documentcp
TRANSCRIPT
Control Valve-Actuator AssembliesCP
Design CP Globe Valve forChemical or General Service
W6564-1B
� Compact, Light-Weight Globe-Style (Straight-Pattern) Valve withSelf-Aligning Trim and Bidirectional Flow Capabilities
� 1/2 to 4 Inch Sizes; Integral Flanges
� Pressures to Class 300
� Pressure Drops to 51.7 Bar or 720 Psi
� Temperatures to 417�� or 800�F
� Metal or PTFE Seats
Design CP Valves 5-148. . . . . . . The Valve-Actuator
Package 5-149. . . . . . . . . . . Selections 5-150. . . . . . . . . . . . Temperature and
Pressure Drop Summary 5-151. . . . . . . . . . .
Flow Coefficients 5-152. . . . . .
Actuators 5-153. . . . . . . . . . . . . Instrumentation and
Accessories 5-154. . . . . . . . Actuator Selection and
Maximum Pressure Drop 5-156. . . . . . . . . . . . . . .
Dimensions and Weights 5-157. . . . . . . . . . . .
1
2
3
4
5
6
7
8
9
1�
Control Valve-Actuator Assemblies
5-148
CP
Design CP ValvesDesign CP valves are single-portvalves with integral flanges, stemguiding, and clamped-in, quick-change trim.
Integral Flanges...The valve isavailable in steel, stainless steel,and alloys for corrosion resist-ance; the integral flanges alloweasier maintenance compared toseparable-flange valves.
Flow Characteristics...Selectfrom linear or equal percentagetrim and full-size trim, restricted-capacity to meet changing flowand control requirements, or Mi-cro-Flow valve plugs for very lowflow rates.
Self-Aligning Trim...The valveplug and seat ring are concentricfor self-alignment, which easesmaintenance and promotes bettershutoff.
Parts Identification...Trim partsare marked with size, material,and part number. Plug-stem as-semblies are marked with flowcharacteristic and coefficient.
Standard or Long Face-to-FaceDimensions...ISA S75-03 is stan-dard, but long ISA S75.20 is op-tional.
Bidirectional Flow...The DesignCP valve can be used for eitherflow-up or flow-down to take ad-vantage of fluid dynamics in ac-tuator sizing for fail-closed ap-plications.
Noise-Attenuating Trim...Tohelp reduce aerodynamic noise ingas and vapor service, WhisperTrim�
III trim is available. Toeliminate liquid cavitation, Cavi-trol� III trim is available.
Compact spring-return pneu-matic actuator with integrated in-strumentation or spring-return ac-tuator with add-on accessories
ENVIRO-SEAL� Packing Sys-tem...This optional packing cancontrol emissions to EPA(Environmental Protection Agency)standards
ENVIRO-SEAL� Bellows SealBonnets...For toxic or lethal ser-vice, the ENVIRO-SEAL bellowsseal system can be provided on1-inch and larger valves.
Whisper Trim� III and Cavitrol�Trims...Available for noisy gasand vapor service and cavitatingliquid service.
W6377 / IL
SEAT RING RETAINER
SEAT RING
ENVIRO-SEAL� Packing (Double PTFE V-Ring)
W6377 / IL
ENVIRO-SEAL�Bellows Seal Bonnet
W6434 / IL
1
2
3
4
5
6
7
8
9
1�
Control Valve-Actuator Assemblies
5-149������������ ����������������������������������������������������
CP
The Valve-Actuator Package
FloVue� Final Control System,Series 9000 Actuator
Compact and Lightweight. ..Thesmall size and low weight makeinstallation easy and saves space.For the size 20 actuator, systemweight is from 20 to 28 kilograms(44 to 62 pounds), and maximumheight is 447 millimeters (17-1/2inches) from the pipe centerline.
Peak Performance Maintai-ned...Two-way digital commu-nication provides current valve in-formation. Rely on this real-timeinformation to make sound pro-cess management decisions. Byanalyzing valve dynamics throughFIELDVUE ValveLink�software,you can identify control areasneeding improvement and thusmaintain high performance.
