copy of form asme rev 1

PT. TOYO KANETSU INDONESIA Edition. : 3BATAM FABRICATION PLANT Revision No. : 0QUALITY CONTROL MANUAL Section. : 13

Exhibit 0-1

QC MANUAL DISTRIBUTION LIST DOCUMENT NO. QMDL

Collection No. Recipient Name Status

REVISION : REVISION : REVISION : REVISION : Remarks

Date ofDeliver

Date ofReceipt

Date ofDeliver

Date ofReceipt

Date ofDeliver

Date ofReceipt

Date ofDeliver

Date ofReceipt

Section 13 Page 3 of 30


Exhibit 0-2

Log Revision

Page Content of Revision

All All

All All

All All Feb 15 2010 Feb 15 2010


Edition No.Revision No.

RevisedSection

Approved by TKIQC Manager

Approved byAI

Edition 1Revision 0

First issued for Initial JointReview

May 13 2004Mr. Sutarbilan

May 13 2004Mr. Darobi. S

Edition 2Revision 0

Issued as Edition No. 1 for FirstASME Renewal

May 05 2007Mr. Sutarbilan

May 05 2007Mr. Abidin Ali

Mursidi

Edition 3Revision 0

Issued as Edition No.2 for 2ndASME Renewal


Exhibit 0-3

DOCUMENT TRANSMITTAL ADVISE

Doc. No. :

Date :

Revision :To From

Date

Decision distribution of Document

WE deliver the following Document (s)Upon receipt, please sign date on the receipt slip and returnTo the OriginatorPlease return the absolute Document (s) together with the Receipt slip to the Originator

Document No. Revision Resived Page (s) Status Remark

Contorolled

Non-Controlled

"

PT. TOYO KANETSU INDONESIA

DOCUMENT RECEIPT SLIP Doc. No. :

To :Receipt Name

Confirm safe receipt, the following document (s) Signature Date

Confirm documents field and previous documentsCancelled / amended as instructed

Document No. Revision Resived Page (s) Status Remark

Contorolled

Non-Controlled



Exhibit 0-4

CODE REVIEW RECORD

The Edition or Addenda of the ASME Code, as listed below has been reviewed in detail for impact on this QC Program (Manual & Procedure)

Section VIII Division 1

Code Document Reviewed By Date Revision Document Effected

2007 Edition Yes No

2008 Addenda Yes No

2009 Addenda Yes No

Section V


2007 Edition Yes No

2008 Addenda Yes No

2009 Addenda Yes No

Section IX


2007 Edition Yes No

2008 Addenda Yes No

2009 Addenda Yes No

The Edition or Addenada of the ASME Code, Section VIII Division 1, as Listed below have been reviewed in detailfor impact on design activities and computer software


2007 Edition Yes No

2008 Addenda Yes No

2009 Addenda Yes No

Section 13 of 30


Exhibit 2-1

PT. TOYO KANETSU INDONESIA DISTRIBUTIIN SHEETProject No :Client :

NO. DESCRIPTIONNO. OF COPIES ISSUED

PROD. QC. AI. CUST

123456789

101112131415161718192021222324252627282930313233

SCOPE OF DISTRIBUTEDPROD : ProductionQC : Quality ControlAI : Authorized InspectorCUST : Custumer

DRAWING NO. / MATERIAL LIST NO.

REVNO.

ISSUEDDATE


CONSTRUCTION PROGRAM

Ex

hib

it 2-2

QU

AL

ITY

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PT. TOYO KANETSU INDONESIA REV.

CLIENT : JOB NO. PROJECT : PREP'D :

APP'D :

ITEM

MONTHS YEAR REMARKJAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

Se

ction

. :

Re

vision

No

. :

Ed

ition

. :

NOTE :

13

0 3



Exh

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MATERIAL REQUISITION LIST (MRL) MRL NO.

