cover - back - spine.cdr

all the support you need

S T R U C T U R E S

ContentsIntroduction

Projects and installations

Stage roof systems

Air roof

Introduction to truss

Miscellaneous additional trusses

Introduction to generic truss

Generic light duty truss

Generic medium duty truss

Generic heavy duty truss

Generic extra heavy duty truss

Introduction to element truss

Element 12 truss

Element 20 truss

Introduction to omni truss

Series 16 light duty truss

Series 16 medium duty truss

Series 16 heavy duty truss

Series 16 extra heavy duty truss

Omni connectors

Introduction to totalite

Totalite truss

Introduction to folding truss

Folding triangular truss

Fold flat medium duty truss

Fold flat heavy duty truss

Fold flat catwalk truss

Introduction to specialist truss

Par truss

Ballast truss

Catwalk truss

Introduction to newwave

A-wave

C-wave

Assembly data

Design help

Introduction to ground support

Ground support series 12

Ground support series 18

Introduction to V-Tower

V-Tower

Introduction to arena deck

Arena deck technical page

Arena deck construction

CM chain hoists

Motor control

Rigging accessories

Introduction to RSC Lightlock

The RSC Lightlock story

RSC Lightlock benefits & faqs

RSC Lightlock technical

Contents1

S T R U C T U R E S

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Introduction 2

All the support you needTotal Structures is committed to creating and

providing the finest quality products with

outstanding customer support, and to further

our reputation as the industry's most creative

innovator and manufacturer of modular and

custom structural systems for the live

production, exhibition, architectural, retail and

entertainment markets.

From concept through installation, Total

Structures offers a range of professional

services, from our American Welding Society

certified fabrication team, professional

engineers, draftsmen and production

experienced sales team. We understand what it

will take to make your project safe and

successful. In a world of tight deadlines, ever

changing design parameters and financial

constraints, Total Structures offers All The

Support You Need….

Total Structures is the proud winner of the following Awards….

LDI Product of the year

Scenic Effects - XO truss series

LDI Product of the Year

Rigging and Hardware - The OMNI Connector

LDI Debuting Product of the Year

Rigging and Hardware - new wave truss

Rental and Staging Magazine

Product of the Year - new wave truss

The Exhibitor Show

Dealers Choice Award - new wave truss

PLASA

Award for Product Excellence - new wave truss

The Aluminum Association

International Extrusion of the Year - new wave extrusion

LDI Product of the Year

Rigging and Hardware - Ballast truss

PLASA

Gold Award for Innovation - RSC Lightlock

LDI

Best Debuting Product Award - RSC Lightlock

Live Design Magazine

Product of the Year - RSC Lightlock

1997

2000

2002

2002

2002

2003

2004

2004

2008

2009

2010

Projects and installations3

Introduction

University, Texas State Fair, Madonna

to name but a few. The following pages

seek to give you a flavor of some of the

more recent projects we have

undertaken.

These projects have involved Total

Structures from concept through

design, engineering, manufacture to

installation, but of course the most

important project is the next one we do

for you….

Over the course of many years, Total

Structures has been at the forefront of

many cutting edge projects and

installations. From the technically

challenging to those whose sheer scale

has been impressive and of course

those projects that seem to have it all:

The Nike pavilion at the Atlanta

Olympics with its 15000 sq./ft cantilever

built atop a parking garage. The

beautiful star array at a desert casino,

the custom stage roofs, or the 8000

sq./ft temporary restaurant assembled

each year to house Vanity Fairs Oscar

party. There have been Superbowls,

Rock and Roll Shows, Theatre Houses,

TV Shows, Bungie Jumps, Underwater

Rigging, Triple decked exhibit booths.

There have been Projects for Ford, GM,

Nike, Disney, Fox, Universal, BBC,

Budweiser, Anhuiser Busch, Stanford


S T R U C T U R E S

Projects and installations 4


Hollywood Bowl

The new acoustic canopy measures

some 78 feet by 68 feet and is supported

at a 10 degree angle below the main roof

structure by inclined tubular steel struts.

The principal components of the canopy

are an elliptical perimeter ladder truss

with integral catwalk, 4 cross stage

triangular trusses which support 28

acoustic panels and 3 lighting battens.

The perimeter truss has curved 6"

square aluminum chords with 3"

diagonals and 6" x 3" vertical members

onto which ribbed plates are bolted to

form the supports for a continuous open

grid aluminum catwalk. These ribs are

formed from aluminum plate that were

water jet cut to the correct profile to

provide support for the curved fiber

glass panels which cover the underside

of the ellipse.

The side sections of the perimeter truss

can be lowered to stage level to allow

conventional lighting grids to be rigged

from the points provided on the steel

arch trusses of the main roof structure.

In contrast, the front and rear sections

are permanently fixed to the main roof

structure with large tubular steel struts.

Four large triangular trusses span

between elements of the perimeter

truss and carry the main hinged

acoustic panels. These panels are

fabricated with aluminum ribs which

support matte Makrolon panels on one

side and can be deployed at various

angles using remote controlled linear

actuators. The trusses comprise 4"

square aluminum chords with 2" square

secondary members and the end

sections are designed to hinge down,

so that the truss better fits the profile of



the domed main roof structure when it is

raised into its storage position.

Three ladder truss lighting battens span

between sections of the perimeter truss.

Again, the chords are 4" square

aluminum with 2" diagonals with

galvanized steel l ight ing bars

supported from the bottom chord. The

battens can also be raised above the

perimeter ring truss and stored high into

the main roof structure.

The interaction of the main roof

structure and the acoustic canopy

presented a number of interesting

structural engineering problems

particularly when seismic and wind

forces were considered.

Projects and installations 6

S T R U C T U R E S

The brief for the project was to create a

"Corporate Box" that would house all the

Ford brands (Ford, Lincoln, Mercury,

Mazda, Volvo, Jaguar, Land Rover, Aston

Martin) in an enclosed space. The "Box"

description is literal as what was required

was a ceiling and walls on three sides

containing a space 460ft x 240ft (over

110,000 square ft) x 28ft high. The entire

structure was then to be clad in fabric

leaving only exposed lighting troughs that

were required to be large enough to

house all the fixtures and provide room for

focusing. It was crucial to the design that

no part of any lighting fixture was hanging

below the ceiling surface.

The truss was designed large enough so

that it could house 4 individual adjustable

light bars to allow any fixture (including

automated fixtures) to be mounted in its

optimal position in the truss, and also to

be pre-rigged. A further consideration

was that the bottom face of the truss was

to be free of members so that they did not

interfere with focusing and positioning of

In addition to the ceiling grid, a structural

wall system was developed to construct

the 460ft walls required along each side.

This had to carry its own self weight, the

tension of the fabrics attached to it, a

plywood skin on each side behind the

fabric (to stop anyone falling through the

wall) and also to carry wooden dowel

panels around the access openings which

were part of the finished dressing. Total

Structures developed a new system of

horizontal and vertical ladders on approx

10ft centers that formed the thickness of

the wall, and into which could be

accommodated the 4 traffic and exit points

along each side.

It is believed that the entire rig is probably

the largest "Temporary Lighting Grid" ever

assembled as a single structure and

required 216 motor points to lift it.

the lamps, and also so that there was no

visible structure from the ground. The

careful location of internal bracing

allowed this to happen.

The grid was then made up from 24 rows x

240ft long cross stage trusses on 20ft

centers with a perimeter truss and

additional spreader trusses at the ¼ span

points. Many of the building columns and

the support structure for the city's people

mover train had to be incorporated into

the space, and where these interfered

with the grid, custom truss elements had

to be made to accommodate them and

provide a structure that the ceiling fabric

could be attached to.

In addition, a 40ft diameter circle (known

as the "Ford Halo") was also included as

part of the structure over the Ford brand

area and a 6ft pelmet was required to

finish the ceiling at the open front

entrance of the exhibit.

Ford Motor Company NAIAS 2006

Some stats....

Approx 2.5KM of truss was used

Around 5 million individual weld points

Approx 55 tons of Aluminum

50000sq ft of painted area (Truss and

wall metalwork only)


To provide "the ultimate solution for lighting,

sound and video" for their church in

Colorado Springs, New Life Church

commissioned Barbizon.

For the structure that would compliment this

"Church in the round", Barbizon turned to

Total Structures with whom they had a long

standing relationship, cemented since

commissioning their award-winning LDI

booth in 2000.

The solution was a 120' span hexagonal

catwalk connected to a central cluster of 6 x

14' by 10 ½' rear projection screens that

housed the rear projectors and provided the

mainstage lighting position, suspended 25

feet in the air . The hexagonal catwalk, 50

feet on each side, provided additional

lighting positions with 4 x 2" integral

lampbars providing hanging points for

lighting and other equipment, non-slip steel

decking for high resistance to wear and

integral kick rails.

New Life Church


Stage roof systems 8

Client:

Project:

Set & scenic:

Live 4 Live

Stanford commencement

San Diego Opera Shop

Client:

Project:

Architects:

Fabric Structures Inc

Summerstage, Central Park, New York

FTL Happold

Stage roof systems

1. 2.

1.

2.

Total Structures manufactures what is probably the

most versatile modular stage roof system in the

world, detailed information for which is contained in

the coming pages. However, please note that we

have a long history of designing and manufacturing

custom stage roofs that are tailored precisely to

meet our clients needs, some examples of which are

illustrated in the inset photographs.

Please contact us for a consultation to help you

decide which roof format would best suit your

needs. +1 805 676 3322, or if you would like us to

c o n t a c t y o u , p l e a s e e - m a i l u s o n

[email protected]

S T R U C T U R E S

Stage roof systems9

The Total Structures' Outdoor Stage Roof Design is

now the world wide industry standard, with systems in

every major country. The flexibility in the concept

makes it the most versatile, expandable roof system in

the market today. A typical structure has a perimeter

grid made up of standard truss which would usually be

10ft sections, although other modules can be

accomodated. The width and depth of the roof is

determined by the number of modules in each

direction. The maximum allowable cross stage span is

80ft (larger custom construction can be achieved), with

virtually no limit on the depth. The roof is formed by

constructing a matrix of ladders and truss which make

a series of identically sized bays inside the structure. It

is this feature which gives rise to massive point load

capacities anywhere under the grid.

The payload of the roof is governed primarily by the

number and type of towers at each side and a choice of

perimeter truss: Medium Duty, Heavy Duty, Fold Flat or

even Folding Catwalk Truss. Similarly payloads range

from 6 Tons for small roofs to 25 Tons and above for

larger constructions. The roof is covered with high grade

reinforced PVC material which is divided into pieces on

large roofs for easy handling.

The concept of the roof structure is so versitile that a large

roof can be split into two separate smaller roofs by adding

only a small number of components.

Integral PA wings of various sizes can be added to the

main roof structure for a major concert or tour.

As the majority of components are essentially two

dimensional, the structure requires very little volume for

transport and storage, especially when the fold flat or

folding catwalk truss are used around the perimeter. With

each intersection using only four bolts, the largest of roof

constructions can be achieved remarkably quickly with a

minimum crew.

Stage roof systems

S T R U C T U R E S

10Stage roof systems

Stage roof systems11

Stage roof systems

Specification

The illustrations on this page demonstrate the modular

nature of the Total Structures Outdoor Roof System.

The components used in the largest system can be

reconfigured to make many other roof assemblies,

including all those illustrated.

Three-dimensional CAD models are offered with every

quotation along with a detailed component list so that

the client can assess precisely what is being

purchased.

Onsite training is provided where necessary and each

roof is supplied with an operating manual. Full

engineering is supplied with each system and is

defined by US Unified Building Code, conformity to

ANSI E1.21-2006 “Entertainment Technology Ground-

Supported Overhead Structures Used to Cover the

Stage Areas and Support Equipment in the Production

of Outdoor Entertainment Events”, and also in

consultation with the client to determine special

considerations such as local and state requirements

and operational conditions. Total Structures also make

a commitment to clients with after sales support, not

only with product supply and maintenance, but also

with engineering and advice.

45ft x 45ft Stage Roof - 4 towers 45ft x 45ft Stage Roof w/ 10ft single span sound wing - 4 towers

65ft x 45ft Stage Roof - 6 towers

65ft x 45ft Stage Roof

25ft x 25ft Apex sound wings - 10 towers

65ft x 55ft Stage Roof w/ Cantilevered DS edge

& 35ft x 25ft continuous slope sound wings 10 towers.