Increased ProcessUptime...The diagnostic capabilityof FIELDVUE instruments takesthe guesswork out of mainte-nance scheduling. The FIELDVUEdigital controller providesself-calibration, diagnostics, and acycle-count capability. Compar-ing valve/actuator data (seat load,friction, etc.) with previouslystored data shows when mainte-nance is needed.
Integrated Accessories...Thedigital valve controller, optionalswitch, and transmitter are an in-tegral part of the FloVue package.External piping, mounting brack-ets, and linkages are eliminated;this uncluttered package is easyto install.
Other Actuators
Type 657 and 667 PneumaticDiaphragm Actuators...Rugged,heavy-duty spring-return actua-tors. These actuators are avail-able for on-off or throttling opera-tion with or without a valvepositioner.
Type 585C and 585CR piston ac-tuators are available for highthrust requirements.
These actuators are available withFIELDVUE digital controller and avariety of instrument accessories,handwheels, and adjustable travelstops. They can be used for on-offor throttling operation with or with-out a valve positioner.
Type 330SA electric actuator andType 350 and Type 323 electro-hydraulic actuators permit valveoperation in locations where com-pressed air is difficult to supply.
W6507-1 / IL
FloVue� Final Control System
W6373 / IL
Type 585C or 585CR Actuator
1
2
3
4
5
6
7
8
9
1�
Control Valve-Actuator Assemblies
5-150
CP
Selections
Class 150 or 300 flangesClass 150 or 300 Pressure-temperature ratings
1/2, 3/4, 1, 1-1/2, 2, 3, or 4 inch sizes
ISA S75.03 (standard) or long ISA S75.02 face-to-face dimensions
Metal seats (Class IV or V shutoff) or PTFE seats (Class VI shutoff)
Plain or ENVIRO-SEAL� bellows seal bonnet
Body and Trim Material
SEAT RING SEAT RING RETAINER PLUG AND STEM BODY NOTESSEAT RING SEAT RING RETAINER PLUG AND STEM BODY NOTES1/2-, 3/4-Inch, Metal Seat
- - - - - - 316L stainless steel with orwithout alloy 6
CF3M Seat is part of the body
1 - 4 Inch, Standard and Whisper Trim III
S31603 (316L stainlesssteel)
CF3M (316 stainless steel) S31603 WCC steel, LCC steel,CF3M
R3006 (alloy 6) CF3M S31603 with CoCr-A seatCF3M
For PTFE and WhisperN08020 (alloy 20) CN7M (alloy 20) N08020 CN7M,WCC,LCC,CF3M
For PTFE and WhisperTrim, the seat ring retainer
N05500 (K-Monel) M35-1 (Monel) N05500 M35-1, WCC, LCC, CF3MTrim, the seat ring retaineris a bar stock material
N10276 (Hastelloy C276) CW2M (Hastelloy C) N10276 CW2M, WCC, LCC, CF3M
s a ba s oc a e asimilar to the cast materialshown
S30403 (304L stainlesssteel)
CF3 (304L stainless steel) S30403 CF3, WCC, LCC, CF3Mshown.
N10665 (Hastelloy B2) N7M (Hastelloy B2) N10665 N7M, WCC, LCC, CF3M
1 - 4 Inch, Metal Seat, Cavitrol III Trim
R30006
S17400 (17-4PH stainlesssteel) S31603 with CoCr-A seat WCC, LCC, CF3M
R30006 S31603S31603 with CoCr A seat WCC, LCC, CF3M
- - -
N05500 N0550 with CoCr-A seat M35-1, WCC, LCC, CF3M
PTFE Seat, Gaskets, and Packing
PART MATERIALPART MATERIALOptional PTFE seat Carbon-filled PTFE
Glass-filled PTFE or carbon-filled PTFE
Seat ringN06600 (Inconel 600)/graphite
Gaskets
Seat ringCalcium fluoride filled PTFE (for hydrofluoric
acid applications)
BonnetLaminated graphite/S31600 (316 stainless steel)
BonnetPTFE-coated alloy
StandardDouble PTFE V-ring
StandardSingle graphite ribbon/filament
Packing Double PTFE V-ringPacking
ENVIRO-SEAL packing system Single graphiteENVIRO SEAL acking system
Duplex PTFE V ring and graphiteDuplex-PTFE V-ring and graphite
1
2
3
4
5
6
7
8
9
1�
Control Valve-Actuator Assemblies
5-151������������ ����������������������������������������������������
CP
Temperature and Pressure Drop SummaryTrim, bolting, and other parts are available to provide temperature capabilities shown in the table. PTFE gaskets,PTFE packing, and the optional PTFE seat allow a maximum temperature of 232�C or 450�F. Graphite gasketsand graphite packing can allow maximum temperature of 427�C or 800�F, depending upon packing type.
