cortec compact manifold valve catalog · 2019. 6. 30. · compact manifold valves design features...

Compact Ball Valves

Compact Check Valves

Compact Flanges

Manifold Skid Packages

Launcher Receiver Packages www.uscortec.com

The Standard

in Non-Standard Valve Production

COMPACT MANIFOLD VALVES

Design Features and Benefits

� Valve models are available in size range of 1” thru 12” nominal and up to API 15,000 psi working pressure and are bore sized to common piping schedules.

� Provide reliable long-term service life and are much easier to service in the field.

� Virtually any size and type of end connection is available (buttweld, threaded union, hub and crossovers to both ANSI and API flanges).

� Ball valves offered with metal-to-metal ball-to-seat seals.

� The fire-safe design provides a primary metal-to-metal seating at the valve bonnet and end connections.

� Ball valves are a quarter turn design and can be supplied as either manual lever or actuated.

Why Compact?Less Space Less Weight

CORTEC Compact Manifold Valves are designed for

high pressure isolation and offer considerable space and

weight savings when compared to traditional ANSI and

API class valves. CORTEC compact manifold valves are

available in a range of bore sizes and working pressures.

CORTEC compact manifold valves are designed to

provide reliable long-term service life and ease of main-

tenance. Unique bolted body and end connections make

valve removal from the line easy, making repairs simple.

Disassembly is accomplished without the need for any

special tools and replacement parts are also easily field

installed.Custom configurations available

Custom configurations available

The CMS Model DTB Ball Valve is a double trunnion design. The ball is held firmly in place by twotrunnion blocks, allowing only rotational movement.Independent upstream and downstream seats arespring-loaded and are always in contact with the ball,which provides an effective tight seal even at very lowpressures. The double trunnion design permits ease ofoperation and significantly reduces torque. Our use ofdouble trunnions and spring-loaded seats is an ex-tremely robust and reliable configuration. The DTB Classball valve can be supplied with optional metal seats.Every valve is equipped with stainless steel vent fittingthat allows the body cavity to bleed easily.


� Size ranging from 1” thru 12”

� Up to 15,000 psi working pressure

� Bore is sized to common piping schedules to optimally reduce flow turbulence in the through bore

� Virtually any size and type end connection is available

� API 6 FA fire-safe design provides primary metal-to-metal seal at valve bonnet and end connections

� Quarter-turn design

� Ball valve offered with metal-to-metal ball to seat seals

� Available as manual lever, gear operated, or actuated

CMS Model “DTB” Compact Trunnion Ball Valve

Manual Lever Double Ball Trunnion Ball Valve

Trunnion blocks hold the ball

in a fixed position. This design

permits ease of operation and

significantly reduces the

required operating torque

Bearings on the ball

isolate the stem from

all side loading. Thus

reducing torques and

providing smooth

operation.

Bi-directional sealing

seats Mechanical

locked-in Retainer

provides added

safety and

performance.


The CMS Model FLB ball valve is a floating ball and dual floating seat design. The floating ball is preloaded between the seats during assembly andmoves incrementally tighter against the seats as pres-sure increases. It will provide a reliable positive shutoffin either flowing direction. The removable bonnet designallows for field replacement of the stem seal withoutremoving the valve from the flowline. A stainless steelbody injection fitting is a standard feature for providingroutine lubrication of the body cavity, which reduces thevalves operating torque and extends the service life. Itcan also be used for the injection of emergency sealant.The FLB class valve is available with throttle balls forthrottling under high differential pressures.

The CMS Model NC Floating Ball Valve is a Non SeatCarrier version of our FLB Class Valve. This valve designoffers maximum quality while delivering the mosteconomical product solution possible.

Design

CMS Model “FLB/NC” Compact Floating Ball Valve

Features and Benefits

� Sizes ranging from 1” thru 3”




� Ball valve offered with metal-to-metal ball to seat seals

� API 6FA fire-safe design provides primary metal-to-metal seal at valve bonnet and end connections

� Quarter-turn design

� Available as manual lever, gear operated, or actuated

Compact Floating Ball Valve

Stem thrust bearing installed

for smoother operation.

Seat seal design reduces

torque & ensures the ball

cavity and the upstream

pressures are always

equalized.

Bi-Directional sealing

seats

Seats

provided in

multiple materials

including Celcon®

or Peek®. Metal seats

available for severe

service applications.