65ft x 55ft Stage Roof - 8 towers

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S T R U C T U R E S

Stage roof systems 12

The exploded view on this page is given to

demonstrate the ease of assembly and also to

provide a key to terminology used specifically for

Total Structures Stage Roof assemblies. This

illustration is taken from the Total Structures

publication “Operating Manual for Demountable

Roof Top Structures Designed and Fabricated by

Total Structures Inc”, which is provided with all our

stage roof systems.

Sleeve Block

Perimeter Truss

Level 1 Sloping Truss




Level 1 Apex Ladder

Level 2 Apex Ladder

Level 3 Apex Ladder

Level 4 Apex Ladder

Level 1 Sloping Ladder




Sloping Ladder > Truss Node

Apex Ladder > Truss Node Level 1




Level 1 Grid Node

Level 2 Grid Node

Level 3 Grid Node

Level 4 Grid Node

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Air Roof

Total Structures Roof systems have long been an industry standard, well known for their flexibility, ease of use and assembly, high load capacities and compact packing.

However, there has always been a requirement for a more economical stage roof, and Total Structures has added the AIR roof system to its range to fill this need. The AIR roof comprises of a conventional ground support system with an inflatable canopy.

The canopy incorporates a series of inflatable trusses which provide rigidity and smooth contours, whilst retaining shape under wind load and providing fast run off water channels to shed rain loads quickly and effectively. The

aesthetically pleasing curved surface areas also provide improved acoustics on stage.

The blowers for inflation are housed within the skin itself, removing them from sight, and also helping to keep noise to an absolute minimum.

The inflatable canopy can also be designed to split into smaller sections thus allowing the creation of a number of smaller roofs that can be combined to create one larger system when required.

Although AIR roof is not designed to take the place of a high load bearing rigging roof, it does offer rigging for surprisingly high payloads, with the

illustrated system (See photographs) being constructed from Total Structures Medium Duty nut & bolt connection truss and having a payload of approximately 3,000 Lbs on the 40ft x 40ft grid.

With much of the traditional roof metal structure not necessary, compared to other systems in the market, the AIR roof requires considerably less assembly time, requires even less storage and truck space and provides considerable savings on a $ vs. square foot covering cost.

AIR roof is another example of Total Structures providing…

All the support you need….

Air Roof13

1414Intro to truss

S T R U C T U R E S

introduction

trussTotal Structures manufactures a full range of both industry standard and proprietary trusses that cover most requirements. However, if you do not find what you need here, or require assistance in selecting the appropriate product, please call us on +1 805 676 3322 or e-mail us at [email protected] where we will be happy to assist you and, if necessary, help design a custom product to meet your specific requirements.

All Total Structures Truss products are designed and manufactured to conform to ANSI Standard E1.2-2006 and all published load data is inclusive of the standards required 15% reduction in capacity to account for multiple use wear and tear.

Uniform Loads Center Pt. Load Third Pt. Load Quarter Pt. Load

(ft) (plf) (lbs) (in)

span load defl

(lbs) (in) (lbs) (lbs)(in) (in)

load deflload deflload deflload

Generic truss15

A small selection of miscellaneous additional available trusses Load Data 30" x 30" wide heavy duty truss with 3/16" wall

thickness chords and reinforced plates



span load defl



Load data 30" x 36" truss with steel fork or omni connection Load data 30" x 30" wide heavy duty truss



span load defl



10

20

30

40

50

60

70

80

90

100

989

488

321

207

128

85

59

42

31

16

9886

9759

9631

8266

6383

5086

4122

3368

2753

1581

0.018

0.145

0.488

1.014

1.584

2.281

3.105

4.055

5.132

5.155

4434

4307

4179

4052

3192

2543

2061

1684

1376

790

0.013

0.103

0.345

0.808

1.296

1.884

2.594

3.433

4.408

4.584

2217

2153

2090

2026

1962

1898

1546

1263

1032

593

0.011

0.088

0.296

0.697

1.351

2.316

3.161

4.124

5.213

5.228

2793

2750

2708

2066

1596

1271

1031

842

688

395

0.019

0.155

0.520

0.966

1.512

2.182

2.977

3.900

4.951

5.012

5

10

15

20

25

30

35

40

45

50

55

60

1925

958

636

420

266

182

132

99

76

60

48

39

9624

9581

9539

8408

6650

5464

4604

3949

3430

3006

2652

2349

0.005

0.037

0.126

0.265

0.414

0.596

0.811

1.059

1.341

1.655

2.003

2.384

6571

6528

5655

4204

3325

2732

2302

1975

1715

1503

1326

1175

0.005

0.041

0.120

0.213

0.334

0.482

0.659

0.864

1.100

1.365

1.662

1.992

3285

3264

3243

3153

2494

2049

1727

1481

1286

1127

994

881

0.004

0.035

0.117

0.271

0.423

0.609

0.828

1.081

1.368

1.687

2.041

2.427

3208

3194

2828

2102

1663

1366

1151

987

858

752

663

587

0.006

0.047

0.142

0.252

0.394

0.567

0.773

1.011

1.280

1.583

1.918

2.286

10

20

30

40

50

60

70

80

782 7820 0.020

387 7740 0.170

238 7140 0.530

130 5200 0.950

80 4000 1.500

53 3180 2.180

36 2520 2.990

26 2080 3.950

7825 0.030

5470 0.190

3572 0.440

2600 0.780

1999 1.240

1583 1.830

1273 2.540

1030 3.400

3912 0.030

3867 0.230

2679 0.550

1950 1.000

1499 1.550

1188 2.240

955 3.080

772 4.050

2608 0.030

2578 0.210

1786 0.510

1300 0.920

1000 1.450

792 2.100

637 2.900

515 3.830

18" x 18" Truss24" x 24" Truss Generic Medium Duty Truss with 3/16" wall thickness chords



span load defl



External Dimensions 30" w. x 36" h.Connection Centers 28" x 34"Material Type 6061-T6 Aluminum

Connector Type Steel Fork or Omni ConnectorsMaximum Certified Span 100ft

External Dimensions 30" w. x 30" h.Connection Centers 23.28" x 23.28"Material Type 6061-T6 AluminumConnector Type 5/8" Grade 8 Steel nuts boltsMaximum Certified Span 60ft

External Dimensions 30" w. x 30" h.Connection Centers 23.28" x 23.28"Material Type 6061-T6 Aluminum

5

10

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20

25

30

35

40

45

50

55

60

1293 6466 0.005 4922 0.006 2461 0.005 2155 0.006

643 6428 0.041 4883 0.049 2442 0.042 2143 0.051

426 6390 0.137 4436 0.152 2423 0.142 2130 0.173

318 6352 0.325 3294 0.271 2403 0.335 1647 0.321

208 5201 0.527 2600 0.425 1950 0.538 1300 0.501

142 4264 0.758 2132 0.614 1599 0.774 1066 0.722

102 3584 1.032 1792 0.840 1344 1.054 896 0.984

77 3064 1.348 1532 1.103 1149 1.376 766 1.287

59 2651 1.706 1326 1.404 994 1.740 663 1.631

46 2314 2.107 1157 1.745 868 2.147 578 2.016

37 2030 2.549 1015 2.127 761 2.596 508 2.444

30 1788 3.034 894 2.551 670 3.087 447 2.913

External Dimensions 24" w. x 24" h.

Connection Centers 17.28" x 17.28"

Material Type 6061-T6 Aluminum

Connector Type 5/8" Grade 8 Steel nuts & bolts

Maximum Certified Span 60ft Span



span load defl



5

10

15

20

25

30

35

40

45

50

55

60

1241 6204 0.005 6204 0.008 3102 0.006 2068 0.006

616 6162 0.038 6162 0.061 3081 0.052 2054 0.048

408 6119 0.129 5604 0.187 3060 0.174 2040 0.162

304 6077 0.305 4166 0.333 3038 0.412 2026 0.384

241 6034 0.595 3295 0.522 2471 0.662 1647 0.617

180 5413 0.933 2706 0.755 2030 0.953 1353 0.888

130 4561 1.270 2280 1.031 1710 1.296 1140 1.210

98 3911 1.659 1955 1.353 1467 1.693 978 1.582

75 3396 2.099 1698 1.722 1274 2.141 849 2.005

60 2976 2.592 1488 2.138 1116 2.642 744 2.478

48 2624 3.136 1312 2.604 984 3.195 656 3.003

39 2324 3.732 1162 3.120 871 3.800 581 3.579

External Dimensions 20-1/2" w. x 20-1/2" h.




Maximum Certified Span 60ft



span load defl



1219 6095 0.009 4928 0.012 2464 0.010 2032 0.011

606 6063 0.072 4870 0.093 2448 0.080 2021 0.092

402 6031 0.244 3220 0.209 2415 0.266 1610 0.248

239 4774 0.463 2387 0.373 1790 0.474 1194 0.441

150 3762 0.724 1881 0.585 1411 0.740 941 0.689

103 3077 1.043 1538 0.846 1154 1.065 769 0.994

74 2578 1.419 1289 1.158 967 1.448 645 1.354

55 2196 1.854 1098 1.522 823 1.891 549 1.771

42 1892 2.346 946 1.939 709 2.392 473 2.244

33 1642 2.897 821 2.412 616 2.951 411 2.775

26 1432 3.505 716 2.942 537 3.568 358 3.364

17 1019 3.577 509 3.057 382 3.635 255 3.447

5

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20

25

30

35

40

45

50

55

60

External Dimensions 18" w. x 18" h.




Maximum Certified Span 60ft

Connector Type 5/8" Grade 8 Steel nuts & boltsMaximum Certified Span 80ft

16

generic S T R U C T U R E S

Introduction to Generic Truss

Generic Light Duty truss is a compact

design that is ideal in situations where

ceiling height is limited and for carrying

simple lighting loads and accessories

such as drapes and scenery. Two

standard profiles are available, 12” h x

12” w and 12” h x 18” w. The wide

version allows 2 rows of fixtures to

hang side by side without interfering

with each other and is sometimes

referred to as “Ball room truss”.

Generic Heavy Duty is, as its name

suggests, is ideal for situations where

long spans (up to 60ft) or high load

capacities are required. Two formats,

30” h. x 20.5” w. and 30” h. x 30” w. are

available. The widths accommodating

Series 12 and Series 18 Ground support

towers respectively and both can be

used as a base for the Total Structures

outdoor stage roof system.

Triangular versions of these trusses are

avai lable, but should only be

considered when a triangular profile is

specifically required, as load capacity is

substantially reduced while cost is not!

Generic Medium Duty is perhaps the

truss that the production industry is built

on. GMD has good structural properties

and can achieve span lengths up to 50ft.

With a 20.5” square cross section it

provides a very economical truck pack

and great versatility and can be used as

a base for the Total Structures outdoor

stage roof system.

Built on the same profile, S4-PRT is a

Pre-rigged version of this truss that is

physically and structurally compatible,

that will house a lamp bar of fixtures

(ideal for Source 4 Par lamps) that can

be stored in the truss for shipping and

storage, and lowered through the truss

at show time.

Generic Light Duty Truss Generic Medium Duty Truss Generic Heavy Duty Truss

Our Generic truss range is the most commonly available truss type in North America and

possibly the world. Simple and durable, this range has been the workhorse of the industry for

many years. A bolted butt splice connection is simple, inexpensive and easy to use and perfect

for most general-purpose applications.

Generic XHD is not really “generic”, it

is Total Structures proprietary solution

for when seriously long spans and

high load capacity is required. As it

has a bolted connection it finds itself

in the Generic range. If XHD (“extra”

heavy duty) still doesn't provide the

span or capacity you require, then as

with the rest of the Generic range, an

OMNI version with fork connectors

can be found on page 28.

Generic XHD

Intro to Generic truss

12"w. x 12"h.

6.78"w. x 6.78"h.

