corrosion engineer
DESCRIPTION
corrosion engineerTRANSCRIPT
Ahmed Hazem Moustafa
+ 2035909519 / + 201114635529
Dear Sirs.
I am enclosing my resume for your review, and expressing my interest in joining your respectable organization in
the letter herewith.
Since graduation, I have joined (Alexandria Petroleum co.) as (corrosion & paint inspector). During the course of
my employment, I have been trained in different universities and institutes on the latest techniques of inspection. I
am currently a head of corrosion department in inspection sector and I have a certifications of "API 510 authorized
pressure vessel inspector" , "API 580 Risk Based Inspection" ,"API 571 Damage Mechanisms Affecting Fixed
Equipments" and " NACE Certified Coating Inspector".
I am interested in becoming a member of your successful team and joining your esteemed organization. I strongly
believe that my academic background, combined with my extensive experience and international standards
exposure will be an asset to your growing team.
I would be more than happy to further discuss my skills and experience with you at your earliest convenience.
Please feel free to contact me on any of the above-mentioned numbers, or via email:
Thank you for your time and consideration.
Ahmed Hazem Moustafa
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Ahmed Hazem Moustafa 31 helublis st. Camp Cezar, 12, Alexandria-Egypt
[email protected] • Cellular 0020114635529
Summary
Over 14 years experience in plant Inspection, corrosion, painting and welding with experience
in modern inspection techniques, quality assurance sciences and quality control.
Dynamic, forward-looking team player with a sound understanding in plant inspection. Excellent
working knowledge in corrosion and painting, including ability to interpret and analyze data to
develop equipment performance. Inspiring team leader with the ability to think laterally to
provide solutions, exercising independent judgment and decision-making in the diagnosis and
resolution of problems. Outstanding communication and interpersonal skills, with the ability to
communicate effectively at all levels.
Certificates
- API 510 "pressure vessels certified inspector" # 35766
- API 580 "Risk Based Inspection" # 37602
- API 571 "Damage Mechanisms Affecting Fixed Equipments" # 38793
- NACE Level I - Certified Coating Inspector #30088
- ASNT level II VT
- ASNT level II PT
- ASNT level II MT
- ASNT level II UT
- ASNT level II RT
Areas of Expertise
- Monitor material performance and evaluate material deterioration. - Analyze failure data and laboratory test results to determine causes of problems and develop solutions. - Supervise the work of technologists, technicians, and other engineers and scientists. - Plan and evaluate new projects, consulting with other engineers and corporate executives as
necessary.
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- Applied API , ASME , NACE , ASTM requirements and prepared documents to support permit
and inspection process for Pressure vessels , piping and corrosion control techniques.
- Mediation and problem solving skills.
- Effective management, technical, and supervisory skills.
- Use clear, concise communication skills in conjunction with organizational skills to perform
daily duties.
- Met and exceeded all performance goals to date.
- Developed and implemented improved policies and procedures, resulting in improved efficiency and productivity.
- Resourceful, energetic, competent, multi-task and results-oriented.
Experience
Alexandria Petroleum Co., Alex , Egypt 1998 to 2001
Coating inspector
- Supervised the inspection of painting, coating, insulation, fire proofing and surface
preparation jobs for all exteriors & interiors of all process equipments, pipelines, tanks, utilities
& furnaces.
- Prepared specification for approval, based on the performance and compatibility, as per the
Refinery specifications & international standards.
- Designed, developed and implemented coating system and applications strategies, schedules
and plans for preventive corrosion control for the health and integrity assessment of the
Refinery Operating units.
- Demonstrated ability to apply sound knowledge to Welding, Corrosion, Material performance
and failure mechanism.
- Inspect and attend the execution jobs of the contracts at each level.
- Follows and plans for execution of annual maintenance and participate in related activities for
project jobs.
Alexandria Petroleum Co., Alexandria , Egypt 2001 to 2007
Plant inspector
- Ensure the compliance of Inspection strategies, procedures, standards and plans for the
health and integrity assessment of the Refinery operating units assets.
