cost estimate membrane cell project

8/12/2019 Cost Estimate Membrane Cell Project

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A

S. No. DescriptionBirla Cellulosic 120 TPD (Kharach) BCCL (225 TPD)

Civil Work1 Buildings

1.1 Salt godown 120.0 0 existing

1.2 Brine Plant 28.0 61.18

2 Electrolyser Room & Rectifier Room 180.0 201.9

3 Cl2 & H2 processing compression,liquification & storage (Including filling

shed)

108.0 25.0

4 Utilities like Chilled water DM plant , Air,

boiler, etc (500 m2 @ Rs 6000 m2)

18.0 13.2

5 Foundations

5.1 For Storage tanks (Caustic,Cl2 & HCl ) 11 15.35

5.2 Other than considered in respective areas 5.0 34.00

5.3 Aux transformers & MCC etc. 11.0 41.50 **

6 Others (Sludge Pits, Drains , Sludge tocollection pits, Epoxy paints & pump etc.) 27.0 77.06

***

7 Caustic Concentration Plant not required 76.45

8 Roads for Plant 30.0 25.02

9 RCC Pipe rack Column 15.0 19.33

Total 553.0 590.05

B Residential Building

1 Residential Building 120 109.96

** This also includes the control room.

*** This also includes the demercuriser.

Amounts in Lacs (INR)

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D6Cell:

Area 2000 m2 @ Rs. 6000 / m2Comment:

D7Cell:

Area 400 m2 @ Rs 7000/m2Comment:

E7Cell:

Area 1107 m2 @ Rs 5740/m2Comment:

D9Cell:

Area 1500m2 @ Rs 12000/m2Comment:

E9Cell:


D11Cell:


E11Cell:


D13Cell:


E13Cell:

Area 264m2 @ Rs 488.5/m2Comment:

C26Cell:

35 Lacas for Jr block+85 Lacs for 2E Blocks + 30 Lacs for D blockComment:

D26Cell:

35 Lacas for Jr block+85 Lacs for 2E Blocks + 30 Lacs for D blockComment:

E26Cell:

16.85 - A type one block, 27.65 -B type one block, 20.18-C type one block, 19.31-W family one block, 26.00Comment:

modification of guard barrack & A type.


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Sr. No Description

BCCL (225 TPD)

A t C ur ren t D en si ty 4.8 K A /m 2 A t C ur ren t D en si ty 4.5 K A /m 2 At Current Density 4.8 KA/m2

1 Proprietary Equipment -

Electrolysers along with

associated components including

membrane

1871.42 1994.36 3468.83

Total 1871.42 1994.36 3468.83

3

Proprietary Equipment

Amount in lacs (INR)Birla Cellulosic 120 TPD (Kharach)

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GRCD (For 50 Elements) BCCL 508 eleme

1 547500 5484150

227375

3574875

457

450

511498

6655358

732768

8688125

9110100

8798225

9110100

10688125

1113763

12701888

13 7.02 6.83014

0.90 0

7.92

6.83

Handling cost including transport @ 2%

Landed cost per element without membrane

Average cost per element in Rs Lacs

Membranes

Total per element

Total per element considered by BCCL (Refer Sheet BCCL Prop)

Add Duty @ 5%

Sub Total

CVD @ 16%

Sub Total

Less Modvat of CVD

Cost

Add frieght & Insurance @ 5%

Total

Exchange Rate

No of elements

Total cost per element ( In Euro at CIF Mumbai)

Total cost per element (In Rs at CIF Mumbai) @ 1E = Rs 57

Frame Gaskets

Gore-Tex sealing cord

Flange bolting system

Inlet & outlet hoses

Cost of elements

Break-up of an Element cost

Basis UHDE's Offer No. 05-96-50401/008 dt 27.10.2003

Cost of 50 Nos Uhde IIIrd generation element includes 50 Nos Anode half shells with coated electrodes 50 Nos

Cathode halfshells with coated electrodes 50 sets accessories, consisting of :

Spacers

Insert Pipes

Steel Frames


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I15Cell:

FOB 547,500 EURO at German sea portComment:

J15Cell:

EURO 5223000X105% at CIF India port including cost of membraneComment:


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ANNEXURE - I

Calculations for Element Cost Rs. In Lacs

A

1 3,180.81

2 3,212.62

3 160.63

4 539.72

5 117.39

6 539.72

7 10.00

3,468.83

B Imported Electrical Items (Isolators/Breakers/Shunts)

C

Total 3468.83

Cost per Element 6.83

Less ED

Travelling Expenses

SUB TOTAL - I

Indigenous Mechanical Estimate for Cell House, Cell Work Shop and

Rectifier Area

IMPORTED (508 Elements including Membrane)

License, Basic Engg and Proprietary supply including supervision (CIF Indian Port

basis) ( 5223000 X 105% Euro)XRs.58.00Assessable Value @1% of 1

Custom duty @5% of 2

Excise duty @ 16% of (2+3+4)

Bank charges, custom clearance, inland transport and misc.@ 3% of (2+3+4+5+6)


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Sr. No Description

Birla Cellulosic 120 TPD

(Kharach)

BCCL (225 TPD)

1 Brine Saturators 20 15.00

2 Reaction Tank 32

12.00

3 Agitator With motor 18 15.004 Air Blower for Agitation 4 not required

5 Reagent tanks with agitators forBaCO3, Na2CO3, NaOH, HCl,

NaHSO3 & Alfa cellulose

12

8.00

6 Reagent Dosing pumps with motorsfor BaCO3, Na2CO3, NaOH, HCl,

NaHSO3 & Alfa cellulose

10

6.00

7 Charging device for BaCO3,Na2CO3, NaHSO3 & Alfa cellulose

8manual

8 Water seal clarifier with accessories 7075.00

9 Sludge Decanter (For 100 TPD) 30 existing

10 Slurry Pump with motor 2 existing

11Clarified Brine Tank 8 8.00

12 Clarified Brine pump with motor 12 existing

Brine Filtration

13 Anthracite filters & piping 50 25.00

14 Filtered brine pump with motor 12 15.00

17 Polishing filters (Schumacher) 192 212.00

18 Polished brine pump with motor 12 16.00

19 Recuperator 16 22.00

Secondary Brine Purification

20 Ion Exchange column with allaccessories

90 225.00

21 Recovered brine pump with motor 2 existing

22 Pure brine head tank 3 3.60

23 Brine Heat Exchanger 13 existing

24 Alkaline Waste brine tank 7 9.00

25 Ion Exchange Effluent tank 8 10.00

26 Effluent Pump 1 1.00

27 Seal Pressurization pump 2 2.50

28 Seal water tank 1 1.50

29 Polishing Filter sludge tank 7 9.00

30 Ion Exchange Sludge pump 4 5.00

31 Cell Drain Tank 4 5.00

32 Cell Drain pump 1 1.00

33 Body Feed Tank 2 2.50

34 32% HCl head tank 2 3.0035 UPSV Tank 3 4.00

36 H2 Condensate Tank 1 1.00

37 H2 Cooler 8 10.00

38 H2 Recuperator 10 14.00

39 Body Feed Pump 2 2.60

40 Precoat Pump 6 7.50

41 H2 Condensate Pump 2 2.50

42 Precoat Tank 4 5.00

43 Demercuriser 0 15.00

Total 691.00 753.70

Brine PlantAmounts in Lacs (INR)

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Sr No Description

Birla Cellulosic120

TPD (Kharach )

BCCL (225 TPD)

1 Bucket Elevator with Gear

& motor (10 - 15 T/Hr)

16

19.00

2 Hopper (MOC SS) with

vibration feeder & its

power unit (10-15 T/hr)

8

6.00

3 Belt Conveyor

(Reversible)

2

existing

4 Platform 1

existing

5 Foundations 2

existing

6 Pay Loader 15

considered in P&B

7 Steel structures 5

2.00

8 Salt Godown conveyorswith trippers

30

existing

79 27

Salt HandlingAmount in Lacs (INR)

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Sr No DescriptionBirla Cellulosic

120 TPD (Kharach)

2 electrolysers

Birla Cellulosic

120 TPD (Kharach)

3 electrolysers

BCCL (225

TPD)

