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Power Plant EPC Solutions CORPORATE CATALOGUE

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Page 1: CORPORATE CATALOGUE - SPP | Power Plant EPC Solutionsspp-power.com/media/564593a5ea805.pdf · 2015-11-13 · generation solutions and services. The power projects engineered and executed

Power Plant EPC Solutions

CORPORATE CATALOGUE

Issu

e: S

PP-C

C-0

9-20

15

SOLUTION POWER PARTNER SAL (OFFSHORE)Kartaba Main Road, Halat, Lebanon

P.O. Box 98 - Jbeil, LebanonT +961 9 442 004 | F +961 9 445 444

[email protected] | www.spp-power.com

Page 2: CORPORATE CATALOGUE - SPP | Power Plant EPC Solutionsspp-power.com/media/564593a5ea805.pdf · 2015-11-13 · generation solutions and services. The power projects engineered and executed

foreword

In the past few years, I have witnessed SPP growing at an impressive pace as a result of our employees’ efforts and dedication to their jobs, and also due to successful undertaken projects which have contributed to its current well-deserved reputation.

A major focus of the organization remains the importance of customers as we keep on striving to research and develop innovative, efficient, unique and reliable products and services that maximize the cost-savings of our customers, add value to them, and maintain our leadership position in the energy systems and power generation market.

As we look forward to the next ten years, our list of goals may deem to be a difficult task, but I trust that all SPP members would work harder and look further ahead.

Finally, special thanks are due to our customer and industry partners and also my colleagues at SPP, for their professional support, insights, enthusiasm and precious contributions.

Germanos GermanosGeneral Manager

Page 3: CORPORATE CATALOGUE - SPP | Power Plant EPC Solutionsspp-power.com/media/564593a5ea805.pdf · 2015-11-13 · generation solutions and services. The power projects engineered and executed

3THE COMPANYFACTSVISION AND MISSIONMANAGEMENT TEAMVALUESSKILLS AND EMPLOYEE DEVELOPMENTFIELDS OF OPERATIONMEETING CUSTOMER NEEDSPROCESSESINTEGRATED SERVICES - MAIN APPLICATIONSSTANDARD FUEL SOLUTIONSTYPICAL CLIENTS AND END-USERSA TRUSTED BUSINESS PARTNERPRODUCTS PORTFOLIOSTANDARD CONFIGURATIONS SOME OF OUR MAIN SUPPLIERSMEDIUM SPEED DIESEL GENSETSHIGH SPEED DIESEL GENSETSGAS GENSETSHFO GENSETSREFERENCE LISTSUCCESS STORIES

45810121314151718192021222324253032343638

index

Page 4: CORPORATE CATALOGUE - SPP | Power Plant EPC Solutionsspp-power.com/media/564593a5ea805.pdf · 2015-11-13 · generation solutions and services. The power projects engineered and executed

4

Legal Form

Headquarters

Operation locations

Parent Company

Main Sister Companies

Bankers

Privately Held S.A. Corporation

Lebanon

Middle East (namely Iraq and KSA) Gulf Africa (namely Nigeria) CIS

Sakr Holding

Sakr Power Generation (SPG) / Lebanon Maschinenbau Halberstadt GmbH (MBH) / Germany H.Cegielski – Fabryka Silników Agregatowych i Trakcyjnych Sp. z oo (FSA) / Poland

Banque Libano Française / LebanonEmirates Lebanon Bank / Lebanon

the companyFounded in 1972, Sakr establishment, as it was known then, traded and contracted in electrical accessories and lighting fixtures before venturing into the Power Generation business. In the years that followed, Sakr entered the Iraqi market and became the number one company in sales of generators in that market.

In 2004, Sakr was appointed distributor of GE Transportation diesel engines in selected areas, which triggered the spin-off of a power projects department within the company.

In 2007, concentration on power projects grew and SPP business unit was launched to handle the design and implementation of turnkey power plants. On that same year, Sakr acquired MBH plant in Germany for the purpose of generating sets assembly in Europe.

In 2011, another plant named FSA was

acquired in Poland for the manufacture of engines under the license of MAN. That same year, SPP was established as a strategic company within Sakr Group due to the need of a fully dedicated entity for power projects. Since then, SPP has grown into a global energy service provider and a leader in power generation solutions and services.

The power projects engineered and executed by SPP vary from a simple equipment supply to a complete turnkey delivery on EPC basis, in addition to Operation and Maintenance services, based on the customer’s requirements.

As for the current SPP product portfolio, it consists of Power Plants operating on Diesel, Gas, HFO, and Dual Fuel (Diesel/Gas) for which many of the world’s leading power engines’ and turbines’ brands are used such as GE Transportation, GE Waukesha, GE Jenbacher, MAN and Mitsubishi.

facts

SPP is the outcome of high-level cooperation among

shareholders whose main concern is to support energy-related

development in the Middle East, Gulf, Africa and CIS regions.

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SPP is unmatched

in its ability to design and implement sustainable

solutions that fuse the needs of clients and communities.

