COO

LERS

& H

EAT

EXCH

ANG

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0218

Quality Products for Mechanical

& Fluid Power

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ACN and DCN Series Oil-Air Coolerswith alternate current drives (3 x 400V) and direct current drives (12/24V)

ACN Compact oil-air cooler.» Aluminium matrix ensures high cooling / size ratio.» Low pressure drop.» Maximum dissipation 3.5 Kw / °C.» Max. flow 600 lpm.» Three phase or single phase versions available Including NEMA.» Reduced motor speeds aid low noise levels.» By-pass valve available on request.» Supplied complete with thermostat.»

AACN Compact oil-air cooler Atex certified.» Maximum dissipation 3.8 Kw. / °C.» Low pressure drop.» Max. flow 540 lpm.» Three phase or single phase versions available including NEMA.» Reduced motor speeds aid low noise level output.» Stainless steel matrix versions available on request.»

MACN Compact air-oil coolers for marine applications.» Marine approval to DNV, Lloyds register, GL + many more.» Maximum Dissipation 3.8 Kw. / °C.» Low pressure drop.» Max. flow 540 lpm.» Three phase or single phase versions available including NEMA.» Reduced motor speeds aid low noise level output.» Stainless steel matrix versions available on request.»

HCN Compact oil-air cooler.» Hydraulic drive for remote and mobile applications.» Max. Dissipation 3.5 Kw. / °C.» Low pressure drop.» Max. Flow 600 lpm.» By-pass valve available on request.»

DCN Compact oil-air cooler for direct current applications.» Aluminium matrix ensures high cooling / size ratio.» Low pressure drop.» Maximum dissipation 0.65 kW/°C.» Max. flow 150 lpm.» 12 & 24 volt available as standard.» Low amp draw.» Alternative voltages available on request.»

Oil-Water Cooler BNZwith aluminium fins and rigid tube stack

» Compact design. Low pressure drop.» Integrated test points.» Large cooling surface area.» Cooling capacity upto 500 Kw.» Flow rate upto 850 lpm.» Seawater versions available on request.»

Oil/Water Heat Exchanger ESK» Screw in design allows integrating to existing components.» Allowable Connections 1.1/2" or 2" BSPP.» Compact design.» Various tube & sheet materials suit a variety of fluids.» Allows integration to applications such as gear units, piping circuits and hydraulic tanks.» Performance is dependant on the flow rate around the cooling tubes.

OCN Offline Cooling UnitsAC drives with integrated hydraulic pump

» Compact air-oil cooler for off-line applications.» Low noise level.» Cooling capacity of 1.5 Kw. / °C (higher levels on request).» Stand alone system.» Operating viscosities of up to 300 cSt.

Cooler BellhousingsKPV Series

» Bellhousing coolers for drain line or full flow cooling.» Dimensions according to the VDMA Standard.» Rigid and noise damping versions with identical lengths.» Will replace existing bellhousing mounted in systems.» Optional foot bracket allows horizontal mounting.» To connect metric frame electric motors to a wide variety of pumps.» No additional electrical requirement.

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ACN and DCN Series Oil-Air Coolerswith alternate current drives (3 x 400V) and direct current drives (12/24V)

ACN Compact oil-air cooler.» Aluminium matrix ensures high cooling / size ratio.» Low pressure drop.» Maximum dissipation 3.5 Kw / °C.» Max. flow 600 lpm.» Three phase or single phase versions available Including NEMA.» Reduced motor speeds aid low noise levels.» By-pass valve available on request.» Supplied complete with thermostat.»

AACN Compact oil-air cooler Atex certified.» Maximum dissipation 3.8 Kw. / °C.» Low pressure drop.» Max. flow 540 lpm.» Three phase or single phase versions available including NEMA.» Reduced motor speeds aid low noise level output.» Stainless steel matrix versions available on request.»

MACN Compact air-oil coolers for marine applications.» Marine approval to DNV, Lloyds register, GL + many more.» Maximum Dissipation 3.8 Kw. / °C.» Low pressure drop.» Max. flow 540 lpm.» Three phase or single phase versions available including NEMA.» Reduced motor speeds aid low noise level output.» Stainless steel matrix versions available on request.»

HCN Compact oil-air cooler.» Hydraulic drive for remote and mobile applications.» Max. Dissipation 3.5 Kw. / °C.» Low pressure drop.» Max. Flow 600 lpm.» By-pass valve available on request.»

DCN Compact oil-air cooler for direct current applications.» Aluminium matrix ensures high cooling / size ratio.» Low pressure drop.» Maximum dissipation 0.65 kW/°C.» Max. flow 150 lpm.» 12 & 24 volt available as standard.» Low amp draw.» Alternative voltages available on request.»

Oil-Water Cooler BNZwith aluminium fins and rigid tube stack

» Compact design. Low pressure drop.» Integrated test points.» Large cooling surface area.» Cooling capacity upto 500 Kw.» Flow rate upto 850 lpm.» Seawater versions available on request.»

Oil/Water Heat Exchanger ESK» Screw in design allows integrating to existing components.» Allowable Connections 1.1/2" or 2" BSPP.» Compact design.» Various tube & sheet materials suit a variety of fluids.» Allows integration to applications such as gear units, piping circuits and hydraulic tanks.» Performance is dependant on the flow rate around the cooling tubes.

OCN Offline Cooling UnitsAC drives with integrated hydraulic pump

» Compact air-oil cooler for off-line applications.» Low noise level.» Cooling capacity of 1.5 Kw. / °C (higher levels on request).» Stand alone system.» Operating viscosities of up to 300 cSt.

Cooler BellhousingsKPV Series

» Bellhousing coolers for drain line or full flow cooling.» Dimensions according to the VDMA Standard.» Rigid and noise damping versions with identical lengths.» Will replace existing bellhousing mounted in systems.» Optional foot bracket allows horizontal mounting.» To connect metric frame electric motors to a wide variety of pumps.» No additional electrical requirement.

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Shell & Tube Heat ExchangersBAMNZ

» Heat dissipation upto 2000Kw.» Accepts flow rates upto 2400 lpm.» Multipass versions reduce water requirements.» Enlarged oil connections ensure low system pressure drop.» Variety of materials available.» ASME, TEMA-C and ATEX certified versions.» Marine Approval - DNV, GL LLoyds etc.

Oil-Water Safety Heat ExchangersBAMNZSC

» Safety cooler gives protection against cross flow contamination.» Sealed double tube technology.» 100% electronic monitoring.» Removable cover allows ease of cleaning internal water pipes.» Variety of materials suit many applications.» Leak detector available on request certfied to IECEx.

Oil-Water Safety Heat ExchangersBAMCNZSC

» Safety cooler gives protection against cross flow contamination.» Sealed double tube technology.» Protects against over pressure.» 100% electronic monitoring.» Leak detector available on request certfied to IECEx.» Monitors thermal changes in sealing liquid volume.» Variety of materials suit many applications.

Oil/Water Heat ExchangerBAESNZ

» Aluminium fins ensure large degree of heat exchange.» Cooling capacity up to 1000 Kw.» Flow rates up to 1200 lpm.» Optimised for maximum performance.» Flange connections allow cooler to be rotated through 90 degrees.» Maximum pressure 35 bar oil / 16 bar water.» Internal bypass valve available as an option.

Plate Heat ExchangersSPB & SPBT Brazed Plate Heat Exchangers» Compact alternatives to conventional Shell & Tube coolers.» Vacuum brazed units ensure system integrity.» High efficiency means reduced coolant requirement.» Small size allows for reduce pipe and space requirements.» Optimised performance delivers exact system requirements.» Reduced size and weight improves shipping costs.» Plates pressed in either AISI 316L with SMO 254 available on request.» Copper or Nickel braze suits all environments and applications.» Various pipe connections and accessories available.» Accept temperatures up to 200°C and pressure of up to 31 bar.» ASME code certified and UL listed designs available on request.

SPGC, SPGL, SPGLD & SPGX Gasketed Plate Heat Exchangers» Gasketed versions for ease of assembly and cleaning.» Designed to suit individual customers requirements.» Fail safe design eliminates cross fluid contamination. » Modular design provides maximum efficiency of fluid heat transfer. » Unit performance can be adjusted by adding or reducing plate numbers when requirements change.» A variety of channel arrangements offer different solutions within the same footprint.» 3 Maximum flows up to 4,600 metres per hour.» Maximum pressures up to 25 bar.» Temperature range from -40 to 180°C.» Various pipe connections from DN 25 - DN500, weld neck flanges or threaded.» Plate materials in AISI 304, 316L and Titanium combat the most arduous conditions.» Optimised performance meets exact system requirements.

Removable CoverCarrying Bar

Guide Bar

Fixed Cover

Plate PackRoller Assembly

Gasket

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Shell & Tube Heat ExchangersBAMNZ

» Heat dissipation upto 2000Kw.» Accepts flow rates upto 2400 lpm.» Multipass versions reduce water requirements.» Enlarged oil connections ensure low system pressure drop.» Variety of materials available.» ASME, TEMA-C and ATEX certified versions.» Marine Approval - DNV, GL LLoyds etc.

Oil-Water Safety Heat ExchangersBAMNZSC

» Safety cooler gives protection against cross flow contamination.» Sealed double tube technology.» 100% electronic monitoring.» Removable cover allows ease of cleaning internal water pipes.» Variety of materials suit many applications.» Leak detector available on request certfied to IECEx.

Oil-Water Safety Heat ExchangersBAMCNZSC

» Safety cooler gives protection against cross flow contamination.» Sealed double tube technology.» Protects against over pressure.» 100% electronic monitoring.» Leak detector available on request certfied to IECEx.» Monitors thermal changes in sealing liquid volume.» Variety of materials suit many applications.

Oil/Water Heat ExchangerBAESNZ

» Aluminium fins ensure large degree of heat exchange.» Cooling capacity up to 1000 Kw.» Flow rates up to 1200 lpm.» Optimised for maximum performance.» Flange connections allow cooler to be rotated through 90 degrees.» Maximum pressure 35 bar oil / 16 bar water.» Internal bypass valve available as an option.

Plate Heat ExchangersSPB & SPBT Brazed Plate Heat Exchangers» Compact alternatives to conventional Shell & Tube coolers.» Vacuum brazed units ensure system integrity.» High efficiency means reduced coolant requirement.» Small size allows for reduce pipe and space requirements.» Optimised performance delivers exact system requirements.» Reduced size and weight improves shipping costs.» Plates pressed in either AISI 316L with SMO 254 available on request.» Copper or Nickel braze suits all environments and applications.» Various pipe connections and accessories available.» Accept temperatures up to 200°C and pressure of up to 31 bar.» ASME code certified and UL listed designs available on request.