PROJECT : DESCRIPTION DATE SIGNATURECLIENT : Prepared by Design Eng.JOB. NO. : Reviewed by QC Eng.DRAWING NO. : Reviewed by Prod Mgr.CONST. CODE : Approved by Eng Mgr.

NO DESCRIPTION SPECIFICATION DIMENSIONREQUIRED ADDITIONAL SOLUTION INVENTORY

REMARKSQTY DATE REQUIREMENT INSTOCK TO PURC. NO.

Section. :

Revision N

o. :

Edition. :

13 0 3


Exh

ibit 3-1


Exhibit 3-2


PURCHASE REQUISITION

PROJECT :ACCOUNT NO. : REQUESTED CHECKED APPROVED

MRL NO. BY BY BY

P.R NO.

DATE REQUESTED

DATE REQUIRED

NO. NAME DIMENSIONWEIGHT (KG) PRICE (S$)

REMARKS1 PIECE 1 SET 1 PIECE 1 SET

Copy : 1 File

PAGENO

1

NUMBEROF

PAGES

MAT'LSPECT.

NO. OF1 SET

IDMK


Exhibit 3-3

PT. TOYO KANETSU INDONESIABATU AMPAR, INDONESIA TELP. NO.412158 & 412159 FAX. 412157

PURCHASE ORDER BATAM

POB No.

PLEASE SUPPLY THE MATERIALS (S) LISTED BELOW IN ACCORDANCE WITH THE TERMS AND CONDITIONS SPECIFIED OVERLEAF.ORDER DATE DELIVERY TO DATE REQUIRED TERMS OF PAYMENT

CASH ON DELIVERY

CHEQUE WITHIN 30 DAYS

OTHERS

NO CODE DESCRIPTION SPECIFICATION QUANTITY UNIT PRICE TOTAL AMOUNT

TOTALVENDOR'S ACKNOWLEDGEMENT PREPARED BY :

WE CONFORM YOUR ORDER WILL BE EXECUTED IN ACCORDANCE WITH REVIEWED BY :THE ABOVE SPECIFICATIONS AND CONDITIONS SPECIFIED OVERLEAF. APPROVED BY :

SIGNATURE ORIGINAL : WHITE : SUPPLIERCHOP COPY 1 : PINK : TKI JKT

NAME COPY 2 : BLUE : TKI BATAMDATE COPY 3 : YELLOW : FILE

SEE OVERLEAF FOR CONDITIONS OF PURCHASE


Exhibit 3-4

PT. TOYO KANETSU INDONESIA MATERIAL RECEIVING REPORTPROJECT : MRR NO.CLIENT : PO NO.JOB NO. :

PIPE PLATE SHAPE FITTING ETC OTHERS………..

SUPPLIER : D.O NO. :TRANSPORT ARIVAL DATE ECEPTION DATE DAMAGE

YES :NO :

MATERIAL DESCRIPTION

ITEM HEAT No. QTY VISUAL NCR

QTHER DOCUMENT PER P.OREMARKS :PREPARED BY CHECKED BY REVIEWED BY ACCEPTED BYMATERIAL SUPERVISOR QC INSPECTOR QC MANAGER 3rd PARTY/CLIENT

DATE DATE DATE DATE


The following have been checked against the mill certificates delivery order andMeet requirement which they are intended detail as below

CERNo.

DIMENSION &

SIZEMATERIAL

SPECACTUAL

DIMENSIONIVENTORY

No.


Exhibit 3-5


REJECTED

QC INSPECTOR DATE


HOLD

QC INSPECTOR DATE


ACCEPTED

QC INSPECTOR DATE




Exh

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PURCHASER INSPECTION REPORT CAPACITY PLACE OF INSP.

