copyright english · 2016-01-04 · 4 panasia co.,ltd. de-nox scr ssm panox™ 5 de-nox scr system...

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ENGLISH Copyright Nov. 2015 by PANASIA CO., LTD. All rights reserved. HEAD OFFICE & FACTORY MARKETING R&D 46744, 55, Mieumsandan 3-ro, Gangseo-gu, Busan, Korea TEL: +82-51-831-1010 l FAX: +82-51-831-1399 www.worldpanasia.com l E-mail: [email protected] TEL: +82-70-4875-7034 l E-mail: [email protected] TEL: +82-70-4875-7101 l E-mail: [email protected]

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Page 1: Copyright ENGLISH · 2016-01-04 · 4 PANASIA CO.,LTD. De-NOx SCR SSM PaNOx™ 5 De-NOx SCR system De-NOx sCR system PRODuCT LINE uP Panasia is one of the front line developer in

ENGLISHCopyrightⓒ Nov. 2015 by PANASIA CO., LTD. All rights reserved.

HEAD OFFICE & FACTORY

MARKETING

R&D

46744, 55, Mieumsandan 3-ro, Gangseo-gu, Busan, KoreaTEL: +82-51-831-1010 l FAX: +82-51-831-1399www.worldpanasia.com l E-mail: [email protected]

TEL: +82-70-4875-7034 l E-mail: [email protected]

TEL: +82-70-4875-7101 l E-mail: [email protected]

Page 2: Copyright ENGLISH · 2016-01-04 · 4 PANASIA CO.,LTD. De-NOx SCR SSM PaNOx™ 5 De-NOx SCR system De-NOx sCR system PRODuCT LINE uP Panasia is one of the front line developer in

2 3PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™

CONTENTs

3 Company Profiles

5 De-NOx SCR system

6 Marine Application

15 Stationary Plant Application

18 Reference List

19 Worldwide Service Network

PANAsIA CO.,LTD.Global Leader in smart & Green Technology - Since 1989

Company Profiles

Established Date

Oct. 10th, 1989

Product List

- Ballast water treatment system

- De-NOx SCR system

- SOx Scrubber system

- Cargo monitoring system

- Tank level gauging system

- Sensors (Pressure, Temperature)

Achievement in GloEn-Patrol™

2015. Jan.

Grand prize of technical commercialization from Research & development special zone

2012. Dec. Korean world-class product

2011. Aug.

IR 52 Jang Young Sil award* (32week’s )* The award given weekly in the

name of the Minister of Science and Technology is so widely recognized to be one of the highest for innovation in Korea that even the general public can approve the value of the award.

2014. Jun. World Class 300

2013. Dec.

Gold tower order of industrial service merit at 2013 Korea Technology

2010. Dec. Bronze award at 2010 Korea Technology Awards

Page 3: Copyright ENGLISH · 2016-01-04 · 4 PANASIA CO.,LTD. De-NOx SCR SSM PaNOx™ 5 De-NOx SCR system De-NOx sCR system PRODuCT LINE uP Panasia is one of the front line developer in

4 5PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™

De-NOx SCR system

De-NOx sCR system

PRODuCT LINE uP

Panasia is one of the front line developer in the technology in De-NOx SCR system for Marine application based on the over 24 years

marine industry experienced and it has a wide range application such as 2 stroke main engine, 4 stroke generator engine and boiler to

ensure compliance of IMO Tier III NOx emission standard.

We offer complete engineering and customer service support and start-up to ensure that each project will exceed our customer’s

expectations from start to finish. Based on proven Selective Catalytic Reduction system technology, PaNOxTM, Panasia De-NOx system,

are the proven choice to dramatically reduce NOx emissions for Marine application , Power plants, HRSG, Boilers and other demanding

applications.

MARINE APPLICATIONPanasia is one of the front line developer in the technology in De-

NOx SCR system for Marine application based on the over 26 years

marine industry experienced and it has a wide range application

such as 2 stroke main engine, 4 stroke generator engine and

boiler to ensure compliance of IMO Tier III NOx emission standard.

HRsGPlaced in between the two sections of HRSG Reduction of NOx

emissions from the turbine exhaust system with the ability for over

94% reduction.