SPGC, SPGL, SPGLD & SPGX Gasketed Plate Heat Exchangers» Gasketed versions for ease of assembly and cleaning.» Designed to suit individual customers requirements.» Fail safe design eliminates cross fluid contamination. » Modular design provides maximum efficiency of fluid heat transfer. » Unit performance can be adjusted by adding or reducing plate numbers when requirements change.» A variety of channel arrangements offer different solutions within the same footprint.» 3 Maximum flows up to 4,600 metres per hour.» Maximum pressures up to 25 bar.» Temperature range from -40 to 180°C.» Various pipe connections from DN 25 - DN500, weld neck flanges or threaded.» Plate materials in AISI 304, 316L and Titanium combat the most arduous conditions.» Optimised performance meets exact system requirements.

Removable CoverCarrying Bar

Guide Bar

Fixed Cover

Plate PackRoller Assembly

Gasket

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ACN and DCN Oil-Air Coolers with Alternate Current Drives (3 x 400 V) and Direct Current Drives (12/24 V

» Compact Oil-Air Cooler High cooling capacity» High operating pressure» Low pressure loss» Low noise level» Also available with declaration of conformity according 94/9/EG»

Cooling & Heat Exchange

ACN/DCN Oil-Air Coolers

1

ACN and DCN Oil-Air-Coolers For AC and DC power operation

MaterialsCooler: Aluminium, white aluminium RAL 9006Cowling, feet: Steel, jet black RAL 9005Fan: PPG (special material on request)Fan guard ACN: Steel, silver chromated Chrome (VI) free

The details contained within this catalogue are reproduced in accordance with the latest information at going to press ................ E & OE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page

ACN/DCN Oil-Air Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11

Off-line Air/Oil Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 13

BNZ Series Water/Oil Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 20

Screw-In Water/Oil Heat Exchanger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 - 22

Shell & Tube Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 26

BAMNZSC Series Oil/Water Safety Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 - 28

MACN/AACN Series Oil/Air Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 - 39

HCN Series Oil/Air Heat Exchangers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 - 46

BATMNZ Series Oil/Water Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 - 53

WRV Water Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

TR-12 Temperature Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

KPV Series Cooler Bellhousings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 - 60

Brazed Plate Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 - 65

Gasketed Plate Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 - 68

Cooling & Heat Exchange

Contents

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ACN and DCN Oil-Air Coolers with Alternate Current Drives (3 x 400 V) and Direct Current Drives (12/24 V

» Compact Oil-Air Cooler High cooling capacity» High operating pressure» Low pressure loss» Low noise level» Also available with declaration of conformity according 94/9/EG»

Cooling & Heat Exchange

ACN/DCN Oil-Air Coolers

1

ACN and DCN Oil-Air-Coolers For AC and DC power operation

MaterialsCooler: Aluminium, white aluminium RAL 9006Cowling, feet: Steel, jet black RAL 9005Fan: PPG (special material on request)Fan guard ACN: Steel, silver chromated Chrome (VI) free

The details contained within this catalogue are reproduced in accordance with the latest information at going to press ................ E & OE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page

ACN/DCN Oil-Air Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11

Off-line Air/Oil Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 13

BNZ Series Water/Oil Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 20

Screw-In Water/Oil Heat Exchanger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 - 22

Shell & Tube Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 26

BAMNZSC Series Oil/Water Safety Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 - 28

MACN/AACN Series Oil/Air Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 - 39

HCN Series Oil/Air Heat Exchangers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 - 46

BATMNZ Series Oil/Water Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 - 53

WRV Water Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

TR-12 Temperature Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

KPV Series Cooler Bellhousings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 - 60

Brazed Plate Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 - 65

Gasketed Plate Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 - 68

Cooling & Heat Exchange

Contents

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Air FlowA A

A

ACN/DCN Oil-Air-Coolers

Installation notes; space requirements and fitting instructions.

When installing the cooler, please ensure that the cooling air can flow in and out freely. The distance from the wall (A) should be equal to or greater than the height of the cooling unit (see Figure 1). Ensure that no other currents of air interfere with the cooling air flow of ACN and DCN Oil-Air-Coolers.If the cooler is operated indoors, there must always be an adequate supply of fresh air to prevent any negative effect on cooling performance by the presence of warm air in the room.Low ambient temperatures increase oil viscosity, leading to a high pressure drop when the cooling process starts. If the start-up pressure drop exceeds the maximum permitted operating pressure a thermal bypass valve or pressure bypass valve must be installed parallel to the oil-air-cooler.ACN Oil-Air-Coolers in sizes 10 to 100 are intended for horizontal installation using the integrated foot brackets. The oil-air cooler size ACN-70 to ACN-100 have additional mounting holes at the top of the housing, therefore they are also suitable for vertical mounting.The ACN cooler in size 5 and all DCN Oil-Air-Coolers are attached with mounting bars which are at the cooling element.The oil-side cooler connection is made on the upper and lower collecting tank of the cooling unit, using the marked screw connectors provided. See Diagrams 2 + 3 for details. The connection not in use is closed by a factory-fitted plug.The unused connecting pipe can, in the same way as connecting pipes M22x1.5, G3/8“and G1”, also be used to fit measuring probes or switches (pressure, temperature).Ensure that the electric motor is wired so that the fan rotates in the direction of the arrow marking on the cooler housing.The oil-air-coolers were designed for use at an ambient temperature not exceeding 40 °C and a maximum oil temperature of 120 °C.

Cooling & Heat Exchange

ACN/DCN Oil-Air Coolers Installation

3

Single pass 2 pass

Cooling & Heat Exchange

ACN/DCN Oil-Air Coolers

2

Cooler DCN: Plastic fan material with integrated electric motorNewCool oil-air-coolers offer more than just compact design and high efficiency – the cooling units and fans fitted are also optimized to ensure that the coolers run with a minimum of noise.The current productrange consists of 11 sizes with cooling capacities between 4.4 kW and 140 kW at 40 °C inlet temperature differential, with one-pass or two-pass versions of unit sizes 5 to 60 available. Two versions in sizes 5 to 60 are available: one with low pressure drop, the other with high cooling performance.

Our oil-air coolers are constructed on a modular basis and are suitable for both static and mobile hydraulic systems. From size ACN-10 IEC standard motors are used allowing the coolers to be operated with special voltages.

On request the ACN oil-air cooler from size ACN-10 are also available with a declaration of conformity according ATEX 94/9/EG.

Identificationmarks: CE (EX) II 2 G IIB TX or CE (EX) II 3 D TX .

Maximum working pressures20 bar dynamic26 bar static

Example Ordering Code

Other special designs:Omit for standard designs

Special designs:0 = withoutMA = marine constructionEXE = according ATEX 94/9/EG motor with increased protectionEXD = according ATEX 94/9/EG motor with pressure-resistant casing

Guard for cooling element:0 = withoutG = guardF = guard with air filter

Bypass valve:0 = withoutTB40 = temperature regulated bypass up to 40 °CTB50 = temperature regulated bypass up to 50 °CDB2 = pressure regulated bypass at 2 barDB5 = pressure regulated bypass at 5 bar

Temperature switch:0 = withoutTS42O = TS-4-2-OTS52O = TS-5-2-OTS62O = TS-6-2-OTS72O = TS-7-2-OOther options see ordering code description page 11

Direction of Air Flow:S = Suction (cooling package to motor);B = Blowing (motor to cooling package)

2, 4, 6, 8Number of poles: 2, 4, 6, 8

Nominal Voltage of Motor:400 = 230/400 V 50 Hz three phase230 = 230 V/50 Hz AC single phase12/24 = 12/24 V DC

Pass Through:1 = one pass or2 = two pass

Sizes:5; 10; 20; 30; 40; 50; 60; 70; 80; 90; 100

Oil-Air-Cooler:ACN = with Alternating Current Drive;DCN = with Direct Current Drive (for mobile applications)

ACN 60 1 400.4 S TS520 TB50 0 EXE S76

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Air FlowA A

A

ACN/DCN Oil-Air-Coolers

Installation notes; space requirements and fitting instructions.

When installing the cooler, please ensure that the cooling air can flow in and out freely. The distance from the wall (A) should be equal to or greater than the height of the cooling unit (see Figure 1). Ensure that no other currents of air interfere with the cooling air flow of ACN and DCN Oil-Air-Coolers.If the cooler is operated indoors, there must always be an adequate supply of fresh air to prevent any negative effect on cooling performance by the presence of warm air in the room.Low ambient temperatures increase oil viscosity, leading to a high pressure drop when the cooling process starts. If the start-up pressure drop exceeds the maximum permitted operating pressure a thermal bypass valve or pressure bypass valve must be installed parallel to the oil-air-cooler.ACN Oil-Air-Coolers in sizes 10 to 100 are intended for horizontal installation using the integrated foot brackets. The oil-air cooler size ACN-70 to ACN-100 have additional mounting holes at the top of the housing, therefore they are also suitable for vertical mounting.The ACN cooler in size 5 and all DCN Oil-Air-Coolers are attached with mounting bars which are at the cooling element.The oil-side cooler connection is made on the upper and lower collecting tank of the cooling unit, using the marked screw connectors provided. See Diagrams 2 + 3 for details. The connection not in use is closed by a factory-fitted plug.The unused connecting pipe can, in the same way as connecting pipes M22x1.5, G3/8“and G1”, also be used to fit measuring probes or switches (pressure, temperature).Ensure that the electric motor is wired so that the fan rotates in the direction of the arrow marking on the cooler housing.The oil-air-coolers were designed for use at an ambient temperature not exceeding 40 °C and a maximum oil temperature of 120 °C.

Cooling & Heat Exchange

ACN/DCN Oil-Air Coolers Installation

3

Single pass 2 pass

Cooling & Heat Exchange

ACN/DCN Oil-Air Coolers

2

Cooler DCN: Plastic fan material with integrated electric motorNewCool oil-air-coolers offer more than just compact design and high efficiency – the cooling units and fans fitted are also optimized to ensure that the coolers run with a minimum of noise.The current productrange consists of 11 sizes with cooling capacities between 4.4 kW and 140 kW at 40 °C inlet temperature differential, with one-pass or two-pass versions of unit sizes 5 to 60 available. Two versions in sizes 5 to 60 are available: one with low pressure drop, the other with high cooling performance.

Our oil-air coolers are constructed on a modular basis and are suitable for both static and mobile hydraulic systems. From size ACN-10 IEC standard motors are used allowing the coolers to be operated with special voltages.

On request the ACN oil-air cooler from size ACN-10 are also available with a declaration of conformity according ATEX 94/9/EG.

Identificationmarks: CE (EX) II 2 G IIB TX or CE (EX) II 3 D TX .