6061-T6 Aluminum

5/8" Grade 8 Steel nuts & bolts

40ft

Also available in 12" x 18" wide format

5

10

15

20

25

30

35

40

767

381

252

145

91

61

44

23

3836

3809

3781

2894

2266

1837

1524

933

0.02

0.12

0.40

0.73

1.14

1.64

2.23

2.24

1307

1279

1251

1224

1133

919

762

467

0.01

0.06

0.21

0.50

0.92

1.34

1.83

1.87

653

640

626

612

598

584

570

350

0.01

0.05

0.18

0.43

0.84

1.44

2.27

2.28

646

637

628

619

566

459

381

233

0.01

0.08

0.25

0.60

1.08

1.56

2.13

2.15



span load defl



5

10

15

20

25

30

35

40

665

331

150

83

52

31

15

7

3327

3308

2256

1658

1292

939

529

291

0.03

0.20

0.47

0.84

1.31

1.72

1.72

1.72

0.01

0.11

0.37

0.68

1.07

1.41

1.45

1.50

568

559

549

540

485

352

199

109

0.01

0.09

0.32

0.75

1.34

1.76

1.75

1.75

561

555

549

415

323

235

132

73

0.02

0.13

0.44

0.80

1.25

1.64

1.65

1.66

1137

1117

1098

829

646

469

265

146

3d viewTruss Features

S T R U C T U R E S

Generic truss17

Generic Light Duty Truss

Description Specification

External Dimensions

Connection Centers

Material Type

Connector Type

Maximum Certified Span

Notes

Part No Description

LD1210FN

LD128FN

LD125FN

LD123MN

LD122MN

LD121MN

LDC122N

LDC123N

LDC124N

LDC125N

LDC126N

LDT1210FN

LDT128FN

LDT125FN

LDT123MN

LDT122MN

LDT121MN

LDTC122N

LDTC123N

LDTC124N

LD1810FN

LD188FN

LD185FN

LD183MN

LD182MN

LD181MN

LDC182N

LDC183N

LDC184N

10ft section Bolted connection



3m section Bolted connection



2 way corner section Bolted connection























59

48

37

59

42

24

26

31

35

40

44

48

38

27

48

32

18

16

25

34

66

53

42

65

46

31

27

32

36

WT (lbs)

3d view

Product

Light

Duty

12” x 12”

Light

Duty

Triangular

Light

Duty

12” x 18”

Load Data Triangular

Dimensions

Load Data 12 x 12” and 12 x 18”Component Weights

0.7"

12.0"

6.8"

6.8" 12.0"

Component Weights

3d viewDimensions Truss Features

S T R U C T U R E S

Generic truss 18

Generic Medium Duty Truss


External Dimensions

Connection Centers

Material Type

Connector Type


1 120- /2" w. x 20- /2”h.

13.78" x 13.78"

6061-T6 Aluminum


50ft

Part No Description

MD10FN

MD8FN

MD5FN

MD3MN

MD2MN

MD1MN

MDC2N

MDC3N

MDC4N

MDC5N

MDC6N












84

63

52

84

58

35

35

46

55

64

73

WT (lbs)

MDT10FN

MDT8FN

MDT5FN

MDT3MN

MDT2MN

MDT1MN

MDTC2N

MDTC3N

MDTC4N










58

49

37

58

40

23

25

37

50

5

10

15

20

25

30

35

40

45

50

1243

618

410

277

175

119

86

64

49

39

6213

6179

6145

5532

4364

3575

3001

2562

2213

1927

0.01

0.06

0.19

0.40

0.63

0.90

1.23

1.60

2.03

2.51

4926

4892

3728

2766

2182

1787

1500

1281

1107

964

0.01

0.07

0.18

0.32

0.51

0.73

1.00

1.31

1.67

2.08

2463

2446

2429

2074

1637

1340

1125

961

830

723

0.01

0.06

0.20

0.41

0.64

0.92

1.25

1.64

2.07

2.55

2472

2460

1864

1383

1091

894

750

640

553

482

0.01

0.08

0.21

0.38

0.60

0.86

1.17

1.53

1.94

2.40



span load defl


Load Data - Medium Square


5

10

15

20

25

30

35

40

45

50

1056

525

280

155

97

66

47

35

27

21

4435

3180

2098

1552

1218

992

826

699

597

514

0.02

0.09

0.21

0.37

0.58

0.83

1.14

1.50

1.92

2.39

2218

2205

1574

1164

914

744

620

524

448

385

0.01

0.11

0.26

0.46

0.73

1.04

1.42

1.85

2.34

2.89

1760

1590

1049

776

609

496

413

350

299

257

0.02

0.11

0.24

0.43

0.68

0.98

1.33

1.74

2.21

2.73

5280

5254

4197

3103

2437

1984

1653

1399

1195

1027

0.01

0.09

0.26

0.46

0.71

1.02

1.39

1.82

2.30

2.84

TriangularLoad Data - Triangular

0.7"

20.5"

13.8" 20.5"

13.8"

Generic truss19

S T R U C T U R E SGeneric Heavy Duty Truss

Component Weights

3d view DimensionsTruss Features

Load Data


External Dimensions

Connection Centers

Material Type

Connector Type


Notes

120- /2"w. x 30"h.

13.78" x 23.28"

6061-T6 Aluminum5/8” Grade 8 Steel nuts & bolts

60ft

Also available in 30" x 30" wide format. See page 15 for WHD tables

Part No Description

HD10FN

HD8FN

HD5FN

HD3MN

HD2MN

HD1MN

HDC2N

HDC3N

HDC4N










88

73

61

88

66

44

38

47

56

WT (lbs)

5

10

15

20

25

30

35

40

45

50

55

60

1939

966

641

421

267

183

132

100

77

61

49

40

9696

9658

9620

8425

6672

5489

4634

3983

3468

3049

2699

2400

0.01

0.04

0.13

0.27

0.41

0.60

0.81

1.06

1.34

1.66

2.01

2.38

4922

4883

4845

4213

3336

2745

2317

1992

1734

1524

1349

1200

0.01

0.03

0.10

0.21

0.33

0.48

0.66

0.86

1.10

1.36

1.66

1.98

2461

2442

2423

2403

2384

2059

1738

1494

1301

1143

1012

900

0.01

0.03

0.09

0.21

0.40

0.61

0.83

1.08

1.37

1.69

2.04

2.43

2470

2458

2445

2106

1668

1372

1159

996

867

762

675

600

0.01

0.04

0.12

0.25

0.39

0.57

0.77

1.01

1.28

1.58

1.92

2.28



span load defl



0.7"

20.5"

13.8"

23.3"

30.0"

S T R U C T U R E S Generic Extra Heavy Duty Truss

Component Weights

10

20

30

40

50

60

70

80

90

100

1852

691

300

163

99

65

44

27

11

3

18518

13821

8987

6503

4957

3882

3075

2125

1033

285

0.027

0.161

0.363

0.645

1.008

1.451

1.975

2.352

2.352

2.352

9784

6911

4494

3251

2479

1941

1537

1062

516

143

0.023

0.13

0.293

0.526

0.83

1.211

1.673

2.041

2.137

2.271

4892

4824

3370

2438

1859

1456

1153

797

387

107

0.019

0.154

0.37

0.658

1.027

1.478

2.008

2.387

2.376

2.361

4921

3455

2247

1626

1239

970

769

531

258

71

0.027

0.153

0.345

0.615

0.963

1.931

1.899

2.274

2.298

2.322



span load defl


Load Data

Part No Description WT (lbs)


3d viewDimensions


Truss Features

Generic truss 20

External Dimensions

Connection Centers

Material Type

Connector Type


24"w. x 48"h.

17.28"w. x 41.28"h.

6061-T6 Aluminum


100ft

XHD10FN

XHD8FN

XHD5FN

XHD3MN

XHD2MN

XHD1MN

XHDC2N

XHDC3N

XHDC4N










140

129

83

140

121

75

57

71

84

24.0"

17.3"

41.3" 48.0"

element Introduction to Element Truss

Element 12 has a compact design

that is ideal in situations where

ceiling height is limited and for

carrying simple lighting loads and

accessories such as drapes and

scenery. Two standard profiles are

available, 12” h x 12” w and 12” h x

18” w. The wide version allows 2

rows of fixtures to hang side by side

without interfering with each other

and is sometimes referred to as

“Ball room truss”.

Element 20 has good structural

properties and can achieve span

lengths up to 50ft. With a 20.5” square

cross section it provides a very

economical truck pack and great

versatility and can be used as a base

for the Total Structures outdoor stage

roof system

Triangular versions of these trusses

are available, but should only be

considered when a triangular profile is

specifically required, as load capacity

is substantially reduced while cost

is not!

Element 12 Element 20

Element truss represents the “value engineering” of the Generic Truss range to improve the structural characteristics of the truss while removing unnecessary elements and therefore providing greater economy. The trusses in this range are compatible with their generic truss counterparts, providing that the load information for the Generic Truss is observed and utilized where truss types are mixed.

S T R U C T U R E S

Element truss21

S T R U C T U R E S Element 12 Truss

Component Weights



span load defl


Load Data

Part No Description

E1210FN

E128FN

E125FN

E123MN

E122MN

E121MN

LDC122N

LDC123N

LDC124N

LDC125N

LDC126N












53

43

34

53

38

23

26

31

35

40

44

WT (lbs)


3d viewDimensions


External Dimensions

Connection Centers

Material Type

Connector Type


Notes

12"w. x 12"h.

6.78"w. x 6.78"h.

6061-T6 Aluminum


40ft


Truss Features

Element truss 22

5

10

15

20

25

30

35

40

817

406

262

145

91

62

44

24

4085

4060

3930

2903

2276

1850

1538

950

0.016

0.124

0.409

0.727

1.136

1.636

2.227

2.235

2398

2372

1965

1451

1138

925

769

475

0.015

0.116

0.329

0.587

0.921

1.334

1.828

1.867

1199

1186

1173

1089

854

694

577

356

0.012

0.099

0.334

0.743

1.160

1.670

2.272

2.276

1182

1174

982

726

569

463

385

238

0.017

0.136

0.389

0.692

1.083

1.561

2.127

2.143

0.7"

12.0"

6.8"

6.8" 12.0"

Element truss23

S T R U C T U R E SElement 20 Truss

Component Weights



span load defl


Load Data

Part No Description

E2010FN

E208FN

E205FN

E203MN

E202MN

E201MN

MDC2N

MDC3N

MDC4N

MDC5N

MDC6N

10ft section including nuts & bolts



3m section including nuts & bolts








78

63

51

78

58

39

35

46

55

64

73

WT (lbs)



External Dimensions

Connection Centers

Material Type

Connector Type


1 120- /2" w. x 20- /2"h.

13.78" x 13.78"

6061-T6 Aluminum


60ft

5

10

15

20

25

30

35

40

45

50

55

60

1236

615

408

277

175

120

87

65

50

39

32

26

6178

6149

6119

5549

4386

3600

3031

2596

2251

1970

1734

1532

0.007

0.055

0.185

0.401

0.626

0.902

1.228

1.603

2.029

2.505

3.031

3.608

6178

5638

3734

2774

2193

1800

1515

1298

1126

985

867

766

0.011

0.080

0.181

0.322

0.505

0.730

0.998

1.310

1.667

2.070

2.521

3.022

3089

3074

2800

2081

1645

1350

1136

973

844

739

650

575

0.009

0.075

0.230

0.410

0.640

0.921

1.253

1.636

2.070

2.554

3.088

3.673

2059

2050

1867

1387

1096

900

758

649

563

492

433

383

0.009

0.069

0.214

0.381

0.596

0.859

1.17

1.53

1.939

2.396

2.904

3.461


0.7"

20.5"

13.8" 20.5"

13.8"

S T R U C T U R E S

omni Introduction to Omni TrussLDI Product of the Year 2000

Rigging and Hardware

The patented OMNI connection system is the most versatile truss connection system available anywhere and offers a stronger and more versatile variant to both the Element and Generic truss ranges (both of which can be retro fitted with OMNI connectors).OMNI is a rotating fork connector that combines the additional structural strength of a direct chord connection and an ability to provide a hinge point in any direction. This means that custom corner sections are a thing of the past! In addition to this, OMNI connectors are designed to be removable, thus allowing the truss to be used with generic truss and accessories with conventional bolt plates.

OMNI is available to fit both 1/8” wall (Type 8) and 3/16” wall (Type 16) and are deliberately not compatible, to avoid the dangers of mixing either in a span. OMNI series 8 is available as a retro fit; engineering is available on request or from www.totalstructures.com.

Omni truss 24Omni connector US patent No. 6675546

S T R U C T U R E S

Omni truss25

Omni Series 16 - Light Duty Truss

Component Weights



span load defl


Load Data

Part No Description

O16LD10

O16LD8

O16MD5

O16LD3M

O16LD2M

O16LD1M

10ft section

8ft section

5ft section

3m section

2m section

1m section

102

88

72

102

80

56

WT (lbs)


3d view Dimensions


External Dimensions

Connection Centers

Material Type

Connector Type


Notes

12"w. x 12"h.

10"w. x 10"h.

