corporate alignment logo - cimtas.com pipe lsaw... · polyethylene od coating: din 30670, ts 5139,...
TRANSCRIPT
C O R P O R A T E A L I G N M E N T L O G O
C P F A B R I C A T I O N A N D T R A D I N G L T D . C O .
Capacity (tons/month)
• Spool Works : 3,500
• Fitting Works: 1,000
• Pipe Works: +15,000 (Line Pipes)+5,000 (Process Pipes)
• Operational in 2002 as a Pipe Spool Shop
• 2 hrs./200 km from Istanbul & 2 km from 4 International Deep Sea Ports
• Serving OG&C, Power, Construction, Metals &
Mining, Water Industries
• Now an integrated Spool, Fitting & LSAW Pipe Shop
C O R P O R A T E M V V
C I M T A S G R O U P A b o u t
• A subsidiary of ENKA
• Incorporated in 1973 in Turkey as a local steel fabricator now an EPFI group of 5 companies: Gemlik, Turkey:• Cimtas Steel, • Cimtas Pipe Fabrication and Trading Ltd. Co.,• Cimtas Precision Machining Industries and Trading Ltd. Co.Kocaeli, Turkey:• Cimtas Module and Shipyard,
Ningbo, China:
• Cimtas Ningbo Modular Skids Pipe Spools
• 3,550 people including 300 engineers
• With Activities in
• Engineering (structural, pressure vessels, piping, plant engineering)
• Fabrication (7 shops including pipe and fitting manufacturing shops,
6 in Turkey & 1 in China, over 300,000 tons/year total capacity)
• Modularization (Pre-assembled racks, Pre-assembled units)
• Installation - Structural & Mechanical & Electrical (domestic and overseas jobsites)
• Shipbuilding (power ships, barges, tankers / gas carriers)
www.cimtas.comwww.cimtaspipe.com
www.cimtasmachining.com
www.cimtasshipyard.com
www.cimtasnbo.com
C I M T A S G R O U P L o c a t i o n s
• Founded in 1957
• A group of companies composed of more than 50 subsidiaries operating in 6 major geographical
areas: CIS, Asia, Middle East, Europe, Africa & Turkey
• More than 500 projects in 45 countries, with historical value of US$ 45 billion
• Turnover $3,5 B (2016)
• Amongst the top 100 international construction contractors of the World since 1982
• Ranked #72 in ENR Top 250 International Contractors in 2017
• More than 30,000 people
• Traded publicly in Borsa Istanbul (BIST) with a Market Cap of more than $7 B
• Holds ISO 9001, OHSAS 18001 & ISO 14001 and ASME certificates
• Shares the vision & goals of its customers, adopts to their needs and to local conditions
BUSINESS LINES:
• Engineering & Construction, Power, Real Estate, Trade
C P I N T E G R A T E D P I P I N G S O L U T I O N S O n e s t o p s h o p p i n g
• Seamless Integrated Piping Solutions; LSAW Pipe & Fitting & Prefabricated Pipe Spool @ single location
• Integration asset; Continuous flow Expediting and transportation thru single source & location Shortest lead time from pipe to spool Largest manufacturing & fabrication capacity @ single location
• High flexibility, prioritized fabrication/manufacturing as per project requirements • Lean production culture, team organization, continuous improvement • High quality, critical to quality and best practices• Proactive team and push/pull role
C P I N T E G R A T E D P I P I N G S O L U T I O N S
C P I N T E G R A T E D P I P I N G S O L U T I O N S W h y C i m t a s P i p e
INDUSTRY STANDARD LSAW Pipes Fittings Pipe Spools
C o n v e n t i o n a l S o l u t i o n : T y p i c a l ,7 - 8 M o n t h s D e l i v e r y T i m ef r o m o r d e r t o F i r s t S p o o l
Multiple: POs, Suppliers, Locations Single: PO, Supplier, Location
Singular Fulfillment w/Separate Tasks: Seamless Fulfillment w/Integrated Task:
@Multiple Suppliers
PO PreparationsPO PlacementsContactsPOs ExpeditingQuality InspectionsCustoms Works
Paperwork
Multiple Transportation
Standard Execution
@Single Supplier
PO PreparationPO PlacementContactPO ExpeditingQuality InspectionsCustoms Work
Integrated Paperwork
No Inter-Supplier Transportation
Seamless Execution(Industry Pioneer)