Maximum working pressures20 bar dynamic26 bar static

Example Ordering Code

Other special designs:Omit for standard designs

Special designs:0 = withoutMA = marine constructionEXE = according ATEX 94/9/EG motor with increased protectionEXD = according ATEX 94/9/EG motor with pressure-resistant casing

Guard for cooling element:0 = withoutG = guardF = guard with air filter

Bypass valve:0 = withoutTB40 = temperature regulated bypass up to 40 °CTB50 = temperature regulated bypass up to 50 °CDB2 = pressure regulated bypass at 2 barDB5 = pressure regulated bypass at 5 bar

Temperature switch:0 = withoutTS42O = TS-4-2-OTS52O = TS-5-2-OTS62O = TS-6-2-OTS72O = TS-7-2-OOther options see ordering code description page 11

Direction of Air Flow:S = Suction (cooling package to motor);B = Blowing (motor to cooling package)

2, 4, 6, 8Number of poles: 2, 4, 6, 8

Nominal Voltage of Motor:400 = 230/400 V 50 Hz three phase230 = 230 V/50 Hz AC single phase12/24 = 12/24 V DC

Pass Through:1 = one pass or2 = two pass

Sizes:5; 10; 20; 30; 40; 50; 60; 70; 80; 90; 100

Oil-Air-Cooler:ACN = with Alternating Current Drive;DCN = with Direct Current Drive (for mobile applications)

ACN 60 1 400.4 S TS520 TB50 0 EXE S76

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Dimensions Sizes 70 to 100

Product Series A B C D E F G H I J K

ACN-70 900 794 585 119 175 759 85 760 94 225 SAE 2" + G1 1/2"ACN-80 1000 908 571 119 175 873 85 860 94 225 SAE 2" + G1 1/2"ACN-90 1100 1008 647 119 200 973 85 960 94 250 SAE 2" + G1 1/2"ACN-100 1200 1075 647 119 200 1040 85 1060 94 250 SAE 2" + G1 1/2"

Product Series Motor[kW/UPM]

Power consumption[A]

Air low3[m /Sek.]

Noise level1 m [dB(A)]

Noise level7 m [dB(A)]

Weight[kg] Order code

ACN-70 0,75/1000 2,43 1,78 77 64 91 ACN-70-1-400.6-SACN-70 0,37/750 1,6 1,3 69 56 91 ACN-70-1-400.8-SACN-80 1,1/1000 3,15 2,82 79 68 115 ACN-80-1-400.6-SACN-80 0,55/750 2,04 2,05 72 60 115 ACN-80-1-400.8-SACN-90 2,2/1000 5,35 3,6 85 72 140 ACN-90-1-400.6-SACN-90 1,1/750 3,25 2,56 76 64 134 ACN-90-1-400.8-SACN-100 2,2/1000 5,35 4,48 84 71 160 ACN-100-1-400.6-SACN-100 1,1/750 3,25 3,2 76 64 154 ACN-100-1-400.8-S

Technical Data

G3/8"

K (3x)

A

G 1“

F

B

GH

I J

= =

Ø 15 (8 x)

D E

C

Cooling & Heat Exchange

ACN Oil-Air Coolers

5

The specified noise level may vary by ±3 dB(A). This is due to possible reflections from surrounding objects, natural frequencies or similar.The noise measurements were conducted at half-spherical diffusion.

Cooling & Heat Exchange

ACN Oil-Air Coolers

4

X = One pass or two pass

The specified noise level may vary by ±3 dB(A). This is due to possible reflections from surrounding objects, natural frequencies or similar. The noise measurements were conducted at half-spherical diffusion.

Dimensions Sizes 5 to 60

Product Series A B C D E F G H I J K

ACN-5* 340 300 142 -∗∗ -∗∗ 272 25 290 45 97 G1/2"ACN-10 430 347 396 199 100 239 40 360 63 128 G1"ACN-20 430 347 426 230 100 239 40 360 94 128 G1"ACN-30 550 490 430 213 130 377 60 460 63 163 G1"ACN-40 550 490 461 244 130 377 60 460 94 163 G1"ACN-50 712 670 470 213 130 554 72 610 63 183 G1 1/2"ACN-60 712 670 500 244 130 554 72 610 94 183 G1 1/2"

Technical Data

Product Series Motor[kW/UPM]

Power consumption[A]

Air low3[m /Sek.]

Noise level1 m [dB(A)]

Noise level7 m [dB(A)]

Weight[kg]

Order code

ACN-5 0,11/2450 0,51 0,24 69 – 8 ACN-5-X-230.1-SACN-5 0,10/2500 0,2 0,23 69 – 8 ACN-5-X-400.2-SACN-10 0,37/3000 1 0,41 74 57 17 ACN-10-X-400.2-SACN-10 0,25/1500 0,8 0,24 61 44 17 ACN-10-1-400.4-SACN-20 0,37/3000 1 0,42 76 59 20 ACN-20-X-400.2-SACN-30 0,25/1500 0,8 0,62 70 53 25 ACN-30-X-400.4-SACN-30 0,18/1000 0,7 0,49 62 45 26 ACN-30-1-400.6-SACN-40 0,25/1500 0,8 0,63 72 55 32 ACN-40-X-400.4-SACN-50 0,55/1500 1,5 1,42 77 60 40 ACN-50-X-400.4-SACN-50 0,18/1000 0,7 0,88 67 50 37 ACN-50-1-400.6-SACN-60 0,55/1500 1,5 1,25 77 60 49

G3/8"

M22 x 1,5

Ø12 x 20

K (3x)

BF

A

I J

= =

D EC

GH

*Size ACN-5 not available with IEC standard motor. **ACN-5 without mounting brackets

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Dimensions Sizes 70 to 100

Product Series A B C D E F G H I J K

ACN-70 900 794 585 119 175 759 85 760 94 225 SAE 2" + G1 1/2"ACN-80 1000 908 571 119 175 873 85 860 94 225 SAE 2" + G1 1/2"ACN-90 1100 1008 647 119 200 973 85 960 94 250 SAE 2" + G1 1/2"ACN-100 1200 1075 647 119 200 1040 85 1060 94 250 SAE 2" + G1 1/2"

Product Series Motor[kW/UPM]

Power consumption[A]

Air low3[m /Sek.]

Noise level1 m [dB(A)]

Noise level7 m [dB(A)]

Weight[kg] Order code

ACN-70 0,75/1000 2,43 1,78 77 64 91 ACN-70-1-400.6-SACN-70 0,37/750 1,6 1,3 69 56 91 ACN-70-1-400.8-SACN-80 1,1/1000 3,15 2,82 79 68 115 ACN-80-1-400.6-SACN-80 0,55/750 2,04 2,05 72 60 115 ACN-80-1-400.8-SACN-90 2,2/1000 5,35 3,6 85 72 140 ACN-90-1-400.6-SACN-90 1,1/750 3,25 2,56 76 64 134 ACN-90-1-400.8-SACN-100 2,2/1000 5,35 4,48 84 71 160 ACN-100-1-400.6-SACN-100 1,1/750 3,25 3,2 76 64 154 ACN-100-1-400.8-S

Technical Data

G3/8"

K (3x)

A

G 1“

F

B

GH

I J

= =

Ø 15 (8 x)

D E

C

Cooling & Heat Exchange

ACN Oil-Air Coolers

5

The specified noise level may vary by ±3 dB(A). This is due to possible reflections from surrounding objects, natural frequencies or similar.The noise measurements were conducted at half-spherical diffusion.

Cooling & Heat Exchange

ACN Oil-Air Coolers

4

X = One pass or two pass

The specified noise level may vary by ±3 dB(A). This is due to possible reflections from surrounding objects, natural frequencies or similar. The noise measurements were conducted at half-spherical diffusion.

Dimensions Sizes 5 to 60

Product Series A B C D E F G H I J K

ACN-5* 340 300 142 -∗∗ -∗∗ 272 25 290 45 97 G1/2"ACN-10 430 347 396 199 100 239 40 360 63 128 G1"ACN-20 430 347 426 230 100 239 40 360 94 128 G1"ACN-30 550 490 430 213 130 377 60 460 63 163 G1"ACN-40 550 490 461 244 130 377 60 460 94 163 G1"ACN-50 712 670 470 213 130 554 72 610 63 183 G1 1/2"ACN-60 712 670 500 244 130 554 72 610 94 183 G1 1/2"

Technical Data

Product Series Motor[kW/UPM]

Power consumption[A]

Air low3[m /Sek.]

Noise level1 m [dB(A)]

Noise level7 m [dB(A)]

Weight[kg]

Order code

ACN-5 0,11/2450 0,51 0,24 69 – 8 ACN-5-X-230.1-SACN-5 0,10/2500 0,2 0,23 69 – 8 ACN-5-X-400.2-SACN-10 0,37/3000 1 0,41 74 57 17 ACN-10-X-400.2-SACN-10 0,25/1500 0,8 0,24 61 44 17 ACN-10-1-400.4-SACN-20 0,37/3000 1 0,42 76 59 20 ACN-20-X-400.2-SACN-30 0,25/1500 0,8 0,62 70 53 25 ACN-30-X-400.4-SACN-30 0,18/1000 0,7 0,49 62 45 26 ACN-30-1-400.6-SACN-40 0,25/1500 0,8 0,63 72 55 32 ACN-40-X-400.4-SACN-50 0,55/1500 1,5 1,42 77 60 40 ACN-50-X-400.4-SACN-50 0,18/1000 0,7 0,88 67 50 37 ACN-50-1-400.6-SACN-60 0,55/1500 1,5 1,25 77 60 49

G3/8"

M22 x 1,5

Ø12 x 20

K (3x)

BF

A

I J

= =

D EC

GH

*Size ACN-5 not available with IEC standard motor. **ACN-5 without mounting brackets

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling Performance ACN-40 to ACN-60

Oil flow (l/min)

Spec

iic c

oolin

g pe

rfopr

man

ce (k

W/K

)

0

0,2

0,4

0,6

0,8

1

1,2

1,4

0 50 100 150 200 250 300 350

ACN-40-1-XXX.4 ACN-40-2-XXX.4 ACN-50-1-XXX.6

ACN-50-1-XXX.4

ACN-50-2-XXX.4

ACN-60-1-XXX.4

ACN-60-2-XXX.4

4. Selected Cooler: ACN 40-1 400.4-S

Cooling & Heat Exchange

Cooling Calculations

7

Necessary information: P : power loss of unit in kWv

T in: oil inlet temperature in cooler in °Coil

T : ambient temperature in °Cam

V : oil flow in l/minoil

Kind of drive1. Determine the oil inlet temperature difference ΔT= T - Toil in am

2. Determine the requested specific cooling performance Psp = Pv / ΔT

3. Transfer the requested specific cooling performance and the oil flow in one of the performance diagrams at page 8 to 9.