6061-T6 Aluminum

OMNI Connectors

50ft


Truss Features

5

10

15

20

25

30

35

40

45

50

815

404

267

199

132

90

64

35

19

10

4077

4043

4009

3975

3297

2685

2238

1402

870

517

0.011

0.086

0.289

0.686

1.13

1.628

2.215

2.235

2.235

2.235

1712

1678

1644

1610

1576

1343

1119

701

435

259

0.007

0.057

0.192

0.453

0.878

1.325

1.815

1.861

1.905

1.966

856

839

822

805

788

771

754

526

326

194

0.006

0.049

0.165

0.389

0.756

1.299

2.052

2.277

2.272

2.265

842

831

820

808

797

671

560

350

217

129

0.008

0.067

0.227

0.535

1.043

1.552

2.115

2.142

2.153

2.168

0.7”

12.0”

10.0”

Ø 12.0” 10.0”

Omni connector US patent No. 6675546

S T R U C T U R E S

Omni truss 26

Omni Series 16 - Medium Duty Truss

Component Weights



span load defl


Load Data

Part No Description

O16MD10

O16MD8

O16MD5

O16MD3M

O16MD2M

O16MD1M

10ft section

8ft section

5ft section

3m section

2m section

1m section

128

103

87

127

96

67

WT (lbs)


3d viewDimensions


External Dimensions

Connection Centers

Material Type

Connector Type


20-1/2" w. x 20-1/2"h.

18-1/2"w. x 18-1/2"h.

6061-T6 Aluminum

OMNI Connectors

80ft

Truss Features

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

1241

616

408

304

241

200

147

110

85

68

54

44

30

20

13

8

6204

6162

6119

6077

6034

5992

5139

4417

3846

3381

2992

2630

1918

1383

970

645

0.005

0.038

0.129

0.305

0.595

1.028

1.421

1.856

2.349

2.900

3.509

4.136

4.136

4.136

4.136

4.136

6120

6077

6035

4672

3699

3044

2570

2209

1923

1690

1496

1315

959

691

485

322

0.007

0.060

0.201

0.373

0.584

0.844

1.152

1.511

1.922

2.385

2.902

3.443

3.493

3.557

3.636

3.733

3060

3039

3017

2996

2775

2283

1927

1656

1442

1268

1122

986

719

519

364

242

0.006

0.051

0.172

0.407

0.741

1.066

1.451

1.894

2.397

2.957

3.577

4.213

4.207

4.200

4.191

4.180

2068

2054

2040

2026

1850

1522

1285

1104

962

845

748

658

479

346

243

161

0.006

0.48

0.168

0.384

0.69

0.994

1.354

1.77

2.242

2.771

3.358

3.962

3.975

3.991

4.011

4.035

20.5”

18.5"

13.8”

0.7”Ø

13.8” 18.5" 20.5”


S T R U C T U R E S

Omni truss27

Omni Series 16 - Heavy Duty Truss

Component Weights



span load defl


Load Data

Part No Description

O16HD10

O16HD8

O16HD5

O16HD3M

O16HD2M

O16HD1M

10ft section

8ft section

5ft section

3m section

2m section

1m section

104

86

69

104

76

49

WT (lbs)


3d view Dimensions


External Dimensions

Connection Centers

Material Type

Connector Type


Notes

120- /2" w. x 30"h.

118- /2”w. x 28"h.

6061-T6 Aluminum

OMNI Connectors

80ft


Truss Features

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

1938

964

640

477

380

305

222

168

130

104

84

69

48

33

23

16

9688

9641

9594

9547

9501

9158

7763

6705

5871

5195

4634

4158

3131

2339

1732

1257

0.003

0.026

0.087

0.207

0.405

0.678

0.923

1.206

1.526

1.884

2.280

2.713

2.732

2.732

2.732

2.732

6469

6422

6375

6328

5546

4579

3881

3352

2936

2598

2317

2079

1565

1169

866

629

0.003

0.028

0.093

0.220

0.379

0.547

0.746

0.977

1.241

1.538

1.869

2.235

2.275

2.305

2.343

2.390

3234

3211

3188

3164

3141

3117

2911

2514

2202

1948

1738

1559

1174

877

650

471

0.003

0.024

0.079

0.188

0.366

0.631

0.943

1.231

1.558

1.922

2.325

2.766

2.783

2.78

2.776

2.771

3229

3214

3198

3182

2773

2289

1941

1676

1468

1299

1158

1040

783

585

433

314

0.004

0.033

0.110

0.261

0.448

0.645

0.879

1.149

1.455

1.798

2.177

2.593

2.618

2.626

2.635

2.647

0.7"

20.5"

13.8"

23.3" 30.0"

18.5"

28.0"


S T R U C T U R E S

28Omni truss

Omni Series 16 - Extra Heavy Duty Truss

Component Weights



span load defl


Load Data



3d viewDimensions


Truss Features

10

20

30

40

50

60

70

80

90

100

1849

917

501

275

170

113

79

42

20

8

0.018

0.147

0.413

0.734

1.147

1.651

2.248

2.352

2.352

2.352

9611

9450

7511

5492

4248

3392

2757

1683

909

385

0.015

0.122

0.333

0.595

0.937

1.362

1.875

2.012

2.091

2.2

4806

4725

4644

4119

3186

2544

2068

1263

682

289

0.013

0.104

0.35

0.749

1.17

1.683

2.289

2.39

2.381

2.369

5779

5725

3755

2746

2124

1696

1379

842

455

193

0.022

0.174

0.393

0.699

1.094

1.579

2.154

2.267

2.287

2.314

O16XHD10

O16XHD8

O16XHD5

O16XHD3M

O16XHD2M

O16XHD1M

10ft section

8ft section

5ft section

3m section

2m section

1m section

203

193

134

207

183

124

External Dimensions

Connection Centers

Material Type

Connector Type


24"w. x 48"h.

22"w. x 46"h.

6061-T6 Aluminum

OMNI Connectors

100ft

18493

18331

15021

10983

8496

6784

5515

3367

1818

770

24.0"

22.0"

46.0" 48.0"


Omni truss29

S T R U C T U R E SOmni Connectors

Connector images

Omni removable female fork end Omni connector assembly

Omni removable fork end barrel Omni removable male fork end

Assembly drawings

Configurations

Components Assembly

The OMNI connector is quite probably the most versatile truss connector in the world. Whilst it looks very familiar, its features are "revolutionary" - literally!

Its first incarnation is as a standard fork end that can also be used as a hinge. The magic really starts to happen when you rotate the forks through 90 degrees and are able to use it as a hinged corner. Not only can the fork be rotated, but the male and female ends are interchangeable allowing for the first time, TOTALLY universal fork connector corner blocks. As if this wasn't enough the fork ends are removable which allows the truss to be used with it's conventional bolt plates, whilst the main chords are protected against crushing by the permanently installed fork receptor barrel. Other features include a double taper shear pin for ease of alignment, stainless steel construction and no fasteners protruding beyond the truss geometry.

The Omni Connector

Omni - Removable fork connection system

Operational Features

1. Option to remove forks and use conventional butt splice bolt plates.

2. Ability to change sex of connectors.3. Ability to rotate connectors to create hinges and

angles in any direction.4. "Barrel" reinforces the tube ends against crushing

Construction Features

1. Made of Stainless steel.2. Use of permanent insert "Barrel".3. Use of "inline thread" for fastening.4. Use of "American Buttress" type thread.5. Double taper shear pin for ease of alignment.6. "Barrel" Fastened in place w/ Spirol (Brand) roll pins.


totalite

Introduction to

Totalite truss 30

S T R U C T U R E S

We are proud to introduce an entirely new

truss line to our product range. TOTALITE

is a lightweight, durable, European style,

conical connection truss that is

manufactured in US standard increments.

An extensive stock of the 12" box version

in 10, 8, 5, and 2ft truss sections and a full

range of corners, bases and accessories

are available for immediate dispatch.

We introduced TOTALITE in response to a

demand for this inexpensive style of truss

in a non-metric format. The lightweight,

but structurally strong design of this style

of truss now dominates the exhibition

halls of Europe, but has been slow to

catch on in the US due to it's previous

unavailability in US standard lengths and

long lead t imes from European

manufacturers.

TOTALITE fills a hole in our product range

between our New Wave truss range and

our Light Duty rigging truss, and is lighter,

less expensive and more appropriate for

the exhibition, conference, television,

decorative and small show market.

Despite its decorative looks, easy

portability and low cost, TOTALITE is very

much a performance product and has

surprisingly high load capacity due to the

direct chord connection between trusses

and excellent geometry between main

chords and diagonal bracing. A 20' span

supports a uniformly distributed load

(U.D.L.) of 3,000 Lbs with only a 2"

deflection.

Like all Total Structures truss products it is

highly modular and can be configured in a

number of different ways.

All standard TOTALITE products are

available from inventory from our California

Head office.

TOTALITE is just another example of Total

Structures providing….

...all the support you need.

Totalite truss31

S T R U C T U R E S

Component Weights


Part No Description

TL21212

TL21210

TL21208

TL21206

TL21205

TL21212

TL21204

TL21203

TL21202

TL21201

TLC212L45

TLC212L60

TLC212L90

TLC212L120

TLC212L135

TLC212T

TLC212X

TLC212LVARC

TLC212LVAR

TLC212LD

TLC212TD

TLC212XD

TLC212XUD

12ft Totalite Truss

10ft Totalite Truss

8ft Totalite Truss

6ft Totalite Truss

5ft Totalite Truss

4ft Totalite Truss

3ft Totalite Truss

2ft Totalite Truss

1ft Totalite Truss

45 Degree 2 way Totalite corner





T-Style 3 way Totalite corner

X-Style 3 way Totalite corner

Totalite variable corner

Totalite locking variable corner

90 Degree & leg down 3 way Totalite corner

T-Style & leg down 4 way Totalite corner

X-Style & leg down 5 way Totalite corner

X-Style leg up & down 6 way Totalite corner

Cornerblock 1-6 dir. - corner

WT (lbs)

5

10

15

20

25

30

35

40

45

50

725

363

242

150

96

67

47

31

22

16

3626

3626

3626

3006

2405

2004

1629

1248

986

798

0.04

0.31

1.04

2.05

3.20

4.61

5.95

6.80

7.65

8.50

3626

3006

2004

1503

1202

1002

859

752

616

499

0.06

0.41

0.92

1.64

2.56

3.69

5.02

6.55

7.65

8.50

1813

1813

1503

1127

902

752

598

458

362

293

0.05

0.42

1.18

2.09

3.27

4.71

5.95

6.80

7.65

8.50

1209

1209

1002

752

601

501

429

329

260

210

0.05

0.39

1.09

1.95

3.04

4.38

5.95

6.80

7.65

8.50



span load defl


Load Data - Totalite



External Dimensions

Connection Centers

Material Type

Connector Type


Tube wall thickness

1 111- /2" w. x 11- /2"h.

9.45" x 9.45"

6082-T6 Aluminum

Proprietary Conical

50ft

2mm

9.449"11.417"

45

90

9.449" 11.417"

49

40

32

24

20

16

12

8

4

33

27

13

13

13

16

19

18

18

17

20

23

27

13

S T R U C T U R E S

Component Weights

3d view Truss Features

Totalite truss 32

Corner measurement for Totalite

45

60

90

120

135

T-Joint

X-Joint

90 + D

T-Joint + D

X-Joint + D

X-Joint + D + U

Cornerblock

Swivel Corner

Swivel Base

LVAR

36 x 36

36 x 36

24 x 24

24 x 24

24 x 24

24 x 24

24 x 24

24 x 24

24 x 24

24 x 24 x 24

24 x 24 x 24

0-180

0-180

0-180

90 in 6 dir

Corner Size in inches (approx)

Totalite Corner

3 level constructionTwo level construction

One level construction

T-joint

X-joint

Universalcornerblock

Variablecorner

90 Corner

T-joint+ down

X-joint+ down

90 Corner

90 Corner+ down

Swivelcorner

Universalcornerblock

T-joint

Swivelbase Universal

cornerblock

T-joint+ down

X-joint+ down

X-joint

X-joint+ up+ down

Corner

There is a large range of corner blocks for Totalite to allow for every permutation of construction in both 2 & 3 dimensions.

This page demonstrates the appropriate corner for each situation, and how they are utilized in each of 3 levels of construction.

In addition to the fixed corners, there is a universal corner block designed to accept "bolt on" receivers so that any geometry can be achieved.