The valve is capable of pressure drops to 51.7 bar or 750 psi depending upon temperature, flow direction, materi-al, actuator size and supply pressure. Typical selections are shown on page 5-156. Do not exceed the pressure-temperature rating of the valve, the capabilities of any of the parts, or the capabilities of the actuator. For addition-al selections and for questions about pressure or temperature capabilities, contact your Fisher sales office.
Temperatures
Body Material �C �F Notes
WCC steelLCC steel
–29 to 427–46 to 371
–20 to 800–50 to 700
For selection of otherCF3MCN7MM35–1CW2M
CF3N7M
–198 to 427 –325 to 800
For selection of otherparts, provide the Fisher
sales representativewith your process fluidand application details.
ENVIRO-SEAL Packing Temperature and Pressure for 500 PPM Service
MaterialTEMPERATURE PROCESS PRESSURE
Material�C �F Bar Psig
Double PTFE –40 to 232 –40 to 450 to 51.7 dependingon temperature
to 750 dependingon temperature
Graphite –18 to 315 20 to 600
Duplex--PTFE and graphite
–46 to 232 –50 to 45051.7 750
1
2
3
4
5
6
7
8
9
1�
Control Valve-Actuator Assemblies
5-152
CP
Flow Coefficients
Linear Characteristic
LINEAR--FLOW UP
VALVE Port DiameterKV CV FL XTVALVE
SIZE,Port Diameter
Valve Opening, Percent of Total TravelSIZE,INCHES mm In. 10 30 70 100 10 30 70 100 100 100
1/2 9.5 3/8.139.228.228
.309
.538
.680
.6591.121.59
.9601.642.40
.161
.263
.264
.357
.622
.786
.7621.301.84
1.111.902.78
.97
.93
.88
.585
.554
.577
3/4 14.3 9/16.332.579.695
.7701.331.79
1.643.004.42
2.344.285.48
.384
.669
.803
.8901.542.07
1.903.475.11
2.704.956.33
.92
.86
.83
.517
.485
.714
1 Micro-Flow
4.8 3/16.00316.0378.0308
.00731.0516.0637
.0213
.0908.165
.0337.120.254
.00365.0437.0356
.00845.0597.0736
.0246.105.191
.0389.139.294
.97
.86
.93
.582
.561
.554
19.512.719.1
3/81/23/4
.118
.5311.09
.5701.582.63
1.733.526.39
3.025.1310.3
.136
.6141.27
.6591.833.04
2.004.077.39
3.495.9311.9
.96
.97
.96
.675
.663
.780
1-1/212.719.129.1
1/23/4
1-1/8
.5631.091.73
1.612.634.77
3.536.3917.3
5.1910.322.2
.6511.272.00
1.863.045.51
4.087.3920.0
6.0011.925.7
.96
.96
.93
.648
.780
.816
219.129.138.1
3/41-1/81-1/2
.9001.645.79
2.475.2714.1
6.2217.632.9
10.624.241.3
1.041.906.69
2.856.0916.3
7.1920.338.0
12.228.047.7
.92
.90
.91
.728
.716
.785
329.147.663.5
1-1/81-7/82-1/2
1.414.317.24
4.3616.226.7
15.545.375.3
23.463.988.2
1.634.988.37
5.0418.730.9
17.952.487.0
27.173.9102
.93
.91
.89
.774
.736
.792
438.163.582.6
1-1/22-1/23–1/4
2.686.8317.4
9.1726.550.9
26.574.3127
41.5106156
3.107.8920.1
10.630.658.9
30.685.9147
48.0123180
.93
.91
.88
.729
.738
.775
Equal Percentage Characteristic
EQUAL PERCENTAGE--FLOW UP
VALVE Port DiameterKV CV FL XTVALVE
SIZE,Port Diameter
Valve Opening, Percent of Total TravelSIZE,INCHES mm In. 10 30 70 100 10 30 70 100 100 100
1/2 9.5 3/8.0684.106.132
.101
.195
.228
.374
.621
.842
.8061.372.08
.0791.122.153
.117226.264
.432
.718
.973
.9321.582.41
.97
.95
.90
.628
.592
.541
3/4 14.3 9/16.154.187.307
.223
.381
.533
.9171.512.10
2.003.685.12
.178
.216
.355
.258
.440
.616
1.061.742.43