4. Select a suitable cooler from the diagramSample:Given:P : 14 kWv

T in: 60 °Coil

T : 25 °Cam

V : 50 l/minoil

Drive: 230/400V 50Hz three phase1. Determine the oil inlet temperature difference ΔT= Toil in - Tam = 60 °C – 25 °C = 35 °K

2. Determine the requested specific cooling performance Psp = Pv / ΔT = 14 kW / 35 K = 0,4 kW/ K

3. Transfer the requested specific cooling performance and the oil flow in the performance diagram

Dimensions

Product Series A B C D E F G H I

DCN-5 340 300 162 45 272 290 105 130 G1/2"DCN-10 420 347 220 63 317 360 110 100 G1"DCN-20 420 347 251 94 317 360 110 100 G1"DCN-30 520 490 221 63 455 460 95 110 G1"DCN-40 520 490 252 94 455 460 95 110

Technical Data

Product Series Power consumption[A]

Air flow3[m /Sek.]

Noise level1 m [dB(A)]

Noise level7 m [dB(A)]

Weight[kg]

Order code∗

12 V 24 VDCN-5 11,8 6,2 0,23 – – 8 DCN-5-X-Y-SDCN-10 15 7,8 0,49 79 64 10 DCN-10-X-Y-SDCN-20 15 7,8 0,45 79 64 13 DCN-20-X-Y-SDCN-30 17,2 8,5 0,84 84 67 17 DCN-30-X-Y-SDCN-40 17,2 8,5 0,74 84 67 24 DCN-40-X-Y-S

X = One pass or two pass Y =12 V or 24 V

Cooling & Heat Exchange

DCN Oil-Air Coolers

6

G1"

The specified noise level may vary by ±3 dB(A). This is due to possible reflections from surrounding objects, natural frequencies or similar.The noise measurements were conducted at half-spherical diffusion.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling Performance ACN-40 to ACN-60

Oil flow (l/min)

Spec

iic c

oolin

g pe

rfopr

man

ce (k

W/K

)

0

0,2

0,4

0,6

0,8

1

1,2

1,4

0 50 100 150 200 250 300 350

ACN-40-1-XXX.4 ACN-40-2-XXX.4 ACN-50-1-XXX.6

ACN-50-1-XXX.4

ACN-50-2-XXX.4

ACN-60-1-XXX.4

ACN-60-2-XXX.4

4. Selected Cooler: ACN 40-1 400.4-S

Cooling & Heat Exchange

Cooling Calculations

7

Necessary information: P : power loss of unit in kWv

T in: oil inlet temperature in cooler in °Coil

T : ambient temperature in °Cam

V : oil flow in l/minoil

Kind of drive1. Determine the oil inlet temperature difference ΔT= T - Toil in am

2. Determine the requested specific cooling performance Psp = Pv / ΔT

3. Transfer the requested specific cooling performance and the oil flow in one of the performance diagrams at page 8 to 9.

4. Select a suitable cooler from the diagramSample:Given:P : 14 kWv

T in: 60 °Coil

T : 25 °Cam

V : 50 l/minoil

Drive: 230/400V 50Hz three phase1. Determine the oil inlet temperature difference ΔT= Toil in - Tam = 60 °C – 25 °C = 35 °K

2. Determine the requested specific cooling performance Psp = Pv / ΔT = 14 kW / 35 K = 0,4 kW/ K

3. Transfer the requested specific cooling performance and the oil flow in the performance diagram

Dimensions

Product Series A B C D E F G H I

DCN-5 340 300 162 45 272 290 105 130 G1/2"DCN-10 420 347 220 63 317 360 110 100 G1"DCN-20 420 347 251 94 317 360 110 100 G1"DCN-30 520 490 221 63 455 460 95 110 G1"DCN-40 520 490 252 94 455 460 95 110

Technical Data

Product Series Power consumption[A]

Air flow3[m /Sek.]

Noise level1 m [dB(A)]

Noise level7 m [dB(A)]

Weight[kg]

Order code∗

12 V 24 VDCN-5 11,8 6,2 0,23 – – 8 DCN-5-X-Y-SDCN-10 15 7,8 0,49 79 64 10 DCN-10-X-Y-SDCN-20 15 7,8 0,45 79 64 13 DCN-20-X-Y-SDCN-30 17,2 8,5 0,84 84 67 17 DCN-30-X-Y-SDCN-40 17,2 8,5 0,74 84 67 24 DCN-40-X-Y-S

X = One pass or two pass Y =12 V or 24 V

Cooling & Heat Exchange

DCN Oil-Air Coolers

6

G1"

The specified noise level may vary by ±3 dB(A). This is due to possible reflections from surrounding objects, natural frequencies or similar.The noise measurements were conducted at half-spherical diffusion.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling Performance DCN-5-1 to DCN-40-1

0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0 20 40 60 80 100 120 140

DCN-5-1-XX-S

DCN-5-2-XX-S

DCN-10-1-XX-S

DCN-10-2-XX-S

DCN-20-1-XX-S

DCN-20-2-XX-S

DCN-30-1-XX-S DCN-30-2-XX-S

DCN-40-1-XX-S DCN-40-2-XX-S

Spec

iic c

oolin

g pe

rfopr

man

ce (k

W/K

)

Oil low (l/min)

Cooling Performance ACN-70-1 to ACN-100-1

0

0,5

1

1,5

2

2,5

3

3,5

4

0 100 200 300 400 500 600 700

ACN-70-1-400.6-S

ACN-70-1-400.8-S

ACN-80-1-400.6-S

ACN-80-1-400.8-S

ACN-90-1-400.6-S

ACN-90-1-400.8-S

ACN-100-1-400.6-S

ACN-100-1-400.8-S

Spec

iic c

oolin

g pe

rfopr

man

ce (k

W/K

)

Oil low (l/min)

Cooling & Heat Exchange

Performance Data

9

Cooling Performance ACN-5-1 to ACN-30-2

Cooling Performance ACN-40 to ACN-60

0

0,05

0,1

0,15

0,2

0,25

0,3

0,35

0,4

0,45

0,5

0 20 40 60 80 100 120 140 160

ACN-5-1-XXX.2 ACN-5-2-XXX.2

ACN-10-1-XXX.2

ACN-10-1-XXX.4

ACN-10-2-XXX.2

ACN-20-1-XXX.2 ACN-20-2-XXX.2 ACN-30-1-XXX.6

ACN-30-1-XXX.4 ACN-30-2-XXX.4

Spec

iic c

oolin

g pe

rfopr

man

ce (k

W/K

)

Oil low (l/min)

Oil flow (l/min)

Spec

iic c

oolin

g pe

rfopr

man

ce (k

W/K

)

0

0,2

0,4

0,6

0,8

1

1,2

1,4

0 50 100 150 200 250 300 350

ACN-40-1-XXX.4 ACN-40-2-XXX.4 ACN-50-1-XXX.6

ACN-50-1-XXX.4

ACN-50-2-XXX.4

ACN-60-1-XXX.4

ACN-60-2-XXX.4

Cooling & Heat Exchange

Performance Data

8#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling Performance DCN-5-1 to DCN-40-1

0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0 20 40 60 80 100 120 140

DCN-5-1-XX-S

DCN-5-2-XX-S

DCN-10-1-XX-S

DCN-10-2-XX-S

DCN-20-1-XX-S

DCN-20-2-XX-S

DCN-30-1-XX-S DCN-30-2-XX-S

DCN-40-1-XX-S DCN-40-2-XX-S

Spec

iic c

oolin

g pe

rfopr

man

ce (k

W/K

)

Oil low (l/min)

Cooling Performance ACN-70-1 to ACN-100-1

0

0,5

1

1,5

2

2,5

3

3,5

4

0 100 200 300 400 500 600 700

ACN-70-1-400.6-S

ACN-70-1-400.8-S

ACN-80-1-400.6-S

ACN-80-1-400.8-S

ACN-90-1-400.6-S

ACN-90-1-400.8-S

ACN-100-1-400.6-S

ACN-100-1-400.8-S

Spec

iic c

oolin

g pe

rfopr

man

ce (k

W/K

)

Oil low (l/min)

Cooling & Heat Exchange

Performance Data

9

Cooling Performance ACN-5-1 to ACN-30-2

Cooling Performance ACN-40 to ACN-60

0

0,05

0,1

0,15

0,2

0,25

0,3

0,35

0,4

0,45

0,5

0 20 40 60 80 100 120 140 160

ACN-5-1-XXX.2 ACN-5-2-XXX.2

ACN-10-1-XXX.2

ACN-10-1-XXX.4

ACN-10-2-XXX.2

ACN-20-1-XXX.2 ACN-20-2-XXX.2 ACN-30-1-XXX.6

ACN-30-1-XXX.4 ACN-30-2-XXX.4

Spec

iic c

oolin

g pe

rfopr

man

ce (k

W/K

)

Oil low (l/min)

Oil flow (l/min)

Spec

iic c

oolin

g pe

rfopr

man

ce (k

W/K

)

0

0,2

0,4

0,6

0,8

1

1,2

1,4

0 50 100 150 200 250 300 350

ACN-40-1-XXX.4 ACN-40-2-XXX.4 ACN-50-1-XXX.6

ACN-50-1-XXX.4

ACN-50-2-XXX.4

ACN-60-1-XXX.4

ACN-60-2-XXX.4

Cooling & Heat Exchange

Performance Data

8#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Type key thermo-switches

TS - 4 - 2 - 0

Type of electric contact: O = Normally Open; S = Normally Closed;W = Exchange Contact

Hydraulic-connection: 2 = G3/8“ ; 3 = M 22 x 1,5

Switching Temperature: 4 = 40 °C; 5 = 50 °C; 6 = 60 °C; 7 = 70 °C

Material: BrassOperating temperature: -20 °C to 120 °CMax. operating pressure: 200 barSwitching accuracy: ± 3,5 °CType of electric contact: Normally Open, Normally Closed, Exchange ContactFixed hysteresis value: ~12 °C Body: Hexagonal, CH 27Electric protection according EN60529 IP65Electric connection: DIN43650, Type AMax. electrical load AC: 220 V / 10 A Max. electrical load DC: 24 V / 5 A

Available types

Thermo-Switches Standard

Electric connectionacc. DIN 43650

Spanner size (ch)

Hydraulic connnection

27

ca. 6

0

Material: BrassOperating temperature: -20 °C to 120 °CMax. operating pressure: 200 barSwitching accuracy: ± 3,5 °CType of electric contact: Normally Open, Normally ClosedFixed hysteresis value: ~12 °C Body: Hexagonal, CH 24 (G3/8”), CH 27 (M 22 x 1,5)Electric protection according EN60529: IP00Electric connection Fast-On 6.3 x 0.8 mmMax. electrical load AC: 220 V / 10 A Max. electrical load DC: 24 V / 5 A

Thermo-Switches Compact

Electric connectionFast-On 6.3 x 0.8 mm

Spanner size (ch)

