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Copper Hot Water Products
Hot Water Systems
Total Hot Water Solutions
2
selection
gui
de
selection guide
The following are two main factors to take into account:
• The storage volume required to meet peak demand.Typical hot water demand (litres of water at 60ºC)
• Standard bath 60 litres• Corner bath 120 litres• Gravity Shower 30 litres• Power shower 60 litres• Wash basins 5 litres• Kitchen sink 15 litres
• How quickly can the energy source heat the water.
With gas or oil boilers, fast recovery cylinders such asSuperheat can help you to achieve quicker reheats andreduce the amount of water that needs to be stored.
When off-peak electricity (Economy 7 or 10) is used forwater heating, it is most economical to heat the totalcontents of the cylinder overnight. This reduces the needto use immersion heater boost periods during the daywhen electricity is more expensive.
Maxistore cylinders, which were designed to be used inconjunction with ‘low tariff’ electricity, are recommendedfor all electric applications.
Part L Building Regulations
Changes come into effect from October 2010,our extensive range of vented copper cylinders havebeen tested and modified to deliver low standing heatloss and keep CO2 emissions to a minimum in line withthese regulations.
The regulations have two sections; Part L coversthe conservation of fuel and power in new dwellingsand Part L1B covers the conservation of fuel andpower in existing dwellings, which will apply tothe work undertaken in existing homes and coversreplacement cylinders only (Part L1B insulationrequirements are lower than those of Part L).
As the market leader in the manufacture of hot watercylinders, we want to lead the way in ensuring our
products are as energy efficient as possibleand in line with new regulations.
NEW INSULATION LEVELS:
• Part L (new build & replacement cylinders)will have 50mm insulation.
• Part L1B (replacement only cylinders)will have 35mm insulation.
Copperform is part of KingspanHot Water Systems Ltdand manufactures a varietyof water heating products.Mainly domestic and industrialhot water cylinders in Direct,Indirect and Combinationversions.
They are all built to the highestpossible standards with a focuson being environmentally friendly.This is part of the philosophyon which the group has grown,and it forms the basis of ourmission statement for the future.
This information is a general guide forselecting the correct size of cylinderfor use in domestic applications.If you are in any doubt or have a morespecialist application such as a nursinghome, sports centre or youth hostel,please ring us.
3
selection
gui
de
selection guide
60
80
100
140
120
140
160
200
200
245
45
45
80
140
80
120
160
160
160
210
65
85
115
140
115
140
206
206
206
206
120
144
144
210
210
210
210
245
245
290
1 Bedroom + Shower
1 Bedroom + Bath
2 Bedrooms + Standard Bath
1/2 Bedrooms + Corner Bath
3 Bedrooms + Standard Bath
3/4 Bedrooms + Bath + Ensuite
3/4 Bedrooms + Corner Bath
4 Bedrooms + Corner Bath+ Ensuite
2/3 Bedrooms + 2 Baths
4/5 Bedrooms + 2 Baths
StandardIndirect
Superheat CombiUnit
MaxistoreDirect
Stored hot water required (litres)
inches
2427303336394244485456596265687176
mm
60067575082590097510501125120013501425150015751650172518001900
12”300mm
32374651556064697483929598106109116126
14”350mm
-55646974839298103116124133138144151161169
15”375mm
-6469788698103109120133143152156166175184193
16”400mm
-69788698106116124133151161166179189198207218
18”450mm
-8698109120133144156166193207210230239253267275
20”500mm
----151166179193200235248255281294308322338
4
aguide
tost
orag
ecapacities
a guide to storage capacities
diameterheight
direct cylinders capacities - litres(less 2.5% for indirects)
inches
2427303336394244485456596265687176
mm
60067575082590097510501125120013501425150015751650172518001900
12”300mm
78101112131415161820212223242528
14”350mm
-12141516182021222527293032333537
15”375mm
-14151719212224262931333436384042
16”400mm
-15171921232527293335373941434548
18”450mm
-19222426293234374245475052555860
20”500mm
----33363942445154566164677074
diameterheight
direct cylinders capacities - gallons(less 2.5% for indirects)
height(A)mm
75090010751200140018501200
diameter(B)mm
450450450450450450500
capacitycold(gals)
44499910
capacityhot(litres)
6085115120145210145
capacitycold(litres)
20202040404045
capacityhot(gals)
13192426324632
standard combinationcopper cylinders
useful conversionsLitres to Gallons: Multiply by 0.22Gallons to Litres: Multiply by 4.546
