by migrating to the surface as the polymer cools. Thesolid lubricating layer formed at the surface lowers frictionbetween contacting polymer surfaces or between thepolymer and other materials.
Amide uniformlydistributed in thepolymer immediatelyafter extrusion.
As polymer coolsamide migrates tothe outer surfaceand forms a partiallayer. Friction dropsrapidly.
Complete layers ofamide on surfacemigration slows orstops. Frictionreaches a minimum.
Crodamides
improve the
surface finish
in critical film
applications”
“
Slip development in polymers
Coe
ffici
ent
of fr
ictio
n
Time after extrusion
00.1 1
Time (hours, log scale)
Primary Crodamide performance in LDPE blown film
10 100 1000
0.6
0.2
0.4
0.8
1
1.2
CoF
SRERORBR
Final slip performance versus concentration for Crodamide OR and Crodamide ER in LDPE blown film
00 1000500
Amide conc (ppm)2000 25001500 3000 3500
0.2
0.4
0.6
0.8
CoF
(@
14 d
ays)
EROR
Applications Polymers - medium slipCrodamide 203 and Crodamide 212 offer controllablemedium slip performance, where a Coefficient of Friction of0.3-0.4 is desired.They allow precise control at reasonableaddition levels, reducing reject material.
Applications Polymers - organic anti-blockMost amides will improve blocking when used in combinationwith inorganic materials.
Crodamide BR is the most effective, migrating to form acontinuous non-sticking layer.This allows lower levels ofinorganic anti-blocking agent to be used, resulting in improved clarity.
Crodamide BR can be used in combination with CrodamideER, without increasing the total amide level, to give combinedslip and antiblock performance.
Crodamide ER
gives
controlled
application
and release
torque for
plastic
closures”
“
Performance of Crodamide 203 and 212 as medium slip additives in LDPE blown film
00 1000
Amide conc (ppm)2000 3000 4000
0.2
0.4
0.6
0.8
CoF
(@
14 d
ays)
Crodamide 203Crodamide 212Crodamide ER
0
No additives ER + Talc
Performance of Crodamides in combination with inorganic antiblock additives in LDPE film
1000ppm total Crodamide + 1000ppm talc
ER + BR + Talc
1.5
0.5
1
2
2.5
3
Bloc
king
forc
e (N
)
SpecificationsPrimary Crodamide specifications
Crodamide Description Acid Melting Colour value point ˚C Gardner(max) (max)
E Erucamide 10 75-80 10
ER Refined erucamide 1 78-81 2
O Oleamide 10 66-72 10
OR Refined oleamide 1 70-73 2
VRX Ref. vegetable oleamide 1 72-77 2
S Stearamide 10 96-102 10
SR Refined stearamide 5 96-102 5
SRV Ref. vegetable stearamide 5 95-105 3
BR Refined behenamide 3 102-112 4
Secondary and bis Crodamide specificationsCrodamide Description Acid Melting Amine
value point ˚C value(max) (max)
203 Oleyl palmitamide 3 60-66 3
212 Stearyl erucamide 3 70-75 3
EBS Ethylene bis-stearamide 5 140-145 5
EBSV Veg. Ethylene bis-stearamide 5 140-145 5
EBO Ethylene bis-oleamide 5 115-125 5
DD8001 Proprietary blend 10 80-90 10
all products
are
manufactured
from natural
oils and fats”
“
Thermogravimetric analysis of primary amidesConditions: Heating rate 20°C min-1, N2 atmosphere
60
100
40
80
20
0
160 210 260
Temperature (ºC)
Wei
ght
loss
(%
)
310 360 410
ORSRERBR
Iodine Amide Moisture % (max) Crodamider value purity powder bead
% (min)
75-82 93 - 0.4 E*
75-82 98 0.2 0.4 ER*
85-95 94 - 0.5 O
87-95 98 0.2 0.4 OR
80-88 98 0.2 0.4 VRX*
2 max 94 0.2 0.5 S
2 max 97 0.2 0.5 SR
2 max 97 0.2 0.5 SRV*
4 max 97 - 0.25 BR*
Colour Moisture % (max) CrodamideGardner powder bead (max)
3 - 0.5 203*
5 - 0.5 212*
5 0.2 0.2 EBS
5 0.2 0.2 EBSV*
10 - 0.5 EBO*
10 - 0.5 DD8001
60
100
40
80
20
0
210
Temperature (ºC)
Thermogravimetric analysis of secondary amidesConditions: Heating rate 20°C min-1, N2 atmosphere
Wei
ght
loss
(%
)
310 360 410 460
203212EBOEBS
* Vegetable based materials
Applications Polymers - injection mouldingIn moulded articles Crodamides start to migrate to thesurface as they cool in the mould. The resulting layer gives:
Easier and more uniform mould release without the need for sprays
Better surface finish/reduced pin marking
Careful choice of the Crodamide gives mouldings that releaseeasily and offers a range of surface friction characteristics.Downstream benefits include:
Better control of application and release torque for closures
Ease of assembly
Easier conveying of mouldings
Improved scuff/scratch resistance
Improved packing density of mouldings
Crodamides
achieve cost
effective and
fast mould
release”
“
Polymer compatibility and use chart General use recommended
Useful in some applications
Polymer type ER OR VRX SR BR 203 212 EBO
LDPE
LLDPE
HDPE
PP
EVA
PVC
PS
Nylon 6
Nylon 6, 6
PET
ABS
Rubber
ApplicationsRubberCrodamides are well recognised in many areas of rubberprocessing as mould release, dispersing and processing aids.In the finished article Crodamides reduce friction and blocking.In EPDM, Crodamide ER at 1000ppm reduces the coefficientof friction and controls iridescent bloom at the surface.