Hydraulic connnection

Type: TS = Temperature switch standard, TC = Temperature switch compact

Accessories/thermo-switches

Cooling & Heat Exchange

DCN Oil-Air Coolers

11

Pressure drop* at 21 cSt ACN-70-1 - ACN-100-1

0,5

1

1,5

2

2,5

3

3,5

4

4,5

0 20 40 60 80 100 120 140 160

Pres

sure

dro

p (b

ar)

Pressure drop* at ISO VG 46 ACN/DCN-5-1 to ACN/DCN-30-2

Oil low (l/min)

Pressure drop* at ISO VG 46 ACN-40-1 - ACN-60-2

1

2

3

4

5

6

7

0 50 100 150 200 250 300 350 Oil low (l/min)

ACN-5-1 ACN-5-2 ACN-10-1 ACN-10-2 ACN-20-1 ACN-20-2 ACN-30-1 ACN-30-2

ACN-40-1

ACN-40-2

ACN-50-1

ACN-50-2

ACN-60-1

ACN-60-2

0,5

1

1,5

2

2,5

0 100 200 300 400 500 600 700

Pres

sure

dro

p (b

ar)

Oil low (l/min)

Viscosity ISO VG 22 A ISO VG 32 ISO VG 46 ISO VG 68 ISO VG 100 ISO VG 150 ISO VG 220 ISO VG 320 ISO VG 460 ISO VG 680

Correction Factor 0,7 0,8 1 1,2 1,5 1,7 2 2,5 2,9 3,5

Correction factor pressure drop

ACN 70-1ACN 80-1ACN 90-1ACN 100-1

Cooling & Heat Exchange

Performance Data

Pres

sure

dro

p (b

ar)

10#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Type key thermo-switches

TS - 4 - 2 - 0

Type of electric contact: O = Normally Open; S = Normally Closed;W = Exchange Contact

Hydraulic-connection: 2 = G3/8“ ; 3 = M 22 x 1,5

Switching Temperature: 4 = 40 °C; 5 = 50 °C; 6 = 60 °C; 7 = 70 °C

Material: BrassOperating temperature: -20 °C to 120 °CMax. operating pressure: 200 barSwitching accuracy: ± 3,5 °CType of electric contact: Normally Open, Normally Closed, Exchange ContactFixed hysteresis value: ~12 °C Body: Hexagonal, CH 27Electric protection according EN60529 IP65Electric connection: DIN43650, Type AMax. electrical load AC: 220 V / 10 A Max. electrical load DC: 24 V / 5 A

Available types

Thermo-Switches Standard

Electric connectionacc. DIN 43650

Spanner size (ch)

Hydraulic connnection

27

ca. 6

0

Material: BrassOperating temperature: -20 °C to 120 °CMax. operating pressure: 200 barSwitching accuracy: ± 3,5 °CType of electric contact: Normally Open, Normally ClosedFixed hysteresis value: ~12 °C Body: Hexagonal, CH 24 (G3/8”), CH 27 (M 22 x 1,5)Electric protection according EN60529: IP00Electric connection Fast-On 6.3 x 0.8 mmMax. electrical load AC: 220 V / 10 A Max. electrical load DC: 24 V / 5 A

Thermo-Switches Compact

Electric connectionFast-On 6.3 x 0.8 mm

Spanner size (ch)

Hydraulic connnection

Type: TS = Temperature switch standard, TC = Temperature switch compact

Accessories/thermo-switches

Cooling & Heat Exchange

DCN Oil-Air Coolers

11

Pressure drop* at 21 cSt ACN-70-1 - ACN-100-1

0,5

1

1,5

2

2,5

3

3,5

4

4,5

0 20 40 60 80 100 120 140 160

Pres

sure

dro

p (b

ar)

Pressure drop* at ISO VG 46 ACN/DCN-5-1 to ACN/DCN-30-2

Oil low (l/min)

Pressure drop* at ISO VG 46 ACN-40-1 - ACN-60-2

1

2

3

4

5

6

7

0 50 100 150 200 250 300 350 Oil low (l/min)

ACN-5-1 ACN-5-2 ACN-10-1 ACN-10-2 ACN-20-1 ACN-20-2 ACN-30-1 ACN-30-2

ACN-40-1

ACN-40-2

ACN-50-1

ACN-50-2

ACN-60-1

ACN-60-2

0,5

1

1,5

2

2,5

0 100 200 300 400 500 600 700

Pres

sure

dro

p (b

ar)

Oil low (l/min)

Viscosity ISO VG 22 A ISO VG 32 ISO VG 46 ISO VG 68 ISO VG 100 ISO VG 150 ISO VG 220 ISO VG 320 ISO VG 460 ISO VG 680

Correction Factor 0,7 0,8 1 1,2 1,5 1,7 2 2,5 2,9 3,5

Correction factor pressure drop

ACN 70-1ACN 80-1ACN 90-1ACN 100-1

Cooling & Heat Exchange

Performance Data

Pres

sure

dro

p (b

ar)

10#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling & Heat Exchange

Off-line Air/Oil Coolers

K (Medium OUT)

J (Medium IN)

Product Series A B C D E F G H I J K L M

OCN-10-2-400.4-S-20 439 347 444 576 84,5 239 40 360 63 G1" G1" 538 220OCN-10-2-400.4-S-40 439 347 444 572 84,5 239 40 360 63 G1" G1" 534 220OCN-20-2-400.4-S-20 439 347 444 607 115,5 239 40 360 94 G1" G1" 569 220OCN-20-2-400.4-S-40 439 347 444 602 115,5 239 40 360 94 G1" G1" 564 220OCN-30-2-400.4-S-20 559 490 580 611 83 377 60 460 63 G1" G1" 573 290OCN-30-2-400.4-S-40 559 490 580 606 83 377 60 460 63 G1" G1" 568 290OCN-40-2-400.4-S-60 559 490 590 712 114 377 60 460 94 G1½" G1½" 662 290OCN-40-2-400.4-S-80 559 490 590 712 114 377 60 460 94 G1½" G1½" 662 290OCN-50-2-400.4-S-60 721 670 775 702 95 554 72 610 63 G1½" G1½" 650 377OCN-50-2-400.4-S-80 721 670 775 702 95 554 72 610 63 G1½" G1½" 650 377OCN-60-2-400.4-S-60 721 670 775 733 126 554 72 610 94 G1½" G1½" 682 377OCN-60-2-400.4-S-80 721 670 775 733 126 554 72 610 94 G1½" G1½" 682 377

Operating Conditions:Max. internal operating pressure: 10 barMax. operating temperature: -20 °C to 120 °COperating viscosity: 10 – 300 cStMedia: HLP, synthetic oils, water glycol

(glycol contend > 40 %)Voltage: 230/400 V 50 Hz, 400/690 V 50 Hz

Dimensions

Product Series Oil Flow

[l/min]

Air Flow

[m³/Sek.]

Specific CoolingPerformance

[kW/K]

MotorPower/Number of Poles

[kW]

EfficiencyClass

Weight

[kg]

Filter

OCN-10-2-400.4-S-20 20 0,24 0,17 1,5 / 4 IE 2 41

Upo

n sp

ecia

l req

uest

OCN-10-2-400.4-S-40 40 0,24 0,19 1,5 / 4 IE 2 43OCN-20-2-400.4-S-20 20 0,24 0,19 1,5 / 4 IE 2 44OCN-20-2-400.4-S-40 40 0,24 0,23 1,5 / 4 IE 2 46OCN-30-2-400.4-S-20 20 0,62 0,32 1,5 / 4 IE 2 50OCN-30-2-400.4-S-40 40 0,62 0,39 1,5 / 4 IE 2 52OCN-40-2-400.4-S-60 60 0,63 0,52 3 / 4 IE 2 73OCN-40-2-400.4-S-80 80 0,63 0,59 3 / 4 IE 2 73OCN-50-2-400.4-S-60 60 1,42 0,79 3 / 4 IE 2 80OCN-50-2-400.4-S-80 80 1,42 0,85 3 / 4 IE 2 80OCN-60-2-400.4-S-60 60 1,25 0,92 3 / 4 IE 2 88OCN-60-2-400.4-S-80 80 1,25 1,05 3 / 4 IE 2 88

Technical Data

13

» Compact design» High cooling capacity» Efficient motors» Low noise level

The OCN-Series is an extension of the ACN oil-air cooler line. Due to the integrated pump, the OCN offline cooling units may operate independent of the main flow of the hydraulic system. This ensures a continuous cooling of the hydraulic system and protects the cooler matrix against damage from pressure peaks. In addition the OCN offline cooling units can be mounted remote from the main system.The OCN off-line cooling units can be supplied with a filter and separate temperature switch on request.

Cooling & Heat Exchange

Off-line Air/Oil Coolers

12

OCN Off-line Cooling Unitswith Alternate Current Drives (3 x 400 V)

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling & Heat Exchange

Off-line Air/Oil Coolers

K (Medium OUT)

J (Medium IN)

Product Series A B C D E F G H I J K L M

OCN-10-2-400.4-S-20 439 347 444 576 84,5 239 40 360 63 G1" G1" 538 220OCN-10-2-400.4-S-40 439 347 444 572 84,5 239 40 360 63 G1" G1" 534 220OCN-20-2-400.4-S-20 439 347 444 607 115,5 239 40 360 94 G1" G1" 569 220OCN-20-2-400.4-S-40 439 347 444 602 115,5 239 40 360 94 G1" G1" 564 220OCN-30-2-400.4-S-20 559 490 580 611 83 377 60 460 63 G1" G1" 573 290OCN-30-2-400.4-S-40 559 490 580 606 83 377 60 460 63 G1" G1" 568 290OCN-40-2-400.4-S-60 559 490 590 712 114 377 60 460 94 G1½" G1½" 662 290OCN-40-2-400.4-S-80 559 490 590 712 114 377 60 460 94 G1½" G1½" 662 290OCN-50-2-400.4-S-60 721 670 775 702 95 554 72 610 63 G1½" G1½" 650 377OCN-50-2-400.4-S-80 721 670 775 702 95 554 72 610 63 G1½" G1½" 650 377OCN-60-2-400.4-S-60 721 670 775 733 126 554 72 610 94 G1½" G1½" 682 377OCN-60-2-400.4-S-80 721 670 775 733 126 554 72 610 94 G1½" G1½" 682 377

Operating Conditions:Max. internal operating pressure: 10 barMax. operating temperature: -20 °C to 120 °COperating viscosity: 10 – 300 cStMedia: HLP, synthetic oils, water glycol

(glycol contend > 40 %)Voltage: 230/400 V 50 Hz, 400/690 V 50 Hz

Dimensions

Product Series Oil Flow

[l/min]

Air Flow

[m³/Sek.]

