corrosion management | corrosion service - wireless systems · 2019. 1. 3. · the integrated...
TRANSCRIPT
Wireless Systems
COSASCO®
WIRELESS SYSTEM
WirelessHART7
Features
Highly Secure and Reliable Self Organizing Wireless Mesh Network
High Resolution Metal Loss Measurement for all process environments
Direct input through Modbus Interface to virtually any Process
Automation System
Low installed cost
International Hazardous Area Certifications
WirelessHART™ 7 protocol Seamlessly Integrates with Emerson Smart Wireless
Network
The Cosasco Wireless System has redefined corrosion monitoring as a true process parameter. The system is based on Microcor patented high resolution corrosion measurement technology; the industries most widely used and only technologically advanced system capable of operating in any process environment. The 2.4 GHz self‐organizing wireless network delivers exceptional data reliability and network stability through its high security communication. Microcor online systems are already known worldwide for their proven accuracy and reliability. The wireless link now adds simplicity, flexibility, and exceptional economy of installation to new or existing installations. The Cosasco Wireless System includes Microcor ER Wireless Transmitters, measuring metal loss and corrosion and erosion rate; LPR Wireless Transmitters, measuring galvanic corrosion rates and pitting tendencies, and Cosasco Wireless Extenders (WE) for wireless network expansion.
These transmitters along with supporting access fittings, probes, gateway, corrosion management servers and process interface software comprise the complete corrosion management system. Alternatively, the Wireless Transmitters can be added seamlessly to an Emerson Smart Wireless Network or via direct input from the gateway through Modbus Interface to virtually any Process Automation System (PAS), Including Honeywell, Yokogawa, Siemens, ABB, or Endress & Hauser hard‐wired or wireless networks (see page 4). With its widespread capability and effectiveness, the wireless system is not only complementary to any process system but a guaranteed maximum return on investment, both in the short and long run, in terms of low installation costs, effective chemical inhibitor use, and asset preservation.
The Wireless Transmitters are quickly and easily installed without the time and expense required for wiring. Once installed metal loss and computed corrosion rate is read from the Gateway directly into your DCS/SCADA system, a Cosasco ICMS3‐Amulet Corrosion Management System, or Cosasco Intelligent Interface Unit for smaller scale systems. The Wireless Transmitters are easily configured using a direct connection to a PC or laptop in a safe area, or through Cosasco’s handheld instrument in hazardous locations.
The Wireless Transmitter power module has a typical life of 3 years and is hazardous location certified to allow change out in the hazardous area. Typical wireless range is 1000ft (300 m) in optimal conditions and with a clear line of site from transmitter to transmitter or transmitter to gateway, with multiple “hops” permissible from any transmitter back to its gateway. See individual data sheets for all Wireless Transmitter specifications.
Cosasco Wireless System Overview
The Cosasco Wireless System can operate as an independent system or can integrate into your existing DCS/SCADA (See diagram below). The Cosasco Wireless System just like its wired counterpart Microcor Corrosion Monitoring System is flexible, highly accurate, and economical
The basic system architecture comprises the following: 1) Microcor ER Wireless Transmitters (measuring corrosion
and erosion) 2) LPR Wireless Transmitter (measuring corrosion in water
systems) 3) Cosasco Wireless Extender (to expand wireless network) 4) Gateway
5) Corrosion Probes & Probe Adapters 6) Access Fittings & Hollow Plugs 7) Proof Cable (if Transmitter is mounted remotely from
probe) 8) ICMS3™ or IIU Server
System Details
Microcor ER Wireless Transmitters The M‐310 uses high resolution metal loss measurement providing 18 bit resolution, and is rated for operation in hazardous locations (Class I, Zone 1). M‐310 have an allowable operating range of ‐40°C to 70°C and can operate in virtually any environment. The M‐310 can be added seamlessly to an Emerson Smart Wireless Network or via direct input from the gateway through Modbus Interface to virtually any Process Automation System. LPR Wireless Transmitters The LPR‐310 is designed for on‐line corrosion monitoring of water systems in electrically hazardous areas, and is compatible with M‐310 and Emerson Smart Wireless devices. This makes it ideal for refineries, chemical plants and process plants where corrosion must be monitored in a mixture of aqueous and non‐aqueous systems. The LPR‐310 patented high frequency measurement on two electrodes for compensation of solution resistance provides the highest accuracy and widest range of operation. This compensation has been further enhanced on this instrument to make it the widest range of operation of all the Cosasco LPR instruments. Cosasco Wireless Extender The WE is used to expand the wireless network when wireless transmitters are located distances that are out of wireless range direct to the gateway. Gateway The gateway serves as a connection between the wireless transmitters and a host system. The gateway is easily configurable and integrates into a designated control system through serial or ethernet connections. The Gateway is scalable supporting up to 100 wireless devices and is certified for Class I, Div2, and Zone 2. The gateway can communicate directly with the host system using Modbus TCP/IP integration over Ethernet interface and supports communication with host applications using OPC. Checkmate DL‐W Wireless Configurator The Checkmate Dl‐W Wireless Configurator is a portable handheld instrument specifically designed to configure designed to configure Cosasco Wireless devices. The intrinsically safe Checkmate DL‐W allows you to easily configure Cosasco Wireless devices in hazardous area locations when configuration in a safe location with a PC a not possible. In addition to setting up the Cosasco Wireless devices, the Checkmate DL‐W allows you to view the settings and status of the Wireless Transmitter/Extenders and display the most recent metal loss measurement of M‐310s. Corrosion and Erosion Probes Microcor Corrosion Probes are specially designed to provide advanced thermal performance, and reliable operation in all environments including sour service. Two forms of probe element are available – flush and cylindrical. Several mounting configurations are available, the most common of which allow the probes to be inserted and removed under full process operating conditions without shutdown. Erosion Probes Erosion Probes are used to detect sand erosion in oil and gas wells where sand production is common. There are two versions of Erosion Probes available. The S4500 with a specially designed element support shield is suitable for severe flow or high temperature applications. The S4700 with an angled element is exposed to the flow at a 45° angle, simulating a change in direction in the pipe. Galvanic Probes LPR probes provide a direct measure of corrosion rate and a qualitative pitting tendency of metals in electrolytes by the technique of linear polarization resistance. These probes employ two replaceable, identical electrodes which are mounted at the end of the probe by threaded, insulated studs. Two electrode probes are suitable for the majority of problems where LPR techniques are applicable. See individual data sheets for complete details. Probe Adapters The probe connecting adapter allows the Wireless Transmitters to be close‐coupled to the probe and provides a mounting for the transmitter. The probe adapter is the preferred and simplest method of mounting the Wireless Transmitter (see probe data sheet for mounting clearance).
Access Fitting Assembly & Hollow Plug
The probe is mounted onto the pipeline or vessel through a Cosasco Access Fitting Assembly that includes both the hollow plug and body. The mounting configuration allows for safe installation and removal of corrosion or erosion probes under full operating pressure with Cosasco Retriever and Service Valve. Cable If high vibration or excessive temperature are present or direct mounting of the transmitter to the probe is not feasible, an alternative short connection cable can be used. ICMS3™ or IIU Server The Intelligent Interface Unit (IIU) for small to medium‐size systems, and the Integrated Corrosion Management System ICMS3 for medium to large systems, communicates through a direct wired and ethernet online connection to integrate into your existing DCS and SCADA systems. The gateway feeds the data from both the Wireless Transmitters and Emerson Smart Wireless devices into the ICMS3 or IIU via a Modbus interface. The Intelligent Interface Unit (IIU) computes metal corrosion and erosion rates from measurements transmitted from our Microcor and Erosion sensors, and also provide instantaneous corrosion rates and pitting tendencies in aqueous media via LPR wireless transmitter. Eliminating the need for expensive custom software, the IIU cost‐effectively illustrates metal loss and corrosion/erosion rates through the installed Cosasco Microcor Tools software. This permits operation as either a blind interface to a SCADA or DCS system, or as a stand‐alone corrosion data storage and analysis system. The Integrated Corrosion Management System ICMS3 is the most comprehensive and powerful online corrosion monitoring system available. It is ideally suited for medium to large scale systems, or for small systems with the need for future growth. The ICMS3 corrosion management server is the hub of the corrosion or erosion monitoring system, integrating several forms of corrosion monitoring and process data into one complete online system, shared over a variety of communication links. Corrosion and erosion monitoring can be managed as process parameters with constant data streaming into your preferred system. ICMS3 Amulet Software See ICMS3 and IIU data sheet for complete details. System Integration
The Cosasco Wireless System is flexible and can be customized to integrate with your preferred Process Automation System. The Wireless Transmitters currently use HART7 Wireless communication allowing seamless integration with Emerson Smart Wireless devices. Currently in development are further communication options, including the ISA 100 standard radio that will allow communication between wireless transmitters and Honeywell, Yokogawa and Endress & Hauser Wireless devices. Regardless of the Process Automation System you use the can be directly connected to your DCS through Modbus/OPC interface.
