cortec coated products division's testing equipment (below)

4

Upload: others

Post on 10-Feb-2022

2 views

Category:

Documents


0 download

TRANSCRIPT

Cortec Coated Products Division's new 56,000 square foot facility in Eau Claire, Wisconsin (left).

The Cortec facility features the best new modern lines of quality control testing equipment (below).

Facilities Coating Capabilities- Coating widths to 82" (208cm)- Roll weights to 4000 lbs (1800 kg)- Roll diameter on coater to 42" (112 cm)- Core size 3", 4" or 6" (7.6, 10.2, 15.2 cm)- Viscosity from 1 to 20,000cps- Dryer temperature to 450˚F (230˚C)- In-line printing- NDC measuring system for thickness, coat weight and moisture control- Corona treater- Reverse roll- Mayer rod- Slot Die- Air knife- Four-zone gas-fired air floatation ovens- Two-roll transfer back treat station- Run speed 500-1500 ft./min. (150-450 m/min.)- Steam treater

Calendering Capabilities- Widths: 20” to 84” (50 to 213 cm)- Nine roll stack- Roll weights to 4000 lbs. (1800 kg.)- Roll diameter up to 58” (147 cm)- Standard core sizes 3” and 6” (7.6 and 15.2 cm)- Run speed up to 2500 ft/min. (760 m/min.)- Nip load pressure 100 to 2000 psi (0.7 to 14 MPa)- Threading arrangements 1 to 8 nips

Slitting/Rewinding Capabilities- Widths up to 82” (208 cm)- Roll diameter up to 60” (152 cm)- Roll weights up to 4000 lbs (1800 kg)- Core sizes 3”, 4”, 5” or 6” (7.6, 10.2, 12.7 or 15.2 cm)

Converting Capabilities -Sheeting up to 52” square (132 cm)-Subrolls: widths from 6” to 60” (15 to 152 cm) diameters up to 16” (41 cm) core size 3” (7.6 cm)

Mixing Capabilities- Specialized mixing equipment for formulations requiring tightly controlled conditions

Cortec Coated Products is a manufacturer of coated specialty paper, board, and film products for the printing and packaging industry. Cortec Coated Products is based on a culture of high standards, manufacturing high quality coated papers and films, while providing superior service to our customers. Cortec Coated Products builds on its experience in this specialized field to remain a forerunner in the coated paper and film industry.

Cortec Coated Products is a wide web, custom coater of flexible substrates. The true value of Cortec Coated Products is its custom coating and calendering capabilities. We develop materials and offer services that our customers cannot find elsewhere. We invite you to work directly with us on process and product development. With our highly trained staff of scientists and engineers, we are prepared to handle all coating and calendering opportunities. Our coater and Super Calender operators have an in-depth understanding of web handling technology. In addition, our converting and compounding facilities offer a unique blend of in-house capabilities unmatched by any competitor.

The goal of Cortec Coated Products is to develop innovative ideas and creative solutions designed for high-value added specialty coated or calendered products. Cortec Coated Products is the logical choice to help you bring product concepts to existence in the shortest possible time.

Our Quality Assurance department performs all testing needed to ensure that your product specifications are met. Cortec Coated Products uses a rigorous quality management system to ensure consistent quality in all aspects, including customer service, and product appearance and performance. Our lab facility offers state-of-the-art test equipment.

Cortec Coated Products is committed to provide high quality products and superior service. We are your most dependable source for coated and calendered papers and films.

Quality

Quality ControlOur state-of-the-art quality control laboratory is fully equipped with an extensive variety of critical testing equipment to evaluate the following:

Our leading-edge coater, using various application methods such as transfer roll, Mayer rods and air knife, produces high quality papers and films. It incorporates state-of-the-art floatation ovens, backside moisturizing and in-line steam foil stations for advanced curl control.

We also have a wide web Super Calender capable of various finishes and a full array of mixing capabilities.