Our solutions quality is increasingly recognized for offering the best

available combinations of performance, reliability,

comfort and excellent service.

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98

vision mission

&

Our MISSIONis to provide high

quality & efficient Power Plant Solutions

meeting Customers’ requirements and expectations for a

wide variety of liquid and gaseous fuel

applications.

Our VISIONis to become recognized

in the Middle East, Gulf, Africa and CIS regions as a leading

EPC Power House Contractor offering

Turnkey Projects, BOT, BOO & rental

solutions.

To concretize these commitments and achieve its goals and objectives, SPP works diligently on:

choosing well-proven and highly documented solutions, as well as suppliers of international reputation

honoring its contractual commitments and providing prudent utility practice in the execution and delivery of its projects

offering high performance solutions (plants and equipment)

enhancing responsiveness in after-sales support

maintaining and promoting the company’s competitive edge by relying on the distinguished breadth of its management and engineering expertise in researching, developing, testing, and marketing of its solutions

increasing its potential target markets’ awareness of its products and services

being absolutely committed to excellence and satisfaction of its customers

providing complete solutions to include BOT, BOO and Energy rental

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The core team leading the Company has vast experience in power generation and corporate management. It includes:

Germanos GermanosGeneral Manager

B.Sc., Electrical Engineering,Lowell university, uSA

Vast experience in design, construction and operation & maintenance of combined cycle power plants

Georges El-Hani Director of Sales & Business Development

Bachelor of Mechanical Engineering, American university of Beirut, LebanonExecutive MBA, ESA Business School, Lebanon

Experience in management of sales activities of many leading companies from the power and water sector

Philippe NassarProjects Manager

BSc., Mechanical Engineering,Ecole Polytechnique de Montreal, CanadaMBA, rotterdam School of Management, Erasmus university, Netherlands

Experience in overall management of power plant projects including procurement and commissioning

Dolly HatemGroup Financial Controller

Bachelor of Arts in Economics, St. Joseph university, LebanonMasters in Banking and Finance,St. Joseph university, Lebanon

Vast experience in auditing and financial management

Roger AchkarGroup Head of Marketing & Strategy

Masters in Electrical Engineering, St. Joseph university, LebanonMasters in Engineering Management, Supelec university, FranceMBA, Cranfield University, UK

Experience in building corporate strategies and marketing plans for many organizations in the Middle East and North Africa

Dimitri ChehadeConstruction Manager

Masters in Electrical Engineering, St. Joseph university, Lebanon

Experience in site supervision and maintenance management of many power plant projects

management team Finance

Department

ConstructionDepartment

Operations /MaintenanceDepartment

Engineering Department

Marketing Department

ProjectManagementDepartment

BD & SalesDepartment

GeneralManager

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SPP corporategovernance and success

lie in the skills and experience of the company board and its key corporate management responsible for decisions like

technological direction, ethics and good relationship with

customers.

At SPP, we also seek to uphold the values that define the nature of our relationships with each other and with our stakeholders.

Simply put, they are:

IntegrityOur desire to stick to our commitments whatever the cost, and lead in marketplace integrity following the footsteps of our main industry partner ‘General Electric’.

ExcellenceOur continuing drive to be the very best that we can be.

Client RelationsExceeding expectations through win/win solutions.

SPP management is based on the principles of corporate social responsibility

and the practice of company values and continuous improvement to Quality In today’s increasingly diverse and

competitive global marketplace, we believe that it is vital that we continue to attract and retain talented individuals from different backgrounds and experiences.

We take pride in having highly skilled and talented employees, including a fully dedicated team of mechanical and electrical

engineers with advanced expertise in developing complete product solutions.

We also believe in the importance of a teamwork environment where the cohesive unit of our employees enjoy the privileges of making decisions and continuously working to improve the Organization.

skillsemployeedevelopment

values&

Going forward,one of our main missions

remains to hire, retain and grow the best and brightest from diverse

backgrounds and experiences.

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SPP is keen to provide its clients with total satisfaction by:

offering and promoting high-quality products and services that are innovative, highly reliable and in particular cases environment friendly (MBH generating sets are one example of products that follow strict European standards)

offering types of solutions to clients that significantly reduce up-front fixed costs and provide reduced life cycle costs through energy efficiency and professional maintenance

being committed to superior, reliable and quality 24/7 aftersales services

providing energy advisory services

making available spare parts on consignment

providing extended warranty

offering free inspection and operational audit services

providing elaborated performance guarantees

providing minimized and non-risked deliveries

offering competitive prices

We work closely with customers to provide the technical expertise essential for meeting specialized

energy needs.