S T R U C T U R E S

Folding truss33

folding Folding Triangular truss is the oldest in

the range and has been available for

over 15 years. Lightweight and robust,

a 40ft span packs into the same space

as an 8ft pre-rig truss. The truss

comprises of a pair of hinging ladders

with locking elbow braces. The

locking elbows are permanently

attached which means they are

always in the correct place and cannot

be lost, important as misplaced or lost

braces could result in a structural

failure.

The original Fold Flat Truss updated to

include new hinging mechanisms to

improve robustness. The truss is

typically fabricated using 2” x 3/16”

wall main chords and fixed fork end

connections for speed of assembly

and measures 30” x 20 ½” when open,

but closes down to only 6” for reduced

transportation and storage volume.

Hinging V braces lock the truss in the

open format and connected to

brackets on the main chords using

quarter turn Camloc fasteners with

butterfly or hex head fittings. The

vertical hinging frames incorporate

diagonals to provide torsional

resistance to the truss.

Medium duty fold flat uses the same

patented technology as the original

fold f lat truss. The hinging

mechanisms have been updated to

improve robustness.

The truss is typically fabricated using

2” x 3/16” wall main chords and fixed

fork end connections for speed of

assembly and measures 20 ½” x 20

½” when open, but closes down to

only 6” for reduced transportation and

storage volume. Hinging V braces

lock the truss in the open format and

connected to brackets on the main

chords using quarter turn Camloc

fasteners with butterfly or hex head

fittings. The vertical hinging frames

incorporate diagonals to provide

torsional resistance to the truss.

Folding Triangular truss MD Fold Flat truss HD Fold Flat truss

The folding truss series offers a variety of products that serve to fulfill a number of truss

requirements, but also fold to allow a greater economy of truck and storage space.

Working on the same principle as the

other Fold Flat Trusses in the range, the

plan bracing is in the bottom of the truss

and incorporates a platform to allow a

more comfortable work space on the

truss. It should be noted that this does

not provide a strict catwalk and all usual

safety procedures for working at height

on truss should be followed. If a “true”

catwalk is required that meets OSHA

standards, then we recommend Fixed

Catwalk truss.

The truss is typically fabricated using 2”

x 3/16” wall main chords and fixed fork

end connections for speed of

assembly. The truss measures 35” x 26

½” when open, but closes down to only

6” for reduced transportation and

storage volume.

Fold Flat Catwalk truss

Introduction to Folding Truss

S T R U C T U R E S

Folding truss 34

Component Weights



span load defl


Load Data




Folding Triangular Truss

FT10F

FT8F

FT5F

FT4F

FTC2

FTC3

FTC4

10ft section

8ft section

5ft section

4ft section

2 way corner section



81

70

53

48

66

77

88


External Dimensions

Connection Centers

Material Type

Connector Type


Please refer drawing

Please refer drawing

6061-T6 Aluminum

Aluminum Fork

50ft

5

10

15

20

25

30

35

40

45

50

1123

558

370

276

210

144

104

78

60

47

5616

5582

5548

5514

5255

4317

3637

3119

2708

2373

0.01

0.04

0.13

0.32

0.59

0.85

1.16

1.52

1.92

2.37

3713

3679

3645

3323

2628

2159

1819

1559

1354

1186

0.01

0.04

0.14

0.31

0.48

0.69

0.94

1.24

1.57

1.95

1857

1840

1823

1806

1789

1619

1364

1170

1016

890

0.01

0.04

0.12

0.28

0.55

0.87

1.19

1.55

1.96

2.41

1872

1861

1849

1661

1314

1079

909

780

677

593

0.01

0.05

0.17

0.36

0.56

0.81

1.11

1.45

1.83

2.27

26.0"

4.0"

27.9"

20.8"

Folding truss35

S T R U C T U R E SFold Flat Medium Duty Truss

Component Weights Load Data





span load defl



FFT3M

FFT2M

FFT1M

FFTC4

FFTS4N

3m section

2m section

1m section


4 way sleeve section

112

84

56

88

96


External Dimensions

Connection Centers

Material Type

Connector Type


1 120- /2"w. x 20- /2"h.

1 118- /2"w. x 18- /2”h.

6061-T6 Aluminum

Steel fork ends

80ft

20.5"

18.5"

18.5"

20.5"

10

20

30

40

50

60

70

80

615

303

199

108

65

43

19

7

6153

6060

5955

4303

3274

2557

1323

577

0.038

0.305

1.026

1.825

2.851

4.106

4.136

4.136

4793

4583

2978

2151

1637

1278

662

288

0.047

0.367

0.83

1.489

2.352

3.433

3.582

3.775

2396

2350

2233

1614

1228

959

496

216

0.04

0.322

1.048

1.862

2.907

4.181

4.197

4.176

2051

2020

1489

1076

819

639

331

144

0.048

0.383

0.977

1.741

2.727

3.938

3.997

4.046

S T R U C T U R E S

Folding truss 36

Fold Flat Heavy Duty Truss

Component Weights



span load defl


Load Data




HFFT3M

HFFT2M

HFFT1M

HFFTC4

HFFTS4N

3m section

2m section

1m section



123

87

62

90

9810

15

20

25

30

35

40

45

50

55

60

8272

8223

8174

8126

8077

6885

5933

5181

4570

4062

3629

0.03

0.10

0.23

0.46

0.79

1.08

1.41

1.78

2.20

2.66

3.17

2418

2370

2321

2272

2223

2174

2125

2076

2027

1979

1815

0.01

0.05

0.11

0.21

0.36

0.57

0.84

1.19

1.62

2.14

2.62

1209

1185

1160

1136

1111

1087

1063

1038

1014

989

965

0.01

0.04

0.09

0.18

0.31

0.49

0.73

1.04

1.41

1.87

2.42

1531

1515

1499

1482

1466

1450

1434

1295

1143

1015

907

0.02

0.07

0.16

0.32

0.55

0.87

1.30

1.70

2.10

2.54

3.03


External Dimensions

Connection Centers

Material Type

Connector Type


120- /2" w. x 30"h.

118- /2”w. x 28"h.

6061-T6 Aluminum

Steel fork ends

60ft

827

548

409

325

269

197

148

115

91

74

60

20.5”

18.5”

28.0” 30.0”

S T R U C T U R E S

Folding truss37

Fold Flat Catwalk Truss





External Dimensions

Connection Centers

Material Type

Connector Type


26-5/8"w. x 35-1/2"h.

24-5/8" w. x 33-1/2"h.

6061-T6 Aluminum

Steel fork ends

60ft



span load defl



FCT3M

FCT2M

FCT1M

FCTC4

FCTS4

3m section

2m section

1m section



145

106

78

94

100 5

10

15

20

25

30

35

40

45

50

55

60

2127

1058

702

524

417

345

271

205

160

127

103

85

10636

10581

10526

10471

10415

10360

9495

8205

7189

6365

5681

5102

0.01

0.02

0.07

0.16

0.31

0.54

0.79

1.03

1.30

1.61

1.95

2.32

4507

4451

4396

4341

4286

4230

4175

4102

3594

3183

2840

2551

0.01

0.01

0.05

0.11

0.21

0.36

0.56

0.83

1.06

1.31

1.59

1.91

2253

2226

2198

2170

2143

2115

2088

2060

2032

2005

1977

1913

0.01

0.01

0.04

0.09

0.18

0.31

0.48

0.72

1.02

1.40

1.86

2.36

2817

2799

2780

2762

2743

2725

2374

2051

1797

1591

1420

1275

0.01

0.02

0.07

0.16

0.31

0.54

0.75

0.98

1.24

1.53

1.86

2.21

24.6"

33.5" 35.5"

26.6"

specialist

S T R U C T U R E S

Specialist truss 38

S T R U C T U R E S

Specialist Truss39

specialist Introduction to Specialist TrussThis section includes our special application trusses.

Par Truss is designed to meet many needs,

from smaller shows to major tours, with

complex structures. Two types are

available, single and double lamp bar

versions, and are available in lengths to

accept 4, 6 or 8 fixture bars as required.

The double par series is also compatible

with the Intelligent Pre Rig Truss designed

to carry moving head fixtures. Fixtures are

stored inside the truss in transit, and are

lowered for the show.

Total Structures is pleased to add Fixed

Catwalk Truss to their extensive range of

industry standard and innovative custom

trusses. The new Fixed Catwalk Truss has

been developed to meet the needs of

permanent installations, and satisfies the

following criteria:

The handrail height is set at the OSHA requirement of 42”.

Proprietary non-slip metal decking, with an integral kick rail, is provided as the walking surface.

The 2006 International Building Code requires a load rating of of 40 psf.

4 x 2” O.D. integral lamp bars provide hanging points for lights and other equipment.

Fabricated from 6061T6 aluminum for low self-weight and minimal maintenance, with steel decking for high resistance to wear.

LDI 2004 Product of the Year Rigging and

Hardware

Total Structures is pleased to offer the

Ballast Truss for use with delay towers and

roof structures. The truss is designed to

hold three plastic tanks that each holds

100 gallons of water. The truss measures

31” x 31” and is 11 feet long and

fabricated with 2” x 3/16” main chords

and 1 ½” x 1/8” diagonals. Each three

tank truss provides over 2500 pounds of

ballast.

The tanks are placed on square box

section bearers that span between the

bottom chords of the truss and are

secured with channel members on top.

The tanks are filled and drained via the

large diameter holes on the top surface

and smaller diameter holes around the

base respectively.

The trusses are provided with four integral

screw jack positions for easy leveling.

Typically four trusses are bolted to a

corner block that is fabricated with top

plates to accept a tower hinge.

Par Truss Series Fixed Catwalk TrussBallast Truss

The four Ballast Trusses enable the self-

contained 50 ft high delay tower to be

raised and lowered. The delay tower is

guyed to the ends of the ballast trusses to

transmit the wind forces on the PA down to

ground level without inducing high

bending stresses in the towers.A similar arrangement can be used to

provide ballast at tower bases on an

outdoor roof structure.

S T R U C T U R E S

Specialist truss 40

Component WeightsLoad Data


Part No Description

DP8N

DP6N

DP4N

DPC2N

DPC3N

DPC4N

123" section Bolted connection






130

109

89

40

49

58

WT (lbs)



span load defl



8

15

22

29

36

43

50

57

64

842

445

295

166

105

71

50

36

27

6732

6670

6488

4812

3764

3036

2495

2071

1727

0.02

0.12

0.37

0.65

1.00

1.43

1.93

2.51

3.16

4888

4826

3244

2406

1882

1518

1247

1036

863

0.02

0.14

0.30

0.53

0.82

1.18

1.60

2.11

2.69

2444

2413

2382

1805

1411

1139

936

777

647

0.02

0.12

0.37

0.66

1.02

1.46

1.97

2.55

3.22

2244

2223

1622

1203

941

759

624

518

432

0.02

0.15

0.36

0.62

0.96

1.37

1.85

2.41

3.05


External Dimensions

Connection Centers

Material Type

Connector Type


30"w. x 26"h.

23.5"w. x 19.28"h.