1 Catholyte Header (PP-FRP)

40 60

2 Anolyte Header (FRP-HT)

20 30

3 Anolyte Header / Catholyte feed header (PP)

8 12

4 Cell Rack ( MS / Copper Conductor)

46 69

5 Imported Valves (PFA)

43.2 64

6 Indegeneous Valves (MSRL)

6 9

7 Filters (PFA)

5 7.5

8 Cell Workshop items eg. Hoist, tables etc.

40 40

9

32% Caustic Cooler 4.5 4.5

6.00

10

Overhead Crane (EOT) 30 30

30.00

11

Cl2 Seal 2 2

2.00

Total 244.7 328 117.6

Cell House

Amount in Lacs (INR)

79.6

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Sr.

No.Item MOC

Qty./

Electrolyser

Cost /

Electrolyser

(Rs. In Lacs)

Total

Qty.

Total Cost

(2 electrolysers)

(Rs. In Lacs)

Total Cost

(3electrolysers)

In Lacs)

1 Cell Catholyte Header PP/ FRP 1 Set 20.00 2 Set 40.00 60.00

2 Cell Anolyte Header FRP-HT 1 Set 10.00 2 Set 20.00 30.00

3 Brine & Catholyte Feed Header PP 1 Set 4.00 2 Set 8.00 12.00

4 Cell Rack MS/ Copper

Conductor

3 Nos 23.00 6 Nos. 46.00 69.00

5 Imported Valves PFA Lot 21.60 Lot 43.20 64.00

6 Indegeneous Valves MSRL Lot 3.00 Lot 6.00 9.00

7 Filters PFA 2 Nos. 2.50 4 Nos. 5.00 7.50

8 Cell Workshop 40.00 40.00

Grand Total 84.10 208.20 291.50

Estimate of Mechanical Items for Electrolyser


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Sr. No Descri tionBirla Cellulosic 120

TPD (Kharach)

BCCL (225 TPD)

1Anolyte tank (Depleted brine) 5

19.952 Vacuum Tank (Dechlorinator) 6 existing

3 Vacuum pumps with motors 13 12.00

4 Separator with cooler 1 1.50

5 Vapour Condenser (DechlorinationCooler)

7.0 6.0

6 Lean Brine pump with motor 12 existing

7 Chlorinated water pump (Condensate) with motor

1

existing

8 Overhead tank for NaOH & NaHSO3 3

2.00

9 Chlorate Destruction tank 15 15.00

10 Chlorate feed Pump with motor 16 16.00

11 Pipe & Support for entire brine plant 33

12 Valves in brine areas other thanSecondary brine purification

13

13 Structures 25 Structurals Head

14 Foundations for various equipmentslike saturator, purifier, clarifier, filters

etc.

50

Civil head

Total 200.00 72.45

Piping & Valves

Head


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Sr No DescriptionBirla Cellulosic 120 TPD

(Kharach) BCCL (225 TPD)

1 Gas Holder Buffer vessel is consideredin place of Gas holder

existing

2 Buffer Vessel 6

0

3 Safety Seal 1

1.00

4 Flame arrestor 2

2.00

5 Heat Exchanger 5

8.00

6 H2 Compressor with all associated

equipments & manifolds

225

0

Total 239 11

Hydrogen Handling


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E10Cell:

15 manifoldsX 10 Lacs= 150 + 75 for piping, washing, foundation etc.Comment:

Total = 225 lacs


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Sr. No Descri tionBirla Cellulosic 120

TPD (Kharach)

BCCL (225

TPD)

1 Catholyte Tank 6 16.002 Catholyte Pump 12 13.46

3 Caustic Heat Exchanger 16 20.00

4 Caustic OH tank for cell house 2 3.75

5 Intermediate Caustic Tanks 4 5.84

Total 40.00 59.05


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Sr No Description

Birla Cellulosic

120 TPD

(Kharach) BCCL (225 TPD)1 Absorption Towers complete with internals

25

2 Titanium Centrifugal pumps

15

3 Ti plate heat exchanger

5

4 Piping & Fittings

4.1 FRP

15

4.2 CS

3

5 Refrigeration System

7

6 Valves

11

4 Tanks

13.5

7 Insulation

3

8 Structural supports

2

9 Instruments - Lot

5

10 Electricals- Lot

8

11 Civil Work ( Building, Foundations, Brick lining

& other works)

7.5

12 Misc. & Contengencies

5

Total 125 0

Sodium Hypo

Amount in lacs (INR)

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Cost Estimation of Sodium Hypo Plant for Mercury Cell Plant.