Engineering, Procurement, Construction (EPC)

Plant ConfigurationProject ManagementDesign and EngineeringProcurementDocumentationEquipment DeliveryInstallation / ConstructionCommissioning

Engineering, Equipment Supply (EES)

Plant ConfigurationDesign and EngineeringProcurementDocumentationDeliveryInstallation SupervisionCommissioning

Operation & Maintenance (O&M)

Management & StaffGlobal Spare PartsConsumables

SPP provides power plant solutions: based on reciprocating engines and gas turbinesworking on HFO, Gas, Diesel and Dual Fuel (Gas/Diesel)

SPP proposals to prospective clients include feasibility studies, engineering designs, construction management, equipment supply, design-build and operations services for power plants.

More particularly, SPP design-build and operations services can be of either of the following types:

Build, Operate, Transfer (BOT)

Project FinancingPlant BuildingPlant Operation & Maintenance

fields ofoperation

meetingcustomer needs

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Extensive Experience in Power PlantsSPP actively utilizes its extensive experience and know-how gained in over 30 years in the areas of design, engineering, installation, and commissioning of power plants.

Engineering Team CapabilitiesOur design, project management and construction team is composed of highly skilled and experienced engineers who are always committed to total client satisfaction.

Quality StandardsBeing ISO 9001 certified, our innovative power house products, services and solutions are designed and built to meet international quality standards and specifications.

Customized Power Plant SolutionsOur industry experience places us in a position where we understand any technical or business need as well as the user acceptance levels in order to better serve our clients and create value for them.

Global Power Business OperationsSPP is an international company which constructs and operates power houses all over the world, playing a major role in the integrated operation of many nations’ electric power systems.

Efficient and Reliable ServicesFrom the first contact with the client to the power plant commercial operation, we ensure that every step is performed efficiently and without delays, even for the most difficult-to-achieve projects.

an industry leader

Purchase

Accountant

Maintenance Team Leaders

TechniciansOperations

Team Leaders

Operators

Sales Planning and ManagementWe develop our way of conducting business development in such a way to give customers more value and be able to track right opportunities very efficiently.

Project ManagementThe Project manager is always assigned a project team composed of engineering, procurement and cost control teams. During the basic design phase, the conceptual outlined drawings and the delivery schedule included in the proposal will be elaborated on and will include the calculation and detailed information for the detail design of the project.

Design and EngineeringProposal Phase: During the proposal phase the Engineering Department normally supports the Commercial Operation Department with drawings or any other type of engineering documentations needed.Design Phase: When a contract is signed, the proposed mission is moved from the Commercial Operation Department to the Engineering Department which assigns a dedicated internal team for the project.

In order to achieve a consistent standard of quality, we look not just at what we do but at how we do it as well. All our processes are measured for flexibility, simplicity and predictability.

processes

Operations Supervisor

Store Manager

Maintenance Supervisor

Administration Supervisor

Secretary

PowerPlant

Superintendent

Construction ManagementEarly in the design phase, key people in charge of construction will get to know the project, its nature, aim, scope and special features and particularities, so that they would be well prepared for the project execution.The construction management handles with the utmost concern the safety of personnel and equipment during the whole duration of the project, and implements whatever measures needed to reduce risks of accidents.

SPP Operation & Maintenance Flow Chart

In summary, we aim at enabling efficient utilization

of resources, improving customer service and driving

better operational control.

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1918

SPP leverages knowledge, expertise and technology from the different entities to provide cross synergies to the businesses within the group. The result is additional advantages for SPP and more benefits to our power projects customers.

At SPP, the project management, business development, engineering and consulting teams also work collaboratively with the in-house engineers and designers to achieve integrated systems and most adapted and efficient power plant solutions.

At SPP, we recognize that Fuel supply and management are critical factors in the choice and operation of turbines and generating sets. This is the reason behind our complete array of fossil fuel solutions that cater any client’s needs.

The advantages related to each type of fuel are illustrated below:

integrated services

main applications

standardfuel solutionsWith sound

methodology, software application knowledge,

industry background and professionalism, our engineers can act as Project Managers, Industry

Consultants, and Power Plant Contractors to make your power

plant project a success.

Low Cost FuelModular DesignMedium Speed Engines

AvailabilityFast DeliveryModular DesignHigh/Medium Speed Engines

Environmental FriendlyLow Cost FuelCHP advantageLow Maintenance

Fuel VersatilityLow Cost FuelLow MaintenanceEnvironmentally FriendlyHigh/Medium Speed EnginesCost-effective Solution

FUEL

Diesel

Gas

Dual Fuel (LFO/Gas)

HFO

Base Load Grid Stability & Peaking Black Start & Emergency Self Generation Standby GenerationChallenging Areas (City Centers, Remote Developing Territories…)

When demand is at its highestGas Turbine Power Plants / Thermal Power Plants

Continuous Operation Small Footprint

High Fuel EfficiencyWhen urgent power is needed during problems on the grid

Medium Speed Large Engines: to start turbines & pumps

High Fuel EfficiencyQuick Start & Load Pickup

Continuous Operation, High Availability(Multiple Units)

Gas Turbines / Diesel GeneratorsHigh Speed Generators: fast pick-up for emergency load

Long life, Low Maintenance

High Efficiency / Performance

Long Life, Low MaintenanceOpen and Flexible Communication with the plant control system