5
working
head
s
working heads
Test Pressure
Working Head
1.45 Bar / 21 P.S.I.
1.0 Bar / 14.5 P.S.I.
2.20 Bar / 32 P.S.I.
1.5 Bar / 22 P.S.I.
3.65 Bar / 53 P.S.I.
2.5 Bar / 36 P.S.I.
6
standard
ind
irectcylinders
standard indirect cylinders25 minute recovery (approx) on a fully pumped system
(when tested in accordance with BS1566:2002:P)
features and benefits
• Available in plain or foam lagged.
• Grades 1, 2 & 3.
• A full range of sizes available.
• For use in conjunction with a central heating system.
• Optional High Recovery coil types available.
• Immersion heater bosses fitted for potential electrical use.
• A variety of coil types available,eg. Cross Flow and Stretch Coils.
• Extra tappings and immersion heater bosses can befitted dependent on individual requirements.
• Available with compression fittings.
• Available with 50mm CFC -free foam lagging which addsapproximately 100mm to the cylinder diameter.
ext.ht(A)
mm
16009009001050675
750825900
1050120015001200
1500120015001800
ext.dia(B)
mm
300350400400450
450450450
450450450500
500600600600
capacity
litres
96729611484
95106117
140162206190
245280360440
BS ref
01234
567
899E10
11121314
A
B
BS1566: 2002where applicable
7
standard
dire
ctcylinders
standard direct cylinders
A
B
features and benefits
• Available in plain or foam lagged.
• Grades 1, 2 & 3.
• A full range of sizes available.
• For use in conjunction with an electric immersion heater.
• Can also be heated by a back boiler.
• Extra tappings and immersion heater bosses can befitted dependent on individual requirements.
• Available with compression fittings.
• Available with 50mm CFC -free foam lagging which addsapproximately 100mm to the cylinder diameter.
ext. ht(A)
mm
16009009001050675
750825900
1050120015001200
1500120015001800
ext. dia(B)
mm
300350400400450
450450450
450450450500
500600600600
capacity
litres
98749811686
98109120
144166210200
255290370450
BS ref
01234
567
899E10
11121314
BS1566: 2002where applicable
8
self-priming
cylin
der
s&combinationunits
self-priming cylinders& combination units
features and benefits
• Available in plain or foam lagged.
• Self-priming cylinders are available in Grades 2 & 3.
• A full range of sizes available.
• Extra tappings and immersion heater bossescan be fitted dependent on individual requirements.
• Eliminates the need for a primary feed and expansiontank.
• Reduces installation costs.
• Available with compression fittings.
• For use in conjunction with a central heating system.
• Not suitable for fully pumped systems.
Self-primingcombination unit
Self-primingcylinder
A
A
B B
self-priming cylinders
ext.dia(B)mm350400400450450450450450
Other sizes available on request
Other sizes available on request
capacity
litres699210992103108130152
ext.ht(A)mm900900105075082590010501200
self-priming combination units
ext.dia(B)mm400400450450450450500
hot658385115115130145
capacity (litres)
cold15152020404045
ext.ht(A)mm90010759001075120013001200
9
twin
coile
dcylinders
twin coiled cylinders
Twin coiled cylinders are for use where two heatsources are available; eg. solid fuel (Aga),as well as a conventional boiler.
features and benefits
• Grades 1, 2 & 3.
• Available in plain or foam lagged.
• A full range of sizes available.
• Extra tappings and immersion heater bosses can be fitteddependent on individual requirements.
• Optional High Recovery coil types available.
• Coils can be fitted either opposite each other or stacked.
