cpd report mack surveillance panel september, 2005
TRANSCRIPT
CPD ReportMack Surveillance Panel
September, 200512718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
Part Description Test Type Part Number Batch Reject RateQty on Hand
(builds)Estimated
Monthly Use Rate (builds)
Estimated Inventory
Life (months)
Cylinder Kits T-10 57GC3116 L <5% 20 2 10
Cylinder Kits T-11 57GC3134 M1 - 24 1 24
Cylinder Kits T-12 57GC3137 N <2% 144 15 10
Main Bearings (Tin Flashed) All M1057GCT100 H1/J 5%150 18 8
Con Rod Bearings T-10 62GB2403 J1 8% 124 2 62
Con Rod Bearings T-11/T-12 M1062GBT100 M 5% 141 16 9
Part Description Test Type Part Number Qty on Hand Comments
EGR Coolers T-10/T-11 19GBX52 14
Injectors T-10 736GB49BM3 105
Oil Pump T-10 315GC465BM 17
Venturi (stainless) All 762GBX433SS 0
Exhaust Mnfld Assembly T-10/T-11 M10104GC5164MFR 20
Intake Manifold (stainless) T-11 M10105GCX4332/5212 0
Turbo (small) T-10/T-11 631GC5145M3 0 On order (see notes)
Turbo (large) T-10/T-11 3801847R 0
Turbo T-12 631GC5176CM7 1
Fuel Inj Lines T-10/T-11 HL69-151 12
Fuel Inj Lines T-10/T-11 HL69-152 12
• T10/T11 Small Turbo (631GC5145M3)– 10 on order– Mack is working with supplier on cost and
timing– Possible initial receipt in two weeks; remainder
to follow
CPD ReportMack Surveillance Panel
September, 2005
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
• T11 Top Rings– Replacement top rings (349GC3107) are being
distributed to labs as they are being requested for any T11 kits in lab inventory
– All kits are being sold with the 349GC3107 top ring
CPD ReportMack Surveillance Panel
September, 2005
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
• T-12 Hardware– A new set of rings from Batch M and Batch N
have been supplied to Mack for analysis– One each of the Batch M and Batch N piston
crowns have been supplied to Mack for analysis– Have reviewed dimensional data for each batch
and found no major differences
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
CPD ReportMack Surveillance Panel
September, 2005
• T-10 Kits– TEI ordered 50 builds worth of T-10 kits and
received less than half– TEI and Mack are working on obtaining more
hardware, if needed– What is T-10 need?
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
CPD ReportMack Surveillance Panel
September, 2005
• Batch Coding – A batch is treated as all parts received at the
same time. Each batch is given a letter code (A,B,C, etc..)
– Date code corresponds with a package date not necessarily a manufacture date
– There may be more than one date code within a batch indicating the parts were packaged on different dates
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
CPD ReportMack Surveillance Panel
September, 2005
• Rebuild Kit Serial Numbers– Example: MK12-12001-MJK
• MK12 indicates a T12 kit
• 12001 is a unique number assigned to each liner kit
• M is the cylinder kit batch
• J is the rod bearing batch
• K is the main bearing batch
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
CPD ReportMack Surveillance Panel
September, 2005
• Rebuild Kit Serial Numbers (continued)– If a date code changes within a batch then a 1 is
added. • Example: MK12-12001-MJ1K indicates that the date
code for the rod bearing changed
– Cylinder kits (liners and rings) are identified by individual numbers (12001, 12002, etc..)
– The bearings are supplied with the set number and batch number
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
CPD ReportMack Surveillance Panel
September, 2005