CONTRACT NO. (MATERIAL IDENTIFICATION & TRACEABILITY) TYPE PREPARED BY

TKI JOB NO. ITEM NO. PREPARED ON

:

NO DESCRIPTION SIZE QTY MILL MARKING * REMARK

Section. :

Revision N

o. :

Edition. :

Date : Date : Date :

13 0 3

REPORT NO :

ERECTION MARK

CODEDMARKING

MATERIALSPECIFICATION

CERT.NO * : MEANS OF CODED MARKING

A: LOW STRESS DIE STAMPB: PAINT

PREPAREDBY

REVIEWED / WITNESSED BY

AUTHORIZEDINSPECTOR


Exhibit 3-7

PT. TOYO KANETSU INDONESIABATAM PLANT

MATERIAL REQUEST CARD

PROJECT :

CLIENT :

JOB NO :

NO DESCRIPTION DIMENSION SPECT. HEAT NO. QTY REMARK

PREPARED BY : APPROVED BY : RECEIVED BY :

NAME : NAME : NAME :POSITION : POSITION : POSITION :DATE : DATE : DATE :


Exhibit 3-8

MATERIAL RETURN SLIPJOB No. :MRC No. :MRS No. :


ITEM DESCRIPTION MATERIAL SPEC. INV. NO HEAT NO. QTY

PREPARED BY : APPROVED BY : RECEIVED BY :

NAME : NAME : NAME : NAME :POSITION : POSITION : POSITION : POSITION :DATE : DATE : DATE : DATE :


Exh

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JOB NO : MATERIAL IVENTORY LIST SHEET NO. :

NO NAME SIZE BALANCE REMARKS

Section. :

Revision N

o. :

Edition. :

Prepared By. Reviewed By. Approved By.

13 0 3MATERIAL

SPECIFICATIONHEAT/BATCH

NUMBERQT'Y

RECEIVEDDATE

RECEIVEDQT'Y

ISSUEDDATE

ISSUEDPL / DO

NO.


CUUTING PLANT

Exh

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PROJECT NO. PREPARED BY :

JOB NO. CHECKED BY :

APPR'D BY :

Section. :

Revision N

o. :

Edition. :

13 0 3


Exhibit 3-11

PT. TOYO KANETSU INDONESIA BATAM PLANT

MATERIAL CONTROL SHEETLEMBERAN PEMERIKSAAN MATERIAL

Stamping :

Mat'l Spec

Prepared by / on Reviewed by / on Approved by / onDisiapkan Oleh / Pada Diperiksa oleh / pada Disetujui oleh / pada

Note :Catatan : Marking Instruction

Tanda Intruksi

9% Ni 1. Method Low Stress Stamp PaintMaterial Only Cara Stamp Tekanan Rendah CatHanya Material9% Ni 2. Color of Paint White Black

Putih Hitam

3. Mark 9N (Red) Yes NoTanda 9N (Merah) Ya Tidak

Job No.No. Pekerjaan

ClientPelanggan

Sheet No.No. Lembaran

Part NameNama Bagian

Material SpecificationSpeksifikasi Material

Material Bill No.No. Rekening Material

SizeUkuran

Q'tyJumlah

Identification markingTanda Pengenal

Material Identification Pengenal Material

Product Control No.No. Kontrol Product

Mill Marking (Heat/Lot No.)Tanda Dari Pabrik (No.Heat/Lot)

Size(Ukuran)

Equipment No.No.

Barang

DWG-PC No.No. UrutGambar

Serial No.No. Seri

Mill MarkingTanda Dari

Pabrik

Mat'l Bill No.No. Rekening

Mat'l

ThicknessKetebalan

(mm)

YesNo

Verified/Checked by/onDibuktikan/Diperiksa

Oleh/Pada



Exh

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)

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Customer : ITP No. : Rev. 0 Prepared By Reviewed By Authorized Inspector Owner Rep.Project : Dwg No. : -Job No. : Item : -

Description of Fabrication Insp. Category, Initial & Sign Remark

QC AI ClientINSP SIGN / DATE INSP SIGN / DATE INSP SIGN / DATE

Section. :

Revision N

o. :

Edition. :

Note : Complete operation must be signed off. Legend : W = Witness point

13 0 3

Date and closed out by designated personnel H = Holding pointR = Review point

M = Monitor


FABRICATION SEQUENCE SHEET

Exh

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PT. TOYO KANETSU INDONESIA EXH. REV.BATAM PLANT

SHEET NO.