High Availability (Multiple Units)

Advanced Automatic Transfer Capabilities

Synchronization capabilities on dead bus and with the plant turbines

Synchronization capability with the main network

Low & Easy Maintenance

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Public Utilities Independent Power Producers Industrial Facilities Private Developers

Public & Local Networks

Private & Public Networks

Plants, Mills, FactoriesStand-alone or Parallel with the main grid

High Voltage supply up to 220KV

High Voltage supply up to 220KV

Stand alone or Parallel with the main grid

Low Voltage & Medium Voltage supply up to 33KV

Supply of GIS & Conventional type switchyard

Supply of GIS & Conventional type switchyard

Low Voltage & Medium Voltage supply up to 33KV

Continuous & Rigorous Operation Capabilities

Dispatched power plant via dispatching center

Low Operation & Maintenance Cost

Continuous & Rigorous Operation Capabilities

Low Operation & Maintenance Cost, Low Fuel Consumption

Peaking & Grid Stability Applications

Low Fuel Consumption

Low Operation & Maintenance Cost, Low Fuel Consumption

Environmental Friendly

Heavy duty long-life power plants

CHP, Steam generation capabilities

CHP capabilities – Trigeneration

At SPP we understand that we have to build our business on carefully nurtured alliances and partnerships, and we aim to create alliances where SPP and its partners are deeply committed to ongoing relationships that are win-to-win situations for both parties.

The partners that we have or which we long to gain are of four types:

Customer PartnersOur loyal customers which have witnessed the advantage of dealing with SPP on their ongoing projects. Many of these customer partners are blue chip contracting companies.

Industry PartnersThese include major turbine and generating sets manufacturers, namely General Electric for which we are distributors and packagers* for its line of diesel and gas generating sets.

Business Investment PartnersFor some of our large investment power projects, we get the acknowledgement to be among the best partners to expand business with.

Country PartnersWe operate in many of the countries we serve through strong local partners that act as both representatives for SPP and project execution allies.

typical clients end-users

a trusted businesspartner&

* SPP packages itsgenerating sets mainly at

MBH (its sister company) facilities in Halberstadt, Germany.

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products portfolio

DIESEL GENERATING SETS• MBH Medium Speed Diesel Gen-sets up to 6,000 kVA based on GE Transportation engines• MBH High Speed Diesel Gen-sets from 1,000 kVA up to 2,600 kVA based on Mitsubishi engines• MBH High Speed Diesel Gen-set 3,500 kVA based on GE’s Jenbacher GE616D diesel engines GAS GENERATING SETS• MBH Gas Gen-sets up to 4,300 kVA based on GE’s Waukesha* engines• GE’s Jenbacher Gas Gen-sets up to 3,600 kVA• MAN Gas Medium Speed Gen-sets up to 22,000 kVA HFO GENERATING SETS• MAN HFO Gen-sets above 5,000 kVA• MAN HFO Gen-sets up to 5,000 kVA (Engines manufactured at FSA/Poland according to MAN design) GAS TURBINES• GE’s Aeroderivative Gas Turbines up to 80,000 kVA

* Trademark of General Electric Company

Enclosed, Skid Mounted• Includes control room• robust design for extreme environments• Cost effective solution• Quick Installation & Operation

Depending on customer’s preferences and project requirements as well asspecific environment conditions, SPP can provide power plant solutions based on either an enclosed (containerized) design or an open solution inside power house.

Open, Skid Mounted inside Power House• Ease of maintenance• Fit for any unit size of gen-set

standard configurations

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The following are some of our main providers for alternators, radiators and fuel treatment systems:

Alternators • AVK

• Alfa Laval

• Alfa Laval

• MBH

• Luve

• Westfalia

• Marathon

• GuntnerRadiators

Fuel Treatment Systems

some of our main suppliers

Genset Model

Engine Type

Engine Model

Engine Country of Origin

kVA Rating @ 1000 RPM

kWe Rating @ 1000 RPM Voltage

kVCont. PRP ESP Cont. PRP ESP

MBH1900DM

GE GE8V228 USA 1744 1917 - 1395 1534 16730.4/

6.6/11

MBH2900DM

GE GE12V228 USA 2615 2876 - 2092 2301 25100.4/

6.6/11

MBH3200DM

Mitsubishi S12U-PTAJapan or Europe

-

3059 @

1200 RPM

3210 @

1200 RPM

-

2447 @

1200 RPM

2568 @

1200 RPM

11/13.8

MBH3900DM

GE GE16V228 USA 3504 3855 - 2803 3084 3364 6.6/11

MBH4750DM

GE GE12V250 USA 3653 4016 4747 2922 3213 3798 6.6/11

MBH6350DM

GE GE16V250 USA 4871 5359 6331 3897 4287 5065 6.6/11

MBH5600T4

GEGE16V250

Tier 4USA 5609 - - 4487 - -

6.6/11/13.8

• MBH 6350DM

MBH Medium Speed Diesel Gen-sets up to 6,000 kVA based on GE Transportation engines

diesel gensets

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Back in 2007, Sakr acquired MBH plant located in Halberstadt/Germany for the purpose of generating sets assembly in Europe.