In place of secondary tower existing lime scrubber will be used,therefore partial ge

Calcium Hypo will take place.

1 FRP absorption towers complete 5.00 In place of secondary to

with internals, etc. - 1 No. will be used

2a Titanium centrifugal pumps - 2 Nos 4.75 One pump to be arrange

with motors.

2b Dilute caustic pump with motor- 2 nos. 0.00 Inhouse (CSF condensat

pump will be used)

2c Hypo transfer pump with motor-2 Nos. 1.43

2d Chilled water pump with motor- 2 nos 1.34

3a Titanium plate heat exchanger 1.67

- 1 Nos.

3b SS plate heat exchanger 0.31

- 1 Nos.

4 Piping & Fittings

FRP 6.00 For Cl2 service PVC pipi

CS 4.00

5 Refrigeration System 50 TR 0.00 Existing chilled water sys

- 1 Nos.

6 Valves 4.00 Tower, heat exchanger &

isolation valve not consid

7a Tanks FRP Hypo circulation for main 4.20

tower 2 nos7b Tank FRP Hypo circulation for second 0.00 Not required

tower 1 nos

7c Tank hypo storage 1 No 3.25

7d Tank MS 1 No. 0.00 Inhouse (CSF condensat

pump will be used)

8 Insulation 3.00

9 Structural supports 2.00

10 Instruments - Lot 2.00

11 Electrical cables. - lot 4.00

MCC 2.30 Spare feeders not availa

with existing MCC

12 Civil works,

Building 2.00 Minimized building cost

Foundations 1.50

Brick Lining & Other works 1.00

13 Misc. & contingencies 2.70

GRASIM INDUSTRIES LIMITED

CHEMICAL DIVISION

OPTION-2

S.No. Items

Amount

(Rs. inLakhs)

R


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Grand Total (1 to 13) 56.45


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eretion of

er existing lime scrubber

in house

e water storage tank with

g considered.

em considered.

dump tank

ered

e water storage tank with

le

marks


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Sr No Description

Birla Cellulosic

120 TPD

Kharach BCCL (225 TPD)

1 Heat Exchanger (Cl2 Gas / Brine) Shell & tube

16 22.00

2 Heat Exchanger (Cl2 Gas / Cooling Water)

Shell & tube

15 20.00

3 Heat Exchanger (Cl2 Gas / Chilled Water)

Shell & tube

10 12.00

4 Mist Eliminator

13 15.00

5 H2SO4 handling system inclusive of tanks &

pumps with motors & piping

8 existing

Total 62 69

Chlorine Treatment


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Sr No Description

Birla Cellulosic 115

TPD (Kharach)BCCL (225 TPD)

1 Drying tower (5 Tray tower with

distributor, acid circulation pump, motor,

Acid cooler, acid separators, piping

valves & instruments etc.

existing

2 Chlorine compressor unit (Liquid ring

compressor, acid coolers, acid separators

, piping, valves & instruments etc.

32.00

3 Chlorine Liquification unit (Screw

compressors , Oil cooler, Oil Separators ,

Refrigerant condenser, Refrigerantreceiver, Cl2 Liquefier , Surge Drum,

22.00

4 Chilled Water Unit / VAM ( Chilled water

tank, pumps , valves & piping with

instruments44 3.00

5 Chlorine storage tank (60 T) 100 existing

6 Chlorine valves for Cl2 storage tanks

(Calobri-Italy or Descote - France)

41

not required

Total 435 57

Chlorine Liquifacation


250

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E5Cell:

1x45 TPD Liq. Cl2 capacity.Comment:

F5Cell:

2x50TPD liq. Cl2 capacityComment:

E9Cell:

3 tanks are consideredComment:

F9Cell:

4 tanks are consideredComment:


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Sr No Description


(Kharach)

BCCL (225

TPD)1 Filling Post with auto

weighing

15 5.00

2 Cranes 20 5.00

Total 35 10

Filling StationAmount in lacs (INR)

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Sr No Description


(Kharach)

BCCL (225 TPD)

1 Chlorine tonners 780 400

Total 780 400

Chlorine Tonners


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C4Cell:

RK SHAH:Comment:

100 TPD NaOH =45TPD Liquid Cl2 =50Tonners per day =1000Tonners required.

D4Cell:

1) 100 TPD NaOH = 45 TPD Liq Cl2 prodn & 45 TPD HCl Prodn)= 50 Tonner per day = 1500 tonnersComment:

required2) Rotation / month = 1

3) Cost / Tonner= Rs 44,000

E4Cell:

1) 120 TPD NaOH = 86.25 TPD Liquid Cl2 = 96 tonners per day = 1950 tonners requiredComment:

2) Rotation / Month = 1.5

3) Cost / tonner = Rs 40000

F4Cell:

1000 Nos. @ Rs 40000Comment:


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Sr No Description

Birla Cellulosic

120 TPD

Kharach BCCL (225 TPD)

1 Furnace with all

accessories with civil cost

of plant

350

existing

2 Acid transferring pump 3

existing

3 DM water tank 3 4.50

4 DM water pumps 3 3.40

Total 359 7.9

HCl Plant


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F5Cell:

2 furnace of 50 TPDComment:

G5Cell:


H5Cell:



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Sr No Description

Birla Cellulosic

120TPD (Kharach) BCCL (225 TPD)

1 DM water plant 55 53.00

2 Cooling tower (Additional cell, Cold water

pump, Piping , Valve & motor

30 19.36

3 Air Compressor with motor 16 12.00

4 Air Drying Unit 4 2.50

5 Nitrogen Unit 5 8.00

TANK FARM

1 Caustic storage tank (MS) 30 existing

2 Caustic Transfer Pump with motor 4 5.00

3 HCl storage tank (FRP) 26 existing

4 HCl Transfer pump with motor 5 existing

5 DM water supply pump 2 2.35

6 DM water Storage tank (MSRL) 15 12.00

Total 192 114.21

UTILITIES

Amt in Lacs (INR)

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E13Cell:

4 tanks consideredComment:

F13Cell:


G13Cell:



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Sr. No. DescriptionBirla Cellulosic 120

TPD (Kharach)

BCCL (225 TPD)

1 Pipe Rack - Structural Steel 50 Civil Head

2 Piping for Brine , Caustic, Cl2, HCl

including cell house except

individual cell headers

350 295.05

3 Piping for Air , N2, Water, steam

etc.50 14.00

Total 450 309.05

General Piping


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Sr No DescriptionBirla Cellulosic 120 TPD

(2electrolyser)


(3electrolyser)

BCCL (225 TPD)

1 Rectiformer with associated accessories

and DC bus bars, breakers, isolators, pol.

Rectifier, voltage monitoring systems etc.

688.00 720.00 909.38

2 Breaker Panel 35 35

37.80

3 Aux. Transformer 10 10

existing

4 Control Cables, Push button station, panel

etc

16 16

5.25

5 Cable for I/C Rectifier , Aux. Transformer 27 27

21.00

6 Main DB 27 27

21.59

7 Bus Duct - 2 Nos. 5 5

not require

8 MCCs 50 50

41.00

9 L.T. Cables for MCCs & power & control

cables for motors

40 40

26.25

10 Misc. (Earthing , Cable trays, structures,

insulators, lighting & protection system)

25 25

31.50

11 Capacitor Bank for Power factor

improvement

10 10

12.60

12 Harmonic Filter 15 15

integeral part

13 Emergency power - 500 KVA DG Set 10 10

existing

14 Telephones & PA System 5 5

existing

Total 963 995 1106.37

Electrical


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C5Cell:

( 33 KV 50 Hz. 3 Ph & 30- KA, 400 V DC Thyrister type ) with Bus Bars, Isolators etc. (Including Polarisation rectifier if required)Comment:

D5Cell:

( 33 KV 50 Hz. 3 Ph & 40- KA, 400 V DC Thyrister type ) with Bus Bars, Isolators etc. (Including Polarisation rectifier if required)Comment:

E5Cell:

(11 KV, 50 Hz, 3 Ph & 2x20 KA , 400 V DC thyrister type) with bus bars, isolators etc.Comment:

F5Cell:


G5Cell:


C6Cell:

33 KV , 6 NosComment:

D6Cell:

33 KV , 6 NosComment:

E6Cell:

11 KV , 4 nosComment:

C7Cell: 1000 KVA- 2 nosComment:

D7Cell:

1000 KVA- 2 nosComment:

E7Cell:

1600 KVA - 2nosComment:


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1x 40 KA 2 x 20 KA 1x 40 KA 2 x 20 KA

Rectiformer 350.00 550.00 350.00 550.00

DC Halmar System 14.00 16.00 14.00 16.00

DC Breaker Isolator & Shunt 36.00 36.00 24.00 24.00

Copper/Aluminium Bus bar flexible 60.00 66.00 40.00 46.00

Voltage monitoring system 25.00 25.00 25.00 25.00

DC Battery station 3.00 3.00 3.00 3.00

Polarisation rectifier 2.00 2.00 2.00 2.00Air washery system 5.00 7.00 5.00 7.00

Mulsifire fire/Fire Hydrant 10.00 15.00 10.00 15.00

Total 505.00 720.00 473.00 688.00

ESTIMATE FOR RECTIFORMER

Rs. In lacsBirla Cellulosic

11 KV

3Electrolyzers

Birla Cellulosic

11 KV

2Electrolyzers


36/45


120TPD (2

electrol sers

Birla Cellulosic

120TPD (3

electrol sers BCCL (225 TPD)

1 Instruments other than considered in respectiveareas (DCS, Control Valves, Load cells, pressure

gauges, temperature gauges, level gauge,

transmitters, rotameters, pH meters, Gas detector,

Safety valves, Cables etc.

548 545.8 322.45

Total 548.2 545.8 322.45

Instruments & DCS


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Sno Description Qty Unit Price Total

