corrosion failure analysis and corrosion prevention services

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  • 8/12/2019 Corrosion Failure Analysis and Corrosion Prevention Services

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    Metallurgical Consultants

    HomeFailure AnalysisRoot Cause AnalysisWeldingMetallurgyProcess ControlExpert Witness

    ExperienceCustomer CasesFeesLinks

    Failure Mechanisms

    Fatigue

    Creep & stress rupture

    Corrosion

    Stress corrosion cracking

    Ductile and brittle fractures

    Wear

    Hydrogen embrittlement

    Liquid metal embrittlementWelding

    MIG

    TIG

    Stick

    SAWCorrosion

    Corrosion failures

    Stress corrosion cracking

    Uniform corrosion

    Galvanic corrosion

    Pitting corrosion

    Crevice corrosion

    Corrosion Failures

    Corrosion is

    chemically induced

    damage to a material

    that results in

    deterioration of the

    material and its

    properties. This may

    result in failure of the

    component. Several

    factors should be

    considered during a

    failure analysis to

    determine the affect

    corrosion played in a

    failure. Examples are

    listed below:

    Type of

    corrosion

    Corrosion rate

    The extent of

    the corrosion

    Interaction

    between

    corrosion and

    other failure

    mechanisms

    Corrosion is is a

    normal, natural

    process. Corrosion

    can seldom be totally

    prevented, but it can

    be minimized or

    controlled by proper

    choice of material,

    design, coatings, and

    rosion Failure Analysis and Corrosion Prevention Services http://www.materialsengineer.com/CA-corrosion.htm

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    Marine corrosionTopics

    Explosions

    Castings

    BoilersHeat Exchangers

    Pressure Vessels

    Pipelines

    Lifting Equipment

    Fasteners

    Gears

    Bearings

    Shafts

    Residual StressesChemical Processing

    Pulp and Paper

    Food Processing

    Automotive

    ShipsAlloys

    SteelStainless Steel

    Aluminum

    Copper

    Titanium

    occasionally by

    changing the

    environment. Various

    types of metallic and

    nonmetallic coatings

    are regularly used to

    protect metal partsfrom corrosion.

    Stress corrosion cracking necessitates a tensile stress,

    which may be caused by residual stresses, and a

    specific environment to cause progressive fracture of a

    metal. Aluminum and stainless steel are well known for

    stress corrosion cracking problems. However, all metals

    are susceptible to stress corrosion cracking in the right

    environment.

    Laboratory corrosion testing is frequently used in analysis but isdifficult to correlate with actual service conditions. Variations inservice conditions are sometimes difficult to duplicate inlaboratory testing

    Corrosion Failures Analysis

    Identification of the metal or metals, environment the

    metal was subjected to, foreign matter and/or surfacelayer of the metal is beneficial in failure determination.

    Examples of some common types of corrosion are listed

    below:

    Uniform corrosion

    Pitting corrosion

    Intergranular corrosion

    Crevice corrosion

    Galvanic corrosionStress corrosion cracking

    Not all corrosion failures need a comprehensive failure

    analysis. At times a preliminary examination will provide

    enough information to show a simple analysis is

    adequate.

    Contact Information

    Telephone

    rosion Failure Analysis and Corrosion Prevention Services http://www.materialsengineer.com/CA-corrosion.htm

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    407-880-4945 ----------- Consulting assistance is

    only available for customers

    FAX

    Postal address

    AMC

    380 S. State Road 434

    Suite 1004 - #303Altamonte Springs, FL 32714

    Electronic mail

    General Information:

    [email protected]

    Customer Support:

    [email protected]

    Webmaster: [email protected]

    [ Home] [ Failure Analysis ] [ Root Cause Analysis] [ Welding] [ Metallurgy]

    [ Process Control] [ Expert Witness] [ Experience] [ Customer Cases] [ Fees] [ Links]

    Send mail to [email protected] questions or comments about this web site.Copyright 1999 Metallurgical ConsultantsLast modified: September 11, 2007

    rosion Failure Analysis and Corrosion Prevention Services http://www.materialsengineer.com/CA-corrosion.htm

    3 25/11/2011 17:54