Technology - No SCR After-Treatment for EPA Tier 4I and IMO Tier III

Medium speed diesel engines meet emissions standards and reduce emissions up to 70%Breakthrough technology climinates the need for urea based after-treatement emissions reduction system to meet EPA Tier 41 (2014) and IMO Tier III (2016)Offering increased power (1,550 - 4,650 kW) while maintaining low life cycle cost, enhanced reliability and improved fuel efficiency

supporting the environment

V228 technology L/V250 technologyPower Assembly• Proven reliability• Easy replacement due to integrated liner and jacket assembly

Piston/rings• Three ring design for low lube oil consumption

Turbocharger• GE Aircraft turbine design for high efficiency and reliability

rotating Parts• Nitrated Steel Crankshaft• Large Conrod Bearing-Master rod• Nitrided Articulated rods

Camshaft/rollers• Sectional design for easy removal and replacement• rollers Crowned Shape for long life

Mainframe• Cast Iron frame with heavy cross section construction• Designed for easy replacement of bearings power assemblies and pistons

Head/Liner Joint• Welded Construction to eliminate head joint leaks

Mainframe• Cast Iron frame with heavy cross section construction• Designed for easy replacement of bearings power assemblies & pistons

Turbocharger• GE Aircraft turbine design for high efficiency and reliability

Crankshaft• Newly designed crankshaft that has been reinforced in all major load areas to withstand the higher power density of the V250 engine

New Piston Design• New crankshaft design reinforces all major load areas • withstands higher power density

Power Assembly• Meets the high-pressure demands with stringent reliability requirements.• retains easy-to-maintain concept• Refined flow path enhances combustion, fuel savings & reduced emissions

Connecting rods• High stiffness• Larger Bearings• Improved oil groove

One Piece Cylinder• Integral external water jacket• Anti-polishing ring

Field Serviceable Cylinder Head• Complete assembly such that the head is easily replaceable

Reliable & Robust Latest Standards

The main components of generating sets assembled at MBH include: Engine, alternator, radiator, flexible coupling, control panel, LV / MV switchgears, container, base frame, muffler, and auxiliaries

MBH main suppliers are:GE Engines/uSA, CGT-AVK Alternator/Germany, ABB/Europe,Hatewe/Germany, Terberg/Netherlands,Lu-VE/Italy

MBH is ISO certified and complies with German standard DIN/VDE and international standards ISO 8528, IEC and BS

Product Features:customized design based on German technology and qualityspecial container design to fulfill low noise level modular design of electrical room using standard 20 or 40 feet ISO container

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Advantages (Medium Speed Vs High Speed Gensets) Black Start Projects Main Challenges

GETransportation

Competitor A

First Cost

Competitor B

Maintenance

Fuel

Medium Speed High Speed

Fuel Consumption ✓

Maintenance Intervals ✓

Life Time ✓

Initial Cost ✓

Challenge Description

Black Start Genset Selection

Black Start Gensets types, specs and number are selected/designed based on factors such as black Start loads, allocated space, plant operation and harmonics. In many cases, SPP acts as an expert consultant for the customer on deciding on Black Start Gensets, and may advise on changes, as in black start size calculation and plant layout.

Time Factor

The aim is to successfully complete a black Start Project ahead of schedule because in most cases, plants are not initially connected to the grid and the client would need to use the BSDG to supply the plant auxiliary load prior to first Gas Turbine commissioning.

Commissioning PhasingMost black Start Projects require from SPP more than one commissioning visit, necessitating from our team to be always ready for such visit calls.

Integration with the Plant

Ensure Open and Flexible Communication with plant control system and ensure energization on dead bus and back synchronization with the plant turbines. Load Test mode Option is also required in all projects where the BSDG is synchronized to the MV Bus bars fed from the Grid.

Missing Operation Philosophy

In nearly all projects, SPP team needs to prepare the BSDG detailed operation philosophy including plant configuration during black start mode. The client usually gives guidelines only.

Fine Tuning on Site

During the first energization of the cranking motor on site, SPP team needs to usually make some fine tuning on voltage and speed regulators to cope with the motor starting curve. In some cases, we also help the client in adjusting the relay setting of the cranking motor local MV breaker or soft starter.

GE Medium Speed vs. High Speed Engines Life Cycle Cost over 10 years

Black Start Expertise

MBH Medium Speed Generating Sets based on GE Transportation Engine are the ideal diesel solution for prime, peaking and black start applications.

In the particular case of black start applications, the purpose of the BSDG system is to provide auxiliary power to enable the start up of the power plant main generating units (Turbines) and to restore the power station to operation without relying on auxiliary power from the grid.