Product Certifications Please see individual data sheets for M‐310 and Gateway Product Certifications
Ordering Information
Microcor ER Wireless Transmitter See Microcor ER Wireless Transmitter Data Sheet LPR Wireless Transmitter See LPR Wireless Transmitter Data Sheet Cosasco Wireless Extender See Cosasco Wireless Extender – MWT‐3905‐WE Data Sheet Gateway See Model R‐1420 Wireless Gateway Data Sheet Probe Adapters P/N 745092 for Model M3000 series probes P/N 745093 for Model M4000 & S4000 series probes (For permanent connection at 2500 PSI max.) P/N 745114 for Model M4000 & S4000 series probes (For permanent connection at 10,000 PSI max., when used with pressure retaining cover P/N 740095) Corrosion Probes M3000 & M4000 Series (See Microcor Probes Data Sheet) Erosion Probes
S4500 & S4700 (See Erosion Probe Data Sheet) Access Fittings & Hollow Plugs Cosasco Model 50‐58 Access Fittings (See Individual Data Sheets) Cosasco Hollow Plug ‐ P/N 550100‐1‐1 Intelligent Interface Unit See IIU Data Sheet ICMS Server See ICMS3 Data Sheet Cables Transmitter to Probe Cable with Mounting Bracket (Note: Probe adapter require (in conjunction with cable)
M‐310 Remote Mounting Kit (10ft cable) P/N 748497‐10 M‐310 Remote Mounting Kit (15ft cable) P/N 748497‐15
Cosasco 11841 Smith Avenue Santa Fe Springs, CA 90670, USA Tel: 1‐562‐949‐0123 Email: [email protected] Web Site: www.cosasco.com
©Rohrback Cosasco Systems, Inc. All rights reserved The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described wherein or their use or applicability. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537 5243297
Wirless-System-DS rev- Rev. Date: 05/16/2016
MICROCOR®
ER WIRELESS TRANSMITTER
M-310 / M-320
The Microcor ER Wireless Transmitter (M‐310 / M‐320) is based on Cosasco’s Microcor® high resolution corrosion measurement technology, the industry’s most widely used and only technology capable of operating in any process environment. The M‐310 / M‐320 uses high resolution metal loss measurement providing 18 bit resolution, Measures Corrosion and Erosion rate, and is rated for operation in hazardous locations (Class I, Zone 1). The allowable operating range of from ‐40°C to 70°C is proven every day by existing systems reliably working in the harsh environments of the frigid arctic and deserts of the Middle East. The M‐310 / M‐320 power module has a typical life of 3 years and is hazardous location certified to allow change out in the hazardous area. Typical wireless range is 1000 ft. (300 m) or 1500 ft (450 m) in optimal conditions with a clear line of sight from transmitter to transmitter or transmitter to gateway/management station, with multiple “hops” permissible from any transmitter back to its gateway/management station. Other wireless communication options may be permissible. For details, contact Cosasco.
The M‐310 / M‐320 is available with the option of WirelessHART™ 7 or ISA100 Wireless communications protocol for seamless integration with Emerson, Yokogawa, and numerous other wireless process systems. For outline of a Cosasco Wireless System, and details of each product, see Cosasco Wireless System ISA100 and Cosasco Wireless System WirelessHART7 data sheets.
Specification Communication Option
WirelessHART 7 ISA100 Wireless
Wireless Range (clear line of sight)
1000 ft (300 m) 1500 ft (450 m)
Transmitter Battery Life 3 Years 3 Years
Wireless Devices Supported Up to 100 Up to 500
Network Type Inherently Mesh Mesh or Star Topology
System Integration Emerson, Endress & Hauser, Siemens,
and ABB Wireless Networks Yokogawa, and other
ISA100 Wireless Networks
Certifications Hazardous Area Locations
(Class I, Zone 1) Hazardous Area Locations
(Class I, Zone 1)
M-310 / M-320
Operating Specifications Resolution 18 bit (1 part in 262,144) Probe element resistance range 1 to 50 milliohms Stability of Reading Typically ± 0.01% of span on reference probe Data Transmit Rate 10 to 60 minutes (15 minutes for 3 year battery life) Communication 2.4 GHz IEEE 802.15.4.
WirelessHART 7 Protocol (MWT‐3905‐0‐0)
ISA100 Wireless Protocol (MWT‐3905‐0‐2) Ambient Temperature Range ‐40C to +70C (‐40F to +158F) Antenna Integrated Omni‐directional Antenna Impedance: 50 Ω Gain: 2dBi Maximum SWR: 2:1 Maximum radio power output: 10 mW
Physical Specifications Enclosure Rating: IP66 Materials: Housing: 6061‐T6 ALUM 316 Stainless Steel Paint: Polyester Enamel over Epoxy Primer Power supply 7.2 V Lithium Power Module Power Module life: 3 years (Typical) Hazardous Area Location Certified. (Replacement okay in hazardous locations). Weight Aluminum Housing: 7.5 lbs. (3.4 kg) with Lithium Power Module Installed Stainless Steel Housing: 15.3 lbs. (6.9 kg) with Lithium Power Module Installed Dimensions: See below Optional Remote Mounting Kit for Pole or Wall Mounting Metal Bracket (supplied) for direct wall mount and adjustable U‐Bolt mounting for 2” pipe size vertical or horizontal pole mounting Probe Mounting Directly to probe via Probe Adapter (PN 745092, 745093, 745114). For remote locations probe can be directly connected to M‐310 / M‐320 via a cable, P/N 748497. See chart below for options
Product Certifications Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Cosasco is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage. The M‐310 / M‐320 is currently certified with the governmental agencies of Australia, Canada, European Union, and United States. Additional country approvals are in currently in progress and will be posted as soon as certification is verified. Please contact Cosasco or visit our website for the latest country certifications. FCC and Industry Canada (IC)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions. This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons. ATEX Certification Ex d [ib] Class I, Zone 1, IIC, T4, Ta = ‐40C to +70C North American Certifications FM AEx d [ib] Class I, Zone 1, IIC, T4, Ta = ‐40C to +70C FMc Ex d [ib] Class I, Zone 1, IIC, T4, Ta = ‐40C to +70C IEC Ex Certification IEC Ex d [ib], Class I, Zone 1, IIC, T4, Ta = ‐40C to +70C All certifications based on IP66 Enclosure and for use only with Power Module P/N 748400
M-310 / M-320
Dimensions
Transmitter Dimensions, front view
Ø 4.40 in (112 mm)
11.58 in. (294 mm)
6.38 in. (162 mm)
7.59 in. (193 mm)
M-310 / M-320
Ordering Information for ISA100 Wireless
Microcor ER Wireless Transmitter-ISA100 Wireless
System Requirements Field Wireless Management Station
See R‐Y410 Field Wireless Management Station Data Sheet.
Field Wireless Access Point
See R‐Y510 Field Wireless Access Point Data Sheet.
Microcor® ER Probes
See Microcor® ER Probes Data Sheet, Bulletin No. 150 for ordering information.
Probe Adapters
Model M2000 & M3000 series probes P/N 745092
Model M4000 & S4000 series probes P/N 745093 (For permanent connection at 2500 PSI max)
P/N 745114 (For permanent connection at 10,000 PSI max when used with pressure retaining covers P/N 740095)
Cables (Transmitter to Probe Cable with Transmitter Mounting Bracket)
Model Description
MWT‐3905 Microcor ER Wireless Transmitter with ISA100 Radio
Code Housing
0 Aluminum
1 Stainless Steel 316 SS
Code Radio
2 2.4 GHz ISA100 Wireless ‐ Integral Antenna
MWT‐3905 0 2 Typical Order Number
Part No. Description
748497 M‐320 Remote Mounting Kit
Code Cable Type
02 Cable Assembly Only (Requires Probes Adapter)
1 Retractable (unarmored)
2 Retractable (armored)
3 Retrievable (armored) 2500 PSI
4 Retrievable (unarmored) 2500 PSI
5 Retrievable (armored) 10,000 PSI
6 Retrievable (unarmored) 10,000 PSI
Code Cable Length
L Length in Feet (15 ft max)
748497 1 5 Typical Order Number
M-310 / M-320
Accessories
Cosasco Wireless Extender
Model Description
MWT‐3905‐WE Cosasco Wireless Extender (includes mounting bracket)
Code Radio
0 Aluminum
1 Stainless Steel 316 SS
Code Housing
2 2.4 GHz ISA100 Wireless ‐ Integral Antenna
MWT‐3905‐WE 0 0 Typical Order Number
7.2 V Lithium Power Module P/N 748400
M‐320 Installation Kit ‐ ISA100 Wireless P/N 702406‐MWT‐ISA (includes Wireless Field Tool for transmitter configuration)
Ordering Information for WirelessHART 7 Microcor ER Wireless Transmitter‐WirelessHART7
System Requirements Wireless Gateways See R‐1420 or R‐1410 Data Sheets.
Checkmate DL‐W Wireless Configurator
P/N Checkmate DL‐W
Microcor® ER Probes
See Microcor® ER Probes Data Sheet, Bulletin No. 150 for ordering information.
Microcor® Erosion Probes
See Microcor Erosion Probes Data Sheet, Bulletin No. 700 for ordering information.
Probe Adapters
Model M2000 & M3000 series probes P/N 745092
Model M4000 & S4000 series probes P/N 745093 (For permanent connection at 2500 PSI max)
P/N 745114 (For permanent connection at 10,000 PSI max when used with pressure retaining covers P/N 740095)
Model Description
MWT‐3905 Code Housing
0 Aluminum
1 Stainless Steel 316 SS
Code Radio
0 2.4 GHz Wireless HART7 ‐ Integral Antenna
MWT‐3905 0 0 Typical Order Number
M-310 / M-320
Cables (Transmitter to Probe Cable with Transmitter Mounting Bracket)
Accessories
Cosasco Wireless Extender
Model Description
MWT‐3905‐WE Cosasco Wireless Extender (includes mounting bracket)
Code Radio
0 Aluminum
1 Stainless Steel 316 SS
Code Housing
0 2.4 GHz Wireless HART7 ‐ Integral Antenna
MWT‐3905‐WE 0 0 Typical Order Number
7.2 V Lithium Power Module P/N 748400
M‐310 Installation Kit ‐ WirelessHART7 P/N 702406‐MWT
Part No. Description
748497 M‐310 Remote Mounting Kit
Code Cable Type
1 Retractable (unarmored)
2 Retractable (armored)
3 Retrievable (armored) 2500 PSI
4 Retrievable (unarmored) 2500 PSI
5 Retrievable (armored) 10,000 PSI
6 Retrievable (unarmored) 10,000 PSI
Code Cable Length
L Length in Feet (15 ft max)
748497 1 5 Typical Order Number
©Rohrback Cosasco Systems, Inc. All rights reserved The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services dr applicability. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537 5243297
Cosasco 11841 Smith Avenue Santa Fe Springs, CA 90670, USA Tel: 1‐562‐949‐0123 Email: [email protected] Web Site: www.cosasco.com
ER‐Wireless‐Trans‐DS rev‐ Rev. Date: 05/17/16
LPR WIRELESS TRANSMITTER
LPR-310 / LPR-320
The LPR‐310 / LPR‐320 is available with the option of WirelessHART™ 7 or ISA100 Wireless communications protocol for seamless integration with Emerson, Yokogawa, and numerous other wireless process systems. For outline of a Cosasco Wireless System, and details of each product, see Cosasco Wireless System ISA100 and Cosasco Wireless System WirelessHART7 data sheets.