Specific CoolingPerformance

[kW/K]

MotorPower/Number of Poles

[kW]

EfficiencyClass

Weight

[kg]

Filter

OCN-10-2-400.4-S-20 20 0,24 0,17 1,5 / 4 IE 2 41

Upo

n sp

ecia

l req

uest

OCN-10-2-400.4-S-40 40 0,24 0,19 1,5 / 4 IE 2 43OCN-20-2-400.4-S-20 20 0,24 0,19 1,5 / 4 IE 2 44OCN-20-2-400.4-S-40 40 0,24 0,23 1,5 / 4 IE 2 46OCN-30-2-400.4-S-20 20 0,62 0,32 1,5 / 4 IE 2 50OCN-30-2-400.4-S-40 40 0,62 0,39 1,5 / 4 IE 2 52OCN-40-2-400.4-S-60 60 0,63 0,52 3 / 4 IE 2 73OCN-40-2-400.4-S-80 80 0,63 0,59 3 / 4 IE 2 73OCN-50-2-400.4-S-60 60 1,42 0,79 3 / 4 IE 2 80OCN-50-2-400.4-S-80 80 1,42 0,85 3 / 4 IE 2 80OCN-60-2-400.4-S-60 60 1,25 0,92 3 / 4 IE 2 88OCN-60-2-400.4-S-80 80 1,25 1,05 3 / 4 IE 2 88

Technical Data

13

» Compact design» High cooling capacity» Efficient motors» Low noise level

The OCN-Series is an extension of the ACN oil-air cooler line. Due to the integrated pump, the OCN offline cooling units may operate independent of the main flow of the hydraulic system. This ensures a continuous cooling of the hydraulic system and protects the cooler matrix against damage from pressure peaks. In addition the OCN offline cooling units can be mounted remote from the main system.The OCN off-line cooling units can be supplied with a filter and separate temperature switch on request.

Cooling & Heat Exchange

Off-line Air/Oil Coolers

12

OCN Off-line Cooling Unitswith Alternate Current Drives (3 x 400 V)

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

BU-Cooler for tank top mounting with removable tube stack

BTU-Cooler for in-tank mounting with removable tube stack

Cooling & Heat Exchange BNZ Series Water/Oil Coolers

15

®NewCool products are the result of many years of experience combined with a wealth of knowledge from within the field of fluid and transmissionengineering. Thanks to the standardisation of individual components, technically sophisticated solutions are available at a highly competitive price/performance ratio. The standard BNZ series offers four shell sizes with available lengths of up to 2100 mm. We also offer tailor made solutions for the most arduous applications and according to customer specification. BNZ coolers are suitable for all industrial and marine environments.

The following data will be required to correctly specify cooling components for your application: oil inlet temperature, oil volume, oil specification, volume of water, water inlet temperature, cooling performance.

Our technical staff will be happy to make the selection upon receipt of the required information if you would prefer. Compact design, robust construction, ® extremely low pressure drop, high quality materials and ease of maintenance are the prominent features of the NewCool shell & tube coolers.

Additional products are:

Oil-Water Cooler BNZ

» Extended cooling surface Compact design» Low pressure loss» Integrated test ports» Cooling capacity up to 500 kW» Flow rate up to 850 l/min»

Cooling & Heat Exchange

BNZ Series Water/Oil Coolers

14

with aluminium fins and rigid tube stack

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

BU-Cooler for tank top mounting with removable tube stack

BTU-Cooler for in-tank mounting with removable tube stack

Cooling & Heat Exchange BNZ Series Water/Oil Coolers

15

®NewCool products are the result of many years of experience combined with a wealth of knowledge from within the field of fluid and transmissionengineering. Thanks to the standardisation of individual components, technically sophisticated solutions are available at a highly competitive price/performance ratio. The standard BNZ series offers four shell sizes with available lengths of up to 2100 mm. We also offer tailor made solutions for the most arduous applications and according to customer specification. BNZ coolers are suitable for all industrial and marine environments.

The following data will be required to correctly specify cooling components for your application: oil inlet temperature, oil volume, oil specification, volume of water, water inlet temperature, cooling performance.

Our technical staff will be happy to make the selection upon receipt of the required information if you would prefer. Compact design, robust construction, ® extremely low pressure drop, high quality materials and ease of maintenance are the prominent features of the NewCool shell & tube coolers.

Additional products are:

Oil-Water Cooler BNZ

» Extended cooling surface Compact design» Low pressure loss» Integrated test ports» Cooling capacity up to 500 kW» Flow rate up to 850 l/min»

Cooling & Heat Exchange

BNZ Series Water/Oil Coolers

14

with aluminium fins and rigid tube stack

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Dimensions

TypesA B C D E F G H I J K L M N O P R S T U

1-pass 2-pass 4-pass 1-pass 2-pass 4-pass 2-pass 4-pass

BNZ-60-131 131 65 65 – 65 65 – 55 181 213 38 – 63.5 9 78 34 90 94 41 57 31.75 – – – 65BNZ-60-208 208 82.5 82.5 – 82.5 82.5 – 97 259 290 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-259 259 82.5 82.5 – 82.5 82.5 – 148 310 341 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-310 310 82.5 82.5 – 82.5 82.5 – 199 361 392 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-361 361 82.5 82.5 – 82.5 82.5 – 250 412 443 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-463 463 82.5 82.5 – 82.5 82.5 – 352 514 545 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-615 615 82.5 82.5 – 82.5 82.5 – 504 666 697 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-920 920 82.5 82.5 – 82.5 82.5 – 809 971 1002 55.5 – 63.5 9 78 34 90 95 41 57 31.75 – – – 65BNZ-80-208 208 99 91 91 99 93 91 76 255 300 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-80-310 310 99 91 91 99 93 91 178 357 402 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-80-361 361 99 91 91 99 93 91 229 408 453 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-80-463 463 99 91 91 99 93 91 331 510 555 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-80-615 615 99 91 91 99 93 91 483 662 707 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-80-920 920 99 91 91 99 93 91 788 967 1012 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-125-310 310 116 109.5 109.5 116 101.5 101.5 157 375 436 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-125-361 361 116 109.5 109.5 116 101.5 101.5 208 426 487 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-125-463 463 116 109.5 109.5 116 101.5 101.5 310 528 589 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-125-615 615 116 109.5 109.5 116 101.5 101.5 462 680 741 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-125-920 920 116 109.5 109.5 116 101.5 101.5 767 985 1046 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-125-1225 1225 116 109.5 109.5 116 101.5 101.5 10721290 1351 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-175-370 370 169 169 169 169 155 155 174 461 544 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-500 500 169 169 169 169 155 155 304 591 674 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-840 840 169 169 169 169 155 155 644 931 1014 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1000 1000 169 169 169 169 155 155 804 1091 1174 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1200 1200 169 169 169 169 155 155 10041291 1374 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1400 1400 169 169 169 169 155 155 12041491 1574 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1600 1600 169 169 169 169 155 155 14041691 1774 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1700 1700 169 169 169 169 155 155 15041791 1874 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1900 1900 169 169 169 169 155 155 17041991 2074 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-2100 2100 169 169 169 169 155 155 19042191 2274 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180

Cooling & Heat Exchange BNZ Series Water/Oil Coolers

17

2-pass

4-pass

only for BNZ 60

1-pass

only for BNZ 60

Cooling & Heat Exchange BNZ Series Water/Oil Coolers

16#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Dimensions

TypesA B C D E F G H I J K L M N O P R S T U

1-pass 2-pass 4-pass 1-pass 2-pass 4-pass 2-pass 4-pass

BNZ-60-131 131 65 65 – 65 65 – 55 181 213 38 – 63.5 9 78 34 90 94 41 57 31.75 – – – 65BNZ-60-208 208 82.5 82.5 – 82.5 82.5 – 97 259 290 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-259 259 82.5 82.5 – 82.5 82.5 – 148 310 341 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-310 310 82.5 82.5 – 82.5 82.5 – 199 361 392 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-361 361 82.5 82.5 – 82.5 82.5 – 250 412 443 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-463 463 82.5 82.5 – 82.5 82.5 – 352 514 545 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-615 615 82.5 82.5 – 82.5 82.5 – 504 666 697 55.5 – 63.5 9 78 34 90 98 41 57 31.75 – – – 65BNZ-60-920 920 82.5 82.5 – 82.5 82.5 – 809 971 1002 55.5 – 63.5 9 78 34 90 95 41 57 31.75 – – – 65BNZ-80-208 208 99 91 91 99 93 91 76 255 300 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-80-310 310 99 91 91 99 93 91 178 357 402 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-80-361 361 99 91 91 99 93 91 229 408 453 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-80-463 463 99 91 91 99 93 91 331 510 555 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-80-615 615 99 91 91 99 93 91 483 662 707 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-80-920 920 99 91 91 99 93 91 788 967 1012 66 18 76 11 130 94 127 139 66 73 54 44 53 35 90BNZ-125-310 310 116 109.5 109.5 116 101.5 101.5 157 375 436 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-125-361 361 116 109.5 109.5 116 101.5 101.5 208 426 487 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-125-463 463 116 109.5 109.5 116 101.5 101.5 310 528 589 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-125-615 615 116 109.5 109.5 116 101.5 101.5 462 680 741 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-125-920 920 116 109.5 109.5 116 101.5 101.5 767 985 1046 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-125-1225 1225 116 109.5 109.5 116 101.5 101.5 10721290 1351 76.5 21 102 11 165 103 165 194 102 92 60 56 62 35 128BNZ-175-370 370 169 169 169 169 155 155 174 461 544 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-500 500 169 169 169 169 155 155 304 591 674 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-840 840 169 169 169 169 155 155 644 931 1014 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1000 1000 169 169 169 169 155 155 804 1091 1174 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1200 1200 169 169 169 169 155 155 10041291 1374 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1400 1400 169 169 169 169 155 155 12041491 1574 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1600 1600 169 169 169 169 155 155 14041691 1774 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1700 1700 169 169 169 169 155 155 15041791 1874 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-1900 1900 169 169 169 169 155 155 17041991 2074 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180BNZ-175-2100 2100 169 169 169 169 155 155 19042191 2274 98 36 140 11 220 152 210 249 130 119 94 80 80 35 180

Cooling & Heat Exchange BNZ Series Water/Oil Coolers

17

2-pass

4-pass

only for BNZ 60

1-pass

only for BNZ 60

Cooling & Heat Exchange BNZ Series Water/Oil Coolers

16#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling & Heat Exchange BNZ Series Water/Oil Coolers

19

Component Materials

Technical Data

1) Maximum operating temperature 95 °C (higher temperatures on request)2) Maximum operating pressure 40 bar on shell side and16 bar on tube side3) Maximum flow rate volumes [l/min] see table below.

Maximum Flow Rates

G = BSP; F = flange (sizes see port/connection sizes table on previous page)For sea water application, the water volume should be reduced. Use single pass if possiblePlease contact the jbj Techniques Limited technical department telephone: 01737 767493 or email: info@jbj.co.uk

Caution! – Please study the maintenance and operating instructions before installation of the heat exchanger. Incorrect installation can cause damage to the cooler!