6061-T6 Aluminum


64ft

30.0"

23.5"

19.3" 26.0"

0.7"

Par Truss

S T R U C T U R E S

Specialist truss41

Ballast Truss



Part No Description

BT3

BT2

BT1

3 tank truss

2 tank truss

1 tank truss

408

266

142

WT (lbs)


External Dimensions

Connection Centers

Material Type

Connector Type


Load Data

5

10

15

20

25

30

35

40

45

50

55

60

1939

966

641

421

267

183

132

100

77

61

49

40

9696

9658

9620

8425

6672

5489

4634

3983

3468

3049

2699

2400

0.01

0.04

0.13

0.27

0.41

0.60

0.81

1.06

1.34

1.66

2.01

2.38

4922

4883

4845

4213

3336

2745

2317

1992

1734

1524

1349

1200

0.01

0.03

0.10

0.21

0.33

0.48

0.66

0.86

1.10

1.36

1.66

1.98

2461

2442

2423

2403

2384

2059

1738

1494

1301

1143

1012

900

0.01

0.03

0.09

0.21

0.40

0.61

0.83

1.08

1.37

1.69

2.04

2.43

2470

2458

2445

2106

1668

1372

1159

996

867

762

675

600

0.01

0.04

0.12

0.25

0.39

0.57

0.77

1.01

1.28

1.58

1.92

2.28



span load defl



30.9"

24.3"

30.9"24.3"

Refer to drawing

Refer to drawing

6061-T6 Aluminum


60ft

Loads do not include ballast weight

S T R U C T U R E S

Specialist truss 42

Component Weights



span load defl


Load Data



Catwalk Truss

Part No Description

CW10

CW8

CW5

CW3M

CW2M

CW1M

CWC-X

10ft section

8ft section

5ft section

3m section

2m section

1m section

Corner section (custom to order)

390

312

195

390

260

130

TBD

WT (lbs)

5

10

15

20

25

30

35

40

45

50

55

60

2801

1385

913

677

536

441

374

310

238

187

149

121

14007

13854

13701

13548

13395

13242

13089

12394

10728

9364

8221

7242

0.002

0.012

0.042

0.098

0.192

0.332

0.528

0.757

0.959

1.183

1.432

1.704

14007

13854

13701

13312

10512

8619

7246

6197

5364

4684

4110

3621

0.002

0.020

0.066

0.152

0.239

0.345

0.472

0.620

0.789

0.980

1.194

1.432

7003

6927

6850

6774

6697

6465

5434

4648

4023

3512

3083

2716

0.002

0.017

0.056

0.133

0.258

0.435

0.592

0.773

0.977

1.206

1.458

1.734

4669

4618

4567

4516

4465

4310

3623

3098

2682

2341

2055

1811

0.002

0.016

0.052

0.124

0.241

0.406

0.553

0.723

0.916

1.133

1.373

1.636


External Dimensions

Connection Centers

Material Type

Connector Type

Refer to drawing

Refer to drawing

6061-T6 Aluminum


60ft

0”

3”-6”

2”-2”

54”-6 /8”

54”-2 /8”

1”-2”

11”

4”

2”-4”

3”-10”

11Ø /16”


new wave truss43

That it is a truss is where the conventional thinking ends with new wave. It is the result of three years of ideas and concepts coming together to create a single, very special, product. The four most important of these ideas are construction, materials, connection and finishing.

new wave is constructed using a series of perforated plates that are bonded to the main chords that pass through them. This in turn allows a variety of materials to be used - all aluminum, Plexiglas and, most popular of all, a carbon fiber / aluminum hybrid. Added to this was a variation of LDI 2000 Award winner, the OMNI connector. The rotating fork connection allows the truss to be assembled in an almost limitless variety of two and three-dimensional structural forms without custom fabrication.

The diversity of finishes, looks and branding opportunities is staggering. For example, the carbon fiber chords can be printed with custom textures, logos or messages or finished with a variety of Kevlar fabrics. Amongst those

2000 LDI Product of the Year - Rigging and

Hardware - Omni Connector

2002 LDI Debuting Product of the Year

Rigging and Hardware - new wave truss

2002 Rental and Staging Magazine -

Product of the Year - new wave truss

2002 The Exhibitor Show Dealers Choice

Award - new wave truss

2003 PLASA Award for Product

Excellence - new wave truss

2004 The Aluminum Association

International Extrusion of the Year - new

wave extrusion

44new wave truss

available are trusses that look like they were made of wood, and a red and yellow woven fabric, amongst a dazzling display of others.

The structural web can also be formed to carry a company logo or other pattern, such as the “Vegas” truss pictured overleaf that has chords printed with playing cards and a structural web in the form of clubs, diamonds, hearts and spades. In addition, the web can be anodized prior to assembly, and therefore several colors can be accommodated within the same truss.

The “Standard” new wave product is comprised of black carbon fiber finish chords, with bright aluminum web and is available in 1ft increments up to 10ft.

New wave has its own website at www.newwavetruss.com

45 new wave truss

S T R U C T U R E S



A - Wave

Part No Description

NWA10

NWA9

NWA8

NWA7

NWA6

NWA5

NWA4

NWA3

NWA2

NWA3M

NWA2.5M

NWA2M

NWA1.5M

NWA1M

NWA0.5M

10ft Section

9ft Section

8ft Section

7ft Section

6ft Section

5ft Section

4ft Section

3ft Section

2ft Section

3m Section

2.5m Section

2m Section

1.5m Section

1m Section

0.5m Section

12

11

10

9

8

7

6

5

4

12

10

8

7

5

4

WT (lbs)

4

8

12

16

20

24

413

205

110

33

12

4

1651

1640

1315

525

237

104

0.10

0.50

1.30

1.30

1.30

1.30

1651

1129

657

262

118

52

0.10

0.50

1.00

1.00

1.10

1.10

Uniform Loads Center Pt. Load


span load defl

(lbs) (in)

load deflload

6.2"

4.7"

4.7" 6.2"


External Dimensions

Connection Centers

Material Type

Connector Type

Maximum Certified

6"w. x 6"h.

5"w. x 5"h.

Aluminum (Various alloys)

new wave OMNI connectors

24ft

New wave U.S. Patent Number 7197856.

S T R U C T U R E S

46new wave truss

C - Wave

Component WeightsLoad Data

3d viewDimensions

Part No Description

NWC10-B

NWC9-B

NWC8-B

NWC7-B

NWC6-B

NWC5-B

NWC4-B

NWC3-B

NWC2-B

NWC3M-B

NWC2.5M-B

10ft Section

9ft Section

8ft Section

7ft Section

6ft Section

5ft Section

4ft Section

3ft Section

2ft Section

3m Section

2.5m Section

11

10

9

8

7

6

5

4

3

11

9

WT (lbs)

4

8

12

16

20

24

414

206

128

71

45

30

1654

1645

1540

1140

896

731

0.10

0.50

1.50

2.70

4.20

6.10

1654

1166

770

570

448

365

0.10

0.50

1.20

2.20

3.40

5.00

Uniform Loads Center Pt. Load


span load defl

(lbs) (in)

load deflload

6.2"

4.7"

4.7" 6.2"

Description

Truss Features

Specification

External Dimensions

Connection Centers

Material Type

Connector Type

Maximum Certified

Span

6"w. x 6"h.

5"w. x 5"h.

Carbon Fiber/ Aluminum Hybrid

new wave OMNI connectors

24ft


S T R U C T U R E S

47 new wave truss

assembly data

assembly data

90 Degree corner with leg 90 Degree corner with leg exploded view Side attachment Side attachment exploded view

Base assembly exploded view 90 degree 4-way junction Custom angle with spreaders ”T” junction with leg


48new wave truss

S T R U C T U R E S design help

design help

new wave's rotating fork connection system offers an infinite number of ways to assemble a system without requiring custom fabrication. The illustrations on the opposite page show how conventional intersections are achieved, while on this page they demonstrate just a fraction of what can be done. All new wave standard lengths are available in easy to use 3D CAD blocks in both .dwg and .dxf formats on a CD. Contact us and we will be happy to send one to you. We are more than happy to help develop your ideas if you do not have the tools to do it yourself, or if you just want some guidance. Just another example of Total Structures providing...

“all the support you need”.


S T R U C T U R E S

Ground Support49

ground supportIntroduction to Ground Support

As with all Total Structures products, a constant

effort is made to improve or refine the ground

support series. The latest innovations include:-

Replaceable machined components Adjustable (in 1" increments) stabilizer bracesChamfered edges on components Machined stainless steel hitch pins

As with all ground support systems, load capacity

is dependent on tower height and the method of

bracing the tower. Please refer to the structural

engineers report or contact Total Structures for

further information.

Series 12 is designed for use with the entire range of Total Structures truss. It is typically used with small to medium roof and ground support configuration. Series 18 is designed for use with Total Structures truss where trusses are 26" wide or greater (Typically Wide Heavy Duty, Par truss and The Fold Flat series) Series 18 is typically used on Medium to Large sized roof and ground support systems, or where greater trim height or load capacity is required

The Total Structures Ground Support Series is available in two standard formats, Series 12 and Series 18.

Ground Support 50

S T R U C T U R E S Ground Support - Series 12

(ft) (lbs)

heightaxial

load

Load Data 12” Tower

10

15

20

25

30

35

40

45

17977

17952

17926

17901

17875

17850

13650

10717

14732

13084

11436

9788

7098

4106

2279

1102

14732

13084

11436

8542

4882

2797

1520

695

14732

13084

8764

4749

2679

1495

766

290

(lbs)

axial

load(lbs)

axial

load(lbs)

axial

load

K=1.0 K=1.25 K=1.5 K=2.0

Part No Description

GST10F

GST8F

GST5F

GST3M

GST2M

GST1M

GSTHN

HGSTPN

GSTB

GSTS

10ft. Tower Bolted Connection



3m Tower Bolted Connection



Hinge tower section Bolted Connection

Head Block

Base unit

Set of adjustable stabilizers W/braces (4 per set)

66

56

41

66

49

32

56

31

40

53

WT (lbs)

Effectively held in position at both ends, but not restrained in direction.

Effectively held in position at one end, and restrained in direction at both ends.

Effectively held in position and restrained in direction at one end, and partially restrained in direction but not held in position at the other end.

Effectively held in position and restrained in direction at one end, but not held in position or restrained at the other end.

If a point is “held in position, but not restrained in direction”, then it can be considered as “pinned”.

If a point is “held in position and restrained in direction”, then it can be considered as “fixed”.

Table 1: Factors to determine effective lengths of towers.

K = 1.0

K = 1.25

K = 1.5

K = 2.0

Truss manufactured by Total Structures Inc. is designed in accordance with the “Specifications for Aluminum Structures” by the Aluminum Association Inc.

The user should refer to “Operating manual for Modular Aluminum Truss and Tower Sections” and the “Operating manual for Demountable Aluminum Roof Top Structures” where applicable.

Component Weights

Ground Support is the industry standard means of supporting truss grids, where flying points are not available. The 12 inch tower interfaces with most types of Total Structures truss in both indoor grids and outdoor roof structures. A full set of associated parts are available and include headblocks, bases, stabilizers and hinges. Please refer to structural calculations for allowable loads for various applications.

HOIST

Top pulley section

Tower section

Sleeve section

Hinge section

Adjustable stabilizers

Ground Support51

S T R U C T U R E SGround Support - Series 18

(ft) (lbs)

heightaxial

load

Load Data 18” Tower

(lbs)

axial

load(lbs)

axial

load(lbs)

axial

load

K=1.0 K=1.25 K=1.5 K=2.0

Effectively held in position at both ends, but not restrained in direction.

Effectively held in position at one end, and restrained in direction at both ends.

Effectively held in position and restrained in direction at one end, and partially restrained in direction but not held in position at the other end.

Effectively held in position and restrained in direction at one end, but not held in position or restrained at the other end.

If a point is “held in position, but not restrained in direction”, then it can be considered as “pinned”.

If a point is “held in position and restrained in direction”, then it can be considered as “fixed”.

Table 1: Factors to determine effective lengths of towers.

K = 1.0

K = 1.25

K = 1.5

K = 2.0

10

15

20

25

30

35

40

45

50

55

60

27493

27453

27412

27372

27331

27291

27251

27210

27170

26756

22371

24391

22800

21208

19617

18025

16434

14843

12476

8812

6193

4269

24391

22800

21208

19617

18025

16434

12248

8553

5996

4165

2817

24391

22800

21208

19617

14900

9897

6748

4652

3196

2148

1373


Component Weights

HGST10F

HGST8F

HGST5F

HGST3N

HGST2N

HGST1N

HGSTHN

HGSTPN

HGSTB

HGSTS







Hinge tower section Bolted Connection

Head Block

Base unit

Set of adjustable stabilizers W/braces (4 per set)

86

71

52

86

59

34

62

41

52

53

Top pulley section

Tower section

Sleeve section

As with the 12 inch ground support, the 18 inch tower interfaces with virtually all Total Structures truss, (where overall truss dimensions allow), and is used where higher load capacity and increased height are required. A full set of associated parts are available as for the 12 inch series. Please refer to structural calculations for allowable loads for various applications.

Adjustable stabilizers

Hinge section

S T R U C T U R E S

v towerIntroduction to V-Tower

V-Tower 52

The Total Structures V-Tower system is

designed specifically to fly line array

sound systems with the least amount of

fuss possible. It has been designed

around a triangular based pyramid

which allows the smallest practical

base area whilst cleverly enabling its

load and self weight to become its own

ballast.

We build our V-Tower system around standard tower truss sizes so that the majority of the components can be taken from existing inventory or, once purchased, have a life beyond their use in a V-Tower. “Standard” truss sizes utilized are 12”, 18” and 20 ½” although larger trusses can be utilized when the situation demands.

Generic engineering cases have been developed for a number of applications, but at Total Structures we know that

more often than not there is almost no such thing as a “standard” application so we have developed our engineering to be flexible so that a number of variables can be changed to produce a report tailored to meet each of our clients needs. Examples of these variables include tower height, truss size, local wind load code requirements, weight AND size of payload (surface area attracts wind load) as well as individual needs to use various systems with the tower. Most certainly one size does not, and should not, fit all.