- Undertake Inspection responsibilities during schedules and unscheduled shutdowns and
prepares programs to ensure Inspection requirements are clearly identified and scheduled.
- Prepare and endorse Inspection notifications with recommendations and rectification
measures to ensure they comply with the relevant standards.
- Formulate Technical specification for the fabrication and QA/QC of new facilities.
Conducts the field Inspection and ensures compliance on project assignments.
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Alexandria Petroleum Co., Alexandria , Egypt 2007 to Present
Head of corrosion and inspection Dep.
- Directs and coordinates the activities of assigned personnel and professional contractors in
the implementation of corrosion prevention schemes dealing with corrosion monitoring, -coating
selection & application, selection & injection of corrosion control chemical, material selection
and Cathodic protection for reliable and smooth process plants operation and its affiliated
facilities.
- Defines the requirements of corrosion prevention schemes and control methods for the
existing facilities to maintain them in proper functional condition.
- Directs the corrosion prevention strategies and approves the outcome of corrosion control
schemes.
- Directs to ensure the compliance to the corporate safety and quality standards and execution
of planned activities on time, in efficient and cost effective manner.
- Provides specialist technical expertise on the material selection, material performance,
corrosion inhibitor addition, cathodic protection, non-metalic materials such as FRP & GRP and
other corrosion related failures.
- Interacts with the project teams to ensure the compliance of installation and commissioning of
corrosion prevention and control facilities.
- Discusses with management and seeks approval in implementing the new technologies and
developments in the corrosion and coating disciplines with a view to the increased integrity and
reliability of process equipments and pipelines.
- Reviews develop new standards and update the existing company standards and
specifications by the introduction of new development in the corrosion and coating
technologies.
- Lead root cause investigations of pressure vessels, piping & pipelines failures, or operational
upset events which could lead to accelerated equipment, piping & pipelines degradation.
- Prepare failure reports and recommend remedial action.
PROJECT INVOLVED : -
Major project assignment (technical):
15th May-25th July 2010:- EDARA, EGYPT as coating inspector for 4 storage tanks 240 M3 each
and connecting piping.
5th December 2010 – 20thJanuary 2011:- ALEXANDRIA PETROLEUM CO., EGYPT as an API
510 Inspector for Plant rehabilitation of unit 1000 & 2000 Works
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(Visual External Inspection on various types of equipment such as Heat
Exchanger, Vessel, Column)
Main responsibilities as per following;
1- To perform External & Internal Visual Inspection on Pressure Vessel
and Non-Pressure Vessel such as Heat Exchanger, Vessel, Column,
Fire Heater and Stack as per mentioned in Work Pack.
2- To prepare Visual Inspection Report including recommendation and
repair as well as if required.
3- To perform Boroscopic Inspection including reporting on selected
equipment as per stated in Equipment Work Pack.
4- To witness Hydrotest on selected Heat Exchanger prior to box up the
equipment as per requirement in Equipment Work Pack.
25th January – 25th February 2011:- INSPECTA INTERNATIONAL, EGYPT as welding & coating
inspector for construction of 3 spherical tanks each one spherical tank
630 M3 for propane storage at gulf of Suez NGL plant ( under
construction ) located at Ras Shouker area .
Main responsibilities as per following;
1. Review ITP and ASME stamp certificates for fabricator.
2. Witness and review WPS & PQR
3. Witness welder and welding operators qualifications.
4. Review of NDE procedures.
5. Review welding consumables certificates.
6. Check material test certificates.
7. Check drawings for revision.
8. Identification of material issuance and mark.
9. Plate inspection (inside &outside).
10. Fit-up check of shell assembly.
11. Check PTP (production test plate) welding.
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12. Check fabrication and installation of attachments
13. RT film interpretation before and after BWHT final visual check (inside
and outside).
14. Dimensional check
15. BWHT review, inspection of any test required after BWHT (hardness
test, NDT, etc).