1 I/P Converter 25 0.150 3.75

2 Temperature Transmitters 13 0.400 5.20

3 Pressure & Level switch 20 0.100 2.00

4 Rotameters(Glass Tube) 16 0.100 1.605 Magnetic Flow Meter (+2) 8 1.750 14.00

6 PH & ORP Transmittters 5 1.000 5.00

7 Density Transmiter 1 7.000 7.00

8 Control Valves( Chemtrol & Xomox) 29 0.700 20.30

9 On-Off Butterfly control valves 2 1.900 3.80

10 Metal tube Rotameter with Transmitter( 3 electroly) 6 1.000 6.00

11 Metal tube Rotameter without Transmitter 10 0.700 7.00

12 Pressure & Level Transmitters 34 1.250 42.50

13 Pressure Gauges 65 0.050 3.25

14 Air Headers 12 0.200 2.40

15 Imported Control valves 33(On/off)+8(Control Valves) 41 1.650 67.65

16 Dial Thermometer 43 0.015 0.65

17 Thermowell 48 0.050 2.40

18 Manometers 35 0.075 2.63

19 24X1.5 mm2 Armoured cable @ Rs.125/- 5000 125 6.25

20 12 pair X 0.75 Armoured shielded cable @ Rs.125/- 3000 125 3.75

21 2 pair x 0.75 mm2 armoured cable@ Rs. 60.00 2160 60.000 1.30

22 I pair x 0.75 mm2 Unarmoured shielded cable @ Rs.2 2000 25 0.50

23 I pair x 0.75 mm2 Armoured shielded cable @ Rs.35/- 4500 35 1.58

24 3 core x 1.5 mm2 Unarmoured cable @ Rs.30/- 500 30 0.15

25 3 core x 1.5 mm2 Armoured cable @ Rs.45/- 3000 45 1.35

26 1x0.2 mm2 wire @ Rs.2.5 1000 2.5 0.03

27 Steel for cable trays 35 0.3 10.50

28 Fitings (ss & brass) Lot 0.75

29 Copper tube 2000 50 1.00

30 SS Tubing 500 75 0.38

31 DCS & its accessories Lot 150.0032 Erection & Mislenious Lot 12.00

33 UPS for control (Redundant) 18.00

34 Primary brine Transmitter (Level & pressure) 6 1.5 9.00

35 Temp.Transmitters (+1) 3 0.4 1.20

36 Ph Transmitters 1 1 1.00

37 Control Valves (0-100%) 5 1.5 7.50

38 On-Off control valves for 3 filters 18 1 18.00

39 Pressure gauges & Rotameters 40 0.05 2.00

40 Junction Boxes 30 0.15 4.50

447.84

41 65 TPD Compressor scheme ( 3 Cl2 + 2 Freaon) Lot 30.00

42 25x2 Tpd HCl Furnace (2 Nos) Lot 68.00

545.84 Lacs 322.45

0

GRAND TOTAL 2 Electrolysers

322.45

0

Instrumentation Cost

BCCL

BCCL's estimate is

prepared by

technology supplier


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Sr. No. DescriptionBirla Cellulosic

120 TPD

(Kharach)BCCL (225 TPD)

1

Insulation for Cl2

Liqufication & storage units,

steam lines & Boiler piping.

38 30.00

2 Painting 40 13.50

Total 78 43.5

Painting & Insulation


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39/45


120 TPD

Kharach BCCL (225 TPD)1 Safety appliances 8 62 Other Items (Vehicles, Stores/ Office furniture

/Equipments, etc)5

5

3 Laboratory 11 134 Weigh bridge 0 existing5 Fire Fighting 0 existing

Total 24 24

MISCELLANEOUS EQUIPMENT


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40/45

Sr. No DescriptionBirla Cellulosic 120 TPD (2

electrolysers)


(3electrolysers)

BCCL (225 TPD)

1 Salt Handling 79.00 79.00 27.00

2 Brine Plant 691.00 691.00 753.70

3 Catholyte Circulation 40.00 40.00 59.05

4 Dechlorination 200.00 200.00 72.45

5 Proprietory equipment 1871.42 1994.36 3468.83

6 Cell House 244.70 328.00 117.60

7 Cl2 Treatment 62.00 62.00 69.00

8 Cl2 Liquifaction 435.00 435.00 57.00

9 Cl2 Filling 35.00 35.00 10.00

10 Cl2 tonners 780.00 780.00 400.00

11 H2 Handling 239.00 239.00 11.00

12 HCl 359.00 359.00 7.90

13 Sodium Hypo 125.00 125.00 171.05

14 Caustic Concentrator Plant 0.00 0.00 690.59

15 CSF Plant 0.00 0.00 0.00

16 General Piping 450.00 450.00 309.05

17 Electrical 963.00 995.00 1106.37

18 Instruments + DCS 545.84 548.24 322.45

19 Utilities 192.00 192.00 114.21

20 Misc Equipment 24.00 24.00 24.00

21 Paint & Insulation 78.00 78.00 43.50

Total 7413.96 7654.60 7834.75

Total 10% of Indigenous Part 554.25 566.02 436.59

61.78300833 63.78834167 34.82111556

15.59516667 16.61966667 15.41702222

FREIGHT, FORWARDING, INSURANCE, HANDLING CHARGES & DUTIES

Amt in lacs (INR)

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120 TPD (Kharach)BCCL (225 TPD)

1 Supervisory fee

2 Basic Engineering & Know How

3 Detailed engineering fee

Total 300.00 439.81

Detailed Engg, Supervision


300.00 439.81

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Sr No DescriptionBirla Cellulosic 120

TPD (2 electrolysers)

Birla Cellulosic 120

TPD (3electrolysers)

BCCL (225 TPD)