InksCrodamides improve slip of flexographic inks after applicationand drying.This is especially important when printing on plasticsubstrates to ensure similar frictional properties on printedand non-printed areas. In offset litho applications Crodamideincreases the hydrophobicity of the ink, yielding a sharperprinted image.
Crodamides are also used in dot-matrix/typewriter ribbons,carbon papers and printer toners.
Lubricating oilsCrodamide O is used as a friction modifier, increasingcompatibility at the oil - metal interface in crankcase and engine oils.
PaperCrodamides are used extensively in thermal paper pigmentsystems due to their well defined melting behaviour.
Crodamide EBS is an efficient de-foaming agent in paperproduction.
MetalworkingCrodamide EBS is an excellent lubricant for both wet and drydrawing of steel wire and tubes. It allows production ofmaterials without surface erosion or residual film.
Crodamides also find applications as sintered metal lubricants,improving powdered metal flow and, after firing, leaving aporous metal component ready to accept other lubricants.
Friction
modification
using
Crodamide O
helps fuel
economy and
reduces
engine wear”
“
Raw materialsCrodamides are produced from naturally occurring oils andfats. Croda is a leading contractor for growing High ErucicRapeseed Oil (HERO) for industrial uses, thus ensuringcontinuity of supply of this vital raw material.
Crodamide productionCroda has a manufacturing facility dedicated to theproduction of fatty acid amides, allowing full integration ofprocesses from raw material to packaged finished product onone site.
The manufacture of amides is central to Croda and there isan ongoing programme of investment in production plant andassociated technologies, together with a policy of continualproduct quality improvement.
Product qualityThrough extensive experience, Croda offers various grades ofCrodamides that have been optimised for the demands ofindividual application areas.
The Crodamide range is subject to stringent quality controlprocedures during and after manufacture and Croda can offerits customers SQC data on key variables.
Technical serviceExtensive technical assistance is offered to our customers,supported by our purpose built plastics applicationlaboratory at the manufacturing site. With over 30 years ofexperience of Crodamide products, our analyticallaboratories have international accreditation in the analysis ofoil and fat derivatives.
Croda is a world expert in the use of fatty acid amideproducts in polymer and related applications. Ourexperienced technologists can offer you advice to help youchoose the most effective additive and dosage for a particularapplication
Crodamides
improve scuff
resistance of
flexographic
inks”
“
Raw material Hydrolysis Purification Amidation Refining Finishing Raw material Hydrolysis Purification Amidation Refining Finishing
Health and safety dataCrodamides are considered to be non-toxic and are not expected to be irritating to skinand eyes other than for powder grades which can be irritating due to fine particle size.Most Crodamides are permitted for specific indirect food contact applications in the USAin accordance with CFR21. Most Crodamides are also permitted for use as additives infood contact plastics in the EEC.
Material safety data sheets conforming to EEC and detailed food approvals and regulatoryinformation are available for individual products on request.
Non-warrantyThe information in this publication is believed to be accurate and is given in good faith butno representation or warranty as to its completeness or accuracy is made.
Suggestions for uses or applications are only opinions. Users are responsible fordetermining the suitability of these products for their own particular purpose.
No representation or warranty, express or implied, is made with respect to information orproducts including without limitation warranties of merchantability or fitness for aparticular purpose or non-infringement of any third party patent or other intellectualproperty rights including without limit copyright, trademark and designs.
Any trademarks identified herein are trademarks of the Croda group of companies.
June 2005
Certificate no.EMS38741
Croda Universal Ltd
Certificate no.FM09277
Croda Universal Ltd
Further informationFor details of your local polymer additives sales representative please contactyour nearest Croda regional office.
Europe,Africa, Middle East, Central and South AmericaCroda Chemicals Europe Ltd, UKTel +44 (0)1405 860551 Fax +44 (0)1405 863317 email [email protected] AmericaCroda Inc, USATel (570) 748 7796 Fax (570) 748 8042 email [email protected] PacificCroda Singapore Pte LtdTel +65 65519600 Fax +65 65519550 email [email protected]
www.croda.com/europe/pa