We have full coating, finishing and converting capabilities giving us total in-house control of the manufacturing of our products.

- Basis Weight- Brightness- Caliper- Curl- Density- Gloss- Moisture

- Opacity- Optical Density- Porosity- Roughness- Smoothness- Tear

Cortec Coated Products Division at Eau Claire contains a state-of-the-art coater (left).

Cortec Coated Products Division's new 56,000 square foot facility in Eau Claire, Wisconsin (left).

The Cortec facility features the best new modern lines of quality control testing equipment (below).

Facilities Coating Capabilities- Coating widths to 82" (208cm)- Roll weights to 4000 lbs (1800 kg)- Roll diameter on coater to 42" (112 cm)- Core size 3", 4" or 6" (7.6, 10.2, 15.2 cm)- Viscosity from 1 to 20,000cps- Dryer temperature to 450˚F (230˚C)- In-line printing- NDC measuring system for thickness, coat weight and moisture control- Corona treater- Reverse roll- Mayer rod- Slot Die- Air knife- Four-zone gas-fired air floatation ovens- Two-roll transfer back treat station- Run speed 500-1500 ft./min. (150-450 m/min.)- Steam treater

Calendering Capabilities- Widths: 20” to 84” (50 to 213 cm)- Nine roll stack- Roll weights to 4000 lbs. (1800 kg.)- Roll diameter up to 58” (147 cm)- Standard core sizes 3” and 6” (7.6 and 15.2 cm)- Run speed up to 2500 ft/min. (760 m/min.)- Nip load pressure 100 to 2000 psi (0.7 to 14 MPa)- Threading arrangements 1 to 8 nips

Slitting/Rewinding Capabilities- Widths up to 82” (208 cm)- Roll diameter up to 60” (152 cm)- Roll weights up to 4000 lbs (1800 kg)- Core sizes 3”, 4”, 5” or 6” (7.6, 10.2, 12.7 or 15.2 cm)

Converting Capabilities -Sheeting up to 52” square (132 cm)-Subrolls: widths from 6” to 60” (15 to 152 cm) diameters up to 16” (41 cm) core size 3” (7.6 cm)

Mixing Capabilities- Specialized mixing equipment for formulations requiring tightly controlled conditions

Cortec Coated Products is a manufacturer of coated specialty paper, board, and film products for the printing and packaging industry. Cortec Coated Products is based on a culture of high standards, manufacturing high quality coated papers and films, while providing superior service to our customers. Cortec Coated Products builds on its experience in this specialized field to remain a forerunner in the coated paper and film industry.

Cortec Coated Products is a wide web, custom coater of flexible substrates. The true value of Cortec Coated Products is its custom coating and calendering capabilities. We develop materials and offer services that our customers cannot find elsewhere. We invite you to work directly with us on process and product development. With our highly trained staff of scientists and engineers, we are prepared to handle all coating and calendering opportunities. Our coater and Super Calender operators have an in-depth understanding of web handling technology. In addition, our converting and compounding facilities offer a unique blend of in-house capabilities unmatched by any competitor.

The goal of Cortec Coated Products is to develop innovative ideas and creative solutions designed for high-value added specialty coated or calendered products. Cortec Coated Products is the logical choice to help you bring product concepts to existence in the shortest possible time.

Our Quality Assurance department performs all testing needed to ensure that your product specifications are met. Cortec Coated Products uses a rigorous quality management system to ensure consistent quality in all aspects, including customer service, and product appearance and performance. Our lab facility offers state-of-the-art test equipment.

Cortec Coated Products is committed to provide high quality products and superior service. We are your most dependable source for coated and calendered papers and films.

Quality

Quality ControlOur state-of-the-art quality control laboratory is fully equipped with an extensive variety of critical testing equipment to evaluate the following:

Our leading-edge coater, using various application methods such as transfer roll, Mayer rods and air knife, produces high quality papers and films. It incorporates state-of-the-art floatation ovens, backside moisturizing and in-line steam foil stations for advanced curl control.