Our system was designed with health and safety in mind from its conception, and there is no need to climb during its assembly or installation of its payload.

V-Tower53

S T R U C T U R E SV-Tower

v-tower

ArenA Deck 54

arena deckIntroduction to ArenA Deck

REN A DECK

Standard finish is all aluminum with a

high quality marine ply deck with

integrated non-slip embossed finish in

black. The clever interlocking design

means that no tools are required for

assembly and a standard 60ft x 40ft

deck can be assembled by 6 people in

under 2 hours.

The Standard 8ft x 4ft deck system

comprises of only 6 component types,

Deck, Leg, 8ft and 4ft Gates and 8ft

and 4ft link beams. The structure that is

created provides under stage storage

and access.

As you would expect from a Total

Structures product, accessories,

ArenA Deck is a high performance, modular staging system that has been tried and tested in

the market over a number of years. Fully engineered to perform for all but the most extreme

applications, ArenA Deck has a load capacity of 150lbs per sq/ft and can be manufactured

to higher performance specifications on request.

storage and shipping have all be given

close scrutiny. Standard accessories

include ramps, stairs, hand rails and

storage/ shipping carts. Custom dollies

are produced to order to deal with

special packing requirements.

The nature of the system also allows the

inclusion of standard components

seamlessly into a custom stage set.

Custom elements including curves,

ramps, stairs and thrusts are all

comfortably created from the systems

designed functions. Custom decks that

include curves and odd angles are all

tailored using CAD based water jet

cutting that ensure a perfect fit at final

assembly.

S T R U C T U R E S

ArenA Deck55

S T R U C T U R E SArenA Deck

Modular Staging units consist of four basic components:

Low Profile Stage DeckMain Support GateNode Post with adjustable screw jackLink Beam

Fast & easy assembly no tools required

Ergonomic design allows for low volume storage and transportation

All components are lightweight for easy handling

150lbs/sq.ft stage load rating

Easy under stage access due to Link Beam design

Available in 4ft x 4ft & 4ft x 8ft modules as standard

Handrails, Ramps, Stairs, Dollies are available

Special variations available on request

Height ranges to suit clients requirements

8ft

4ft

Low profile stage deck

Link beam - 8ft

Link beam - 4ft

Node post Main support gate - 4ft

Main support gate - 8ft

REN A DECK

Specifications

ArenA Deck 56

S T R U C T U R E S ArenA Deck

4' Gate

8' Gate

4' Link Beam

8' Link Beam

4' Railing

8' Railing

4' Node Post

Scaff Jack

4' x 8' Deck

Stairs

Chain Hoists57

S T R U C T U R E S

The Power to Perform

ET

ENTERTAINMENT TECHNOLOGY

LODESTAR

Introduction to chain hoists

S T R U C T U R E S

Total Structures is an Entertainment Master

Distributor for America's favorite chain

hoist. With on the shelf inventory, in house

technicians, competitive pricing, regular

motor schools and a sales team with over

30 years of product experience, we are

your best choice when it comes to filling

your lifting needs. In addition to hoists,

Total Structures carries several lines of

motor control, cabling, and rigging

hardware, providing you with a complete

system solution. From production houses,

resellers, and end users to architects and

specifiers, Total Structures can help you

accomplish your jobs with the best

equipment for your application.

A vast range of CM products are available

including a multitude of spares and

accessories. Featured opposite are the

specifications for the most popular hoists

used globally in the temporary structures

market, the “riggers choice” Lodestar and

the increasingly popular and renowned

baby brother, the Prostar.

Chain Hoists 58

ProstarLodestar

The CM Prostar models are designed and built for the unique rigging applications encountered at small venues. Lightweight, quiet and portable, the CM Prostar features an overload device that protects the operator and structure from damaging overloads.

Features Features

Technical data

Overview Overview

Technical data

Capacity(Tons)

Model No of Chains

LiftSpeedft/min

H.P. Headroom Housing Dim. (Inches)

H W L

Weight(Less Chain)

lbs

Chain Weight

(lbs per ft)

OperatingVoltage

Full LoadAmps

Capacity(lbs)

ProductCode

No of Chains

LiftSpeedft/min

H.P. Headroom Housing Dim. (Inches)

H W L

Weight(Less Chain)

lbs

Chain Weight

(lbs per ft)

OperatingVoltage

** Requires double chain, therefore multiply by 2 per ft of liftOther capacities and speeds available upon request.Other voltages including 415V three phase and 220V single phase units available upon request.

R

B

C

F

J

JJ

L

LL

R

RR

B

C

F

J

L

R

16

32

16

32

64

16

32

8

16

16

32

16

32

16

8

1/4

1/2

1/2

1

2

1

2

1

2

1/4

1/2

1/2

1

1

1

16 1/4

16 1/4

16 1/4

18 5/8

18 5/8

18 5/8

18 5/8

24 1/8

24 1/8

16 1/4

16 1/4

16 1/4

18 5/8

18 5/8

24 1/8

6 1/8

6 1/8

6 1/8

7 5/8

7 5/8

7 5/8

7 5/8

7 5/8

7 5/8

6 1/8

6 1/8

6 1/8

7 5/8

7 5/8

7 5/8

8 3/4

8 3/4

8 3/4

12 5/8

12 5/8

12 5/8

12 5/8

12 5/8

12 5/8

8 3/4

8 3/4

8 3/4

12 5/8

12 5/8

12 5/8

20 3/4

20 3/4

20 3/4

23

23

23

23

23

23

20 3/4

20 3/4

20 3/4

23

23

23

63

68

68

110

114

110

114

119

123

63

68

68

110

110

114

230/460-3-60

230/460-3-60

230/460-3-60

230/460-3-60

230/460-3-60

230/460-3-60

230/460-3-60

230/460-3-60

230/460-3-60

115-1-60

115-1-60

115-1-60

115-1-60

115-1-60

115-1-60

1.8/1.1

1.7/1.2

1.7/1.2

3.8/2.3

11.3/6

3.8/2.3

11.3/6

3.8/2.3

11.3/6

5.2

8

8

13

13

13

0.85

0.85

0.85

1.1

1.1

1.1

1.1

1.1**

1.1**

0.85

0.85

0.85

1.1

1.1

1.1**

** Requires double chain, therefore multiply by 2 per ft of liftOther capacities up to 3 Tons and other speeds available upon request.Other voltages including 220V single phase and 575V three phase available upon request.

300

300

500

600

1000

300

500

600

2042S

2074E

2127S

2045S

2129S

2049S

2018S

2048

1

1

1

2

2

1

1

2

16

40

16

8

8

16

12

8

1/6

1/6

1/4

1/6

1/6

1/6

1/6

1/6

11 5/8

11 5/8

11 5/8

11 5/8

11 5/8

11 5/8

11 5/8

11 5/8

4

4

4

4

4

4

4

4

6

6

6

6

6

6

6

6

12 1/2

12 1/2

12 1/2

12 1/2

12 1/2

12 1/2

12 1/2

12 1/2

28.6

28.6

28.6

33

33

28.6

28.6

33

0.24

0.24

0.24

0.24**

0.24**

0.24

0.24

0.24**

230-3-60

230-3-60

230-3-60

230-3-60

230-3-60

115-1-60

115-1-60

115-1-60

1.2

1.2

1.6

1.2

1.2

3.6

3.6

3.6

Full LoadAmps

Capacities – 300 to 1000lbs.Speeds – 8 – 40 ft per minuteLift – 60ft standard. Any other on requestVoltages – Three Phase 220V 60 Hz as standard with other three phase and single phase voltages available.Low voltage control – 110V for long cable runs without voltage drop. 24V and 48V optional. Direct control units also available.Compact design.Light weight. 500 Lb body weighs less than 29 lbs.Quiet and smooth.Chain stop – Mounted on chain prevents over-travel.Overload protection – Helps prevent lifting of dangerous overloads.

1/4

1/4

1/2

1/2

1/2

1

1

2

2

1/4

1/4

1/2

1/2

1

2

1

1

1

1

1

1

1

2

2

1

1

1

1

1

2

The CM Lodestar is the most durable chain hoist on the market today. Its reliability is unsurpassed in the entertainment industry.

Capacities – ¼ to 2 tons – Higher capacities available if required.Speeds – 8 – 64 ft per minute.Lift – 60ft standard. Any other on request.Voltages – Three Phase 415V/220V 50/60 Hz as standard with other three phase and single phase units available.Low voltage control – 110V for long cable runs without voltage drop. 24V and 48V optional. Direct control units also available.Voltage Board – Quick change plugs prevent improper voltage connections that can cause damage to the hoist. If misconnected, hoist will not operate. No other component changes required.Electrical – Finger safe wiring meets all electrical codes.Adjustable limit switch – Prevents loads from over travel.New 5 pocket lift wheel for improved chain wear and smooth lifting.Double brake – Optional double brake available.Load chain – Zinc plated load chain protects against corrosion. Optional black finish available.Optional CM Alloy Latchlok Hooks – Locking Hooks released only by operator.Black Powdercoat finish – For low visibility and durability.Overload protection – Helps prevent lifting of dangerous overloads.Lodestar is the “riggers choice”.

59

Chain Hoists - Columbus McKinnon

We’ve received the best reviews, heard “Bravo” countless times and, like all the greats, we’re recognized in every venue around the world. So how do we make the legendary Lodestar electric chain hoist even better? By incorporating new features that provide steady operation for any application in the entertainment industry. From today’s top-selling musical performers to international sporting competitions, organizers rely on the Lodestar for consistent performance event after event. Professional riggers have trusted the Lodestar for unsurpassed reliability for decades, and now you can experience the quietest, smoothest-running Lodestar ever. What an Encore!

The Rigger’s Choice

New features on this next

generation of Lodestar

5 pocket liftwheel

Improved chain wear & smooth lifting.

Clutch outside gear train meets international standards.

Precision helical gearing for quieter operation.

Redesigned control panel for easier access & fuse installation.

S T R U C T U R E S

BRAKE - Heavy Duty AC Brake proven design in more than 1 million Lodestars.(Double DC Brake available)

LIFT WHEEL

5 Pocket Liftwheel increases chain and liftwheel engagement while providingsmoother lifting, less vibration and reduced chain wear when properly maintained.

CONTROL PANEL

Provides easy access to controls, plug & play connectors allow for quick voltage change for dualvoltage motors. Fuses locatedon terminal strip (optional).

LOAD CHAINSizes available from 1/4 in. to 5/16 in. Meets or exceeds many national and internationalstandards. Zinc plated supplied as standard. Black phosphate finish available.100% proof tested.

CLUTCH

Designed to prevent lifting of excessive overloads. Located outside the gear box.Adjustable and easy to access.

Chain Hoists Chain Hoists 60

S T R U C T U R E S

DOUBLE BRAKE

Two independent acting DC brakes for

redundant braking. Field installation kit

available.

ENCODERS AVAILABLE

Incremental & Absolute.

CHAIN BAGS

Cloth type bags easy-to-mount.

VARIABLE SPEED UNITS AVAILABLE

ALLOY LATCHLOK HOOKS

Remains locked until

released by the operator,

even if chain goes slack.

Optional features

OVERLOAD PROTECTOR

Designed to prevent lifting of excessive

overloads. Helps prevent lifting of

dangerous overloads.

METRIC RATED MEETS REQUIREMENTS

Meets or exceeds world standards.

ROAD READY

Easy to stow and travel.

LIFETIME WARRANTY

The industry’s best.

AC ELECTROMECHANICAL BRAKE

Field tested and proven in over 1 million

lodestars worldwide.

LOW VOLTAGE CONTROL

110 volt for long cable runs without

Voltage drop 24 & 48 volt optional.

(low voltage unit only).

DURABLE & LIGHTWEIGHT HOUSING

Cast aluminum. Black powder coated

finish for low visibility.

GEARING

Helical design for long wear life and

smooth operation.

LOAD CHAIN

Designed and manufactured by Columbus

McKinnon. Zinc plated to protect against

corrosion. Optional black finish available.

DUTY CYCLE

H-4 duty rated for heavy duty application.

2m fem class. 50% duty cycle or 300

on/off per hour. Direct control units

available.

ELECTRICAL

Finger safe wiring meets all electrical

codes. Quick change plugs allow for

voltages 208 thru 460. Prevents improper

voltage connections which can cause

hoist damage. (Low Voltage Unit Only).