NO.FABRICATION PROCESS RESPONSIBLE GROUP REFERENCE DOCUMENT RECORD REQUIRED QC HOLD POINT

PROSES FABRIKASI PERLU REKOD

RESPONSIBLE GROUP REFERENCE DOCUMENT PREPARED ON/BYGROUP PENANGGUNG JAWAB DOKUMEN YANG BERKENAN DISIAPKAN PADA/OLEH

M1 7 13

F2 8 14

W3 9 15

PRODUCTION ENG

Section :

Revision N

o. :

Edition. :

Q4 10

P5 11

13 0 3

T6 12

QC SECTION

LEMBARAN URUTAN 2 FABRIKASI

JOB NO.NO. PEKERJAAN

NAME OF PARTNAMA BAGIAN

DISTRIBUTION TODISTRIBUSI KE

CLIENT PEMESAN

DWG NO.NO GAMBAR

QCQC

WELD FOREMANWELD FOREMAN

TANK NO.NO.TANK

DWG PC NO.NO BAG DARI GAMBAR

WAREHOUSE & TRANSGUDANG & TRANS

FITT. FOREMANFITT. FOREMAN

GROUP PENANGGUNG JAWAB

DOCUMEN YANG BERKENAAN

SAAT PENANGGUHANUNTUK QC

MATERIAL GROUPGROUP MATERIAL

PACKING LISTDAFTAR PACKINGLIST

FABRICATION INSTRUCTIONINSTRUKSI FABRIKASI

PACKING INSTRUCTIONINTRUKSI PACKING

FITTING GROUPGROUP FITTING

MATERIAL IVENTORYINVENTARISASI MATERIAL DRAWING

GAMBARQ.M-02-SEC.4Q.M-02-SEC.4

WELDING GROUPGROUP WELDING

MATERIAL BILL OR SUB ORDERDAFTAR MATERIAL / SUB ORDER W.P.S

W.P.SS.O.P NO.QP-03-01S.O.P NO.QP-03-01

QC GROUPGROUP QC

MATERIAL REQUEST CARDKARTU PERMINTAAN MATERIAL WELDER LIST

DAFTAR WELDERREVIEWED ON/BY

DIPERKSA PADA/OLEH

PAINTING GROUPGROUP PENGECETAN

INTERNAL DELIVERY NOTENOTA PENYERAHAN MATERIAL Q.M-12-SEC.7

Q.M-12-SEC.7

TRANSPORTATION GROUPGROUP TRANSPORTASI

MATERIAL CONTROL SHEETLEMBARAN PENGONTROL MATERIAL PAINTING INSTRUCTION

INSTRUKSI PENGECATAN


Exhibit 4-2

NAME PLATE / STAMPING INFORMATION

Certified by.

(Name of Manufacturer)

Presure at temperatureMax. allowable working pressure

Presure at temperatureMax. allowable external working pressure

W (if arc or gas welded) [if specified; see Note (1)]

RT (if radiographed) Temperature at pressureHT (if postweld heat treated) Min. design metal temperature

Manufacturer's serial number

Year built

GENERAL NOTE : Information within parenthesesis not part of the required marking. Phrases identifying data may be abbreviated; minimum abbreviations shall be MAWP, MDMT, S/N, and year,respec tively.

Note:(1) The maximum allowable external working pressure is required only when specified as a

design condition.

Certified by.(Name of Manufacturer)

atMaximum Allowable Working Pressure

atMaximum Allowable External Working Pressure (Note 2)

atMinimum Design Metal Temperature

Manufacturer's Serial Number

Letters Denoting The Construction Year BuiltType

(see paragraph 2.F.1g) Code Edition & Addenda

Notes :1) Information within parentheses is not part of the required marking. Phrases identifying data may be

abbreviated; minimum abbreviations shall be MAWP, MDMT, S/N, and year, respectively.2) The maximum allowable external working pressures required only when specified as a design

condition.