CIMTAS PIPE
I n t e g r a t e d S o l u t i o n : N e w E r a ,S u b s t a n t i a l l y F a s t e r D e l i v e r y T i m ef r o m O r d e r t o F i r s t S p o o l
• Continuous and paperless production flow
@ 2 Bays of 200 & 230m (656 & 755 ft)
• 25,000 sqm fenced area (265,000 sq ft)
• 14,000 sqm covered area (160,000 sq ft)
• Monthly Manufacturing Capacity: +15,000 tons
(Line Pipes) & +5,000 tons (Process Pipes)
L S A W P I P E W O R K S A b o u t
• Advanced technology with hi-tech
machinery following Industry 4.0 era
• Flexible manufacturing capability of
Carbon, Alloy and Stainless Steel Pipes
@ single location
• Operational since July, 2017
L S A W P I P E W O R K S P r o d u c t i o n R a n g e
Pipe Diameter : 16” – 60”(406 - 1,524 mm)
Pipe Length : 6 - 12.2 mt. (20’ - 40’)
Thickness : 8 - 65 mm(0.315” – 2.56”)
Multiple production solutions for manfacturing
different diameter & thickness combinations:
• JCO Bending + Post Bending + Calibration & Straightening
• JCO Bending + Post Bending + Mechanical Expander
• Edge Crimping + JCO Bending + Calibration & Straightening
• Edge Crimping + JCO Bending + Mechanical Expander
Multiple metallurgies capability:
• Carbon Steel
API 5L Grades
ASTM A671, A672.. Grades
• Stainless Steel
ASTM A358
• High Yield Carbon Steel
API 5L X Grades
D I F F E R E N T I A T O R S
S A F E T Y & E N V I R O M E N T
• Zero Accident (Corporate HSE) Programme
• OHSAS regulation
• Risk Analysis & Lessons Learned
• 5S Programme
• LEED Gold Certified, Globally First
• Effective use of Energy
R E L I A B I L I T Y
• Preferred Partner
• Proprietary Privilege & Code of Conduct
• Sustainability
• On Time Delivery
• Least Total Installed Cost
• Effective use of Advanced Technology
E F F I C I E N C Y
• Integrated Piping Solutions (IPS)
• State-of–the–art facility
• Lean Programme & Kaizen Workshops
• Continous & Paperless Flow
• Multiple Award Winner with Proven Flexibility
• Advanced Technology & Information Systems
W O R L D C L A S S Q U A L I T Y
• High-tech Machinery
• Multi-Metallurgy Manufacturing
• Excellence in Services
• Proven Quality Assurance Systems
• Wide International Experience
• Skilled & Dynamic Personnel
Welding Expertise
• 11 EWE – European Welding Engineers
• To date;
• 2,500 WPQR/WPAR and 5,950 WPS Prepared
• +15,000 Welders Qualified
Mechanical & Metallographic Test Laboratory
(ISO 17025 Certified)
• Tensile Test (including elevated temperatures)
• Bend Test
• Charpy Impact Test
• Fully Automated Micro &
Macro Hardness Test
HRB-HRC-HBW-HV
• Metallographic Analysis
(Macro and Micro)
• Spectrometric Chemical Analysis
• Intergranular Corrosion Test
C E N T E R O F E X C E L L E N C E W e l d i n g / L a b o r a t o r y & T e s t i n g
L S A W P I P E W O R K S P r o d u c t i o n F l o w
• Prime supplier; unique design, engineering and production
• Globally proven industry leading technology
• 52,000 kN high capacity bending press
• Deflection compensation eliminating lower tool change
J C O F O R M I N G K e y M a c h i n e s
• Prime supplier; unique design, engineering and production
• Post bending utilizing press technology instead of rollers
• 15,000 kN capacity for bending straight edges up to wall thickness: 45 mm
• Minimized Lower Tool change
P O S T B E N D I N G K e y M a c h i n e s
• Heat Treatment possibility by two different methods:
Batch Type Furnace
• Maximum temperature: ̴̴1,200˚C
• 80 ton capacity with 2 doors & 2 cars
Induction Technology
• Annealing & Normalizing by custom made (designed, engineered & produced) high-tech induction equipment (Max. Temp.: ̴̴1,200˚C )
H E A T T R E A T M E N T K e y M a c h i n e s
PWHT & Normalizing in Batch Type Furnace Induction Technology
• Unique design, multi-purpose forming press
• 35,000 kN high capacity
• Multi-purpose functionality for:
Calibration (for roundness)
Straightening (for banana form)
Crimping (for pre-bending)
C A L I B R A T I O N A N D C R I M P I N G K e y M a c h i n e s
Calibration Function
Crimping Function
StraighteningFunction
F U L L B O D Y M E C H A N I C A L E X P A N D E R K e y M a c h i n e s
• Globally proven, prime supplier
• Full body length up to 12 mt
• Including pre-wash and post-wash systems
• Main cylinder of maximum 1,500 tf
• Fully automatic controlled
• Quick changing tool system
• Globally proven industry leading technology
• Latest phased array technology
• Meeting the demanding industry requirements
U L T R A S O N I C T E S T I N G K e y M a c h i n e s
• Laser Seam Tracking
• Sector scan to optimize the angle of incidence and focus length
• Multiple probes based on wall thickness for weld zone
• Digital Radiography allowing real time inspection
• YXLON MG 450/4.5 technology
• 450 kVA power to cover complete thickness range
R A D I O G R A P H I C T E S T I N G K e y M a c h i n e s
• 350 bar maximum testing pressure
• 30,000 kN maximum pressing force
• Moving head and custom engineered air exhausting system
H Y D R O S T A T I C T E S T I N G K e y M a c h i n e s
• Unique design with multi-measurement purpose
• In-line and Autonomous Pipe
Measurement System
• Measurement of;
• Real time & on-line data
integrated with Plant ERP System
• High-end Laser Technology
• Data Analysis, Quality Conformance and 3D Monitoring Software pursuing the International Standards (API, ASTM, etc.)
3 D M e a s u r i n g S y s t e m K e y M a c h i n e s
Diameter
Shape
Length
Straightness and Weld Bead
I n - H o u s e B l a s t i n g & C o a t i n gL S A W P I P E W O R K S
In House Capabilities
• Multi-Layer Epoxy Lining & Coating
• Polyurethane Lining & Coating
• 3 humidity & temperature controlled coatingbays with total 4,860 sqm closed area
• Automated internal & external blasting machines
• 7 manual blasting cabinets
• Coating capacity of 20,000 sqm per month
S u b - C o n t r a c t i n g C o a t i n g & L i n i n gL S A W P I P E W O R K S
Partnering with BORUSAN Group;
• Over 25 years business relationship & partnering
• Partnering Outlooks with:
• Borusan Port – Loading & Unloading & Storage
• Borusan Logistics – Freight Forwarding & Logistics
• Borusan Mannesmann – Coating & Lining
Single & Easy Route (2 km); Cimtas > Borusan Mannesmann > Borusan Port
S u b - C o n t r a c t i n g C o a t i n g & L i n i n g
Borusan Mannesmann Boru Capabilities• Range
Length: 6 – 24 mt (20’ – 80’)
Diameter: 20" – 120" (508 – 3,048 mm)
Capacity: 3,000 sqm/shift
L S A W P I P E W O R K S
• Quality; Certification & Standards Dual Layer Abrasion Resistant FBE OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213
FBE (Fusion Bonded Epoxy) OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213
Polyethylene OD Coating: DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1
Polypropylene OD Coating: DIN 30678, NF A 49-711, EN ISO 21809-1
Flow Coat Epoxy ID Coating: API RP 5L2, EN 10301
Epoxy ID Coating: AWWA C 210
Type OD IDFusion Bonded Epoxy (FBE)
Dual Layer FBE (ARO)
Epoxy
3 Layer Polyetyhlene (3LPE)
3 Layer Polypropylene (3LPP)
Cement
• Coating & Lining Scope
L S A W P I P E W O R K S S u b - C o n t r a c t i n g C o a t i n g & L i n i n g
Other Coating & Lining Sub-Contractors
• 4 sub-contractors located in Turkey
• Proven experience
• Coating & Lining Scope
Type OD ID
Epoxy
Polyurethane (PU)
Concrete Weight Coating (CWC)
Insulating Foam
Fusion Bonded Epoxy (FBE)
Dual Layer FBE (ARO)
3 Layer Polyetyhlene (3LPE)
3 Layer Polypropylene (3LPP)
Cement
• Logistics & Proximity
B U S I N E S S R E F E R E N C E S
C P F A B R I C A T I O N A N D T R A D I N G L T D . C O . C e r t i f i c a t e s
C P F A B R I C A T I O N A N D T R A D I N G L T D . C O . A w a r d s