POwER PLANTIn power Plants, the same basic technology is employed for removal

of NOx from the flue gas of boilers used in power generation and

industry. The SCR unit is generally located between the furnace

economizer and the air heater and the ammonia is injected into

the catalyst chamber through an ammonia injection grid.

BOILERStandardized SCR systems with Standard Catalyst Modules and

AFCU Mainly supplied to US due to the Strict NOx level such as 9

ppm NOx for of 20 MMBtu/hr to < 75 MMBtu/hr and 5 ppm NOx

for 75 MMBtu/hr boilers, effective January 1, 2012

Page 4: Copyright ENGLISH · 2016-01-04 · 4 PANASIA CO.,LTD. De-NOx SCR SSM PaNOx™ 5 De-NOx SCR system De-NOx sCR system PRODuCT LINE uP Panasia is one of the front line developer in

6 7PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™

Marine Application

IMO REGuLATIONs

FEATuREs

Marine Application

The International Maritime Organization (IMO) plans to bring into effect agreement Tier III on

January 1, 2016 that will make it mandatory to reduce nitrogen oxides emitting from diesel

engines by 80%.To obtain this certificate, you have to equip your TierII-certified marine engine

with an SCR system so that it can meet TierIII criteria.

Panasia’s SCR flue gas De-NOx system PaNOx™Marine adopted the Selective Catalytic

Reduction (SCR) method and therefore is environment-friendly equipment that decomposes

NOx present in flue gas into harmless H2O and N2 by making the NOx chemically react with a

reducing agent at a catalyst layer and then discharges them to the air.

As the increases in international shipments and the amount of sailing ships continue to raise the

levels of greenhouse gas emissions, the application of new and stricter gas emission standards

is extending. In response to this, International Maritime Organization is gradually strengthening

gas emission standards for ships with a view to preserving the ocean-atmosphere environment,

reducing pollutants across the board, and decreasing greenhouse gas emission. Currently,

the Marine Environment Protection Committee (MEPC) of the IMO is running an air pollution

abatement agreement for regulating gas emissions from ships called MARPOL Annex Ⅵ, which

was established in 1997 and last revised in 2008.

- IMO MARPOL 73/78 ANNEX VI NTC 2008- Timeline for Reduction in NOx emission

- MARPOL Annex VI on Regulations for the Prevention of Air Pollution from Ships.Tier III NOx 80% Reduced

January 1, 2016

- Component concept for stabilized

capacity expansion

- Simple operating system

- Easy installation

- Skid / vertical, horizontal arrangement, separate components

Clean gas

Waste gas

NH3 / Urea

4NO + 4NH3 + O2

Nitrogen Oxides(NO and NO2)

Ammonia; generated byaqueous urea solution

4N2 + 6H2O

Nitrogen Water

Clean gas

Waste gas

NH3 / Urea

4NO + 4NH3 + O2

Nitrogen Oxides(NO and NO2)

Ammonia; generated byaqueous urea solution

4N2 + 6H2O

Nitrogen Water

sCR Selective Catalytic Reduction

Engine adjustment

Water emulsion

SAM, HAM, CAM

EGR

SCR

10-15%

20-30%

40-50%

50-60%

80-98% Existing ECAU.S. ECADiscussed ECA

3.4(-0.2)9n

2.0

14.4(-0.23)44n

7.7

3.4(-0.2)9n

2.0

14.4(-0.23)44n

7.7

unit: g/kwh unit: g/kwh

TIER III CRITERIA

NOx TECHNOLOGY wORLD MAP ECA (Emission Control Area)

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8 9PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™

Reactorwith catalyst

Soot blower

Reducing agent storage tank

Mixer

Engine

FeedingPump

Dosingunit

NO

O

NH H

H

N OO

N

HH

H

N OO

N

HH

H

NN

OH

H

NO

O

NH H

H

N OO

N

HH

H

N OO

N

HH

H

NN

OH

H

Control Panel

Feeding Pump

Dosing Unit

Mixer

4NO + 4NH3 + O2 → 4N2 + 6H2O

2NO2 + 4NH3 + O2 → 3N2 + 6H2O

Marine Application

sYsTEM CONFIGuRATION

Marine Application

Page 6: Copyright ENGLISH · 2016-01-04 · 4 PANASIA CO.,LTD. De-NOx SCR SSM PaNOx™ 5 De-NOx SCR system De-NOx sCR system PRODuCT LINE uP Panasia is one of the front line developer in