• Available with compression fittings.
ext. ht(A)
mm
16009009001050
675750825900
1050120015001200
1500120015001800
ext. dia(B)
mm
300350400400
450450450450
450450450500
500600600600
heating surface
m2
0.42 x 20.31 x 20.42 x 20.50 x 2
0.37 x 20.48 x 20.53 x 20.61 x 2
0.70 x 20.79 x 20.96 x 20.88 x 2
1.10 x 21.18 x 21.57 x 21.97 x 2
A
B
BS1566: 2002where applicable
10
superheat
mul
ticoi
lcylinders
superheat multicoil cylinders
features and benefits
• The Superheat 45 and the Superheat 80 come completewith 4 x 22mm compression fittings and I.H. Boss.
• The larger tanks in the range have 4 x 28mm tappingsas standard and I.H. Boss.
• A 15mm female probe stat facility on request.
• The Superheat range is designed for conventionalfully pumped systems.
• 5-year guarantee.
superheat 45 litre
specification
recovery chartTime in minutes to raise contents through 40˚C
ext. ht(A)
mm
6007509001050120013501500
ext. dia(B)
mm
350400450450450450450
capacity
litres
4580120140160180210
Boileroutput
9kw12kw15kw24kw
45
151085
80
2317148
120
30221811
140
34252013
160
38282215
180
42312517
210
47362820
A
B
• Rapid recovery.
• Small conventional cylinder.
• Fully Pumped System.
• Multi Coil Heat Exchanger.
• Extra space in airingcupboard.
• Replaces standard sizecylinder.
• Saves on gas bills.
• Reduces boiler cycling.
• Maximum Boiler Efficiency.
• Will fill a standard bath.
• Works like an instantaneoushot water cylinder.
• It’s recovering as it’s beingused.
• Probe thermostatrecommended for efficientboiler response.
• 50mm foam insulation.
• 350mm diameter x 600mmheight on Superheat 45 litremodel.
11
direct&
indirect
com
bin
atio
nunits
direct & indirect combination units
Eliminates the need for a cold water storagetank and removes the complication of runningpipes to and from the cold water system.
features and benefits
• British Standard or other sizes manufactured to suitindividual requirements.
• Reduces installation costs.
• Suitable for properties without loft space;i.e. flats, bungalows and bedsits.
• Available in High Recovery and Twin Coiled.
• Direct units for use with an immersion heater.
• Indirect units to be used in conjunction with a CentralHeating System.
• Available with compression fittings.
direct specifications
ext.dia(B)
mm400450450450450450450500500500500
hot6585115120144160210115145115160
capacity (litres)
cold152020404040402045160115
ext.ht(A)
mm90090010751200140015001850900120017001700
indirect specifications
ext.dia(B)
mm400450450450450450450500500500500
hot6585115120144160210115145115160
capacity (litres)
cold152020404040402045160115
ext.ht(A)
mm90090010751200140015001850900120017001700
* *
BS 3198:1984where applicable
A A
BB
Directcombination unit
*1/2” Female Drain Boss
Indirectcombination unit
*1/2” Female Drain Boss
12
maxistore
com
bin
atio
nunits
direct maxistore combination units
F
A
E
D
C
B
features and benefits
• 50mm foam insulation.
• Used in conjunction with ‘low tariff’ electricity.
• 2 Side entry immersion heater bosses.
• Fitted bottom heater for ‘Economy 7 and 10’ tariff.Top heater being a booster, for daytime boost.
• Extra tappings and immersion heater bosses can be fitteddependent on individual requirements.
• Indirect combination units are also available to the abovespecification but are not covered by the MaxistoreScheme.
ext. dia(B)
mm
450450450
C
150150150
D
5006501100
E
150150150
F
7009001350
hot
120144210
capacitylitres
cold
404040
ext. ht(A)
mm
120014001850
BS 3198:1981where applicable
13
maxistore
dire
ct&
ind
irectcylinders
maxistore direct & indirect cylinders
features and benefits
• Available in Grades 1, 2 & 3.
• Baffle plate fitted over cold feed to minimise mixingof hot & cold water.
• 50mm foam insulation.
• Used in conjunction with ‘low tariff’ electricity.
• 2 Side entry immersion heater bosses.