Many black start projects were executed by SPP namely for mega deal projects in Iraq (up to 250 MW and 10 units per site).

diesel gensetsMBH Medium Speed Diesel Gen-sets up to 6,000 kVA based on GE Transportation engines

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MBH3500 (GE616D) Gen-set

Main Advantages:

Latest Technology: Combined and enhanced proven technology of the J616 gas engine with the P616 locomotive diesel engine from GE TransportationHigher Fuel Efficiency: 194 g/kWehLower Lube Oil Consumption: 0.3 g/kWhSuitability to run for Continuous operationLonger maintenance intervals: 1 major overhaul every 28,000 HoursLower Operating Cost per kWHigher Power density: 80 kW/m3 for the open gen-setLower Emissions Values: NOx = 1,460 mg/Nm3 (15% O2)

Design Features:

All Accessories on engineEasy access to all engine service pointsMechanical Water, Lube Oil PumpsCustomer interface points grouped together to maintain easy site hook-upCommon Parts with J6XX Gas engine & P6 locomotive Diesel engine families

Genset Engine kVA kWe

Model Type Model Country of Origin

1500 RPM 1500 RPM Output VoltagekVPRP ESP PRP ESP

MBH1150 Mitsubishi S12H-PTA Europe 1060 1167 848 934 0.4

MBH1400 Mitsubishi S12RPTA Europe 1287 1415 1029 1132 0.4

MBH1500 Mitsubishi S12RPTA2 Europe 1402 1543 1122 1234 0.4

MBH1700 Mitsubishi S12F1PTAW2 Europe 1563 1723 1250 1378 0.4

MBH1900 Mitsubishi S16RPTA Europe 1740 1908 1392 1526 0.4/6.6/11

MBH2150 Mitsubishi S16RPTA2 Europe 1940 2135 1552 1708 0.4/6.6/11

MBH2250 Mitsubishi S16RPTAA2 Europe 2042 2225 1634 1780 0.4/6.6/11

MBH2600 Mitsubishi S16RPTAA2 Japan 2352 2600 1882 2080 0.4/6.6/11

MBH3500 GE QEJ 616 Austria 3498 - 2798 - 0.4/6.6/11

diesel gensets

Diesel-powered generating sets remain the most popular units for standby and emergency power needs worldwide; this is why MBH offers a complete range of diesel gensets.

MBH´s Diesel gensets have the following specifications and benefits:Optimized performanceProven reliabilityOptimized fuel efficiencyOptimized life-cycle costsEasy to install and operateEasy to serviceServiced worldwide, around the clockAvailable in open and enclosed versions

MBH High Speed Diesel Gen-sets from 1,000 kVA up to 3,700 kVA

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275GL+

VHP

VGF

Designed to demanding specifications of the gas compression industry, 275GL+* engine is the right choice for rugged oilfield power generation and associated gas applications.

Features & Benefits• More power in more unconventional gas applications, including full load down to 600 Btu/ft3 and operation up to 2300 Btu/ft3.• The 275GL+ and its fuel efficiency advantage provide low unburned methane minimizing its carbon footprint and effect on the environment.• The Engine System Manager (ESM) dramatically reduces on-site setup time and requirements, saving days on commissioning and adding years to engine life.

Built for dependability, longevity and durability and applied in a wide range of operating conditions, VHP* engines have been working in natural gas production applications for over 40 years. The versatile, gaseous-fueled VHP* Series is available in 6-, 12- and 16-cylinder configurations with both richburn and lean-combustion systems.

Features & Benefits• Low emissions across varying applications.• Hot fuel tolerant.• Wide turn down range available (700 – 1200 rpm).• High altitude capability.• Extended service intervals.• reliable, continuous operation.

The VGF* series of high-speed engines are built with the durability expected from a medium-speed engine. Designed for a wide range of stationary, spark-ignited, gaseous fueled applications, the compact VGF engine has a high power-to-weight ratio operating up to 1800 RPM.

Features & Benefits• Operate on a wide range of fuels, from 400 to 2300 Btu.• High altitude turbocharger allows operation up to 5500 feet (1676.4 meters).• Quick load step capabilities allow for optimal operation.• Versatile fuel pressure variances – configure as drawthrough for low pressure, or blow through for higher pressure fuel.

