corn bio-refineries (dry) - unicampcorn bio-refineries (dry) 9 billion pounds poet heat-free process...

20
CORN BIO - REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature enzymes Total Water Recovery system 2.6 gal water per gallon ethanol 11% of US production, 7% world 1.6 billion gallons of ethanol per year 27 production Biorefineries in Eastern and Western Corn Belts 550 million pounds Distillers corn oil Biodiesel production, feed and potential food grade oil Raw starch hydrolysis (no-cook) process Industry-leading gallons per bushel © 2014 POET Research, Inc. CONFIDENTIAL 18

Upload: others

Post on 24-Jun-2020

0 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

CORN BIO-REFINERIES (DRY)

▪9 billion pounds▪POET Heat-Free Process maintains nutritional integrity▪Poultry, cattle, dairy

▪Proprietary low-temperature enzymes▪Total Water Recovery system▪2.6 gal water per gallon ethanol

▪11% of US production, 7% world▪1.6 billion gallons of ethanol per year▪27 production Biorefineries in Eastern and Western Corn Belts

▪550 million pounds▪Distillers corn oil▪Biodiesel production, feed and potential food grade oil

▪Raw starch hydrolysis (no-cook) process ▪Industry-leading gallons per bushel

© 2014 POET Research, Inc. CONFIDENTIAL 18

Page 2: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

POET BIOREFINERIESPOET BIOREFINERIES

© 2014 POET Research, Inc. CONFIDENTIAL 19

Page 3: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

BPX• Low temperature raw starch hydrolysis• Proprietary α- and glucoamylase• Controlled starch hydrolysis

OptionalDry Fractionation

OptionalBeer Fractionation

DDGSCorn oilCO2

millingSimultaneous

saccharification and fermentation

distillation ethanol

BPX PLATFORM

© 2014 POET Research, Inc. CONFIDENTIAL 20

Page 4: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

POET DRY MILL FLOW DIAGRAMUNIT OPERATIONS

© 2014 POET Research, Inc. CONFIDENTIAL 21

Page 5: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

CORN ETHANOL IN THE USA

© 2014 POET Research, Inc. CONFIDENTIAL

▪ Topics

+ Corn, Enzymes, Yeast

+ POET dry-grind ethanol bio-refineries

+ Research at POET (dry-grind process)

+ Future trends in corn ethanol

22

Page 6: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

PROCESS OPTIMIZATION

© 2014 POET Research, Inc. CONFIDENTIAL 23

Page 7: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

LABORATORY RESEARCH

HTS Laboratory Research mL to L scale (1000×) 10-20× increased throughput

Enables 8 variable modeling Large DoE Accelerates technology roll-out

Predictive Pilot/Biorefinery data/economics Identifies most interactions

© 2014 POET Research, Inc. CONFIDENTIAL 24

Page 8: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

PILOT RESEARCH

Pilot scale 20,000 gal pilot fermentation

Enables Biorefinery effects

• Recycle• Plant atmosphere• Operators vs. Scientists

Predictive Biorefinery data/economics Identifies problems early

© 2014 POET Research, Inc. CONFIDENTIAL 25

Page 9: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

PLANT RESEARCH

Biorefinery Research 550,000-770,000 gal, to 1,000,000 Dedicated PRI Deployment

resource POET Plant Management

involvement Sophisticated data acquisition

Enables Biorefinery process modeling

Economic Value Determined

© 2014 POET Research, Inc. CONFIDENTIAL 26

Page 10: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

CORN ETHANOL IN THE USA

© 2014 POET Research, Inc. CONFIDENTIAL

▪ Topics

+ Corn, Enzymes, Yeast

+ POET dry-grind ethanol bio-refineries

+ Research at POET (dry-grind process)

+ Future trends in corn ethanol

27

Page 11: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

CORN ETHANOL IN THE USA

© 2014 POET Research, Inc. CONFIDENTIAL 28

Page 12: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

POET - CHANCELLOR

© 2014 POET Research, Inc. CONFIDENTIAL

▪ 120 MM gal facility▪ 2.88 gal/bu for corn

+ California Air Resources Board (CARB) assumes 2.72 gal/bu

+ Reduces farming emissions (per MJ ethanol)

▪ Gas from Sioux Falls Regional Sanitary Landfill+ Dedicated pipeline, credit for methane

emission avoidance

▪ Solid fuel boiler+ Waste wood

▪ Carbon Intensity of 63.88 gCO2e/MJ+ CARB assumes 97.56 gCO2e/MJ

29

Page 13: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

CARB average sugarcane ethanol plant CI score is 73.40 gCO2e/MJ

0

20

40

60

80

100

120

140

POET Ave(Dry Mill)

POET Best(Dry Mill)

Other(Dry Mill)

Wet Mill,40% Coal

Wet Mill,100% Nat

Gas

Wet Mill,100% Coal

90.4

63.88

98.4105.1

94.52

120.99

gC

O2e

/MJ

© 2014 POET Research, Inc. CONFIDENTIAL

CI VALUES

Page 14: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

CBP, LOW GLYCEROL YEAST

© 2014 POET Research, Inc. CONFIDENTIAL 31

Page 15: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

ALTERNATIVE PRODUCTS-ISOBUTANOL

© 2014 POET Research, Inc. CONFIDENTIAL

Highwater Ethanol, LLC in Lamberton, Minnesota50 MGPY ethanolFAGEN is EPC provider

Luverne, Minnesota22 MGPY ethanol18 MGPY butanolICM is EPC provider

32

Page 16: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

CELLULOSIC FROM FIBER

© 2014 POET Research, Inc. CONFIDENTIAL

Adding Cellulosic Ethanol (ACE) project in Galva, Iowa35 MGPY starch, 2 MGPY cellulosic

PATHWAY™ Platform, 3-6% increase, pilot scale

33

Page 17: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

CELLULOSIC CO-LOCATION

© 2014 POET Research, Inc. CONFIDENTIAL 34

Page 18: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

TECHNOLOGY ADOPTION

$© 2014 POET Research, Inc. CONFIDENTIAL 35

Page 19: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

SUMMARY

▪ BEST COLLABORATORS IN VALUE CHAIN

▪ CONTINUOUS PROCESS IMPROVEMENT

▪ ITERATIVE BETWEEN LAB AND PILOT

+ DESIGN OF EXPERIMENT TO ENSURE STATISTICAL RELEVANCE

+ STRONG MASS CLOSURE

▪ MATHEMATICAL AND ECONOMIC MODELING

▪ RAPID ROLL-OUT

© 2014 POET Research, Inc. CONFIDENTIAL 36

Page 20: CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process maintains nutritional integrity Poultry, cattle, dairy Proprietary low-temperature

THANK YOU!

© 2014 POET Research, Inc. CONFIDENTIAL 37