• Bottom heater for ‘Economy 7 and 10’ tariff.Top heater being a booster, for daytime boost.
heat loss tableThe daily (24 hour) heatloss when carried out usingthe required procedureshall not be more thanthe following:
capacity ofhot waterstoragelitres120144210
maximumdaily
heat losskWh2.42.52.7
direct unitsBS7120
900450100150500
BS9E210
15004501001501100
capacity litres
dimensions mm
ABLPZ
BS8144
1050450100150650
indirect unitsBS7117
900450100150600100500
BS9E206
15004501001501100100650
capacity litres
dimensions mm
ABLPZJM
BS8140
1050450100150650100550
A
L L
A
Z
P
Z
B
LJ
P
M
B
BS1566: 2002
Maxistore indirect cylinderMaxistoredirect cylinder
14
indirectF10
com
biunits
indirect F4 & F10 combi units
Combination units are self contained heatingand hot water cylinders which do not requirea separate cold water storage or expansiontanks.
features and benefits
• free loft of all water storage.
• cheaper and quicker to fit than a conventional system.
• fully compliant with part L of the building regulations.
• sizes start from 1200mm high (120 litre hot).
• suitable for properties without loft spacei.e. flats, bungalows and bedsits.
• available in High Recovery and Twin Coiled units.
• available with compression fittings.
ext. ht(A)
mm
12001300120014001700205018501700
ext. dia(B)
mm
450450500500500500550500
hot
115130145115115115160160
capacitylitres
cold*
353540110160228228115
*refers to each cold cistern
A
BB
BS 3198:1984where applicable
F4 combi units
ext. ht(A)
mm
120013001400150016001850
ext. dia(B)
mm
450450450450450450
hot
120130140160180210
capacitylitres
cold*
202020202020
F10 combi units
F4 combi unit F10 combi unit
15
form
pak
formpak
Formpak combines a Grade 3 copper cylinderwith a black polythene cold feed tank and isa complete steel - framed unit withinter-connecting pipework. These units offera practical and efficient solution where spaceand easy installation are an important factor.Available as indirect and direct, the directcomes complete with two side entry immersionheaters. All units have 227 ltr cold storage tanks.
features and benefits
• Extra tappings and immersion heater bossescan be fitted dependent on individual requirements.
• Indirect unit is for use in conjunction with a centralheating system.
• Optional High Recovery coil types available.
• Side entry immersion heater boss fitted on Indirect unitsfor potential electrical back-up.
• Suitable for properties without loft space,i.e. flats, bungalows and bedsits.
• Direct Maxistore version can be used in conjunctionwith ‘low tariff’ electricity.
• Reduces installation costs.
• Available with compression fittings.
• Indirect units have an integral feed and expansion tankwithin the cold tank for the central heating side.
overallheightmm
2050205020502050
overallwidthmm
600600600600
overalldepthmm
600600600600
indirect
117140162205
direct
120144166210
cylindersizeht x dia
900 x 4501050 x 450975 x 5001050 x 500
capacitylitres
16
horizontalc
ylin
der
s
horizontal cylinders
Suitable for loft or attic siting or where space in a property is limited.Can be used if existing cylinder cupboard is converted into a shower cubicle.
features and benefits
• Available as Direct or Indirectunits.
• Available in twin coil.
• Cradles available for rigid siting.
• Available plain or foam lagged.
• Grades 1, 2 & 3.
• Suitable for pumped systemsonly.
• Available with compressionfittings.
• Extra tappings and immersionheater bosses can be fitteddependent on individualrequirements.
Indirect single coil Indirect twin coil
Order received.With your exact specification.
Insulation added.As per your exact specification.
Checked and ready.To meet your exact specification.
Commence manufacture.Using your exact specification.
Bosses and immersions fitted.To your exact specification.
Boxed for overnight delivery.Everything done to your exact specification.
18
products
list Kingspan offer a complete range of renewable energy and related products for both domestic and
commercial applications. Our complete solar package solutions include initial advice, professionaldesign specifications and technical assistance through a network of fully trained Kingspan SolarAccredited Installers who are kept up-to-date with the latest regulations and available grants.