Specification Communication Option
WirelessHART 7 ISA100 Wireless
Wireless Range (clear line of sight)
1000 ft (300 m) 1500 ft (450 m)
Transmitter Battery Life 3 Years 3 Years
Wireless Devices Supported Per Gateway
Up to 100 Up to 500
Network Type Inherently Mesh Mesh or Star Topology
System Integration Emerson, Endress & Hauser, Siemens, and
ABB Wireless Networks Yokogawa, Honeywell, and GE Wireless Networks
Certifications Hazardous Area Locations
(Class I, Zone 1) Hazardous Area Locations
(Class I, Zone 1)
The LPR‐310 / LPR‐320 wireless transmitter is designed for on‐line corrosion monitoring of water systems in electrically hazardous areas. Instantaneous corrosion rate measurements are made using linear polarization resistance (LPR) measurement technology. The LPR‐310 / LPR‐320 has the same patented high frequency measurement on two electrodes for compensation of solution resistance as the E‐9020 wired transmitter, providing the highest accuracy and widest range of operation*. The most common use of the transmitter is for corrosion rate and pitting tendency in water systems. However with a set galvanic electrode, the transmitter may be operated in a galvanic monitor mode, which is particularly useful in high pressure water injection systems for detection of low levels of oxygen in the parts per billion range (ppb), where conventional dissolved oxygen meters cannot be used. The LPR‐310 / LPR‐320 power module has a typical life of 3 years and is hazardous location certified to allow change out in the hazardous area. Typical wireless range is 1000 ft. (300 m) or 1500 ft. (450 m) in optimal conditions with a clear line of sight from transmitter to transmitter or transmitter to gateway/management station, with multiple “hops” permissible from any transmitter back to its gateway/management station.
*For reference, see ASTM G96‐90(2001) e1 Standard Guide for On‐Line Monitoring of Corrosion in plant equipment (Electrical and Electrochemical Methods).
LPR-310 / LPR-320
Product Certifications
Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Cosasco is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage. The LPR is currently certified with the governmental agencies of Angola, Azerbaijan, Australia, Canada, China, Colombia, Ecuador, European Union, Egypt, India, Indonesia, Kazakhstan, Kuwait, Malaysia, Mexico, Oman, Qatar, Russia, Saudi Arabia, Thailand & Tobago, UAE, United States and Venezuela. Additional country approvals are in currently in progress and will be posted as soon as certification is verified. Please contact Cosasco or visit our website for the latest country certifications.
FCC and Industry Canada (IC)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions. This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
Operating Specifications Measurement Ranges: Corrosion Rate: 0 to 200 mpy 0 ‐ 5,000 µm/y 0 ‐ 5 mm/y Imbalance (Pitting Index): 0 to 200 pitting units Potential Measurement: 0 to 2 volts Potential Input Impedance: >20 Mohms Galvanic/Current Measurement: 0 to 500 μA Resolution: 0.1% of ranges 0‐1%, 1‐10%, 10%‐100% of full scale Operating Range: See graph next page Data Transmit Rate 10 to 60 minutes (15 minutes for 3 year battery life) Communication: 2.4 GHz IEEE 802.15.4.
WirelessHART 7 Protocol (CWT‐9020‐0‐0)
ISA100 Wireless Protocol (CWT‐9020‐0‐2) Ambient Temperature Range ‐40C to +70C (‐40F to +158F) Antenna Integrated Omni‐directional Antenna Impedance: 50 Ω Gain: +2dBi Maximum SWR: 3:1 Maximum radio power output: 10 mW
Physical Specifications Enclosure Rating: IP66 Materials: Housing: 6061‐T6 Aluminum with
Polyester Enamel over Epoxy Primer or 316 Stainless Steel
Power supply 7.2 V Lithium Power Module Power Module life: 3 years (Typical) – Hazardous Area Location Certified. (replacement okay in hazardous locations). Weight Aluminum Housing: 7.5 lbs. (3.4 kg) with Lithium Power Module Installed Stainless Steel Housing: 15.3 lbs. (6.9 kg) with Lithium Power Module Installed Dimensions See below Optional Pole or Wall Mounting Metal Bracket for direct wall mount and adjustable U‐Bolt mounting for 2” pipe size vertical or horizontal pole mounting. Probe Mounting Directly to probe via Probe Adapter (P/N 710973 or P/N 710972). For remote locations probe can be directly connected to LPR via a probe to instrument cable).
LPR-310 / LPR-320
ATEX Certification Ex d [ib] Class I, Zone 1, IIC, T4, Gb, Ta = ‐40C to +70C North American Certifications FM AEx d [ib] Class I, Zone 1, IIC, T4, Ta = ‐40C to +70C FMc Ex d [ib] Class I, Zone 1, IIC, T4, Ta = ‐40C to +70C IEC Ex Certification IEC Ex d [ib], Class I, Zone 1, IIC, T4, Gb, Ta = ‐40C to +70C All certifications based on IP66 enclosure and for use only with Power Module P/N 748400
Operating Range for Model LPR‐310 /LPR‐320
LPR-310 / LPR-320
Dimensions
Transmitter Dimensions in inches, front view
Ø 4.40 in (112 mm)
11.58 in (294 mm)
6.38 in (162 mm)
7.59 in (193 mm)
LPR-310 / LPR-320
Ordering Information for ISA100 Wireless LPR Wireless Transmitter‐ISA100 Wireless
System Requirements Field Wireless Management Station
See R‐Y410 Field Wireless Management Station Data Sheet.
Field Wireless Access Point
See R‐Y510 Field Wireless Access Point Data Sheet.
LPR Probes
See standard LPR Probes Data Sheets for ordering information.
Probe Adapters
Retractable/Fixed Probes P/N 710973 Retrievable Probes P/N 710972
Cables (Transmitter to Probe Cable with Transmitter Mounting Bracket)
Retractable Retractable LPR Remote Mounting Kit P/N 710971‐L (2 ft. up to 6 ft., in 1 ft. increments).
Retrievable
Model Description CWT‐9020 LPR‐320 Wireless Transmitter with ISA100 Radio
Code Housing 0 Aluminum 1 Stainless Steel 316 SS Code Radio 2 2.4 GHz ISA100 ‐ Integral Antenna CWT‐9020
0 2 Typical Order Number
Part No. Description 748497 Retrievable LPR‐320 Remote Mounting Kit
Code Cable Type 3 Retrievable (armored) 2500 PSI
4 Retrievable (unarmored) 2500 PSI
5 Retrievable (armored) 10,000 PSI
6 Retrievable (unarmored) 10,000 PSI
Code Cable Length
L Length in Feet (15 ft max)
748497 3 5 Typical Order Number
LPR-310 / LPR-320
Accessories
Cosasco Wireless Extender
Model Description MWT‐3905‐WE Cosasco Wireless Extender (includes mounting bracket)
Code Radio 0 Aluminum 1 Stainless Steel 316 SS Code Housing 2 2.4 GHz ISA100 Wireless ‐ Integral Antenna MWT‐3905‐WE
0 2 Typical Order Number
7.2 V Lithium Power Module P/N 748400
LPR‐320 Installation Kit ‐ ISA100 Wireless P/N 702406‐CWT‐ISA (includes Wireless Field Tool for transmitter configuration)
_________________________________________________________________
Ordering Information for WirelessHART 7
LPR Wireless Transmitter‐WirelessHART 7
System Requirements Wireless Gateways See R‐1420 or R‐1410 Data Sheets.
Checkmate DL‐W Wireless Configurator
P/N Checkmate DL‐W
LPR Probes
See standard LPR Probes Data Sheets for ordering information.
Probe Adapters
Retractable/Fixed Probes P/N 710973 Retrievable Probes P/N 710972
Model Description CWT‐9020 LPR‐310 Wireless Transmitter with WirelessHART7 Radio
Code Housing 0 Aluminum
1 Stainless Steel 316 SS
Code Radio 0 2.4 GHz WirelessHART7 ‐ Integral Antenna
CWT‐9020 0 0 Typical Order Number
LPR-310 / LPR-320
Cables (Transmitter to Probe Cable with Transmitter Mounting Bracket)
Retractable Retractable LPR Remote Mounting Kit P/N 710971‐L (2 ft. up to 6 ft., in 1 ft. increments).
Retrievable
Accessories
Cosasco Wireless Extender
Model Description MWT‐3905‐WE Cosasco Wireless Extender (includes mounting bracket)
Code Radio 0 Aluminum
1 Stainless Steel 316 SS
Code Housing 0 2.4 GHz Wireless HART7 ‐ Integral Antenna
MWT‐3905‐WE
0 0 Typical Order Number
7.2 V Lithium Power Module P/N 748400
LPR‐310 Installation Kit ‐ WirelessHART7 P/N 702406‐CWT
Part No. Description 748497 Retrievable LPR‐310 Remote Mounting Kit
Code Cable Type
3 Retrievable (armored) 2500 PSI
4 Retrievable (unarmored) 2500 PSI
5 Retrievable (armored) 10,000 PSI
6 Retrievable (unarmored) 10,000 PSI
Code Cable Length
L Length in Feet (15 ft max) 748497 3 5 Typical Order Number
©Rohrback Cosasco Systems, Inc. All rights reserved The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described wherein or their use or applicability. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537 5243297
Cosasco 11841 Smith Avenue Santa Fe Springs, CA 90670, USA Tel: 1‐562‐949‐0123 Email: [email protected] Web Site: www.cosasco.com
LPR‐Wireless‐Trans‐DS rev‐ Rev. Date: 05/17/16
WIRELESS EXTENDER
MWT-3905-WE
Increases Coverage Area of Microcor® ER
Wireless Transmitters
WirelessHART™ 7 protocol
Seamlessly Integrates with M-310 and Emerson Smart
Wireless Networks
International Hazardous Area Certifications
Easy Setup and Installation
The Cosasco Wireless Extender MWT‐3905‐WE (WE‐310) offers a cost‐effective way to expand mesh networks when outlying wireless devices exceed the range of the mesh formed by other nodes and the gateway. The WE integrates seamlessly with other Cosasco Wireless devices and Emerson wireless devices using WirelessHART 7 protocol, and can be setup and configured using Cosasco’s Wireless Tools Software or the Checkmate DL‐W Wireless
Configurator. Certification for Class I/Zone 1 hazardous locations enable users to change power modules without the need to remove the WE from the field. The power module has a typical life of three years. The typical wireless range is 300 m (1000 ft) with a clear line of sight from transmitter to transmitter, or from transmitter to gateway, with multiple “hops” permitted from the originating node to the gateway. The WE will operate in temperatures from ‐40°C to 70°C.