1 Salt Handling 79 79 27.00

2 Brine Plant691.00 691.00

753.70

3 Catholyte Circulation 40.00 40.00 59.05

4 Dechlorination 200.00 200.00 72.45

5 Cell House 244.7 328 117.60

6 Proprietory Equipment 1871.42 1994.36 3468.83

7 Cl2 Treatment 62 62 69.00

8 Cl2 Liquifaction 435 435 57.00

9 Cl2 Filling 35 35 10.00

10 Cl2 tonners 780 780 400.00

11 H2 Handling 239 239 11.00

12 HCl 359 359 7.90

13 Sodium Hypo 125 125 171.05

14 Caustic Concentrator Plant 0 0 690.59

15 CSF Plant 0 0 0.00

16 General Piping 450 450 309.05

17 Electrical 963 995 1106.37

18 Instruments + DCS 545.841 548.241 322.45

19 Utilities 192 192 114.21

20 Misc Equipment 24 24 24.00

21 Paint & Insulation 78 78 43.50

22 Packing & Forwarding 554.25 566.02 436.59

23

Detailed Engg , Supervision &

Travelling expenses 300.00 300.00 439.81

Total 8268.22 8520.63 8711.15

Erection Charges @ 5% 413.41 426.03 435.56

ERECTION EXPENSES


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120TPD (Kharach)

BCCL (225 TPD)

1 Insurance 46.47 43.56

2 Travelling 18.14 15.00

3 Start up 18.14 87.11

4 Other 7.25 260.70

Total 90.00 406.37

Preoperation


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Description Amount in Lacs (INR)

Imported ItemsFurnace along with accessories like

preheater, gas train, burner etc. 175Flaker & Flaker Vat 125

Custom duty , freight , Insurance etc @10

% of 300 30

Sub Total 330

Critical Ni ItemsHE-01 50

EV-01 30

HE-02 60

EV-02 45

EV-03 30

Double Syphon with Piping 15

HE-03 35HE-04 8

HE-06 15

HE-08 10

Molten Salt Tank 10

Molten Salt Pump 35

Interstage Pump 15

Various Level Pots 3

Seal Pots 5

EV-03 Outlet Pipe 5

Break Tank, Sugar Tank,Sugar

Preparation Tank, Condensate Tank 6

Ni Piping 20

Sub Total 397Indigenous Equipment

Air Fan (2 Nos) 3

H2 Blowers 2 nos 4

Air Compressors 2 nos 4

Cooling tower 1 no Bigger size 15

Air Drying Unit 2

HE-801 5

Cranes 2 nos 5

DM Water Pumps (1 no) 0.5

Caustic & condensate pumps ( 8 nos) 4

Vacuum Pumps (2 nos) 3

Sugar Dosing pump (2 nos) 1Effluent Pump (2 nos) 1

Cold Water Pumps (2 Nos) 1

Screw conveyor with bagging system 10

Stitching machine 3

Caustic storage tanks 25

Air Recievers (2 nos) 4

Fuel Oil Tanks (2 nos) 10

Sniff blower with motor (2 nos) 0.5

Prilling Tower 534.00

CSF PLANT (50 TPD)

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Description Amount in Lacs (INR)

Sub Total 635

Piping Valves & StructuresSS Piping 10

MS Piping (Air, Water, Cooling Tower,Natural Gas) 25

Molten Salt piping 20

Steam Piping ( HP) 6

Valves 15

Structures, Primary supports, Pipe racks

etc. 15

Insulation 15

Painting 15

Lab Equipment & Molten salt 8

Sub Total 129Electricals

Motors (33 Nos) 9.75

MCC 9Emergency MCC 2

Cables 10.2

Cables for Emergency Power 11

Push Buttons 0.75

Steel Strucures 5

Labours 4.8

Lightening 0.5

Sub Total 53

CivilCivil Bldg. 18 MtrX12MtrX4 floors &

foundation for tanks, equipment & pipe

rack etc. 75Instruments 40Duties, P&F, Transport, insurance etc

@ 10% for indigenous items 125.4Detailed Engg, Superviison, travel 5Erection( 5% excluding land, bldg &

civil cost. 62.7Intrest during construction period @

3% of project cost 56Contingency @ 5% of total cost before

contingency 93

Grand Total 2000

cost estimate membrane cell project

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