cpd report mack surveillance panel september, 2005

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CPD Report Mack Surveillance Panel September, 2005 12 718 CIM A R R O N PATH SA N A N T O N IO , TEX AS 7 8 24 9-3 4 23 U SA V X 210 690 1958 FX 210 690 1959 w w w .TEI-n et.com PartDescription TestType PartNum ber Batch RejectRate Q ty on Hand (builds) Estim ated M onthly Use Rate (builds) Estim ated Inventory Life (m onths) CylinderKits T-10 57G C3116 L <5% 20 2 10 CylinderKits T-11 57G C3134 M1 - 24 1 24 CylinderKits T-12 57G C3137 N <2% 144 15 10 M ain Bearings (Tin Flashed) All M 1057G CT100 H1/J 5% 150 18 8 Con Rod Bearings T-10 62G B2403 J1 8% 124 2 62 Con Rod Bearings T-11/T-12 M 1062GBT100 M 5% 141 16 9 PartDescription TestType PartNum ber Q ty on Hand Com m ents EG R Coolers T-10/T-11 19G BX52 14 Injectors T-10 736G B49BM 3 105 OilPum p T-10 315G C465BM 17 Venturi(stainless) All 762G BX433SS 0 ExhaustM nfld Assem bly T-10/T-11 M 10104G C5164M FR 20 Intake M anifold (stainless) T-11 M 10105G CX4332/5212 0 Turbo (sm all) T-10/T-11 631GC5145M 3 0 O n order(see notes) Turbo (large) T-10/T-11 3801847R 0 Turbo T-12 631G C5176CM 7 1 FuelInjLines T-10/T-11 HL69-151 12 FuelInjLines T-10/T-11 HL69-152 12

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Page 1: CPD Report Mack Surveillance Panel September, 2005

CPD ReportMack Surveillance Panel

September, 200512718 CIM ARRON PATH

SAN A NT ON IO , TEXAS 78 249-3423 USA

VX 210 � 690 � 1958 FX 2 10 � 690 � 1959

w ww . TEI-n et .com

Part Description Test Type Part Number Batch Reject RateQty on Hand

(builds)Estimated

Monthly Use Rate (builds)

Estimated Inventory

Life (months)

Cylinder Kits T-10 57GC3116 L <5% 20 2 10

Cylinder Kits T-11 57GC3134 M1 - 24 1 24

Cylinder Kits T-12 57GC3137 N <2% 144 15 10

Main Bearings (Tin Flashed) All M1057GCT100 H1/J 5%150 18 8

Con Rod Bearings T-10 62GB2403 J1 8% 124 2 62

Con Rod Bearings T-11/T-12 M1062GBT100 M 5% 141 16 9

Part Description Test Type Part Number Qty on Hand Comments

EGR Coolers T-10/T-11 19GBX52 14

Injectors T-10 736GB49BM3 105

Oil Pump T-10 315GC465BM 17

Venturi (stainless) All 762GBX433SS 0

Exhaust Mnfld Assembly T-10/T-11 M10104GC5164MFR 20

Intake Manifold (stainless) T-11 M10105GCX4332/5212 0

Turbo (small) T-10/T-11 631GC5145M3 0 On order (see notes)

Turbo (large) T-10/T-11 3801847R 0

Turbo T-12 631GC5176CM7 1

Fuel Inj Lines T-10/T-11 HL69-151 12

Fuel Inj Lines T-10/T-11 HL69-152 12

Page 2: CPD Report Mack Surveillance Panel September, 2005

• T10/T11 Small Turbo (631GC5145M3)– 10 on order– Mack is working with supplier on cost and

timing– Possible initial receipt in two weeks; remainder

to follow

CPD ReportMack Surveillance Panel

September, 2005

12718 CIM ARRON PATH

SAN A NT ON IO , TEXAS 78 249-3423 USA

VX 210 � 690 � 1958 FX 2 10 � 690 � 1959

w ww . TEI-n et .com

Page 3: CPD Report Mack Surveillance Panel September, 2005

• T11 Top Rings– Replacement top rings (349GC3107) are being

distributed to labs as they are being requested for any T11 kits in lab inventory

– All kits are being sold with the 349GC3107 top ring

CPD ReportMack Surveillance Panel

September, 2005

12718 CIM ARRON PATH

SAN A NT ON IO , TEXAS 78 249-3423 USA

VX 210 � 690 � 1958 FX 2 10 � 690 � 1959

w ww . TEI-n et .com

Page 4: CPD Report Mack Surveillance Panel September, 2005

• T-12 Hardware– A new set of rings from Batch M and Batch N

have been supplied to Mack for analysis– One each of the Batch M and Batch N piston

crowns have been supplied to Mack for analysis– Have reviewed dimensional data for each batch

and found no major differences

12718 CIM ARRON PATH

SAN A NT ON IO , TEXAS 78 249-3423 USA

VX 210 � 690 � 1958 FX 2 10 � 690 � 1959

w ww . TEI-n et .com

CPD ReportMack Surveillance Panel

September, 2005

Page 5: CPD Report Mack Surveillance Panel September, 2005

• T-10 Kits– TEI ordered 50 builds worth of T-10 kits and

received less than half– TEI and Mack are working on obtaining more

hardware, if needed– What is T-10 need?

12718 CIM ARRON PATH

SAN A NT ON IO , TEXAS 78 249-3423 USA

VX 210 � 690 � 1958 FX 2 10 � 690 � 1959

w ww . TEI-n et .com

CPD ReportMack Surveillance Panel

September, 2005

Page 6: CPD Report Mack Surveillance Panel September, 2005

• Batch Coding – A batch is treated as all parts received at the

same time. Each batch is given a letter code (A,B,C, etc..)

– Date code corresponds with a package date not necessarily a manufacture date

– There may be more than one date code within a batch indicating the parts were packaged on different dates

12718 CIM ARRON PATH

SAN A NT ON IO , TEXAS 78 249-3423 USA

VX 210 � 690 � 1958 FX 2 10 � 690 � 1959

w ww . TEI-n et .com

CPD ReportMack Surveillance Panel

September, 2005

Page 7: CPD Report Mack Surveillance Panel September, 2005

• Rebuild Kit Serial Numbers– Example: MK12-12001-MJK

• MK12 indicates a T12 kit

• 12001 is a unique number assigned to each liner kit

• M is the cylinder kit batch

• J is the rod bearing batch

• K is the main bearing batch

12718 CIM ARRON PATH

SAN A NT ON IO , TEXAS 78 249-3423 USA

VX 210 � 690 � 1958 FX 2 10 � 690 � 1959

w ww . TEI-n et .com

CPD ReportMack Surveillance Panel

September, 2005

Page 8: CPD Report Mack Surveillance Panel September, 2005

• Rebuild Kit Serial Numbers (continued)– If a date code changes within a batch then a 1 is

added. • Example: MK12-12001-MJ1K indicates that the date

code for the rod bearing changed

– Cylinder kits (liners and rings) are identified by individual numbers (12001, 12002, etc..)

– The bearings are supplied with the set number and batch number

12718 CIM ARRON PATH

SAN A NT ON IO , TEXAS 78 249-3423 USA

VX 210 � 690 � 1958 FX 2 10 � 690 � 1959

w ww . TEI-n et .com

CPD ReportMack Surveillance Panel

September, 2005