crmscl-001-2

Upload: arockiyathass

Post on 02-Jun-2018

213 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/10/2019 CRMSCL-001-2

    1/3

    D10Hard-wired explosion-proof transmitters shall operate over a multi-drop

    24 VDC power.

    01-SAMSS-23

    Sec. 6.1.10

    D9

    The probe and transmitter shall be explosion-proof rated by a third party

    certification authority to be Class 1 Div 1 and Div 2, Groups A, B, C, and

    D, Class 1 Zone 1 and Zone 2 AEx d IIC T6 or Ex d IIC

    01-SAMSS-23

    Sec. 6.1.9

    D8The transmitter shall be capable of operating over an ambient

    temperature range of -40C to +70C .

    01-SAMSS-23

    Sec. 6.1.8

    ITEM

    No.ACCEPTANCE CRITERIA REFERENCE

    Verify the intrusive probes pressure and temperature ratings

    compatibility.

    All intrusive probes shall have pressure and temperature ratings

    compatible with the process environment in which they will be installed.

    01-SAMSS-23

    Sec. 6.1.2

    PASS FAIL N/A RE-INSP DATE

    D. Microcor Probe, Transmitter and Accessories Material Receiving.

    D2

    WASIT LA TERAL TIE-IN PRJOECT @ BGP & KGP 10-00914-0010 A L-SUWAIDI INDUSTRIAL SERVICES

    Online Corrosion Monitor ing System Material Receiving,

    Storage, Handling and Preservation.CRMSCL-0001 INSTRUMENT-

    INSPECTION CHECKLISTC HE CKL IST NUMBE R DAT E APP ROVED C R NU MB ER

    PROJECT TITLE BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    D6

    Verify the Probe elements thermal stability and thickness.

    Probe elements shall have the highest thermal stability possible for the

    element thickness selected, to provide the maximum sensitivity.

    01-SAMSS-23

    Sec. 6.1.6

    D7

    The Probes shall have been proven to operate successfully for long

    periods, typically many months, without bridging or the need for

    cleaning when operating in sour service process conditions.

    01-SAMSS-23

    Sec. 6.1.7

    D3

    Verify the Allowableness of online installation or removal of the probe.

    Probes shall be exposed to the process environment through an

    approved system access point that allows online installation or removal

    of the probe. Approved access point equipment included the Cosasco

    or equivalent 2 inch high pressure access fittings and the Cosasco or

    equivalent retractable system (intermediate pressure).

    D4

    Verify the ER monitoring probes type.

    Electrical Resistance monitoring probes shall be advanced high

    resolution metal loss type, at least equivalent to Microcor systems,

    except as otherwise specified for clean water systems.

    01-SAMSS-23

    Sec. 6.1.4

    01-SAMSS-23

    Sec. 6.1.3

    D5

    Verify the Probe elements material type.

    Probe elements shall be available in different alloys. For individual

    probes, the element alloy selected shall be representative of the facility

    to be monitored. The probe body shall be available in higher alloys, if

    required to maintain the integrity of the probe through the life of theprobe element.

    01-SAMSS-23

    Sec. 6.1.5

    D11

    Microcor Probes Type:- The M4000 series probe are called retrievable

    probes and are designed for use in the COSASCO high pressure

    access fitting range. This permits probes to be removed or replaced at

    process conditions up to 6000 PSI (400bar) and temperatures up to

    400F (204C). With the COSASCO retriever and service valve.

    Rohrback

    Cosasco Vendor

    Manual

    01-SAMSS-23

    Sec. 6.1.1

    REV 0

    D1

    Verify the online intrusive probes with monitoring elements estimated

    useful measurement life.

    All online intrusive probes shall be ordered with monitoring elements,

    which would provide an estimated useful measurement life of a

    minimum of 6 months; preferably 12 months, based on expected

    corrosion rate.