10 11PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™

Feeding Pump

Dosing UnitControl Panel

SCR Reactor

Internal Reactor Flow Analysis Results Pressure distribution (Maximum display pressure 4,400 Pa )

Internal Reactor Flow Analysis Results (Maximum display flow speed 60 m/sec )

Internal Duct Flow Analysis Results (Maximum display speed 70 m/sec )

Internal Duct Flow Analysis Results (Maximum display speed 70 m/sec )

Shipyard Samsung Heavy Industries

Ship owner Seadrill

Capacity 8,000kw x 6sets

Reductant Urea (40%)

850,000 BBLS FSU(Floating Storage Unit) 4,900Ton PSV(Platform Supply Vessel)

Application 850,000 BBLS FSU (Floating Storage Unit) Application 4,900Ton PSV (Platform Supply Vessel)

Engine Capacity 4,600 kW X 4 / 1,500 kW X 1 Engine Capacity 1,900 kW X 4

Classification Society DNV/CLEAN DESIGN, NORSOK Classification Society DNV/CLEAN DESIGN

Reductive Agent Aq. Urea(40%) Reductive Agent Aq. Urea(40%)

Marine Application

PROJECT INFORMATION

Marine Application

MAIN COMPONENTs

CFD ANALYsIs

Page 7: Copyright ENGLISH · 2016-01-04 · 4 PANASIA CO.,LTD. De-NOx SCR SSM PaNOx™ 5 De-NOx SCR system De-NOx sCR system PRODuCT LINE uP Panasia is one of the front line developer in

12 13PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™

PIPING & INsTRuMENTATION DIAGRAM

EIAPP CERTIFIED

TI

UREA DISTRIBUTION HEADER

UREADOSING

UNIT

UREADOSING

UNIT

UREADOSING

UNIT

UREADOSING

UNIT

UREA FEED PUMP UNIT

COMPRESSED AIR

COMPRESSED AIR

PURGE WATER

DRAIN FIT

DPT

TI

TI

DPT

TI

TI

DPT

TI

TI

DPT

TI

SOO

T BLOW

ER

SOO

T BLOW

ER

SOO

T BLOW

ER

SOO

T BLOW

ER

SCR REACTOR SCR REACTOR SCR REACTOR SCR REACTOR

ANALYZER(NOx,O )

UREA STORAGE TANK

2

EIAPP CERT RESULT OF NOx Emission Technical File cover page

DESIGN BASE : Temperature(after T/C) : 310 ~ 410℃, RPM : 510~720, Fuel : LS MGO (Sulphur contents limit 0.1%)

sTANDARD sIzE OF REACTOR BY ENGINE POwER

HYBRID sYsTEM FOR sCR AND sILENCER

B

D

C

A

Num ModelEngine Power

kW

Reactor dimension WeightReactor

+ CatalystA B C

1 PNX-N0048 =<480 850 850 2,200 1,400

2 PNX-N0075 =<750 850 850 2,200 1,460

3 PNX-N0120 =<1,200 1,170 1,170 2,200 1,940

4 PNX-N0160 =<1,600 1,170 1,170 2,600 2,030

5 PNX-N0220 =<2,200 1,500 1,500 2,600 2,500

6 PNX-N0300 =<3,000 1,500 1,500 2,740 2,680

7 PNX-N0470 =<4,700 1,820 1,820 2,740 2,680

8 PNX-N0520 =<5,200 2,140 2,140 2,740 3,570

9 PNX-N0650 =<6,500 2,140 2,140 3,200 4,340

10 PNX-N0780 =<7,800 2,470 2,470 3,200 4,700

11 PNX-N0890 =<8,900 2,470 2,470 3,200 5,230

12 PNX-N1150 =<11,500 2,790 2,790 3,200 6,220

13 PNX-N1200 =<12,000 3,110 3,110 3,200 6,780

Marine Application

Marine Application

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14 15PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™

Korea

Ulsan· Application : HRSG· GT Power : 425MW x 2 Sets· Reductive agent : Anhydrous NH3

Iksan City· Application : Bio Gas Engine· Engine Capacity : 350kW x 1 Set· Reductive agent : Aq. Urea(40%)

KCES· Application : Incinerator· Capacity : 33,800 Nm3/hr x 1 Set· Reductive agent : Aq. Urea(40%)