2.314.255.92
.93
.88
.84
.543
.503
.612
1
4.86.49.512.719.1
3/161/43/81/23/4
.0310
.0465
.0721.183.504
.0681.119221.4411.02
.244
.5191.061.895.11
.6031.332.904.8410.3
.0358
.0538
.0833.212.583
.0787.138.256.5101.18
.282
.6001.222.195.91
.6971.543.355.6011.9
.91
.91
.98
.96
.95
.553
.654
.682
.713
.769
1-1/212.719.129.1
1/23/4
1-1/8
.172
.504
.524
.4331.021.11
1.905.1110.0
4.9710.320.9
.199
.583
.606
.5001.181.28
2.205.9111.6
5.7411.924.2
.95
.95
.92
.693
.769
.804
219.129.138.1
3/41-1/81-1/2
.308
.4801.06
.7941.032.25
4.099.2622.7
9.8622.135.7
.356
.5551.22
.9181.192.60
4.7310.726.2
11.425.641.3
.91
.88
.88
.729
.751
.737
329.147.663.5
1-1/81-7/82-1/2
.4021.231.70
.9342.764.34
9.6027.850.3
21.259.486.2
.4651.421.96
1.083.195.02
11.132.158.2
24.568.799.7
.93
.93
.86
.850
.791
.731
438.163.582.6
1-1/22-1/23–1/4
.6961.483.39
1.984.5810.3
22.553.4112
39.694.3151
.8051.713.92
2.295.2911.9
26.061.7129
45.8109175
.91
.91
.86
.811
.818
.741
1
2
3
4
5
6
7
8
9
1�
Control Valve-Actuator Assemblies
5-153������������ ����������������������������������������������������
CPWhisper Trim� Trim and Cavitrol� Trim
VALVE Port DiameterKV CV FL XTVALVE
SIZE,Port Diameter
Valve Opening, Percent of Total TravelSIZE,INCHES mm In. 10 30 70 100 10 30 70 100 100 100
WHISPER TRIM III (LINEAR)--FLOW UP
1-1/2234
29.138.163.582.6
1-1/81-1/22-1/23-1/4
1.592.986.9917.2
4.739.8627.548.6
16.626.157.691.7
20.533.671.7115
1.843.448.0819.9
5.4711.431.856.2
19.230.266.6106
23.738.882.9133
.88
.88
.88
.88
.789
.774
.732
.718
WHISPER TRIM III (EQUAL PERCENTAGE)--FLOW UP
1-1/2234
29.138.163.582.6
1-1/81-1/22-1/23-1/4
.301
.669
.9263.39
.9082.003.7510.4
9.6020.642.479.1
17.531.263.5106
.348
.7731.073.92
1.052.314.3412.0
11.123.849.091.5
20.236.173.4122
.90
.90
.90
.90
.773
.771
.693
.707
CAVITROL III (ONE-STAGE, LINEAR)--FLOW DOWN
1-1/2234
29.138.163.582.6
1-1/81-1/22-1/23-1/4
.148
.372
.7861.16
.6122.708.5621.7
5.2610.234.063.0
8.5715.249.586.2
.171
.430
.9091.34
.7083.129.9025.1
6.0811.839.372.8
9.9117.657.299.6
.94
.93
.95
.94
- - -
Actuators
Actuator Type Type Number Comment
High-pressure spring-opposed pneumatic actuator; integralinstrumentation
9000 Series FloVue�final control system
Actuator selection tables are on following pages;also refer to section 7 of this catalog
Pneumatic spring-return diaphragm actuator 657, 667
Pneumatic piston actuator 585C, 585CR
Electric motor 330SARefer to section 7 of this catalog
Electrohydraulic with integral motor, pump, and reservoir 350Refer to section 7 of this catalog
Electrohydraulic with separate power source required 323
Manual handwheel 1008
W6654
W7447
W0363
1
2
3
4
5
6
7
8
9
1�
Control Valve-Actuator Assemblies
5-154
CP
Instrumentation and AccessoriesInstrumentation
Instrument Feature Type Number Comment
Electro-pneumatic valve controller
Communicating, microprocessor-based controller; allows valvediagnostics. Available with auto-calibrate. Can be used with
HART� or FOUNDATION� fieldbus communications. Integralwith FloVue final control system; available for other actuators.