Cosasco
MWT-3905-WE
Specifications
Operating Specifications
Physical Specifications
Wireless Extender Dimensions and Mounting Options
Communication: 2.4 GHz DSSS (Direct Sequence Spread Spectrum). WirelessHART 7 Protocol
Ambient Temperature Range ‐40°C to +70°C (‐40°F to +158°F)
Data Transmit Rate 10 to 60 minutes
Antenna
Integrated Omni‐directional Antenna Impedance: 50Ω Gain: 2dBi Maximum SWR: 2:1 Maximum radio power output: 10 mW
Enclosure
Rating: IP66 Materials: Housing – 6061‐T6 ALUM Paint – Polyester Enamel over Epoxy Primer
Power supply 7.2 V Lithium Power Module Power Module life: 3 years (Typical) – Hazardous Area Location Certified. (Replacement okay in hazardous locations).
Weight 7. 5 lbs (3.5 kg) with Lithium Power Module installed
Dimensions See below
Pole or Wall Mounting Metal Bracket (supplied) for direct wall mount and adjustable U‐Bolt mounting for 2‐3” pipe size vertical or horizontal pole mounting. See Below.
MWT-3905-WE
©Rohrback Cosasco Systems, Inc. All rights reserved The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described wherein or their use or applicability. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537 5243297
Cosasco 11841 Smith Avenue Santa Fe Springs, CA 90670, USA Tel: 1‐562‐949‐0123 Email: [email protected] Web Site: www.cosasco.com
Wireless‐Extender‐DS rev‐ Rev. Date: 05/12/16
Physical Specifications Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Cosasco is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage. The Wireless Extender is currently certified with the governmental agencies of Angola, Azerbaijan, Australia, Brazil, Canada, China, Colombia, Ecuador, European Union, Egypt, India, Indonesia, Kazakhstan, Kuwait, Malaysia, Mexico, Oman, Qatar, Russia, Saudi Arabia, Thailand & Tobago, UAE, United States and Venezuela. Additional country approvals are in currently in progress and will be posted as soon as certification is verified. Please contact Cosasco or visit our website for the latest country certifications. FCC and Industry Canada (IC)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions. This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons. ATEX Certification Ex d [ib] Class I, Zone 1, IIC, T4, Ta = ‐40C to +70C North American Certifications FM AEx d [ib] Class I, Zone 1, IIC, T4, Ta = ‐40C to +70C FMc Ex d [ib] Class I, Zone 1, IIC, T4, Ta = ‐40C to +70C IEC Ex Certification IEC Ex d [ib], Class I, Zone 1, IIC, T4, Ta = ‐40C to +70C All certifications based on IP66 Enclosure and for use only with Power Module P/N 748400
Ordering Information Model Description
MWT‐3905‐WE Cosasco Wireless Extender (includes mounting bracket)
Code Radio
0 Aluminum
1 Stainless Steel 316 SS
Code Housing
0 2.4 GHz Wireless HART7 ‐ Integral Antenna
MWT‐3905‐WE 0 0 Typical Order Number
Accessories
7.2 Lithium Power Module P/N 748400 Checkmate DL‐W P/N Checkmate DL‐W
WIRELESS GATEWAY
Model R-1410
Features
Connects Cosasco® Wireless devices and other
WirelessHART™ transmitters to any host system
Easy system integration via Ethernet and serial
connections
Easy configuration via web interface
High integrity security and reliability
Supports up to 25 wireless devices
Ideal for Cosasco Intelligent Interface Unit for small
scale systems
FM and CSA approved
The R‐1410 Wireless Gateway manages and connects Cosasco Wireless System devices including, Microcor Wireless Transmitters (MWT’s), LPR Wireless Transmitters (CWT), Cosasco Wireless Extenders (WE) and other WirelessHART transmitters to a host system through a high security spread spectrum communication network. The gateway is easily configured through a web interface and provides connection to the host system through OPC, Modbus over IP, and Modbus serial interface. The R‐1410 Wireless Gateway is ideal for monitoring corrosion systems because of its flexibility and for adding monitoring points that were previously uneconomical. When used only for Corrosion Management Systems, the gateway serves as a direct connection to Cosasco’s Intelligent Interface Unit for smaller scale systems. The
Gateway supports up to 25 Wireless Transmitters/Extenders or a combination of Cosasco Wireless devices and other WirelessHART devices. The Wireless Gateway is certified for North America, Class I, Div 2. The Wireless Gateway provides industry leading security, scalability, and data reliability. Layered security ensures that the network stays protected. Additional Cosasco Wireless devices or other WirelessHART devices can be added at anytime. There is no need to configure communication paths because the Gateway manages the network automatically. This feature also ensures that WirelessHART field devices have the most reliable path to send data.
System Integration Overview with R‐1410 Wireless Gateway
Cosasco Wireless devices and other Smart Wireless Devices are quickly and easily installed without the time and expense required for wiring. Once installed metal loss and computed corrosion rate is read from the Gateway directly into your DCS/SCADA system and Cosasco Intelligent Interface Unit for smaller scale systems.
Specifications
Functional Specifications Input voltage 10.5‐30 VDC Current draw Operating Current Draw is based on 3 Watt power consumption.
Radio frequency power output from antenna Maximum of 10 mW (10 dBm) EIRP Maximum of 40 mW (16 dBm) EIRP for WN2 High Gain option(1) Environmental Operating Temperature Range: ‐40 to 167 °F (‐40 to 75 °C) Operating Humidity Range: 0‐100% relative humidity EMC performance Complies with EN61326‐1:2006. Antenna options Optional remote mount Omni‐directional Antenna Antenna 2 dBi rubber dipole with SMA male connector SMA connection is female
(1) Not available in all countries
Physical Specifications Weight 0.70 lb. (0,318 kg) Material of construction (Housing) Polycarbonate Rail mount Top hat rail EN 50022 35 mm X 7.5 mm and 35 mm x 15 mm
Communication Specifications Isolated RS‐485 2‐wire communication link for Modbus RTU multidrop connections Baud rate: 57600, 38400, 19200, or 9600 Protocol: Modbus RTU Wiring: Single twisted shielded pair, 18 AWG. Wiring distance is approximately 4000 ft. (1,524 m) Ethernet 10/100base‐TX Ethernet communication port Protocols: Modbus TCP, OPC, EtherNet/IP, HART‐IP, https (for Web Interface) Wiring: Cat5E shielded cable. Wiring distance 328 ft. (100 m). Modbus Supports Modbus RTU and Modbus TCP with 32‐bit floating point values, integers, and scaled integers. Modbus Registers are user‐specified. OPC OPC server supports OPC DA v2, v3 EtherNet/IP Supports EtherNet/IP protocol with 32 bit Floating Point values and Integers. EtherNet/IP Assembly Input‐Output instances are user configurable. EtherNet/IP specifications are managed and distributed by ODVA. For details on capabilities please see the Smart Wireless Gateway to Allen Bradley Integration Manual (Document No. 00809‐0500‐4420) on Rosemount.com.
Self‐organizing Network Specifications Protocol IEC 62591(WirelessHART), 2.4 ‐ 2.5 GHz DSSS. Maximum Network Size 25 wireless devices @ 2 sec. or greater 12 wireless devices @ 1 sec. Supported Device Update Rates 1, 2, 4, 8, 16, 32 seconds or 1 ‐ 60 minutes For information on network size and update rate, please see the capacity estimator tool on the Smart Wireless homepage by following the link: http://www.emersonprocess.com/Wireless. Network Size/Latency 25 Devices: less than 5 seconds Data Reliability Greater than 99%
System Security Specifications Ethernet Secure Sockets Layer (SSL) enabled (default) TCP/IP communications Emerson Smart Wireless Gateway Access Role‐based Access Control (RBAC) including Administrator, Maintenance, Operator, and Executive. Administrator has complete control of the Gateway and connections to host systems and the self‐organizing network. Self‐organizing Network AES‐128 Encrypted WirelessHART, including individual session keys. Drag and Drop device provisioning, including unique join keys and white listing. Internal Firewall User Configurable TCP ports for communications protocols, including Enable/Disable and user specified port numbers. Inspects both incoming and outgoing packets. Third Party Certification Wurldtech: Achilles Level 1 certified for network resiliency National Institute of Standards and Technology (NIST): Advanced Encryption Standard (AES) Algorithm conforming to Federal Information Processing Standard Publication 197
Product Certifications Telecommunication Compliance All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Emerson is working with governmental agencies around the
world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage. FCC and IC This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons. European Directive Information The EC declaration of conformity can be found on page xx. The most recent revision can be found at www.emersonprocess.com. Ordinary Location Certification from FM Approvals As standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM Approvals, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA). Hazardous Locations Certifications North American Certifications N5 FM Approvals, Nonincendive for Class I Division 2 Certificate No.: 3049590 Standards Used:Class 3600:2011, Class 3611:2004,
Class 3810:2005 Markings: NI CL I, DIV. 2, GP A, B, C, D Temperature code: T4 (‐40 °C≤Ta≤60 °C) Special Condition of Use: 1. When installed as Division 2 equipment, the 1410 shall be mounted within a tool‐secured enclosure which meets the requirements of ANSI/ISA 61010‐1 and be capable of accepting the applicable wiring methods per the NEC.
N6 CSA Class I Division 2 Certificate No.: 2646342 Standards Used: CSA Std. C22.2 No. 0‐10, CSA Std. C22.2 No. 213 ‐ M1987, CSA Std. C22.2 No.61010‐1‐12, ANSI/ISA 12.12.01‐2012, ANSI/ISA 61010‐1‐2012 Markings: SUITABLE FOR CL I, DIV. 2, GP A, B, C, D Temperature code: T4 (‐40 °C ≤ Ta ≤ 70 °C) NM Technical Regulations Customs Union (EAC) Contact Cosasco Customer Service for further details. Notes: ‐ Shall be powered by a class 2 power supply. ‐ Suitable for dry indoor locations only. ‐ Equipment must be installed in a suitable tool accessible enclosure subject to the end use application.