Pyeongtaek· Application : HRSG· GT Power : 475MW x 2 Sets· Reductive agent : Anhydrous NH3

Incheon· Application : Bio Gas Turbine· Engine Capacity : 5MW x 1 Set· Reductive agent : Aq. NH3(25%)

Hanam· Application : HRSG· GT Power : 425mw x 1 set· Reductive agent : NH2(25%)· YPES + SCR Hydrid system

Stationary Plant Application

stationary Plant Application

PROJECT INFORMATION (KOREA)

Page 9: Copyright ENGLISH · 2016-01-04 · 4 PANASIA CO.,LTD. De-NOx SCR SSM PaNOx™ 5 De-NOx SCR system De-NOx sCR system PRODuCT LINE uP Panasia is one of the front line developer in

16 17PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™

USA

Hawaii· Application : OTSG· GT Power : 24MW x 2 Sets· Reductive agent : Aq. Urea(40%)· Supply Items : AFCU ADM, AIG Control Panel· Delivered : August 2008

Fresno WWTP-California· Application : 2-HRSG retrofit· Capacity : 3.5MW(126,000 lb/hr)· Reductive agent : NH3 Gas· Supply Items : Catalyst/Reactor/AFCU· Delivered : October 2011

Diamond Pets-California· Application : 2-Industrial Boiler· Capacity :12 MMBtu/hr· Reductive agent : Anhydrous NH3 Gas· Supply Items : Catalyst/Reactor/AFCU

· Delivered : July 2011

NewYork· Application : OTSG· GT Power : 12MW x 2 Sets· Reductive agent : Aq. NH3(19%)· Supply Items : AFCU, ADM, AIG, Control Panel· Delivered : January 2007

Tombak· Application : Diesel Engine· Capacity : 7MW x 2 Sets· Reductive agent : Aq. Urea (40%) · Delivered : December 2011

Yanbu· Application : HFO Boiler· Capacity : 117 ton· Reductive agent : Aq. Urea (40%) · Delivered : August 2012

Iran

Saudi

Stationary Plant Application

stationary Plant Application

PROJECT INFORMATION (usA) PROJECT INFORMATION (IRAN)

PROJECT INFORMATION (sAuDI)

Page 10: Copyright ENGLISH · 2016-01-04 · 4 PANASIA CO.,LTD. De-NOx SCR SSM PaNOx™ 5 De-NOx SCR system De-NOx sCR system PRODuCT LINE uP Panasia is one of the front line developer in

18 19PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™

worldwide service NetworkEffective Follow-up service, Prompt Action for spare Parts.

Worldwide Service Network

NO. Application Project Name Customer Country Capacity Reductant Q‘ty Year Remark

22

23

24

25

26

27

28

29

CCP-001

CCP-002

CCP-005

CCP-006

CCP-007

Yanbu Ⅱ Power Plant

CCP-008

CCP-011

Boiler

R.F. MacDonald

Diamond Pet

ConAgra Food Helms

ConAgra Food Oakdale

UCIMC

DKME

ConAgra Food Oakdale

Cleaverbrooks

11

12

13

14

15

16

17

18

19

20

21

ULSAN Chemical Plant

CO-OP CITY PP

HELCO KEAHOLE

CCP-003

CCP-004

CCP-009

CCP-010

PYEONGTAEK CCPP

ULSAN CCPP

5MW CCPP

HANAM CCPP

Power Plant(HRSG)

SK corp.

IST, KEPCO ENC

IST, KEPCO ENC

Corn Product

City of Fresno

University of Riverside

VA-Long Beach

Western Power

East Western Power

East Western Power

Doosan Construction

1

2

3

4

5

6

7

8

9

10

National development project

Pilot Project

National development project

National development project

DSERE

SPGD12

Pilot Project

PSV(Platform Supply Vessel)

FSU(Floating Storage Unit)

96K Drill Ship

Marine(Diesel Engine)

KIMM

Engine Maker

Iksan City Hall

Pilot Test Facility

Doosan Engine

Hyosung

STX Engine

Shinan Heavy Industries

Samsung Heavy Industries/Statoil

Samsung Heavy Industries/SEADRILL

HFO Boiler

Steam Generator

OTSG

OTSG

BIO GAS

SCR & YPES

Bio gas

Belongs to

Panasia

2stroke engine

Power Plant

30 National development projectIncinerator KCES Co.,Ltd.

USA(California)