ADJUSTABLE LIMIT SWITCH

Adjustable screw limit switch that will

automatically stop the hook at any

predetermined point when either lifting or

lowering, preventing overtravel.

(Low Voltage Unit Only).

Standard featuresLIMIT SWITCH

Adjustable screw limitswitch that will automaticallystop the hook at anypredetermined point wheneither hoisting or lifting.

INTERNAL CHAIN GUIDEStamped Steel guide coated for corrosion resistance and quiet operation, while keeping the load chain and liftwheel aligned.

Chain Hoists

Motor Control61

S T R U C T U R E SMotor Control

An industry leader for over 20 years, Motion Laboratories has set the mark for the highest quality modular motor control and power distribution equipment. Their line of conventional style motor controllers is second to none. Whether you are looking for portable control for your touring system, or a permanent controller for a venue, Motion Labs has the right equipment for the job. All Motion Labs products conform to ETL and cETL standards for control and power distribution equipment.

Adding more flexibility to these control systems are the Server computer control and the Cell*Mate data monitoring systems. Both of these products can be used in conjunction with any Motion Labs control system to offer more precise control and monitoring of system activity.

Convenient answer to the question “How much does it weigh?” The Cell-Mate couples it's two ton rated load cells with an eight channel display unit, allowing the user to monitor point loads from the show floor, instead of walking trusses to read displays. As with all Motion Labs systems, the displays are rack mountable for ease of use and flexibility of system layout. Load cells are also available in a 5 Ton version.

Portable Motor Control Systems

Offering two styles of control systems to fit your needs, Motion Laboratories produces a system that is right for you.

MotoPac motor control

Conventional Portable Motor Control:

Permanent Installation Control Systems

Motion Laboratories offers a full range of control and power distribution systems designed for permanent installation in your facility. Available from four channel and up, with a variety of options, systems can be tailored to your specific project.

MaxPac

The latest offering in their lineup, the MotoPac is an eight channel motor controller designed with larger systems in mind. The rack mountable units can easily be chained together to operate systems as large as 32 channels.

With the optional MaxPac power distribution unit, the customer can tailor the control system to each project.

Based on a modular panel design, these controllers are available in configurations from four channels up to 32 channels. Units are available with a variety of output configurations, as well as power input connectors. Multiple controllers can be linked together via larger control pendants to allow the simultaneous operation of larger motor systems.

The computerized Server control system works with standard manual controllers, adding more precise position control and repeatability in moves during a show. Available in eight channel modules, the units can be networked together to run up to 128 hoists simultaneously.

The Server

Cell*Mate

Rigging Accessories 62

Motor Control

A full range of accessories is available to complement the Total Structures range of products. These include Road Cases, Cables, Rigging Hardware, Fixture Clamps, Fabrics and Roof Skins etc. Please contact us with your specific needs and we will be pleased to help. +1 805 676 3322 or by e-mail at [email protected].

Skjonberg Controls reputation as an innovator in the design and manufacture of rigging control systems was established in the early 1980's. Since that time they have expanded their range of equipment and services to encompass manual and programmable control of chain motors and servo control systems as well as UL listed power distribution, load monitoring, cabling and wire rope winches.

Total Structures is a distributor of Skjonberg control systems and is uniquely placed geographically for the smooth integration of equipment between the two companies.

This page provides only the smallest sample of the standard range of Skjonberg products. More information about the entire product line is available on request.

skjonbergcontrols, inc. The CS-800 is the most economical member of the modular line of controllers. Ready to run

eight individual hoists, both power distribution and relay control for the hoists reside in the same compact unit. Manual control is provided through a remote pendant with a 25 foot cable. The remote has up/down select switches and LED indicators for each hoist, momentary run button, and an emergency stop switch that controls a disconnect contactor. Not only is the CS-800 a stand alone unit, it can also be used with the line of controls. Add four CS-800’s to the TR-3200 Manual Control to run 32 hoists under computer control. CS-400, 4 way controller is also available.

The TR Series offers 32 channels of relay and the manual control plus power distribution packaged in a convenient road case. The case houses the TR-3200, four TR-8000s and the TR-200. It is available in all international voltages using either Cee form or Hubbell connectors.

TR manual control series

CS-800

Rigging Accessories

S T R U C T U R E S

RSC Lightlock63

motion dampening for moving lights

The RSC Lightlock (Pat pending) is a revolutionary new device for the entertainment industry, which allows moving lights to be rigged on very lightweight hanging or flown, structures. Until now it has been impossible to hang moving lights onto trapezes, lightweight automated bars or pantographs due to unwanted oscillation in the structure. The RSC Lightlock is the first device of its kind to counteract and eliminate unwanted movement of automated lights on lightweight structures and opens up a plethora of lighting solutions.

RSC Lightlock is the proud winner of the following awards….

PLASA

Gold Award for Innovation

LDI

Best Debuting Product Award

Live Design Magazine

Product of the Year

2008

2009

2010

Pat Pending

RSC Lightlock 64

When the Royal Shakespeare Company began planning the £112 million ($200million) refurbishment its Head of Lighting, Vince Herbert, saw a unique opportunity to transform the way that theatre lighting rigs were assembled. Here Vince talks about how necessity brought about the invention of the RSC Lightlock.

“I started working on this concept when we were working on the refurbishment of the Royal Exchange Theatre in Manchester several years ago. The idea was to put moving lights onto television pantographs so that we could vary the angle of the lighting within cues and make them much easier to maintain.

“When we started talking about the RSC's auditorium designs for the new Royal Shakespeare Theatre in Stratford-upon-Avon, Flip Tanner (the Technical Project Co-coordinator) asked me what I really wanted the rig to look like and what we should do with it. I had never forgotten the modular cluster lighting idea, and this was the ideal time to put it into place. It was

The RSC Lightlock Story

Lightlock inventor Vince Herbert pictured with Patrick Stewart at The Courtyard Theatre in Stratford-upon-Avon

As You Like It Photos by Ellie Kurttz

As You Like It Photos by Ellie Kurttz

Julius Caesar Photos by Ellie Kurttz

Julius Caesar Photos by Ellie Kurttz

The Winter's Tale Photos by Alessandro Evangelista

also driven by health and safety because in the future we won't be climbing up to the lights; the lights will be coming down to us.

“However there is a huge drawback with a small modular single or cluster moving light hang: they swing! I did an experiment in The Courtyard Theatre to test just how much it would swing and it was way more than expected. I realized at this point that I would need to find or design something that would stop the swing. I assumed that this problem must have already been solved, and when I found it hadn't I realized that it was up to me! In the name of research I spent some time on a swing in a park in Stratford-upon-Avon. The idea I had was that if you could start yourself swinging by moving your legs, you could stop yourself by moving your legs in the other direction. I must have looked crazy testing out my theory. However, it worked! An equal and opposite amount of energy: simple physics.”

From this point Vince developed the RSC Lightlock device. The prototype was exhibited publicly for the first time at PLASA

08, winning a Gold Award for Innovation and attracting interest from a number of manufacturers as well as designers and end users. The contract to develop, manufacture and sell Lightlock was eventually awarded to Total Solutions Group and U.S. strategic partner Total Structures Inc. on the grounds of experience, geography and not least of all both companies commitment to innovation and safety.

Pat Pending

65 RSC Lightlock

The main benefits of the RSC's lighting invention are:

CreativityThe device enables the creative benefits of moving lights to be used in a broader variety of theatre, TV and film situations as it removes the need for heavy duty mounting infrastructure.

FlexibilityUse of lightweight rigging means that the moving light can be situated virtually anywhere and the halting of movement ensures that there are no 'out of action' moving lights.

Quiet OperationThe RSC Lightlock emits low noise levels, which allows its use during live performances.

Health and SafetyThe RSC Lightlock reduces the need for bridges or trusses and therefore reduces the need for working at height when maintaining or adjusting a light.

Cost efficiencyMoving lights can be maintained at ground level by lowering the rig to where staff can safely maintain or adjust them. Avoiding working at height results in significant time savings for the entertainment industry.

EnvironmentalA lighting designer can choose to create the same design with a smaller rig, resulting in a cost saving and environmental benefit.

RSC Lightlock,

S T R U C T U R E S

Benefits and FAQs

How does it work?

Will the RSC Lightlock stabilize a truss or pipe when one or more automated fixtures are moving?

How many moving fixtures can be moving in unison before one RSC Lightlock becomes ineffective?

The RSC Lightlock works by accelerating and decelerating a balanced mass or weight at the appropriate moment of the swing cycle of a moving structure.

Yes.

The RSC Lightlock will remain effective for as many moving fixtures as you require, however it will take slightly longer for the structure to come to rest, so instead of stopping the swing instantly it may take a second or two.

Will RSC Lightlock correct oscillations produced by wind?

Is RSC Lightlock affected by heat emitting from moving fixtures?

Does it need data?

Does it need a secondary safety device?

Does it require any specialist rigging?

Can I tour RSC Lightlock's into different countries with different voltages?

Does it require calibration?

What power does it use?

Do you need a different size RSC Lightlock for larger or smaller items?

How do I rig the RSC Lightlock?

No, not at the moment - in its current design the RSC Lightlock will only correct oscillations produced by something that is attached to the structure. That is to say, the RSC Lightlock cannot dampen movement caused by an external force pushing the structure. However watch this space as developments are on going….

No.

No.

As with all devices rigged at height, the RSC Lightlock requires a safety bond. The RSC Lightlock also has an added internal electronic safety device that prevents it from being rigged the wrong way up.

No.

Yes, the power supply unit is self switching.

The RSC Lightlock self-calibrates every time you power-up; this usually takes about 1.5 seconds.

The RSC Lightlock runs at a maximum of 150 watts.

No, the standard RSC Lightlock will serve most applications, but for larger items RSC Lightlocks can be added together to work in unison with each other.

The RSC Lightlock has an integrated track for ½” or M12 fixings that can be rigged with standard clamps and couplers or direct mount plates.

FAQs

What people say about RSC Lightlock

I've worked as a Lighting Designer for many years lighting shows for the RSC and other leading theatre companies. I've always been frustrated by the limitations of traditional lighting solutions and am delighted that the RSC has designed this revolutionary new product which will open up more flexible creative choices.

,,

,,

Tim Mitchell, Lighting Designer for the RSC's 2008

production of Hamlet.

New things are invented for theatre lighting all the time usually big, expensive, technology-driven devices. But it's the simple things that make you wonder, 'Why didn't I think of that?' Lightlock is one of those inventions. On many of my shows there are flying light ladders, and no matter how you hang them two, three or four points or how hard the electricians work, the lights always end up swinging. Lightlock has solved this problem. By putting it on top of the light ladder, it keeps the ladder nice and steady while flying in and out, and prevents the audience from thinking that the show has an earthquake effect every time the scenery changes.

Lightlock is the most revolutionary product to arrive in a long time. This is an amazing compact technology that solves an age-old problem within our industry. Among other applications, I am absolutely psyched to have the ability of letting moving lights share video projection trusses with far more stability.

Lighting Designer Ken Billington

Lighting Designer Patrick Dierson

,

,

,

,

,,

,,

Pat Pending

S T R U C T U R E S

DimensionsFAQsDimensions

Technical Details

1'-8 3/8"(517.5mm) overall

1'-5"(431.8mm) slot centres

1'-5 1/2"(444.5mm) overall

3"(76.2mm) overall

The unit measures approximately 1'-8 3/8" (517.5mm) wide x 1'-5 1/2" (444.5mm) deep x 3" (76.2mm) high.

The RSC Lightlock draws a maximum

of 150 watts.

RSC Lightlock weighs 31lb (14kg).

E

I

H

F

G

Accessories

A

D

C

B

Sample Applications

A

B

C

D

E

F

G

H

I

LL-R-01

LL-P-01

LL-A-01

LL-R-02

LL-R-03

LL-F-01

LL-P-002

LL-P-02

LL-R-04

2-way Bridle (pair)

Powercon input cable to bare tail (a range of connectors can be added to suit clients location and preference)

Universal moving light adaptor w/hardware

Bridle bracket (pair)

Eyebolt and hardward

Hanging clamp

Powercon "A" to "B" cable

Half coupler

Stacking adaptor

Pat Pending RSC Lightlock 66

S T R U C T U R E S

USA Office

European Office

Tel: (805) 676 3322

Fax: (805) 676 1616

E-mail: [email protected]

Web: www.totalstructures.com

Tel: +44 (0) 7771 661348

Fax: +44 (0) 1684 311893

E-mail: [email protected]

Total Structures Inc.

1696 Walter Street, Ventura, CA 93003, USA

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