Dimensional Drawings
*Dimensions are inches (millimeters)
WX2 Basic Antenna Dimensions
Remote Omni‐Antenna Kit
The Remote Omni‐Antenna kit includes sealant tape for remote antenna connection, SMA to N‐type adaptor cable, mounting brackets for the antenna, and lightning arrester.
*Dimensions are inches (millimeters)
SMA to N‐Type Adapter Cable
Ordering Information
Model Description
R‐1410 Wireless Gateway
Code Power Input (included)
A 24 VDC, 500 mA
Code Ethernet Communications – Physical Connection
1(1) (2)
2(3) (4)
Single Ethernet Connection
Dual Ethernet Connection
Code Serial Communication
N
A(5)
None Modbus RTU via RS‐485
Code Ethernet Communication ‐ Data Protocols (6)
D1 D2 D3 D4
(6)
D5(6)
D6(6)
E2 E3
(7)
Modbus TCP/IPOPC EtherNet/IP Modbus TCP/IP, OPC EtherNet/IP, Modbus TCP/IP EtherNet/IP, OPC Ovation Ready Webserver Only
Code Antenna Options (8)
WX2 WL2 WN2
(9)
Basic AntennaSMA‐to‐N‐Type Adapter Cable, and Remote Antenna Kit SMA‐to‐N‐Type Adapter Cable, and High‐Gain Remote Antenna Kit
Code Product Certifications
NA N5 N6 NM
No ApprovalsFM Division 2, Non‐incendive CSA Division 2 (Suitable for Canada and the United States) Technical Regulation Customs Union (EAC) Type N
Code Telecommunications Certification Country
XXX Enter ultimate destination (country) where Gateway will be Installed.
R‐1410 A 2 A D4 WX2 N6 USA Example
Options
Host Integration (10)
Code
H6 Allen Bradley H9 Other
Oil and Gas Options
Code
G Oil and Gas Monitor Page
Cosasco 11841 Smith Avenue Santa Fe Springs, CA 90670, USA Tel: 1‐562‐949‐0123 Email: [email protected] Web Site: www.cosasco.com
©Rohrback Cosasco Systems, Inc. All rights reserved The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described wherein or their use or applicability. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537 5243297
R-1410-Wireless-Gateway-DS rev- Rev. Date: 05/17/2016
(1) Single active 10/100 baseT Ethernet port with RJ45 connector. (2) Additional ports disabled. (3) Dual active 10/100 baseT Ethernet ports with RJ45 connectors. (4) Multiple active ports have separate IP addresses, firewall isolation, and no packet forwarding. (5) Convertible to RS232 via adapter, not included with Gateway. (6) Selection of Dual Ethernet option code 2 is recommended. (7) Requires (A) Modbus RTU via RS‐485 Communication protocol. (8) The WL2 and WN2 options require minor assembly. (9) Not available in all countries. (10) Support documentation included in the package.
WIRELESS GATEWAY
Model R-1420
Features
Connects Cosasco® Wireless
devices and other WirelessHART™
transmitters to any host system
Easy system integration via
Ethernet and serial connections
Easy configuration via web
interface
High integrity security
and reliability
Supports up to 100 wireless
devices
FM, CSA, ATEX, IECEx, China Type
n, TIIS Type n approved
The R‐1420 Wireless Gateway manages and connects Cosasco Wireless System devices including, Microcor® ER Wireless Transmitters (M‐310), LPR Wireless Transmitters (LPR‐310), Cosasco® Wireless Extenders (WE‐310) and other WirelessHART transmitters to a host system through a high security spread spectrum communication network. The gateway is easily configured through a web interface and provides connection to the host system through OPC, Modbus over IP, and Modbus serial interface. The R‐1420 Wireless Gateway is ideal for monitoring corrosion systems because of its flexibility and for adding monitoring points that were previously uneconomical. When used only for Corrosion Management Systems, the gateway serves as a direct connection to Cosasco’s Intelligent Interface Unit for smaller scale systems and ICMS3™ Integrated Corrosion Management System for medium to large scale systems.
The Gateway is scalable supporting up to 100 Wireless Transmitters/Extenders or a combination of Cosasco Wireless devices and other WirelessHART devices. The Wireless Gateway is certified for Class I, Div2, Zone 2. The Wireless Gateway provides industry leading security, scalability, and data reliability. Layered security ensures that the network stays protected. Additional Cosasco Wireless devices or other WirelessHART devices can be added at anytime. There is no need to configure communication paths because the Gateway manages the network automatically. This feature also ensures that WirelessHART field devices have the most reliable path to send data.
System Integration Overview with R‐1420 Wireless Gateway
Cosasco® Wireless devices and other Smart Wireless Devices are quickly and easily installed without the time and expense required for wiring. Once installed metal loss and computed corrosion rate is read from the Gateway directly into your DCS/SCADA system, a Cosasco ICMS3‐Amulet Corrosion Management System for larger scale systems, or Cosasco Intelligent Interface Unit for smaller scale systems.
Specifications
Functional Specifications Input Power 24 V dc, 500 milliamps required to power the Smart Wireless Gateway module (Included) Radio frequency power output from Antenna Maximum of 10 mw (10 dBm) EIRP Maximum of 40 mw (16 dBm) EIRP for WNZ High gain option Environmental Operating Temperature Range: ‐40 to 158 °F (‐40 to 70 °C) Operating Humidity Range: 10‐90% relative humidity EMC Performance Complies with EN61326‐1:2006.
Physical Specifications
Weight 10 lb (4.54 kg) Material of Construction Housing: Low‐copper aluminum, NEMA 4X
Paint Polyurethane
Cover Gasket Silicone Rubber Antenna PBT/PC integrated Omnidirectional Antenna Certifications Class I Division 2 (U.S.) Equivalent Worldwide Communication Specifications Isolated RS485 2‐wire communication link for Modbus RTU multidrop connections. Baud rate: 57600, 38400, 19200, or 9600 Protocol: Modbus RTU Wiring: Single twisted shielded pair, 18 AWG. Wiring distance is approximately 4,000 ft. (1,524 m) Ethernet 10/100base‐TX Ethernet communication port Protocols: Modbus TCP, OPC, HART‐IP, https (for Web Interface) Wiring: Cat5E shielded cable. Wiring distance 328 ft. (100 m). Modbus Supports Modbus RTU and Modbus TCP with 32‐bit floating point values, integers, and scaled integers. Modbus Registers are user‐specified. OPC OPC server supports OPC DA, v2, v3
Self‐Organizing Network SpecificationsProtocol IEG62591 (WirelessHART) 2.4 ‐ 2.5 GHz DSSS Maximum Network Size 100 wireless devices @ 8 sec. 50 wireless devices @ 4 sec. 25 wireless devices @ 2 sec. 12 wireless devices @ 1 sec. Supported Device Update Rates 1, 2, 4, 8, 16, 32 seconds or 1‐60 minutes Network Size/Latency 100 Devices: less than 10 sec. 50 Devices: less than 5 sec. Data Reliability >99%
System Security SpecificationsEthernet Secure Sockets Layer (SSL) ‐ enabled (default) TCP/IP communications
Smart Wireless Gateway Access Role‐based Access Control (RBAC) including Administrator, Maintenance, Operator, and Executive. Administrator has complete control of the gateway and connections to host systems and the self‐organizing network. Self‐Organizing Network AES‐128 Encrypted WirelessHART, including individual session keys. Drag and Drop device provisioning, including unique join keys and white listing. Internal Firewall User Configurable TCP ports for communications protocols, including Enable/Disable and user specified port numbers. Inspects both incoming and outgoing packets. Third Party Certification Wurldtech: Achilles Level 1 certified for network resiliency. National Institute of Standards and Technology (NIST): Advanced Ecryption Standard (AES) Algorithm conforming to Federal Information Processing Standard Publication 197 (FIPS‐197)
Product Certifications
Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Cosasco is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.
FCC and IC
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions. This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
Ordinary Location Certification for FM
As standard, the Gateway has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).
North American Certifications N5 FM Division 2, Non‐Incendive Certificate Number: 3028321 Nonincendive for Class I, Division 2, Groups A, B, C, and D. Suitable for Class II, III, Division 1, Groups E, F, and G; Indoors/outdoor locations; Type 4X Temperature Code: T4 (‐40 °C < Ta < 60 °C)
Canadian Standards Association (CSA) N6 CSA Division 2, Non‐Incendive Certificate Number: 1849337 Suitable for Class I, Division 2, Groups A, B, C, and D. Dust Ignition‐proof for Class II, Groups E, F, and G; Suitable for Class III Hazardous Locations; Install per Rosemount drawing 01420‐1011. Temperature Code: T4 (‐40 °C < Ta < 60 °C) CSA Enclosure Type 4X
European Union Directive Information
ATEX Directive (94/9/EC) Emerson Process Management complies with the ATEX Directive. Electro Magnetic Compatibility (EMC) (2004/108/EC) Emerson Process Management complies with the EMC Directive. Radio and Telecommunications Terminal Equipment Directive (R&TTE) (1999/5/EC) Emerson Process Management complies with the R&TTE
European Certification
N1 ATEX Type n See note below Certificate Number: Baseefa 07ATEX0056X ATEX Marking: Ex II 3 G EEx nA Nl IIC T4 (‐40 °C < Ta < 60 °C) Special condition for safe use (X): The surface resistivity of the antenna is greater than one gigaohm. To avoid electrostatic charge build‐up, it must not be rubbed or cleaned with solvents or a dry cloth. The Apparatus is not capable of withstanding the 500V insulation test required by Clause 9.4 of EN 60079‐15:2005. This must be taken into account when installing the apparatus. ND ATEX Dust Certificate Number: Baseefa 07ATEX0057 ATEX Marking: EX II 3 G EX tD A 22 IP66 T135 (‐40 °C < Ta < 60 °C) Maximum working Voltage = 28V N7 IECEx Type n See note below Certificate Number: IECEx BAS 08.0012X Ex nA IIC T4 (‐40 °C =< Ta <=60 °C) Maximum working Voltage = 28V Special condition for safe use (X): The surface resistivity of the antenna is greater than one gigaohm. To avoid electrostatic charge build‐up, it must not be rubbed or cleaned with solvents or a dry cloth. The Apparatus is not capable of withstanding the 500V insulation test required by Clause 9.4 of EN 60079‐15:2005. This must be taken into account when installing the apparatus. NF IECEx Dust Certification Number: IECEx BAS 07.0013 Ex tD A22 IP66 T135 (‐40 °C < Ta < 60 °C) Maximum working Voltage = 28V
Conditions of Installing N1 and N7:
The Apparatus is not capable of withstanding the 500V insulation test required by Clause 9.4 of EN 60079‐15: 2005. This must be taken into account when installing the apparatus.