Exhibit 5-1

PT. TOYO KANETSU INDONESIA NON CONFORMANCE REPORT (NCR)Good Receiving In Process Final Inspection

Project No. : NCR No. :Customer : Date :JOB No. : Page : ofDESCRIPTION : INSPECTOR :

NON CONFIRMING ITEM / CONDITION

RECOMMENDED CORRECTION ACTION

Prod. Manager QC. Manager A.I

DISPOSITION : USE AS IS REPAIR SCRAP ALT USE RETURN TO SUBCONT.EVALUATION & REMARKS

CORRECTION ACTION : YES NOREPAIR PROCEDURE : YES NOACTION :DISPENSATION FORMCUSTOMER : YES NO

CORRECTIVE ACTION SATISFACTORY COMPLETED

APPROVED BY : QC. Manager DATE :

ACCEPTED BY : A.I DATE :



Exhibit 5-2

NON CONFORMANCE REGISTER

NO NCR No.DATE

Project Job No.Area Description of

RemarksRAISED CLOSED Discipline Non Conformance



PT. TOYO KANETSU INDONESIA "MASTER"

Exh

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BATAM PLANT APPROVED WELDER / WELDING OPERATORS REGISTER

Ref No. :Run Date :Rev./Date :

NO. NAME STAMP NO.QUALIFICATION

REMARKPOS PROC

Section :

Revision N

o. :

Edition. :

PREPARED BY APPROVED BY.

13 0 3

WELDING ENGINEER

APPROVALDATE

EXPIRE DATE

VALID.DATEMax. Thk

MmOD Qual

MinWPSNo.

Exh

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PT. TOYO KANETSU INDONESIA MONTHLY RECORD WELDER LOG & QUALIFICATIONBATAM PLANTWELDER NAME : FIRST DATE :

EMPLOYEE NO : LAST DATE :

STAMP NO : SHEET NO. :

WPS NO. POSITION

BASE METAL FILLER METAL

REMARKSDiam F NO.

Section :

Revision N

o. :

Edition. :

13 0 3

PROJECT NO

JOINTNO.

WELDPROCESS

ELECTCURRENT/POLARITY

NDTREPORT

NO.

INITIALDATE

QUALIFIED

DATEWELD

COMPL.

CERT.AXPIRED

DATEREQUAL

DATET/P NO.

DIA.NPS

Exh

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PT. TOYO KANETSU INDONESIA DAILY WELDING CONSUMABLE REPORT DWCR No.

PROJECT : DATE :

LOCATION : SHOP FIELD

REQUESTED BY : Page of

NoA.W.S CONSUME SURPLUS RETURN CONTROL

REMARKSSpec Class Time Time

Store at OvenHolding Backing

Section :

Revision N

o. :

Edition. :

13 0 3

Note PREPARED BY, APPROVED BY

STORE KEEPER QC. INSPECTOR

WelderStamp

JOBNo.

BatchNo. Dia

mmShiftNo.

QtyNo.

QTYNo.


Exhibit 7-1

PT. TOYO KANETSU INDONESIAJl. Tenggiri Batu AmparBatam 29432IndonesiaPHONE (0778) 412158, 412159FAX (0778) 412157

N.D.E EXAMINER REGISTER

No. Name Method LevelDate of Date of

RemarksQualification Expiration Vis. Exam Expiration

Accepted By, Approved By, Prepared By,


Exhibit 9-1

MEASURING EQUIPMENT LISTAs Per Review of :

TKI ID NO NAME OF EQUIPMENT RANGE MANUFACTURER SERIAL NO. CALIBRATIONDATE

EXPIRATIONDATE

copy of form asme rev 1

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