Components Standard-Cooler Seewater-Cooler Optional (on special request)

Tubes CuNi 90/10 CuNi 90/10 Copper/Stainless Steel

Shell, guide plate, mounting bracket, bypass valve Steel Steel

End cover Cast Iron GG25 chemically nickel-plated Stainless Steel

Bronze

Fins Aluminium Aluminium Copper/Stainless Steel

Tube sheet Steel Steel with CuNi end plate 90/10 Stainless Steel

Gaskets Flat Gasket C4400

BNZ/BU/BTUProduct Series

OilShell [l/min]

BNZWater [l/min]

1-pass 2-pass 4-pass

CU CuNi SS CU CuNi SS CU CuNi SS

DN 60 75 47 70 105 23 35 54 – – –DN 80 G/F 225 90 135 202 45 67 100 22 34 51DN 125 G 330 206 310 465 103 155 232 51 77 115DN 125 F 400 206 310 465 103 155 232 51 77 115DN 175 850 410 614 921 205 307 460 102 154 230

TypesSurface area

in m2

Oil port Water connection

Number of bafflesStandard Optional Drain plug (S) Test port (T) 1-pass 2-pass 4-pass Drain plug (S)

BNZ-60-131 0.32 G ½“ – – – G ¾“ 3G /8“ – 1G /8“ 1BNZ-60-208 0.57 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 1BNZ-60-259 0.73 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 3BNZ-60-310 0.9 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 1BNZ-60-361 1.06 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 3BNZ-60-463 1.38 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 3BNZ-60-615 1.86 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 5BNZ-60-920 2.83 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 5BNZ-80-208 1.11 G 1½“ – G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 1BNZ-80-310 1.74 G 1½“ SAE 1½“ G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 1BNZ-80-361 2.04 G 1½“ SAE 1½“ G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 3BNZ-80-463 2.67 G 1½“ SAE 1½“ G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 3BNZ-80-615 3.6 G 1½“ SAE 1½“ G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 3BNZ-80-920 5.47 G 1½“ SAE 1½“ G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 5BNZ-125-310 3.72 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 1BNZ-125-361 4.35 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 3BNZ-125-463 5.71 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 3BNZ-125-615 7.71 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 3BNZ-125-920 11.72 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 3, 5BNZ-125-1225 15.71 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 3, 5, 7BNZ-175-370 8.54 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 1BNZ-175-500 11.73 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 1, 3BNZ-175-840 20.19 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 3, 5BNZ-175-1000 24.18 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 3, 5, 7BNZ-175-1200 29.18 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 3, 5, 7BNZ-175-1400 34.13 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 5, 7, 9BNZ-175-1600 39.12 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 5, 7, 9BNZ-175-1700 41.62 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 3, 7, 11BNZ-175-1900 46.61 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 3, 7, 11BNZ-175-2100 51.56 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½"

Length measurements may vary for production engineering reasons by ± 2 mm.

3, 7, 11

Cooling & Heat Exchange BNZ Series Water/Oil Coolers

18

Port connections

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Cooling & Heat Exchange BNZ Series Water/Oil Coolers

19

Component Materials

Technical Data

1) Maximum operating temperature 95 °C (higher temperatures on request)2) Maximum operating pressure 40 bar on shell side and16 bar on tube side3) Maximum flow rate volumes [l/min] see table below.

Maximum Flow Rates

G = BSP; F = flange (sizes see port/connection sizes table on previous page)For sea water application, the water volume should be reduced. Use single pass if possiblePlease contact the jbj Techniques Limited technical department telephone: 01737 767493 or email: info@jbj.co.uk

Caution! – Please study the maintenance and operating instructions before installation of the heat exchanger. Incorrect installation can cause damage to the cooler!

Components Standard-Cooler Seewater-Cooler Optional (on special request)

Tubes CuNi 90/10 CuNi 90/10 Copper/Stainless Steel

Shell, guide plate, mounting bracket, bypass valve Steel Steel

End cover Cast Iron GG25 chemically nickel-plated Stainless Steel

Bronze

Fins Aluminium Aluminium Copper/Stainless Steel

Tube sheet Steel Steel with CuNi end plate 90/10 Stainless Steel

Gaskets Flat Gasket C4400

BNZ/BU/BTUProduct Series

OilShell [l/min]

BNZWater [l/min]

1-pass 2-pass 4-pass

CU CuNi SS CU CuNi SS CU CuNi SS

DN 60 75 47 70 105 23 35 54 – – –DN 80 G/F 225 90 135 202 45 67 100 22 34 51DN 125 G 330 206 310 465 103 155 232 51 77 115DN 125 F 400 206 310 465 103 155 232 51 77 115DN 175 850 410 614 921 205 307 460 102 154 230

TypesSurface area

in m2

Oil port Water connection

Number of bafflesStandard Optional Drain plug (S) Test port (T) 1-pass 2-pass 4-pass Drain plug (S)

BNZ-60-131 0.32 G ½“ – – – G ¾“ 3G /8“ – 1G /8“ 1BNZ-60-208 0.57 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 1BNZ-60-259 0.73 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 3BNZ-60-310 0.9 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 1BNZ-60-361 1.06 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 3BNZ-60-463 1.38 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 3BNZ-60-615 1.86 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 5BNZ-60-920 2.83 G ¾“ – – – G ¾“ 3G /8“ – 1G /8“ 5BNZ-80-208 1.11 G 1½“ – G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 1BNZ-80-310 1.74 G 1½“ SAE 1½“ G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 1BNZ-80-361 2.04 G 1½“ SAE 1½“ G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 3BNZ-80-463 2.67 G 1½“ SAE 1½“ G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 3BNZ-80-615 3.6 G 1½“ SAE 1½“ G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 3BNZ-80-920 5.47 G 1½“ SAE 1½“ G ¼“ G ¼“ G 1¼“ G 1“ G ½“ G ¼“ 5BNZ-125-310 3.72 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 1BNZ-125-361 4.35 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 3BNZ-125-463 5.71 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 3BNZ-125-615 7.71 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 3BNZ-125-920 11.72 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 3, 5BNZ-125-1225 15.71 G 1½“ SAE 2“ G ¼“ G ¼“ G ½“ G 1¼“ G ¾“ G ¼“ 3, 5, 7BNZ-175-370 8.54 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 1BNZ-175-500 11.73 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 1, 3BNZ-175-840 20.19 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 3, 5BNZ-175-1000 24.18 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 3, 5, 7BNZ-175-1200 29.18 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 3, 5, 7BNZ-175-1400 34.13 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 5, 7, 9BNZ-175-1600 39.12 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 5, 7, 9BNZ-175-1700 41.62 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 3, 7, 11BNZ-175-1900 46.61 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½" 3, 7, 11BNZ-175-2100 51.56 SAE 3½" – G ½" G ½" SAE 3½" SAE 2" SAE 1¼" G ½"

Length measurements may vary for production engineering reasons by ± 2 mm.

3, 7, 11

Cooling & Heat Exchange BNZ Series Water/Oil Coolers

18

Port connections

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

» Cooling surfaces from 0.018 – 0.911 m2 Screw-in into threadings G 1½“ or 2“» Compact design» To be mounted using allen wrench»

This compact cooling solution can be screwed into an existing threading, for example, instead of screw-in heating elements in gear units, piping systems and hydraulic tanks. The cooling performance varies depending upon the flow rate around the cooling pipe. The ESK must be braced when exposed to vibrations.

Cooling & Heat Exchange

Screw-In Water/Oil Heat Exchanger

21

Oil/Water Heat Exchanger ESKScrew-in Heat Exchanger

Type designation code BNZ

BNZ - 60 - 131 - 1 - G - CN - S - GG - S - 3 - I3 - S13

Cooling & Heat Exchange

BNZ Series Water/Oil Coolers

20

Internal reference number will be issued for special version

Bypass valveO = without bypass valve (standard)I = Internal bypass valve and pressure in bar

Baffles/Numbers

Distance between the finsS = 0,8 mmM = 1,1 mm (on request)L = 1,4 mm (on request)

Cover-materialGG = Grey-IronGGNI = GG Grey-Iron; nickel-platedSS = Stainless Steel (on request)CN = CuNi10Fe1MNBR = Bronze

Header material on water-sideS = Steel CastingCN = CuNi10Fe1MnSS = Stainless Steel (on request)

Water-tube-materialCN = CuNi10Fe1MnSS = Stainless Steel (on request)

Connection on the shell side (thread or flange)

Passes

Nominal length

Unit size

Cartridge non-removable

The type designation code must always be complete.

Exception: is no special version assigned it will be omitted.Example: BNZ - 80 - 361 - 4 - F - CN - S - GG - S - 5 - O

Special versionExample: BNZ - 80 - 361 - 4 - F - CN - S - GG - S - 5 - O - S25

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

» Cooling surfaces from 0.018 – 0.911 m2 Screw-in into threadings G 1½“ or 2“» Compact design» To be mounted using allen wrench»

This compact cooling solution can be screwed into an existing threading, for example, instead of screw-in heating elements in gear units, piping systems and hydraulic tanks. The cooling performance varies depending upon the flow rate around the cooling pipe. The ESK must be braced when exposed to vibrations.

Cooling & Heat Exchange

Screw-In Water/Oil Heat Exchanger

21

Oil/Water Heat Exchanger ESKScrew-in Heat Exchanger

Type designation code BNZ

BNZ - 60 - 131 - 1 - G - CN - S - GG - S - 3 - I3 - S13

Cooling & Heat Exchange

BNZ Series Water/Oil Coolers

20

Internal reference number will be issued for special version

Bypass valveO = without bypass valve (standard)I = Internal bypass valve and pressure in bar

Baffles/Numbers

Distance between the finsS = 0,8 mmM = 1,1 mm (on request)L = 1,4 mm (on request)

Cover-materialGG = Grey-IronGGNI = GG Grey-Iron; nickel-platedSS = Stainless Steel (on request)CN = CuNi10Fe1MNBR = Bronze

Header material on water-sideS = Steel CastingCN = CuNi10Fe1MnSS = Stainless Steel (on request)

Water-tube-materialCN = CuNi10Fe1MnSS = Stainless Steel (on request)

Connection on the shell side (thread or flange)

Passes

Nominal length

Unit size

Cartridge non-removable

The type designation code must always be complete.