    Selection of monitoring elements which would exceed 36 months useful

    measurement life is not recommended

    D12

    Microcor Probes Type:- The M3000 series probes are called retractable

    probes that can be removed or replaced under full system operating

    conditions, up to 1500PSI (100bar) and 425F (218c). With high

    temperature versions this may be extended to 1000F (520C) at

    pressure up to 1000PSI (67bar).

    Rohrback

    Cosasco Vendor

    Manual

    Multipage SAIC Pages 2,3,4...

  • 8/10/2019 CRMSCL-001-2

    2/3

    ITEM

    No.ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE

    WASIT LA TERAL TIE-IN PRJOECT @ BGP & KGP 10-00914-0010 A L-SUWAIDI INDUSTRIAL SERVICES

    Online Corrosion Monitor ing System Material Receiving,

    Storage, Handling and Preservation.CRMSCL-0001 INSTRUMENT-

    INSPECTION CHECKLISTC HE CKL IST NUMBE R DAT E APP ROVED C R NU MB ER

    PROJECT TITLE BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    REV 0

    E2Visually inspect correct product for the environment and pressures

    present.

    Rohrback

    Cosasco Vendor

    Manual

    Rohrback

    Cosasco VendorManual

    E8Verify the retriever tool kit isolation service valve maximum operating

    temperature rating.

    Schedule Q

    Att. lV

    Sec. 4.2

    RohrbackCosasco Vendor

    Manual

    E. Retriever Tool Kit and Accessories Fittings Material Receiving

    Verify the retriever tool kit isolation service valve size.

    E4 Verify the temperature rate of retriever tool kit.

    E1Verify the manufacturer's name, trademark or other recognized symbol

    or identification.

    E6

    E2Verify the retrieval tool features outer barrel material type shall be

    stainless steel .

    E3 Verify the pressure rate of retriever tool kit.

    Verify the retriever tool kit isolation service valve maximum operating

    pressure rating .

    Rohrback

    Cosasco Vendor

    Manual

    E5Sour Gas Service Model of Retriever tool material comply with the

    requirements of NACE MR0175.

    Rohrback

    Cosasco Vendor

    Manual

    Rohrback

    Cosasco Vendor

    Manual

    Rohrback

    Cosasco Vendor

    Manual

    Rohrback

    Cosasco Vendor

    Manual

    E9 Verify the retriever tool kit isolation service valve isolation type.

    Rohrback

    Cosasco Vendor

    Manual

    E7

    Rohrback

    Cosasco Vendor

    Manual

    D14LPR probes shall be capable of operating over the same power

    communication multi-drop cable as the metal loss probes..

    01-SAMSS-23

    Sec. 6.1.11

    D13

    Microcor Probes Type:- The M2000 series probes are fixed probes that

    are used in high pressure or especially hazardous process streams.

    However, they cannot be removed or replaced without systemshutdown, unless installed in a bypass loop.

    D15

    Corrosion Monitoring Access Fittings Materials:-

    Corrosion monitoring access fittings used in upstream operation will

    employ Cosasco 2-inch high pressure fittings.

    SAES-L-133 Sec

    5.6.4

    ASTM G96

    Sec. 7.1.3

    D16Hard-wired explosion-proof transmitters shall operate over a multi-drop

    24 VDC power.

    01-SAMSS-23

    Sec. 6.1.16

    D18 Check compatibility of process fluid with probe material and seals.ASTM G96

    Sec. 7.1.6

    D17Selection of probes care should be taken in selecting a probe

    sufficiently sensitive for the corrosion conditions.

    D19

    The standard material of construction for all Metal Samples Corrosion

    Monitoring Systems probe bodies is AISI 316L stainless steel which

    conforms with the ANSI/NACE MR0175/ISO 15156

    standard for sour service conditions.

    Rohrback

    Cosasco Vendor

    Manual

    Multipage SAIC Pages 2,3,4...