FIELDVUE�
digital valvecontroller
Electro pneumatic valve positionerFor Type 585C and 585CR actuators 3621JP
Electro-pneumatic valve positionerFor Type 657 and 667 actuators 3582i Refer to section 8 of
Pneumatic valve positionerFor Type 585C and 585CR actuators 3611JP
Refer to section 8 ofthis catalog
Pneumatic valve positionerFor Type 657 and 667 actuators 3582
this catalog
Compact, lightweight, accurate 646
Electro-pneumatic transducerRugged, highly accurate 546
Electro-pneumatic transducerRugged, highly accurate, reduced sensitivity to supply pressure
variations and downstream leakage846
W5500/IL
W6307-1
W6374
1
2
3
4
5
6
7
8
9
1�
Control Valve-Actuator Assemblies
5-155������������ ����������������������������������������������������
CPAccessories
Accessory Features Type Number Comment
Up to six switch points. For Type 585C, 585CR,657, and 667 actuators.
304
Limit switches Proximity or microswitches; ac or dc switching;covered by IEC 534-6 (NAMUR) mounting
standard; separate, non-interacting cams foropen and closed positions.
3065
Trip systemOn failure of supply pressure, locks piston in
last position, travels piston up, or travels pistondown. For Type 585 and 585C actuators.
377
Pneumatic. For Type 657 and 667 actuators. 3583Position transmitter Electronic. For Type 585C, 585CR, 657, and
667 actuators.4200
R f t ti 8 f thi t lSupply pressurefilter-regulator
1/4-inch connections; direct mounted on manyinstruments
67CFRRefer to section 8 of this catalog
Panel-mounted loadingregulators
Includes gauges; available with filters andchangeover valves
670
Volume booster Increases stroking speed when used with apositioner
2625
Supply line filter
1/4-inch connections; includes drip pot forcondensate
67AFD
Supply line filter 1/4-inch connections; optional drain valve 252
3/4-inch connections 262K
High-pressure instrumentsupply system
Filtering, pressure reduction, regulation, andoverpressure protection
1367
W6682W7412
W4727
1
2
3
4
5
6
7
8
9
1�
Control Valve-Actuator Assemblies
5-156
CP
Actuator Selection and Maximum Pressure DropsPressure drops and actuator sizesfor System 9000 actuators areshown for some combinations.Higher pressure drops are oftenpossible with higher supply pres-
sures or larger actuators. Smalleractuators can often handle lowerpressure drops. For assistancewith actuator sizing, contact yourFisher sales office.
Do not exceed the pressure-temperature rating of the valve, themaximum pressure drop for thevalve, or the capabilities of any ofthe parts.