16. Documentation review, sign and stamp.
17. Witness hydrostatic testing.
18. Witness surface preparation.
19. Check, witness and review coating.
20. Final coat DFT check.
28th April – 31thMay 2011:- VELOSI CERTIFICATION LTD, QATAR as an API 510 Inspector
for Plant Maintenance Works (Visual External Inspection on various type of equipment
such as Heat Exchanger, Vessel, Column, Filter/Strainer & Stack) and Train 3&4 Plant
Shutdown at RASGAS, Ras Laffan, Qatar.
Main responsibilities as per following;
1- To perform External & Internal Visual Inspection on Pressure Vessel and
Non-Pressure Vessel such as Heat Exchanger, Vessel, Column, Fire
Heater and Stack as per mentioned in Work Pack.
2- To communicates/ liaise with Shutdown Area Coordinator and Senior
General Inspector regarding Inspection Progress.
3- To prepare Visual Inspection Report including recommendation and repair
as well as if required.
4- To perform Boroscopic Inspection including reporting on selected
equipment as per stated in Equipment Work Pack.
5- To witness Hydrotest on selected Heat Exchanger prior to box up the
equipment as per requirement in Equipment Work Pack.
6- To compile/consolidate the Inspection Report and submit to Senior
General Inspector for review prior to handover to client.
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18 th January – 15 th February 2012 :- VELOSI CERTIFICATION LTD, QATAR as Plant
inspector for Plant Maintenance Works (Visual External & internal Inspection on various type of
equipment such as Heat Exchanger, Vessel, Column, Fired heater and piping) Train 1&2
Plant Shutdown at ORYX GTL, Ras Laffan, Qatar.
Main responsibilities as per following;
- Carry out inspection and verification of welding activities pertaining to inspection ,
fabrication, repair, modification, and part fabrication of tanks, vessels under pressure and
boilers which include, but are not limited to:
Witness and evaluate Non-Destructive Examination such as Dye penetrant
Examination, Magnetic particle examination and Ultrasonic Examination as per
approved Quality Control Plans.
Review, Evaluate and accepting the results of radiography Examination, Dye
Penetrant Examination, Magnetic Particle Examination, and ultrasonic Examination
that might have been conducted.
Review and Approval of Quality control Plans by including intervention points.
Verify material certificates against the applicable material specification and
identification of new material of construction and witnessing the transfer of cast /
heat numbers.
Visual examination of material cut edges and heat affected zones.
Approve of welders, welding operators qualifications, welding and NDT procedures.
Monitor welding activities during execution and perform inspections as per the QCP
and sign of the intervention points as the work progresses.
Examine heat treatment records for compliance with the applicable code
requirements.
Perform final inspection.
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Review repair packages and ensure all relevant documentation has been signed of
as required.
Sign off the certificate of fabrication/ repair/ modification.
Witness pressure testing of equipments.
Certify the integrity of the equipment
Training Instructor
- Training inspection staff of Alex. Petroleum co. on the following:-
why corrosion dangerous
corrosion basics
corrosion types
modes of failures
inspection procedure for corrosion inspection
corrosion monitoring techniques
corrosion control
- identify training needs of inspection staff and recommending their training and development to
follow up corrosion and its effects
- preparing scope for proposed training programs and follow-up on the progress of the training
programs.
- checks and validates the training output by testing and verifying the capabilities of the staff
members that received the training.
- identifying corrosion codes and standards and how it can be used to improve the control and
prevention of failures.
- Presentation of cases of corrosion and make suggestions to solve these cases.
- Technical advice for corrosion problems and material selection.
* Worked as a part-time instructor of the following courses:-
1) Corrosion, metallurgy and prevention of failure
2) Protective coating inspection
3) Pressure vessels inspection (based on API 510)
4) Risk based inspection (based on API 580)
5) Damage mechanisms affecting fixed equipments (based on API 571)
6) Welding metallurgy & welding inspection
7) Non destructive testing (NDT)
The training centers and institutes:-
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1) Inma kingdom for training and development – K.S.A–
2) Watania for advanced technology (WAT) –A.R.E–
3) Arabic center for training and development (ACTD) –A.R.E–
4) Arab petroleum training institute (APTI) –Iraq–
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