corn quality changes in hermetic storage in sub-saharan africa (ssa)

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Biomass Logistics and Particle Technology Group Corn quality changes in hermetic storage in Sub- Saharan Africa (SSA) Nda-Agyima K. Addae-Mensah, MSc. PhD Student Klein Ileleji, PhD. Assoc. Professor & Extension Engineer

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Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA) . Nda-Agyima K. Addae-Mensah , MSc . PhD Student Klein Ileleji , PhD. Assoc. Professor & Extension Engineer. Presentation Outline. Introduction Materials and Methods Objectives Results Summary & conclusions. - PowerPoint PPT Presentation

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Page 1: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Biomass Logistics and Particle Technology Group

Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Nda-Agyima K. Addae-Mensah, MSc.PhD Student

Klein Ileleji, PhD.Assoc. Professor & Extension Engineer

Page 2: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Presentation Outline

Introduction Materials and Methods Objectives Results Summary & conclusions

Page 3: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Introduction

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Inadequate drying!

Problems in storage!

Page 4: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Introduction

High humidity and limited sunshine hours

Safe moisture content levels,13% mc or below are not really reached .

Corn harvested at high mc levels (~30% mc) is typically dried to between 16% to 20% mc levels using open air solar drying (Weinberg, 2008)

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Corn de-husked right after harvest

Page 5: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Introduction

PICS bag storage technology – successful and flourishing with cowpea storage (Murdock, 2012) and (Baributsa et. al. 2010)

Cowpea, usually stored at very low moistures since its mostly grown in arid areas in the tropics

However, little is known as to how well PICS bags will do for other grains stored at intermediate moisture levels

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Storage bag types

Page 6: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

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Mycotoxins Mycotoxin production is a significant issue for

SSF in SSA.

Mycotoxins have been shown to have adverse effects on human health

Suppress the immune system Cause chronic damage to liver and kidney Cause damage to the digestive and nervous

system Interferes with the reproductive system Liver cancer caused by aflatoxins (naturally

occurring mycotoxins) contributed to 70% of cancer related deaths in Africa (Farombi.,2006)

Page 7: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

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Research goals

To systematically evaluate the effect of initial corn moisture content on oxygen depletion rate, mold growth and grain quality over time in hermetic conditions

Page 8: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

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Methods and Materials Storage tests

400 g of corn were placed in 1L glass bottles.

20 glass bottles in total were used for the preliminary study.

10 bottles were non-insulated 10 bottles were temperature

insulated The stored bottles in a controlled

chamber at 25C

Page 9: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

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Methods – Measurement Variableso CO2 and O2 levels

o pH (Acidity)

o Moisture content

o Water Activity

o Temperature

Page 10: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

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Methods : Quality tests

Microbiological tests

Fat Acidity tests

Germination tests

Page 11: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

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Objectives

This study determined the changes in quality of hermetically stored corn above safe

threshold levels (14% & 22% moisture content) after 7 and 14 days of storage.

Page 12: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

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Results (Exploratory Analysis)Tests were conducted before and after Storage Analysis - Paired Sample t-tests at alpha levels of 0.05

probability levels using Microsoft Excel Grain Quality testso Fat Acidityo Percent corn kernels Infectedo Mycotoxin (not reported)

Page 13: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Biomass Logistics and Particle Technology Group

Results: Moisture content testsResults for moisture content at 7 & 14 days at 25C, for

non-insulated bottles

0

5

10

15

20

25

14.1 14.1

22.1 22.1

13.58 13.83

21.15 20.6

Before MC level (%) After MC level (%) 7 days 14 days 7 days 14 days

Moi

stur

e co

nten

t (%

)

Results for moisture content at 7 & 14 days at 25C, for temperature-insulated bottles

0

5

10

15

20

25

14.1 14.1

22.1 22.1

13.6 13.79

21.05 20.59

Before MC level (%) After MC level (%) 7 days 14 days 7 days 14 days

Moi

stur

e co

nten

t (%

)

Page 14: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Biomass Logistics and Particle Technology Group

Results: Fat Acidity/ pH tests

0

20

40

60

80

100

120

140

160

180

200

Fat Acidity values of corn stored for 7 and 14 days - Non-insulated bottles at 25C

Fat Acidity (Before) 22%mc Fat Acidity (After)

Fat A

cidi

ty v

alue

4.8 4.8 4.8 4.8

6.43 6.176.71

5.98

pH levels of corn stored for 7 and 14 days – Non-insulated bottles at 25°C

pH level (Before) 22%mc pH level (After)

7 days, 14%mc 14 days, 14%mc 7 days, 22%mc 14 days, 22%mc7 days, 14%mc 14 days, 14%mc 7 days, 22%mc 14 days, 22%mc

Page 15: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Biomass Logistics and Particle Technology Group

Results: Fat Acidity/ pH tests

14 days, 22%mc 14 days, 22%mc

92.14

138.8

Fat Acidity values of corn stored for 14 days- Temperature - insulated bottles at 25°C

Fat Acidity (Before) 22%mc Fat Acidity (After)

4.8

6.52

pH levels of corn stored for 14 days- Temperature - insulated bottles at

25C

pH level (Before) pH level (After)

Page 16: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Results: Microbiological tests

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Non-insulated bottles (Final)

Before (Initial) Moisture level (%) 7 days 14 days

24.8% 14% 15.2% 19.2%

22% 20.8% 42.4%

Percent number of corn kernels infected after 7 and 14 days of storage for non-insulated bottles

Temperature insulated bottles (Final)Before (Initial) Moisture level (%) 7 days 14 days

24.8% 14% 21.6% 16.8%22% 32% 40.4%

Percent number of corn kernels infected after 7 and 14 days of storage for temperature insulated bottles

Page 17: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Biomass Logistics and Particle Technology Group

Carbon dioxide and oxygen measurements Non-insulated bottles

CO2 levels 0 days 7 days 14 days

22%mc 0% 24.87% 28.75%

14%mc 0% 0.38% 0.71%

O2 levels 0 days 7 days 14 days

22%mc 20.89% 1.93% 1.66%

14%mc 20.93% 20.43% 20.16%

NB: Temperature insulated bottles were not used for these tests

Page 18: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

Biomass Logistics and Particle Technology Group

Summary and Conclusions There were no significant changes in the number of infected

kernels at 22% mc and 14% mc.

There was an increase in the percent of infected kernels from

the start of storage to 7 and 14 days, respectively.

Some lessons were learned in correcting and refining our

methods for bench-scale studies

Page 19: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

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Summary and Conclusions

Fat acidity levels increased with increase in storage

time and moisture content

There will be heating of grain due to mold growth

Learned from mistakes made in this study and will

refine methods for long-term study of quality

changes in hermetic stored corn at 14 to 22%

moisture.

Page 20: Corn quality changes in hermetic storage in Sub-Saharan Africa (SSA)

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Acknowledgements We would like to thank Prof. Larry Murdock for

helping with the Mocon device used for carbon dioxide and oxygen measurements.