Combinations of Certifications
KD Combination of N5, N6, and N1.
Dimensional Drawings
Remote Antenna Kit
The Remote Antenna kit includes sealant tape for remote antenna connection, as well as mounting brackets for the antenna, Lightning Arrestor, and the Smart Wireless Gateway. Lightning protection is included on all the options. WL3 and WL4 provide lightning protection along with the ability to have the gateway mounted indoors, the antenna mounted outdoors, and the lightning arrestor mounted at the building egress. *Note that the coaxial cables on the remote antenna options WL3 and WL4 are interchangeable for Installation convenience.
Ordering Information
Model Description
R‐1420 Wireless Gateway
Code Power Input (included)
A 24 VDC, 500 mA
Code Ethernet Communications – Physical Connection
1 2
Ethernet (1) (2)
Dual Ethernet (3) (4)
Code Wireless Update Rate, Operating Frequency, and Protocol
A3 User Configurable Update Rate, 2.4 GHz DSSS, WirelessHART™
Code Serial Communication
N
A(5)
None Modbus RTU via RS485
Code Ethernet Communication ‐ Data Protocols
2 4
5(6)
6(6)
8 9
Webserver, Modbus TCP/IP, AMS Ready, HART‐IPWebserver, Modbus TCP/IP, AMS Ready, HART‐IP, OPC DeltaV Ready
Ovation Ready Webserver, Ethernet/IP, AMS Ready, HART‐IP Webserver, Ethernet/IP, Modbus TCP/IP, AMS Ready, HART‐IP
Code Product Certifications
N5 N6 N1 ND N7 NF KD N3 N4
FM Division 2, Non‐incendiveCSA Division 2,Non‐incendive ATEX Type n ATEX Dust IECEx Type n IECEx Dust FM & CSA Division 2, Non‐incendive and ATEX Type n China Type n TIIS Type n
Code Redundancy Options
RD(7)(8) (9) Gateway Redundancy
Code Adapters
0J1 J2 J3
NoneCM 20 Conduit Adapter PG 13 13.5 Conduit Adapter ¾ NPT Conduit Adapter
Code Antenna Options (10)
0WL2 WL3
WL4
WN2(11)
Standard (Fixed)Remote Omni‐Antenna Kit, 50 ft. (15.2 m) cable, Lightning Arrestor Remote Omni‐Antenna Kit, 20 ft. (6.1m) and 30 ft. (9.1m) cables, Lightning Arrestor Remote Omni‐Antenna Kit, 10 ft. (3.0 m) and 40 ft. (12.2 m) cables, Lightning Arrestor High‐Gain, Remote Antenna Kit, 25 ft. (7.6m) cable, Lightning Arrestor
Code Telecommunications Certification Country
XXX
Enter ultimate destination (country) where Gateway will be Installed.
702483 A 1 A3 A 2 N5 RD J3 WL2 USA
Cosasco 11841 Smith Avenue Santa Fe Springs, CA 90670, USA Tel: 1‐562‐949‐0123 Email: [email protected] Web Site: www.cosasco.com
©Rohrback Cosasco Systems, Inc. All rights reserved The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described wherein or their use or applicability. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537 5243297
R‐1420‐Wireless‐Gateway‐DS rev‐ Rev. Date: 05/17/2016
(1) Single active 10/100 baseT Ethernet port with RJ45 connector. WN2 cannot be used in the following regions: (2) Additional ports disabled. Argentina Korea (3) Dual active 10/100 baseT Ethernet ports with RJ45 connectors. Brunei Malaysia (4) Multiple active ports have separate IP addresses, firewall isolation, China Nigeria and no packet forwarding. Czech Republic Russia
(5) Convertible to RS232 via adapter not included with Gateway. Europe South Africa (6) Includes Webserver, Modbus TCP, AMS Ready, HART‐IP, and OPC. India Ukraine (7) Requires the selection of Dual Ethernet option code 2. Kazakhstan United Arab Emirates (8) Not available with Delta V Ready option code 5. (9) Not available with EtherNet/IP option codes 8 & 9 (10) The WL2, WL3, WL4 and WN2 options require minor assembly (11) Not available in all countries
FIELD WIRELESS MANAGEMENT STATION
R-Y410
Features
Connects Cosasco® Wireless
devices and other ISA100 Wireless
transmitters to any host system
Easy system integration via
Ethernet and serial connections
Easy configuration via web interface
High integrity security and reliability
Supports up to 500 wireless devices
FM, CSA, ATEX, IECEx approved
Duocast function of ISA100.11a standard
Wireless Communication Data Cache
This data sheet describes the hardware specifications for
Field Wireless Management Station and specifications of
built‐in software.
The R‐Y410 is based on wireless communications standard ISA100 Wireless for industrial automation of International Society of Automation (ISA). This product has system manager/security manager/gateway function
based on ISA100 Wireless and combining this with Field Wireless Access Point (R‐Y510) and Cosasco Wireless Devices composes the field wireless system. For outline of a Cosasco Wireless System, and details of each product, see each Cosasco Wireless System ISA100 and related product data sheets.
System Integration Overview with Field Wireless Management Station and Field Wireless Access Point
Note: For other ISA100 wireless system options see Cosasco Wireless System ISA100 Wireless data sheet
Cosasco Wireless Devices shown integrated with Yokogawa Wireless Field Devices using ISA100 Wireless Protocol
The R‐Y510 Field Wireless Access Point has a function to connect Cosasco wireless devices and a Field Wireless Management Station. R‐Y410 Field Wireless Management Station manages and connects M‐320 and a host system. The R‐Y410 is easily configurable and integrates into a distributed control system through serial or ethernet connections.
Mesh Network
Hardware Specifications
Communication Interface
Item Field Network Specifications Field WirelessBackbone
Specifications
Maintenance/Diagnostic Network Specifications
Communication Interface
Standard 100BASE‐TX *2 RS‐485 100BASE‐TX
*2100BASE‐TX
*4 RS‐232C
*4 *5
Transmission Speed
100Mbps 38.4Kbps 100Mbps 100Mbps 115.2kbps
Connector RJ‐45 Proprietary RJ‐45 RJ‐45 RJ‐11
Cable Type Category 5 AWG24~12 Category 5 Category 5 Proprietary
Maximum Length
100m 1200m 100m 100m 15m
Number of Ports
3 ports 1 port 4 ports 1 port 1 port
Port Name F1, F2, F3 – B1, B2, B3, B4 M1 –
Protection Surge Isolated, Surge Surge – –
Communication Protocol
Modbus Modbus/TCP Modbus/RTU – – –
OPC *1 Proprietary *3 – – – –
Management, configuration, etc.
HTTP NTP/SNTP Proprietary
*3
– HTTPIEEE1588PTP v2 Proprietary
*3
HTTPProprietary
*3
–
*1: OPC interface connection is available by Field Wireless Device OPC Server (SSS7100). For details of this product, see related products General Specifications. *2: In outdoor wiring to Field Network or 100BASE‐TX of Field Wireless Backbone, use optical fiber cables with a nonmetallic tension member, combining with R‐Y610. *3: TCP based custom protocol used for communication between this product, “Field Wireless OPC Server”, “FieldMate Versatile Device Management Wizard”, “Plant Resource Manager (PRM)”, and R‐Y510. For details of each product, see related products General Specifications. *4: Maintenance/Diagnostic Network (100BASE‐TX, RS‐232C) are not available for outdoor wiring. *5: These are the serial ports for a maintenance which only our company use.
Performance Field Wireless Subnet:
Max 20 subnets are connectable Max 20 R‐Y510 are connectable
*1 *1: Max 8 R‐Y510 are connectable in one field wireless subnet.
Field Wireless Device:
Update rate Network size
1 second Max 200 devices *1
5 seconds Max 500 devices *2
Upper Communication Interface:
Communication Protocol
Maximum connection
Modbus/TCP *1 8 clients
Modbus/RTU *1 1 client
OPC *2 1 system
*1: The amount of data that can be accessed at one time depends on the modbus client. *2: OPC interface connection is available by Field Wireless OPC Server (SSS7100).
Access Requests of Upper Communication Interface: 100BASE‐TX : Max 240 times per second
*1 RS‐485 : Max 10 times per second *1: Sum of access requests of field network interface. Redundancy Architecture: Hot standby redundancy system Switching Time for Redundancy: 1 second (After detection of failure or receiving of switching request) Update Rate of Field Wireless Device: User Selectable 0.5 to 3600 seconds. Diagnosis Functions: CPU failures, communication interface malfunctions, out of range, abnormal settings. Software Download Function: The product’s internal software, and R‐Y510’s internal software, and software within the field wireless device (communication firmware and sensor firmware) can be updated.