Metal Seat Class IV Shutoff
SIZES PORT DIAMETER, mm PORT DIAMETER, INCHES
Valve, Actu- 6.4 9.5 12.7 19.1 28.6 38.1 47.6 63.5 82.6 1/4 3/8 1/2 3/4 1-1/8 1-1/2 1-7/8 2-1/2 3-1/4Valve,Inches
Actuator Valve Pressure Drop with 4.1 Bar Actuator Pressure, Bar Valve Pressure Drop with 60 Psig Actuator Pressure, Psi
1/2 12 - - - 51.7 - - - - - - - - - - - - 750 - - - - - - - - -
3/4 12 - - - - - - 51.7(14.3mm port)
- - - - - - - - -750
(9/16-inchport)
- - -
1 2025
51.7 51.7 51.7 40.751.7
- - -- - -
750 750 750 590750
- - -- - -
1-1/2 2025
51.7 51.7 51.7 40.751.7
14.851.7
- - -- - -
750 750 750 590750
215750
- - -- - -
2 2025
- - - 37.651.7
13.451.7
5.545.9
- - -- - -
- - - 545750
195750
80665
- - -- - -
3 5080
- - -- - -
39.0 - - - 11.729.6
5.515.5
- - - - - - 565- - -
- - - 170430
80225
- - -
4 5080
- - -- - -
19.045.4
- - - 4.815.2
- - -8.3
- - -- - -
275658
- - -- - -
70220
- - -120
PTFE Seat Class VI Shutoff
SIZES PORT DIAMETER, mm PORT DIAMETER, INCHES
Valve, Actu- 6.4 9.5 12.7 19.1 28.6 38.1 47.6 63.5 82.6 1/4 3/8 1/2 3/4 1-1/8 1-1/2 1-7/8 2-1/2 3-1/4Valve,Inches
Actuator Valve Pressure Drop with 4.1 Bar Actuator Pressure, Bar Valve Pressure Drop with 60 Psig Actuator Pressure, Psi
1 2025
51.7 51.7 51.7 40.751.7
- - -- - -
750 750 750 590750
- - -- - -
1-1/2 2025
- - -- - -
51.7 40.751.7
14.851.7
- - -- - -
- - -- - -
750 590750
215750
- - -- - -
2 2025
- - - 37.651.7
13.451.7
7.246.2
- - -- - -
- - - 545750
195750
105670
- - -- - -
3 5080
- - -- - -
39.0- - -
- - - 12.830.3
6.216.2
- - - - - - 565- - -
- - - 185440
90235
- - -
4 5080
- - -- - -
20.247.2
- - -- 5.915.9
- - -9.0
- - -- - -
290685
- - - 85230
- - -130
1
2
3
4
5
6
7
8
9
1�
Control Valve-Actuator Assemblies
5-157������������ ����������������������������������������������������
CP
Dimensions and WeightsSelected dimensions and weights are shown for some common valve-actuator combinations of the Design CPand System 9000 actuator. For additional dimensions and combinations, contact your Fisher sales office.
ACTUATORVALVE
A VALVE AND ACTUATORWEIGHT
ACTUATORSIZE
VALVESIZE,
INCHES StandardClass 150
StandardClass 300
Long Class150, 300
ISA S75.20)
E H JClass 150 Class 300
mm kg
12 1/23/4
184184
190194
216216
393393
330 269 1616
1617
201
1-1/22
184222254
197235267
216241292
417433447
330 269202428
222732
251
1-1/22
184222254
197235267
216241292
511527541
408 308394348
414651
50 34
298353
318368
356432
581614
408 308 6786
7395
80 34
298353
318368
356432
702735
521 394 92112
98121
Inches Pounds
12 1/23/4
7.257.25
7.507.62
8.508.50
15.4715.47
13.00 10.59 3535
3638
201
1-1/22
7.258.75
10.00
7.759.25
10.50
8.509.50
11.50
16.4017.0317.59
13.00 10.59445262
475969
251
1-1/22
7.258.75
10.00
7.759.25
10.50
8.509.50
11.50
20.1220.7521.31
16.06 12.128795
105
90102112
50 34
11.7513.88
12.5014.50
14.0017.00
22.8824.19
16.06 12.12 147190
160210
80 34
11.7513.88
12.5014.50
14.0017.00
27.6328.94
20.50 15.50 203246
216266
A
E
H J
A6870*A/IL
1
2
3
4
5
6
7
8
9
1