  • 8/10/2019 CRMSCL-001-2

    3/3

    ITEM

    No.ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE

    WASIT LA TERAL TIE-IN PRJOECT @ BGP & KGP 10-00914-0010 A L-SUWAIDI INDUSTRIAL SERVICES

    Online Corrosion Monitor ing System Material Receiving,

    Storage, Handling and Preservation.CRMSCL-0001 INSTRUMENT-

    INSPECTION CHECKLISTC HE CKL IST NUMBE R DAT E APP ROVED C R NU MB ER

    PROJECT TITLE BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    REV 0

    2- 01-SAMSS-23 - Intrusive Online Corrosion Monitoring, 11 April 2009

    3- Rohrback Cosasco Manual

    Saudi Aramco

    with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the

    PMT Representative

    T&I Witnessed

    Construction Representative*

    Name, Initials and Date:

    Work is Complete and Ready for Inspection:

    Name, Initials and Date:

    2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).

    3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing

    that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified

    QC Record Reviewed

    indicates compliance with appropriate standards or performance in a specified manner.

    4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization

    Work Verified

    QC Inspector PID Representative

    Contractor / Third-Party

    Attachment - 1, 2 & 3 Material DetailsREFERENCE DOCUMENTS:

    NOTES:

    1. Approved- Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).

    REMARKS:

    1- Schedule Q - Quality Requirements (Pro Forma Contract), November 2003

    4- ASTM G96 - On-Line Monitoring of Corrosion in Plant Equipment (Electrical and Electrochemical Methods) 2001

    E10Verify the retriever tool kit isolation service valve comply with the API

    6FA and API 607 as a Fire-Safe Unit.

    *Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

    T&I Witnessed QC Record Reviewed

    Name, Sign and Date:

    Quality Record Approved:Name, Organization,

    Initials and Date:

    T&I Witnessed

    QC Supervisor

    Name, Initials and Date:Performed Inspection Work / Rework May Proceed

    Name, Initials and Date:

    QC Record Reviewed

    Work Verified

    Proponent and Others

    Work Verified

    Rohrback

    Cosasco Vendor

    Manual

    Rohrback

    Cosasco Vendor

    Manual

    E12Mounting Raised Face Flange (RF) shall comply with the requirements

    of ASME (ANSI) B16.5.

    Rohrback

    Cosasco Vendor

    Manual

    E11

    Check the flarweld access fitting assembly plug type whether hollow

    plug or solid plug. (hollow plug is suitable for electronic probe/device

    and solid plug is suitable for mechanical probe/device).

    E13

    E14

    The COSASCO Hydraulic Access Fitting standard mounting type:

    Flarweld This model Flarweld Hydraulic Access Fitting body is

    designed to be welded directly to the pipe or vessel. The fitting

    incorporates a radius to match the curvature of the pipe or vessel, with

    a maximum 1/16 weld gap. It also incorporates a thick body to provide

    adequate branch reinforcement area to help strengthen the

    weld joint. It is the most popular type of mounting configuration.

    Rohrback

    Cosasco Vendor

    Manual

    The COSASCO Hydraulic Access flange fitting standard mounting type:

    1. RJ (Ring Joint) 2. RF (Raised Face).

    Rohrback

    Cosasco Vendor

    Manual

    Rohrback

    Cosasco Vendor

    Manual

    E15

    The COSASCO Access Fitting bodies types: Non-Tee Type

    Non-Tee fittings are used for all corrosion monitoring devices which do

    not require injection or sampling of the process fluid, such as coupon

    holders, Microcor probes, hydrogen probes, etc.

    E16

    The COSASCO Access Fitting bodies types: Tee Type

    Tee fittings incorporate a , , , or 1 NPT threaded outlet on the

    side of the fitting body. This type of fitting is used with an

    injection/sampling nut for product injection or process fluid sampling.

    Rohrback

    Cosasco Vendor

    Manual

    Multipage SAIC Pages 2,3,4...