Item Recommended System Requirements
Processor Intel Core 2 Duo 2.66GHz or more
Memory 2GB or more
Hard Disk 40GB or more (Minimum free space 15GB or more)
Display 1280 x 800 High color, 32‐bit
CommunicationDevice
Ethernet Network Card
OS Kind
Windows7 Professional Service Pack 1
32/64bit
Windows Vista Business Edition Service Pack 2
32bit
Windows Server 2008 Enterprise Service Pack 2
32bit
Windows Server 2008 R2 Enterprise
32/64bit
Installation Environment Temperature Range: Operating: ‐40 to +65°C (altitude : up to 2000m) ‐40 to +55°C (altitude : more than 2000m, up to 3000m) Storage: ‐40 to +85°C Humidity Range: Operating: 5 to 95 %RH (non‐condensation) Storage: 5 to 95 %RH (non‐condensation) Temperature Gradient: Operating: ±10°C/h or less Storage: ±20°C/h or less Power Supply: Voltage Range : 10.8~26.4 V DC Rated Power Supply : 24 V DC Momentary Power Failure : Instant Disconnection DC Power Supply Ripple Ratio : 1%p‐p or less Power Consumption: Max. 10 W Degrees of Protection: IP20 Vibration Resistance: 0.15 mm P‐P (5~58 Hz) , 1 G (58~150 Hz) Shock Resistance: 15 G 11 ms Noise Resistance: Electric Field : 3 V/m or less (80MHz~1GHz) Electrostatic Discharges: 4 kV or less (contact discharge), 8 kV or less (aerial discharge) Grounding: Class‐D grounding (no sharing ground with others) Cooling: Natural Air Cooling
Regulatory Compliance Statements EMC Conformity Standards: EN61326‐1 Class A, Table 2 (for use in industrial locations), EN55011 Class A group1, EN61000‐6‐2 Safety Requirements: EN61010‐1, CSA C22.2 No. 61010‐1 Indoor use only Explosion‐Proof Types: FM, ATEX, CSA, IECEx (approvals under pending) Physical Specifications Housing Material: Aluminum alloy plate with polyester, mint‐green paint (Munsell 5.6BG 3.3/2.9 or its equivalent) External Dimension: 150 x 60 x 140 mm (not include projection) Weight: Approx. 1.0 kg Mounting: DIN RAIL Mounting
Software Specifications
Field Wireless Management Console This software is used loading into PC connected to this product. Installing this software into PC is not available.
Configurator: The software deals with a field wireless network configuration and support. Monitor: The software can perform the management and the operation status check in field wireless network and a field wireless device. Specifications and System Requirements
Software License: Field Wireless Management Console: 1 license Configurator: 1 client Monitor: 3 clients Language: Software (GUI): English Manual: Japanese or English
Hardware Operating Environment*1:
*1: Field Wireless Configurator and Management Tool attached with Field Wireless Integrated gateway(R‐Y710) can be used in one PC. For details of this product, see related products
Software Operating Environment *1,*2,*3:
*1: Japanese version and English version are supported. *2: Microsoft .NET Framework 3.5 Service Pack 1 is required. *3: For 64bit OS, WOW64 (Windows 32‐bit On Windows 64‐bit) can be performed.
Configuration Tool for Field Wireless Devices FieldMate is required to configure the wireless field device parameters. Use R2.05.00 or later version for configuration via ISA100.11a wireless communication, or R2.03.00 or later version for configuration via infrared communication. For details, see FieldMate Versatile Device Management Wizard.
Ordering Information
Specify the following when ordering 1. Model, suffix codes, and option codes 2. Tag Number (if required). Specify Tag number (up to 16 letters) to be engraved on the name plate.
*1: One R‐Y510 and one field wireless subnet are connectable. *2: Two R‐Y510s and one field wireless subnet are connectable. *3: In case of single behavior, terminate the Sync Connector by the terminator. *4: In case of redundant behavior, connect the cable for Redundancy between two R‐Y410s.
Optional Specifications (For Explosion Protected Types)
Item Specification Code
Factory Mutual (FM) Nonincendive Approval *1
ATEX Type n Declaration *2
Canadian Standards Association (CSA) Nonincendive Approval *1
IECEx Type n Approval *2
*1: To be compliant with these standards, the R‐Y410 hardware needs to be installed in a lockable metal cabinet. *2: To be compliant with these standards, the R‐Y410 hardware needs to be installed in a lockable metal cabinet of IP54 or higher protection rating.
Model Description
R‐Y410 Field Wireless Management Station
Code Output Signal
A Always A
Code License
B C S R
Single License (10 Field wireless devices connectable)*1
Single License (100 Field wireless devices connectable) *2
Single License (500 Field wireless devices connectable) Redundant License (500 Field wireless devices connectable)
Code Manual Language
0 1
Japanese
English
Code Software Media
0 1
Provided with DVD‐ROMNone
Code Mounting Bracket
D DIN Rail Mounting
Code Sync Connector Termination
01
With Terminator *3
With Cable for Redundancy *4
Code ‐ ‐ ‐
A Always A
Code ‐ ‐ ‐
A Always A
Code Option Codes
/ Optional Specifications
R‐YGFW410 A 2 A D4 WX2 N6 A A / Example
Appearances
Terminal Configurations
External Dimensions
Cosasco 11841 Smith Avenue Santa Fe Springs, CA 90670, USA Tel: 1‐562‐949‐0123 Email: [email protected] Web Site: www.cosasco.com
©Rohrback Cosasco Systems, Inc. All rights reserved The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described wherein or their use or applicability. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537 5243297
R-Y410-Wireless-DS rev- Rev. Date: 05/18/16
Notes for Operation The check process of wireless communication, the operating environment of the system, deterioration of wireless quality, and communication path error and restoration may cause data loss, retransmission of the same data, or variations in the data update time.
Field Wireless Access Point
R-Y510
Features
Connects Cosasco® Wireless devices and other
ISA100 Wireless transmitters to a Field Wireless
Management Station
High-performance, compact industrial wireless
access point
Duocast function of ISA100.11a standard
High integrity security and reliability
Wireless LAN (IEEE802.11a/b/g)
FM, CSA, ATEX, IECEx approved
This data sheet describes the hardware specifications for Field Wireless Management Station and specifications of attached software. This product is based on wireless communications standard ISA100 Wireless for industrial automation of International Society of Automation (ISA). This product has backbone router function based on ISA100 Wireless, and combining this with Field Wireless Management Station (R‐Y410) and/or Field Wireless Media Converter (R‐Y610) composes the field wireless system.
For outline of a Cosasco Wireless System, and details of each of each product, see related product data sheets.
System Integration Overview with Field Wireless Management Station and Field Wireless Access Point
Note: For other ISA100 wireless system options see Cosasco Wireless System ISA100 Wireless data sheet
Cosasco Wireless Devices shown integrated with Yokogawa Wireless Field Devices using ISA100 Wireless Protocol
The R‐Y510 Field Wireless Access Point has a function to connect Cosasco wireless devices and a Field Wireless Management Station. R‐Y410 Field Wireless Management Station manages and connects M‐320 and a host system. The R‐Y410 is easily configurable and integrates into a distributed control system through serial or ethernet connections.
Network Size: Max 100 field wireless devices are connectable
Display:
2‐color luminescence LED displays the operating state of this product, and the operating state of wireless communications and cable communications.
Diagnosis Functions:
CPU failures, communication interface malfunctions, outside the range, abnormal settings.
Software Download Function:
The software inside this product and the software (communication firmware, sensor firmware) inside wireless field device can update via R‐Y410.
Hardware Specifications
Communication Interface
Item
Field Network Specifications Field Wireless Backbone Specifications *1
Communication Interface
Standard IEEE802.15.4 IEEE802.11a/b/g *2 100BASE‐TX 100BASE‐FX
Frequency 2400–2483.5 MHz b/g: 2400‐2483.5 MHz a: 5150‐5850 MHz
–
Raw data rate 250 kbps 1‐54 Mbps 100 Mbps 100 Mbps
Radio Security AES128 bit WPA2‐PSK –
RF Transmitter Power
Max 12 dBm *3 Max 18 dBm *3 –
Connector N type N type RJ‐45 SC connector [ single pole × 2 ] *4
Cable Type coaxial coaxial Category 5 Multimode fiber (50/125 μm or 62.5/125 μm)
Antenna +2 dBi – –
Remote Antenna +2 dBi, +6 dBi, +9 dBi +2 dBi, +6 dBi, +9 dBi –
Maximum length 500 m *5 b/g: 500 m *5 a: 200m *5
100 m 2000 m
Port 1 port Max 2 port 1 port 1 port
Protection – – Surge –
Communication Protocol
Field Wireless ISA100.11a –
Management, configuration, etc.
– IEEE1588PTP v2 *6, Proprietary *7
*1: In outdoor wiring to Field Network or 100BASE‐FX of Field Wireless Backbone, use optical fiber cables with a nonmetallic tension member, combining with R‐Y610 *2: This product requires a wireless LAN access point for connection with R‐Y410 in the wireless LAN in field wireless backbone. *3: This is the maximum radio output at N‐type connector for antenna connection. Radio output power depends on the region and the
antenna type. *4: 2‐pole SC connector cannot be used due to the conduit hole size limitation. SC connector should use Short Boot type. *5: The maximum length needs perfect conditions without an obstruction for radio wave transmission, using a standard antenna (2 dBi). The
maximum length changes with the environmental conditions and installation situations of a site. *6: Installation of these multiple product and R‐Y410 in one field wireless subnet requires direct connection or the connection via IEEE1588PTP
basis products. *7: TCP based custom protocol used for communication between this product and R‐Y410.
Performance
Installation Environment Temperature Range:
Operating: ‐40 to +65°C (altitude: up to 3000 m) Storage: ‐40 to +85°C
Humidity Range: Operating: 5 to 95% RH (non‐condensation) Storage: 5 to 95% RH (non‐condensation)
Temperature Gradient:
Operating: ±10°C/h or less Storage: ±20°C/h or less Power Supply:
Voltage Range : 10.0‐26.4 V DC Rated Voltage: 24 V DC Momentary Power Failure: Instant Disconnection DC Power Supply Ripple Ratio: 1%p‐p or less
Power Consumption: Max. 3.5 W Degrees of Protection: IP66, NEMA4X
Item Recommended System Requirements
Processor Intel Core 2 Duo 2.66GHz or more
Memory 2GB or more
Hard Disk 40GB or more(Minimum free space 15GB or more)
Display 1280 x 800 High color, 32‐bit
CommunicationDevice
Ethernet Network Card
OS Kind
Windows7 Professional Service Pack 1 32/64bit
Windows Vista Business Edition Service Pack 2 32bit
Windows Server 2008 Enterprise Service Pack 2 32bit
Windows Server 2008 R2 Enterprise 32/64bit
Vibration Resistance: 0.21 mm P‐P (10‐60 Hz), 3G (60‐2k Hz) Shock Resistance: 50G 11 ms Noise Resistance: Electric Field: 3 V/m or less (80 MHz‐1 GHz) Electrostatic Discharges: 4 kV or less (contact discharge), 8 kV or less(aerial discharge) Grounding: Class‐D grounding (no sharing ground with others) Cooling: Natural Air Cooling Regulatory Compliance Statements
This device contains the wireless module which satisfies the following standards. * Please confirm that an installation region fulfills
an applicable standard. If additional regulatory information and approvals are required, contact a Yokogawa representative.