Our range of products consists of:
Kingspan Solar provides the commercial and domesticmarkets with an ultimate solar package, custom-designed to suit requirements of each individualapplication. The Package incorporates high qualityflat plate solar thermal panels or high performanceThermomax evacuated tube solar collectors.The system can incorporate the latest condensingboiler technology, underfloor heating or the traditionalradiator system. It is then coupled to a highperformance Copperform Flomaster Duplexstainless steel solar cylinder. The package includesall components required to complete the installation.
Copperform Flomaster is a range of high quality unventedcylinders manufactured from Duplex stainless steel, employingthe best in technology. The units meet the needs of builder,installer and consumer, providing fast and safe mains pressurehot water around the home. The cylinders feature high flowrates, energy efficient insulation and quick recovery coilsresulting in high performance. They are available as Directand Indirect models in a range of sizes. Solar units, to usewith renewable energy sources, are also available.
The Ferham Cold Water Tanks range represents the mostcomprehensive and robust range of cisterns available anywherein the United Kingdom. Designed and built to provide heatingcontractors with a premium product, Ferham Cold Water Tanksremain the most popular product range within the industry.Available in a wide range of storage sizes from 18 litres (4 gallons)to 795 litres (175 gallons), the extensive Ferham range makesthem the ideal solution for new builds or those involved inreplacing, maintaining or improving facilities. Designed withbuilt-in strengthening ribs that have a high impact threshold,the cisterns are virtually indestructible. Dedicated to meeting theprecise needs of customers, Ferham offers a range of accessoriesand fittings, available separately or as one combined Total Tank Kit.
19
products
list
Albion Water Heaters and ManchesterCalorifiers design and manufacture a largerange of open vented and unventedcalorifiers for commercial and industrialuse in copper, stainless steel and mildsteel. They also offer marine calorifiersand hot water provision for lightcommercial vehicles. All products featurehigh quality, durability and exceptionalperformance.
For maximum efficiency, units can becustom-designed for each specificapplication. A renewable heat source,e.g. solar panels, can also be incorporatedinto the system and sized to meet theheating and hot water requirementsof the property.
This silent solar powered cooling/heating system is perfectfor hotter Mediterranean-style climates.
The Kingspan Climate package includes the ClimateWell,premium quality Thermomax vacuum tube collectors, controllersand a Kingspan cylinder.
Compact and incredibly cheap to run, the Kingspan Climatecan also provide heating for domestic hot water and swimmingpools.
Aeromax heat pumps use natural heat fromthe air outside to provide central heating(underfloor heating or traditional radiators)and/or hot water for your home. Highlyefficient, the units are compact and easyto install. Incredibly quiet, they require virtuallyno maintenance.
Offered with complete package solutionsand can be coupled with the highly efficientCopperform Flomaster renewable energycylinder to maximise efficiency benefits.
CopperformTadman Street, Wakefield, West Yorkshire, WF1 5QU
tel: 01924 203 020 fax: 01924 203 021technical helpline: 0845 260 7260 technical fax: 0845 260 7261
www.copperform.co.ukwww.kingspanhws.com
Issue 04February 2011
guarantee terms
Copperform copper cylinders carry a 2-year (unless stated otherwise) guaranteeagainst faulty materials or manufacture provided that:
• They have been correctly installed in line with all the relevant standards,regulations and codes of practice in force at the time.
• They have not been modified in any way, other than by Copperform.
• They have not been misused, tampered with or subjected to neglect.
• The system is fed from the public mains water supply.
• They have only been used for the storage of potable water.
• They have not been subjected to frost damage.
• The benchmark sticker on the cylinder has been signed and datedby the installer.
• The guarantee period starts from the date of purchase and no registrationis required.
• All the components fitted to/or supplied with the Copperform cylinder carrya 2-year guarantee.
ExclusionsThe guarantee does not cover:
• The effects of scale build up.
• Any labour charges associated with replacing the unit or its parts.
• Any consequential losses caused by the failure or malfunction of the unit.
Kingspan Hot Water Systems Ltd have a policy of continuous productdevelopment and may introduce product modifications from time to time.
As a consequence details given in this brochure are subject to alteration withoutnotice.