gas gensetsMBH Gas Gen-sets up to 4,300 kVA based on GE’s Waukesha* engines

Ratings @ 1000 rpm, 50 HzGensetModel

EngineType

EngineModel

Engine Country of Origin

Continuous Intermittent VoltagekV

kVA kWe kVA kWe

Ratings @ 1500 rpm, 50 HzGensetModel

EngineType

EngineModel

Engine Country of Origin

Continuous Intermittent VoltagekV

kVA kWe kVA kWe

MBH 3200GM

GE 12V 275GL+ USA 3244 2595 3244 2595 6.6/11

MBH 4300GM

GE 16V 275GL+ USA 4326 3461 4326 3461 6.6/11

MBH 1000GM

GE L5794GSI USA 1030 824 1030 824 0.4

MBH 1100GM

GE L7042GSI S4 USA 1104 883 1104 883 0.4

MBH 1200GM-1

GE L7042GL USA 1104 883 1212 970 0.4

MBH 1200GM-2

GE L5794LT USA 1081 865 1177 942 0.4

MBH 1300GM

GE L7044GSI USA 1253 1002 1253 1002 0.4

MBH 1600GM

GE P9390GL USA 1476 1181 1616 1293 0.4

MBH 1800GM

GE P9390GSI USA 1476 1181 1824 1459 0.4

MBH 900GH-1

GE P48GSI/GSID USA - - 876 701 0.4

MBH 900GH-2

GE P48GL/GLD USA 876 701 876 701 0.4

* Trademark of General Electric Company

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FSA Manufacturing Facilities:

Total area : 51,580 m2

Built-up area of 32,294 m2 which includes:- 13 production halls- 1,550 m2 of offices, changing rooms and washbasins for staffremaining area is outdoor space, covering warehouse area of raw materials for production, support (scrap) area, loading area, entry and exit roads, walking paths, green belts and parking areas.

FSA Machines and Tools:

The factory has around 360 machines that serve for:- machining of engine and compressor frames castings- specialized machining of new crankshafts or crankshafts repairs- turning- grinding- milling- manufacturing of welded structures- electrical welding (MAG / TIG) and gas welding- oxygen cutting of steel plates

The production halls are equipped with overhead cranes with lifting capacity from 5 to 60 tons.

Hall engine testing station is equipped with 8 independent positions for tests with the infrastructure required for test of engines and generator sets with power raging from 450 to 5,000 kW on MDO fuel.

In 2011, FSA plant was acquired by Sakr Holding for the manufacture of four-stroke reciprocating engines in Poland under the license of MAN.

hfo gensetsMAN HFO Engines up to 5,000 kVA manufactured at FSA

EngineModel

Power Range (kW)

Fuel TypeCylinder Diameter

(mm)

Piston Bore (mm)

Cylinder Capacity

(Liters/Cyl)

Number of Cylinders

Power of one

Cylinder(kW/Cyl)

Range of Revolutions

(rpm)

Mean Effective Pressure

(Bar)

MAN Diesel & Turbo

L16/24 450-990 MDO/HFO/Crude Oil 160 240 4.8 5,6,7,8,9 L 90-110 1000-1200 20,7-23,6

L21/31 1000-1980

MDO/HFO/Crude Oil 210 310 10.7 5-9L 200-220 900-1000 22,4-27,3

L23/30H 650-1280MDO/HFO/Crude Oil 225 300 11.9 5,6,7,8 L 130-160 720-750-

900 17,9-18,2

L23/30H Mk.2 710-1400MDO/HFO/

Crude Oil 225 300 11.9 5,6,7,8 L 142-175 720-750-900 19,6-19,9

L27/38 1500-2970

MDO/HFO/Crude Oil 270 380 21.8 5,6,7,8,9 L 300-330 720-750 23,0-25,3

L28/32DF 1000-1800 LNG/MDO 280 320 19.7 5,6,7,8,9 L 200 720-750 16,2-16,9

L28/32DH 1000-1800

MDO/HFO/Crude Oil 280 320 19.7 5,6,7,8,9 L 210-220 720-750 17,8-17,9

V28/32S 3600-4230

MDO/HFO/Crude Oil 280 320 19.7 16,18V 225-235 720-750 19,0-19,1

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Iraq Karbala Power Plant - BlackStart/Emergency Diesel IFC 2011 4 MW Diesel

GE16V228 /Cummins KTA50-G3

Iraq Akaz Power Plant - BlackStart/Emergency Diesel Lanco 2012 4 MW Diesel

GE16V250 / Mitsubishi S16RP-TA2

Iraq Khairat Power Plant - Black Start Calik Enerji 2012 4 MW Diesel GE16V250

Iraq Nainawa Power Plant - Black Start Calik Enerji 2012 4 MW Diesel GE16V250

Nigeria Leoplast Gas LP1 Leoplast 2012 2.6 MW Gas

GE Jenbacher GEJ 320 / GE Jenbacher GEJ 312

IraqShat Al Basra 10xGT9E OpenCycle Power Plant - BlackStart/Emergency Diesel

Metka 2012 13.3 MW DieselGE16V250 /Mitsubishi S16RPTA / MBH 12VTADM

Iraq Najybia Power Plant - BlackStart/Emergency Diesel Enka Teknik 2013 5.5 MW Diesel

GE16V250 /Mitsubishi S16RPTA / MBH 1900

IraqKurdistan

Erbil CCPP - Emergency Diesel Enka 2013 2.6 MW Diesel Mitsubishi S16RP-

TA

Iraq FAO Depot - Black Start Diesel Penspen 2013 5.6 MW Diesel GE16V228

Iraq Diwaniya - Black Start/Emergency Diesel

El SewedyElectric 2013 5.6 MW Diesel

GE16V250 /Cummins QSK60G4

IraqKurdistan

Suleimaniyah CCPP -Emergency Diesel Enka 2014 2.6 MW Diesel Mitsubishi S16RP-

TA

IraqKurdistan Bazyan - Black Start Enka Insaat 2014 4 MW Diesel Mitsubishi S16R-2