Japanese Radio Law: Construction Design Attestation Number: 007‐AA0011 (ISA100.11a), 007‐AA0065/66 (Wireless LAN)
R&TTE Conformity Standards: EN 300 328, EN 301 893, EN60950‐1,EN 301 489‐1, EN 301 489‐17
Regulation Conformity of the Wireless Module: • FCC Approval (Part 15C,Part 15E) • IC Approval (RSS‐210) EMC Conformity Standards: EN61326‐1 Class A, Table 2 (For use in industrial locations), EN55011 Class A, group 1, EN61000‐6‐2 Safety Requirements: EN61010‐1, CSA C22.2 No. 61010‐1
Physical Specifications
Connections: Refer to “MODEL AND SUFFIX CODES.” Housing Material: Low copper cast aluminum alloy with polyurethane, mint‐green paint (Munsell 5.6BG 3.3/2.9 or its equivalent) Name Plate and Tag: 316 SST
Hardware Operating Environment*1:
Software Operating Environment *1,*2,*3:
*1: Japanese version and English version are supported.
*2: Microsoft .NET Framework 3.5 Service Pack 1 is required. *3: For 64 bit OS, WOW64 (Windows 32‐bit On Windows 64‐bit) can be performed.
Weight:
3.0 kg (without mounting bracket, and process connector.)
Software Specifications Field Wireless Access Point Setting Tool This software is used for a setup and maintenance of this product. PC on which this software program installed is connected with this product via infrared communication. Specifications and System Requirements Software License:
1license
Language:
Software (GUI): English Manual: Japanese or English
Ordering Information
Specify the following when ordering
1. Model, suffix codes, and option codes 2. Tag Number (if required). Specify Tag number (up to 16 letters) to be engraved on the name plate. The specified letters are written on TAG Name (16 letters) in the memory.
Model Suffix Codes Description
R‐Y510 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Field Wireless Access Point
Output
signal ‐A ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ ISA100.11a
‐C ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ ISA100.11a, IEEE802.11a/b/g *1
Communication
interface 1 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 100 BASE‐TX
2 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 100 BASE‐FX
5 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Wireless LAN
Housing 1 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Low copper cast aluminum alloy
Electrical
Connection
0 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ G1/2 female, two electrical connections, without blind plugs
2 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1/2 NPT female, two electrical connections, without blind plugs
4 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ M20 female, two electrical connections, without blind plugs
5 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ G1/2 female, two electrical connections, one blind plug *1
7 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1/2 NPT female, two electrical connections, one blind plug *1
9 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ M20 female, two electrical connections, one blind plug *1
A ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ G1/2 female, two electrical connections, one 316 SST blind plug *1
C ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1/2NPT female, two electrical connections, one 316 SST blind plug *1
D ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ M20 female, two electrical connections, one 316 SST blind plug *1
‐‐‐ A ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Always A
License ‐S ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Software license
Manual language 0 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Japanese
1 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ English
Software media 0 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Provided with DVD‐ROM
1 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ None
Mounting bracket B ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 304 SST 2‐inch pipe mounting (for horizontal piping) *2
D ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 304 SST 2‐inch pipe mounting (for vertical piping) *2
J ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 316 SST2‐inch pipemounting (for horizontal piping) *2
K ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 316 SST2‐inch pipemounting (for vertical piping) *2
N ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ None
ISA100.11a antenna 1 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Integral antenna 2 dBi (2.4 GHz)
A ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Antenna adaptor: N‐type connector *3 *4
Wireless LAN antenna (1) *5 N ∙∙∙∙∙∙∙∙∙∙∙∙∙ None
3 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Remote antenna 2 dBi (2.4 GHz), antenna cable 3 m with mounting bracket
4 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ Remote antenna 2 dBi (2.4 GHz, 5GHz), antenna cable 3mwithmounting bracket
A ∙∙∙∙∙∙∙∙∙∙∙∙∙ Antenna adaptor: N‐type connector *3 *4
Wireless LAN antenna (2) *5 N ∙∙∙∙∙∙∙∙∙ None
3 ∙∙∙∙∙∙∙∙∙∙ Remote antenna 2 dBi (2.4 GHz) , antenna cable 3 m*6 with mounting bracket
4 ∙∙∙∙∙∙∙∙∙∙ Remote antenna 2 dBi (2.4 GHz, 5 GHz), antenna cable 3 m*6 with mounting bracket
A ∙∙∙∙∙∙∙∙∙ Antenna adaptor: N‐type connector *3 *4 *6
‐‐‐ A ∙∙∙∙∙ AlwaysA‐‐‐ A ∙ AlwaysAOption codes /Optional specifications
Example: R‐Y510‐A‐1‐1‐0‐A‐S‐1‐0‐B‐1‐3‐N‐A‐A‐KN27
*1: Select in a wireless LAN client (communication interface code 5).
*2: A bolt is required for wall attachment.
*3: Select an antenna and a remote antenna cable. For details, refer to the accessory.
*4: In order for the wireless output of an antenna to get the maximum which the area permits, adjustment by service of Yokogawa is required.
*5: Wireless LAN antenna must be connected to this product by using external antenna cables.
*6: Select only by 3, 4, and A of Wireless LAN antenna (1).
Item Description CodeTIIS Certification FlameproofApproval –
Factory Mutual (FM) Nonincendive, ExplosionproofApproval –
ATEX ATEX Type n declaration Applicable standard: EN 60079‐0:2009, EN 60079‐0:2012, EN 60079‐ 11:2012, EN 60079‐15:2010 II 3 G Ex nA [ic] IIC T4 Gc Enclosure: IP66, Um: 250 V
KN27
FlameproofApproval –
Canadian Standards Association (CSA) Nonincendive, FlameproofApproval –
IECEx Type n, FlameproofApproval –
Item Description Code Coating Coating change High anti‐corrosion coating X2
Item Parts Number DescriptionRemote antenna cable F9915KU 3mwithmounting bracket
F9915KV 13m (3m+10m)with arrestor andmounting bracket
Antenna F9915KW 2 dBi Standard Antenna (2.4 GHz) *1
F9915KY 6 dBi High gain antenna (2.4 GHz) *2
F9195VG 9 dBi High gain antenna (2.4 GHz) *2
F9195VA 2 dBi StandardAntenna (2.4 GHz, 5 GHz) *1
Optional Specification (For Explosion Protected type)
Optional Specifications
Accessory
*1: Standard antenna cannot perform direct connection to this product at wireless LAN. *2: High gain antenna cannot perform direct connection to this product.
Appearances
Communication interface: 1, 2
Wireless LAN Antenna (1) :
N Wireless LAN Antenna (2) : N
F01.ai
Communication interface: 5
Wireless LAN Antenna (1):
3, 4, A
Wireless LAN Antenna (2) : N
F02.ai
Communication interface: 5
Wireless LAN Antenna (1) :
3, 4, A
Wireless LAN Antenna (2) : 3, 4, A
The cover is attached to N‐type connector of the antenna. The cover is detached in connection of an antenna and external antenna cable.
142
135 Ø11
0
29
6 10
7
104
107
External Dimensions
2‐inch pipe mounting (for horizontal piping)
296 Amp. Cover Terminal cover
Status Injector LED
142 135
108 150
Ø 110 Ø 110
2‐inch pipe mounting bracket 98
134*1
75
250.75
Ground Terminal 57.5
Electrical Connection
2‐Inch Pipe
104 61
*1: In the case of selecting 3, 4, and A in Wireless LAN antenna (1): 167 mm In the case of selecting 3, 4, and A in Wireless LAN antenna (1) or (2): 204 mm
2‐inch pipe mounting (for vertical piping)
100.5
150 70.3
134
108
75 57.5 98 53
Terminal Cover
Amp. Cover
Ground Terminal
Electric Connection
2-Inch pipe Mounting Bracket
2-inch Pipe
Status Injector LED
*1: In the case of selecting 3, 4, and A in Wireless LAN antenna (1): 167 mm In the case of selecting 3, 4, and A in Wireless LAN antenna (1) or (2): 204 mm
130
500
800
117
19
25
25
19
Antenna
Remote antenna Cable
Cable 3 m
• Standard Antenna (F9915KW) Directional: Non‐ directional Gain: 2 dBi
• High Gain Antenna (F9915KY)
Directional: Non‐ directional
Gain: 6 dBi
• High Gain Antenna (F9195VG)
Directional: Non‐ directional
Gain: 9 dBi
• Standard Antenna (F9195VA)
Directional: Non‐ directional
Gain: 2 dBi
Cable 13 m
Antenna extension cable Length 3 m
Antenna Extension Cable 2 Length 10 m
Antenna Extension Cable 1 Length 3 m
Arrestor
F10.ai
F11.ai
021.8021.8
.16
026 026
2‐inch pipe (O.D. 60.5 mm)
F12.ai
98 (3.86)
Infrared Port
F13.ai
29
2 (
11.5
0)
135
(5.3
1)
88 (
3.46
)
17 72 (2.83)
(0.67) 68
Antenna mounting bracket
Infrared Configuration
18
(0.69)
(2.68)
F14.ai F15.ai F16.ai
Communication Interface: 1 Communication Interface: 2 Communication Interface: 5 *1
Terminal Configurations
*1: Don’t use the 100 BASE‐TX connection by RJ‐45 connector.
©Rohrback Cosasco Systems, Inc. All rights reserved The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described wherein or their use or applicability. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537 5243297
Cosasco 11841 Smith Avenue Santa Fe Springs, CA 90670, USA Tel: 1‐562‐949‐0123 Email: [email protected] Web Site: www.cosasco.com
R‐Y510‐Wireless‐AP‐DS rev‐ Rev. Date: 05/18/2016
100BASE‐TX
Ground Terminal
24 V DC +
24 V DC ‐
Electrical Connection Communication
Connection Communication Connection
Electrical Connection
Electrical Connection Blind Plug
Ground Terminal
Ground Terminal
24 V DC + 24 V DC +
24 V DC ‐ 24 V DC ‐
100BASE‐TX