We also have a wide web Super Calender capable of various finishes and a full array of mixing capabilities.

We have full coating, finishing and converting capabilities giving us total in-house control of the manufacturing of our products.

- Basis Weight- Brightness- Caliper- Curl- Density- Gloss- Moisture

- Opacity- Optical Density- Porosity- Roughness- Smoothness- Tear

Cortec Coated Products Division at Eau Claire contains a state-of-the-art coater (left).

Cohesive Films and PaperFlexible films and paper coated with a self-sealing rubber latex resin that bonds to itself and not to the part being protected. Offers excellent surface protection to metallic and non-metallic parts. Also available in combination with anti-corrosion coatings.

Digital ImagingIntended for various narrow format ink jet printers, wide format ink jet printers, and laser printers and copiers, these coatings offer excellent lay-flat properties, along with exceptional brightness, optical density, line definition, and instant-dry printing.

Thermal and Capsulated CoatingsThermal- These scratch-resistant coatings make paper extra smooth and flat for accurate scanning- even from a distance.Capsulated- Our capsulated coatings produce a very dark, smudge-resistant image, even when stacked several sheets deep.

Pressure SensitiveThe industry's highest level of silicone hold-out for various types of silicone systems. Density ranges exceed 100,000 seconds, with excellent caliper control, consistency and lay-flat properties.

Clay CoatingsFor use in high quality printing, our custom-formulated no-bleed coatings transform inexpensive papers into an ultra smooth, superior quality product that surpasses even the finest grade papers in optical density, line definition, hold-out and lay-flat properties. Recyclable alternative to lamination.

Barrier CoatingsOur cost-effective recyclable coatings offer all the benefits of polyethylene and wax, but are naturally repulpable. Formulated in compliance with FDA and USDA regulations for direct and indirect food contact.

Surface ProtectionPremium corrosion inhibiting papers. Our Vapor-phase Corrosion Inhibitor (VpCI™) papers provide superior corrosion protection for both ferrous and non-ferrous metals. They are fully recyclable/repulpable. Our VpCI™ papers are made from the highest quality neutral natural kraft paper. We also offer VpCI™ papers coated with barrier coatings.

Sales Department4119 White Bear ParkwaySt Paul, MN 55110 USA(800) 4-CORTEC • (651) 429-1100Fax (651) 429-1122E-mail: [email protected]

Manufacturing Plant3431 Hogarth StreetEau Claire, WI 54703(715) 858-0690Fax (715) 858-0360E-mail: [email protected]

Slot Die

Super Calender

Complete Paper Converting Center

Revised: 05/06 Supersedes: 02/06.Cortec®, VpCI™, VpCI™ Film Color of Blue®, VpCI-126®, VpCI-609®, VpCI-137®, VmCI-307®, Migrating Corrosion Inhibitors™, MCI®, MCI Grenade®, EcoWorks®, Eco Works®, EcoAir®, Eco-Corr®, Eco-Corr Film®, EcoLine®, EcoClean®, EcoShield®, EcoWeave®, EcoSpray®, EcoCoat®, Eco Emitter™, EcoSol™, Eco-Tie™, Eco-Card™, Eco-Shrink™, EcoWrap™, Eco Film™, Cor-Mitt®, Cor-Pak®, CorShield®, Corrosorbers®, CorWipe®, CorrVerter®, Corr Seal®, CorrLam™, Corr-Fill™, Corrlube™, ElectriCorr®, MilCorr®, GalvaCorr®, Super Corr®, HPRS®, Boiler Lizard®, Cooling Tower Frog®, Closed Loop Toad®, Cooling Loop Gator®, Pine Tree Logo®, CRI®, Metacor™, and Rust Hunter™ are trademarks of Cortec® Corporation.©Cortec Corporation 2006. All rights reserved.