PTAW

Iraq Basrah Water Supply Improvement Project (Pack 3) Hitachi Ltd. 2014 17.4 MW Diesel MAN 18V32:40

Iraq Basrah Water Supply Improvement Project (Pack 4) Hitachi Ltd. 2014 26.1 MW Diesel MAN 18V32:40

Country Project Name Client Year Capacity Fuel Engine Type Country Project Name Client Year Capacity Fuel Engine Type

Qatar Qatalum SATCO 2007 12.5 MW Diesel GE16V250 /Cummins

Qatar Al-Udeid Air Base QIT 2007 11.2 MW Diesel GE16V250

Iraq Hurriah Plant (PP1) MOE 2008 62 MW HFO Wartsila 8L46

AlgeriaAmimer Energie Groupes Electrogenes - Motosoudeuses for Sonatrak

GE Trans-portation 2008 33.6 MW Diesel GE16V228

Iraq Al Ramad Power Station Al Bareh 2008 12 MW Diesel Mitsubishi S16RPTA2

Nigeria Nestle Gas Power Plant Negris 2008 3 MW Gas GE JenbacherGEJ320

South Africa Debeers - Venetia Mine Sheltam

Grindrod 2008 11.2 MW Diesel GE16V228

South Africa Nestle 7.5 MW Lubri-Tech

Marketing 2008 7.5 MW Diesel Mitsubishi S16RPTA2

Sudan Atbarah - Shamal Cement MGI 2008 6 MW Diesel Mitsubishi S16RPTA2

Ivory Coast

Moulin Moderne de Côte d’Ivoire MMCI 2009 4 MW Diesel Cummins

KTA50-G3

Nigeria Palm Spring Estate ArteeIndustries 2009 2 MW Diesel MBH12VTAD-M

Nigeria

Rockson Engineering - BlackStart/Emergency Diesel - Alaoji, Egbema, Gbarain, Omoku Power Plants

RocksonEngineering 2009 26 MW Diesel GE16V228 /

MBH12VTAD-S

UAE Banyan Tree - Rakeen AAAcontracting 2009 8 MW Diesel Cummins

QSK60G4

IraqKurdistan

Sulaimaniyah Power Plant -Black Start MGI 2010 5.3 MW Diesel GE16V250

IraqKurdistan

Dhook Power Plant - Black Start MGI 2010 5.3 MW Diesel GE16V250

Iraq Quds Power Plant - BlackStart/Emergency Diesel

HDEC(HYUNDAI) 2011 4 MW Diesel GE16V250 /

KTA50-G8

Iraq Hilla Power Plant - BlackStart/Emergency Diesel IFC 2011 4 MW Diesel

GE16V228 /Cummins KTA50-G3

reference list

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success storiesSulaimaniyah Power Plant - Iraq Kurdistan Hurriah Power Plant - Iraq

Dhook Power Plant - Iraq Kurdistan Atbarah-Shamal Cement - Sudan

Client

Location

Year

Size

Description / Application

Engine Type

Type of Fuel

Client

Location

Year

Size

Description /Application

Engine Type

Type of Fuel

Client

Location

Year

Size

Description /Application

Engine Type

Type of Fuel

Client

Location

Year

Size

Description / Application

Engine Type

Type of Fuel

Mass Global Investment

Sulaimaniyah, Iraq Kurdistan

2010

5.3 MW

Black Start

GE 16V250 Enclosed Type

Diesel

Iraqi Ministry of Electricity

Hurriah, Iraq

2008

62 MW

Plant feeding network

Wärtsilä 8L46Open Type

HFO

Mass Global Investment

Dhook, Iraq Kurdistan

2010

5.3 MW

Black Start

GE 16V250 Open Type

Diesel

Mass Global Investment

Atbarah, Sudan

2008

6 MW

rock Crusher

Mitsubishi S16r PTA2Open Type

Diesel

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success storiesAkaz Power Plant - Iraq

Khairat Power Plant - Iraq

Client

Location

Year

Size

Description / Application

Engine Type

Type of Fuel

Client

Location

Year

Size

Description /Application

Engine Type

Type of Fuel

Lanco

Akaz, Al Anbar Province, Iraq

2012

4 MW

Black Start / Emergency

GE16V250 / MitsubishiS16r-PTA Enclosed Type

Diesel

Calik Enerji

Khairat, Iraq

2012

4 MW

Black Start

GE16V250Open Type

Diesel

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SOLUTION POWER PARTNER SAL (OFFSHORE)Kartaba Main Road, Halat, Lebanon

P.O. Box 98 - Jbeil, LebanonT +961 9 442 004 | F +961 9 445 444

[email protected] | www.spp-power.com