The CMS Subsea Ball Valve is engineered to perform in a wide range of environmental subsea serviceconditions. It is specifically designed to offer the userreliable trouble free operation and high integrity sealing.The valve has numerous features specifically engi-neered to cope with the harsh subsea environment.Features comprise a split ring thrust collar that preventsthe stem from being displaced into the ball by isolatingthe hydraulic stem thrust. Hyperbaric sealing employedas necessary to prevent water ingress, if cathodic pro-tection is required, electrical continuity between valvecomponents can be provided. Valves are offered insingle or double ball variants and can be configured aseither floating or trunnion design. They are readilyoperable with industry standard ROVs via a standardAPI-17D interface or alternatively an easy grab handlethat can be configured to show valve position.

CMS Model “DTB & FLB” Subsea Ball Valve




� Available in trunnion or floating design

� Water depths to 10,000 Ft.



� Robust body reduces leak paths & provides greater material integrity

� Custom handle designs available, including ROV handle designs

� Optional double stem

Subsea Ball Valve with ROV Bucket & Gear Reducer

ROV Bucket

Gear Reducer

Secondary Stem

Seal prevents water

from entering the

permanently lubricated

stem journal

Alloy Steel Split

Ring

Stainless Steel

Cover Plate

Alloy Bronze

Bearing


CMS Model “STC” Compact Check Valve

The CMS Model STC check valve is a swing type checkvalve designed for high pressure applications. Theresilient seal design is installed away from the erosioneffects of the flow stream, providing reliable backflowprevention. The field replaceable stainless steel compo-nent parts reduce downtime and associated mainte-nance costs. High torsion Inconel springs allow forinstallation in both vertical and horizontal configurations.




� Bore is sized to common piping schedules


� API 6 FD fire-safe design provides primary metal-to-metal seal at valve bonnet and end connections

� Seal is removed from the low path and is field replaceable

� Spring loaded for low pressure sealing

� Installation in both vertical and horizontal

position.

Compact Check Valve

Integral

Flanged Check Valve

Multiple material springs are

available to suit any application.

Provides positive shut off in low

flow application.

Stainless Steel Shaft

Polymer seal installed in

the seat retainer keeping

it out of the flow stream

for longer life. Field

replaceable.

Mechanically

locked in seat ring

provides added safety

and performance.

The Disc swings

completely out

of the flow path

reducing pressure

drop and

turbulence.

Compact Poppet Diverter Valve

CMS Model “PD” Poppet Diverter Valve

The CMS Compact Poppet Diverter Valve is a convenient solution for a three-way diversion of flowwhen space and weight are critical. The CMS PoppetDiverter can allow for fast and easy diversion of flowbetween production and test headers.

Rather than using two ball valves to manage headerselection, our Poppet Diverter will allow you to divert flowin one execution. For each poppet diverter valve that isutilized, it will allow you to eliminate up to two ball valvesfrom the header system. More space and weight issaved, along with the need for additional welding.Further space and weight is saved, when using thePoppet Diverter Valve, if valve automation is required.

The CMS Poppet Diverter Valve is a robust and reliabledesign that also allows for easy replacement andservice, if needed. Because the poppet diverter valvehas wide open flow zones, when operating in eitherconfiguration, it lends itself to low seat wear, reducedmaintenance, and minimal vibration.




� ANSI CL 1500, CL2500, & API 5000 working pressures

� Bore is sized to common piping schedules

� Virtually any size and type end connection

is available

� Design to API 6FA design criteria

� Available with either hydraulic or pneumaticactuator assemblies

� Low pressure actuation

Positive spring return

allows for fail to lower

port when a loss of

pressure occurs.

Integral actuator for

operator ease and

simple low-cost

conversion to

automation. Actuator

operates pneumatically,

hydraulically, or with

field gas for application

flexibility.

Can be supplied

with any end

connectionUpper seat is isolated

from the flow path,

minimizing erosion.

Lifting points are

provided at several

points on valve

body for easy field

installation.

Inlet can be located

on either side.

Linear operation

provides for

increased seat

durability

Houma 985.223.1966 Lafayette 337.267.3100 Houston 713.821.0050

www.uscortec.com

CORTEC Corporate Office 208 Equity Blvd.Houma, LA 70360+1.985.223.1966 fax: [email protected]

CORTECTechnical and CommercialManagementWestchase Corporate Center10111 Richmond AvenueSuite 300Houston, TX 77042+1.713.821.0050

CMS205 Marcon Drive Lafayette, LA 70507+1.337.267.3100 fax: [email protected]

cortec compact manifold valve catalog · 2019. 6. 30. · compact manifold valves design features...

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