USA(California)

USA(California)

USA(California)

USA(LA)

SAUDI(Yanbu)

USA(California)

USA(California)

KOREA

USA(New York)

USA(Hawaii)

SA(California)

USA(LA)

SA(California)

USA(LA)

KOREA

KOREA

KOREA

KOREA

KOREA

KOREA

KOREA

KOREA

KOREA

IRAN

KOREA

KOREA

KOREA

KOREA

KOREA

600HP

350HP

750HP

750HP

150,000lb/hr

117 Ton Boiler

800HP

150,000lb/hr

8MW

12MW

24MW

3MW

5MW

6MW

6MW

475MW

425MW

5MW

425MW

240kW

1,200kW

350kW

350kW

10,000kW

7,000kW

600kW

1,900kW

5,220kW & 1,600kW

8,000KW

33,800 Nm3/hr,wet

NH3 Gas

NH3 Gas

NH3(19%)

NH3 Gas

NH3 Gas

Urea(40%)

NH3 Gas

NH3 Gas

NH3 Gas

NH3(19%)

Urea(40%)

NH3(19%)

NH3(19%)

NH3 Gas

NH3 Gas

NH3(99.9%)

NH3(99.9%)

NH3(25%)

NH3(25%)

Urea(40%)

Urea(40%)

Urea(40%)

Urea(40%)

Urea(40%)

Urea(40%)

Urea(40%)

Urea(40%)

Urea(40%)

Urea(40%)

Urea(40%)

1

2

3

4

2

1

2

2

1

2

2

1

2

2

2

2

2

1

1

1

1

1

1

1

2

1

4

5

12

1

2010

2010

2012

2012

2012

2012

2013

2013

2002

2007

2008

2011

2011

2012

2012

2013

2013

2013

2013

2001

2002

2009

2010

2012

2011

2011

2012

2013

2013

2004

AMERICA

AFRICA

EuROPE

AsIA

Venezuela

Ecuador Brazil

Argentina

Panama

Russia

China

Norway

EstoniaDenmarkUK Netherlands

Germany

RomaniaCroatiaItaly Greece

Cyprus

South Africa

Turkey

U.A.E

Korea

Hong KongIndia

Japan

Nigeria

Rotterdam

OsakaBusan

shanghai

California

Taiwan

Vietnam

Indonesia

Malaysia

Singapore

C&C PANAsIA

Mr.YH ChangOffice No. [email protected]

PANAsIA INTERNATIONAL INC.

Mr.Joseph OhgOffice No. +1- [email protected]

PANAsIA EuROPE BRANCH

Mr.James HanOffice No. [email protected]

PANAsIA CHINA CORPORATION

Mr.Luis KimOffice No. [email protected]

PANAsIA HEAD OFFICE

Mr.Kelvin KimOffice No. [email protected]

PANAsIA JAPAN CORPORATION

Mr.Jack LeeOffice No. [email protected]

Reference List

Reference List

Page 11: Copyright ENGLISH · 2016-01-04 · 4 PANASIA CO.,LTD. De-NOx SCR SSM PaNOx™ 5 De-NOx SCR system De-NOx sCR system PRODuCT LINE uP Panasia is one of the front line developer in

As Panasia is a total solution provider of the emission gas control system(EGCS), we are supplying the new innovative SOx Scrubber system(Called

PaSOx™) with proven technology and in depth of know-how of emission gas control.

Marine SOx Scrubbing system

Main Features

- Total Solution for Emission Gas Control(NOx and SOx)

- Compact Size: Small footprint to replace the silencer for retrofit.

- Low weight: Easy installation

- Worldwide Service Network

Maker Engine (MW) 8 9 10 12

PaSOx™Length (m) 3.1 3.3 3.45 3.77

Height (m) 7.2 7.3 7.5 7.6

HEAD OFFICE & FACTORY 1566-1, Mieum-dong, Gangseo-gu, Busan, Korea TEL: +82-51-831-1010 / FAX: +82-51-831-1399www.worldpanasia.com / E-mail: [email protected] CopyrightⓒNov. 2014 by PANASIA CO., LTD. All rights reserved.