Exception: is no special version assigned it will be omitted.Example: BNZ - 80 - 361 - 4 - F - CN - S - GG - S - 5 - O

Special versionExample: BNZ - 80 - 361 - 4 - F - CN - S - GG - S - 5 - O - S25

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling & Heat Exchange Shell & Tube Heat Exchangers

23

Shell and tube heat exchangers for Industrial Use

» Safety version» Atex certification» Marine approval DNV, GL, Lloyds . . .» Sea water version» Stainless steel version complete or partially» Special versions

Gasket: O-ring

Casing Surface: √ RZ 6,3

Gasket: Aramid fibreswith NBR

A B C D E F G H I K L SWG 1¼“ 100 – 1000 mm 20 3 – 60 60 24 G ¼“ 20 41 55G 1½“ 100 – 1600 mm 18 4 75 65 65 34 G ½“ 20 46 65G 2“ 100 – 2100 mm 25 4 104 86 86 44 G ¾“ 27 58 90

TypeWater (l/min)

Cu CuNi 14.404G 1¼“ 10 15 20 G 1½“ 19 28 38G 2“ 30 45 60

Dimensions

Technical Data

Max. operating pressure 16 barMax. operating temperature +105 °C temporarily up to +160 °CMinimum temperature -30 °C

Screw-in cooler complete with o-ring gasket included in delivery

Components Standards

Tubesheet with screw in thread Brass/Steel treated

Tubes Copper/Copper Nickel/Stainless steel

Tube separator Plastics

Caps Brass/Steel treated

Gasket Aramid ibres with NBR

O-Ring-Gasket NBR

Materials

Special design (number will be given)

Length (G1½“ = 100 mm – 1600 mm; G2“ = 100 mm – 2100 mm)

Tube material (CuNi = Copper Nickel, SS Stainless Steel)

Tube sheet/ Cap material (MS = Brass, ST = Steel, SS = Stainless Steel)

Size G1½“ or G2“

Screw-in cooler

Order Code Example

ESK – G 1½“ – MS – CN – 600 – S

Maximum flow rate volumes

Cooling & Heat Exchange Screw-In Water/Oil Heat Exchanger

22#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling & Heat Exchange Shell & Tube Heat Exchangers

23

Shell and tube heat exchangers for Industrial Use

» Safety version» Atex certification» Marine approval DNV, GL, Lloyds . . .» Sea water version» Stainless steel version complete or partially» Special versions

Gasket: O-ring

Casing Surface: √ RZ 6,3

Gasket: Aramid fibreswith NBR

A B C D E F G H I K L SWG 1¼“ 100 – 1000 mm 20 3 – 60 60 24 G ¼“ 20 41 55G 1½“ 100 – 1600 mm 18 4 75 65 65 34 G ½“ 20 46 65G 2“ 100 – 2100 mm 25 4 104 86 86 44 G ¾“ 27 58 90

TypeWater (l/min)

Cu CuNi 14.404G 1¼“ 10 15 20 G 1½“ 19 28 38G 2“ 30 45 60

Dimensions

Technical Data

Max. operating pressure 16 barMax. operating temperature +105 °C temporarily up to +160 °CMinimum temperature -30 °C

Screw-in cooler complete with o-ring gasket included in delivery

Components Standards

Tubesheet with screw in thread Brass/Steel treated

Tubes Copper/Copper Nickel/Stainless steel

Tube separator Plastics

Caps Brass/Steel treated

Gasket Aramid ibres with NBR

O-Ring-Gasket NBR

Materials

Special design (number will be given)

Length (G1½“ = 100 mm – 1600 mm; G2“ = 100 mm – 2100 mm)

Tube material (CuNi = Copper Nickel, SS Stainless Steel)

Tube sheet/ Cap material (MS = Brass, ST = Steel, SS = Stainless Steel)

Size G1½“ or G2“

Screw-in cooler

Order Code Example

ESK – G 1½“ – MS – CN – 600 – S

Maximum flow rate volumes

Cooling & Heat Exchange Screw-In Water/Oil Heat Exchanger

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Unit Dimensions BAMNZ (in mm / BSPP)

U V W X Z

SAE 1“ 70 52,4 55 26,2 M10

SAE 1 1/4“ 79 58,7 68 30,2 M10

SAE 1 1/2“ 93 69,9 79 35,7 M12

SAE 2“ 102 77,8 90 42,9 M12

SAE 2 1/2“ 114 88,9 105 50,8 M12

SAE 3“ 135 106,4 130,6 62 M16

BAMNZ-714

BAMNZ-724

BAMNZ-1014

BAMNZ-1024

BAMNZ-1036

BAMNZ-1224

BAMNZ-1236

BAMNZ-1248

BAMNZ-1260

BAMNZ-1724

BAMNZ-1736

BAMNZ-1748

BAMNZ-1760

BAMNZ-1772

BAMNZ-1784

BAMNZ-2448

BAMNZ-2460

BAMNZ-2472

BAMNZ-2484

BAMNZ-2496

B

229

483

208

462

767

402

707

1012

1317

386

691

996

1301

1591

1910

923

1228

1533

1838

2142

D

89

89

113,5

113,5

113,5

149

149

149

149

215,5

215,5

215,5

215,5

215,5

215,5

442

442

442

442

442

A

418

672

448

702

1007

663

968

1273

1578

698

1003

1308

1613

1932

2251

785

1090

1395

1700

2005

E

73

73

92

92

92

106

106

106

106

135

135

135

135

135

135

275

275

275

275

275

G

94,5

94,5

120

120

120

130,5

130,5

130,5

130,5

170,5

170,5

170,5

170,5

170,5

170,5

69

69

69

69

69

Q

∅�11 x 19

∅�11 x 19

∅�11 x 25

∅�11 x 25

∅�11 x 25

∅�13 x 28

∅�13 x 28

∅�13 x 28

∅�13 x 28

∅�16 x 38

∅�16 x 38

∅�16 x 38

∅�16 x 38

∅�16 x 38

∅�16 x 38

∅�22

∅�22

∅�22

∅�22

∅�22

F

G 1 1/2”

G 1 1/2”

G 1 1/2”

G 1 1/2”

G 1 1/2”

G 2”

G 2”

G 2”

G 2”

G 3”

G 3”

G 3”

G 3”

G 3”

G 3”

SAE 4”

SAE 4”

SAE 4”

SAE 4”

SAE 4”

T

66

66

103

103

103

114,3

114,3

114,3

114,3

146

146

146

146

146

146

321

321

321

321

321

R

G 1 1/4”

G 1 1/4”

G 1 1/2”

G 1 1/2”

G 1 1/2”

G 2”

G 2”

G 2”

G 2”

G 3”

G 3”

G 3”

G 3”

G 3”

G 3”

SAE 6”

SAE 6”

SAE 6”

SAE 6”

SAE 6”

M

-

-

G 3/4”

G 3/4”

G 3/4”

G 1”

G 1”

G 1”

G 1”

G 2”

G 2”

G 2”

G 2”

G 2”

G 2”

SAE 3”

SAE 3”

SAE 3”

SAE 3”

SAE 3”

K

G 1”

G 1”

G 1 1/4”

G 1 1/4”

G 1 1/4”

G 2”

G 2”

G 2”

G 2”

G 2 1/2”

G 2 1/2”

G 2 1/2”

G 2 1/2”

G 2 1/2”

G 2 1/2”

SAE 4”

SAE 4”

SAE 4”

SAE 4”

SAE 4”

N1

-

-

6,7

6,7

6,7

7

7

7

7

12,7

12,7

12,7

12,7

12,7

12,7

35

35

35

35

35

N

-

-

44,5

44,5

44,5

49,5

49,5

49,5

49,5

76,2

76,2

76,2

76,2

76,2

76,2

125,5

125,5

125,5

125,5

125,5

I

29

29

42,4

42,4

42,4

61,5

61,5

61,5

61,5

70,7

70,7

70,7

70,7

70,7

70,7

82,5

82,5

82,5

82,5

82,5

O

127

127

165

165

165

159

159

159

159

210

210

210

210

210

210

400

400

400

400

400

L

76

76

102

102

102

127

127

127

127

178

178

178

178

178

178

352

352

352

352

352

Cooling & Heat Exchange Shell & Tube Heat Exchangers

25

1 pass 2 pass 4 pass

Type

Product description

The BAMNZ is a series of compact heat exchangers with a fixed tube bundle, which has been standardized into logically grouped models with a heat-exchange2surface of from 0.43 to 40 m .

The models comprise basic units, each divided into two versions (narrow/wide baffle spacing), each also available as a 1-pass version, 2-pass or 4-pass version.

Product features

» Fixed tube bundle.» Large-bore oil connections for minimum pressure drop.» Heat dissipation up to 1.000 kW.» Oil flow rate of up to 1.500 l/min.» Removable end caps for easy cleaning of the tubes.» Max. pressure: shell side 20 bar, tube side 10 bar.» Wide choice of baffle spacing.

Option

» Stainless steel version» ASME + TEMA-C version» Version for use with sea water» Safety version

Cooling & Heat Exchange Shell & Tube Heat Exchangers

24

Standard Sea water

End plates Copper-NickelShel lShell side connections Steel Copper-Nickel

Mounting bracket Steel Steel

Tubes Copper Copper-NickelStainless steel

End caps Cast iron Brass or cast iron

Nickel plated

Stainless steelCuNi material

Gaskets NBR/cellulose fibre

Baffels Steel Steel

Optional: Zinc-anode

Materials

Type designation plate Aluminium AluminiumStainless steel

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Unit Dimensions BAMNZ (in mm / BSPP)

U V W X Z

SAE 1“ 70 52,4 55 26,2 M10

SAE 1 1/4“ 79 58,7 68 30,2 M10

SAE 1 1/2“ 93 69,9 79 35,7 M12

SAE 2“ 102 77,8 90 42,9 M12

SAE 2 1/2“ 114 88,9 105 50,8 M12

SAE 3“ 135 106,4 130,6 62 M16

BAMNZ-714

BAMNZ-724

BAMNZ-1014

BAMNZ-1024

BAMNZ-1036

BAMNZ-1224

BAMNZ-1236

BAMNZ-1248

BAMNZ-1260

BAMNZ-1724

BAMNZ-1736

BAMNZ-1748

BAMNZ-1760

BAMNZ-1772

BAMNZ-1784

BAMNZ-2448

BAMNZ-2460

BAMNZ-2472

BAMNZ-2484

BAMNZ-2496

B

229

483

208

462

767

402

707

1012

1317

386

691

996

1301

1591

1910

923

1228

1533

1838

2142

D

89

89

113,5

113,5

113,5

149

149

149

149

215,5

215,5

215,5

215,5

215,5

215,5

442

442

442

442

442

A

418

672

448

702

1007

663

968

1273

1578

698

1003

1308

1613

1932

2251

785

1090

1395

1700

2005

E

73

73

92

92

92

106

106

106

106

135

135

135

135

135

135

275

275

275

275

275

G

94,5

94,5

120

120

120

130,5

130,5

130,5

130,5

170,5

170,5

170,5

170,5

170,5

170,5

69

69

69

69

69

Q

∅�11 x 19

∅�11 x 19

∅�11 x 25

∅�11 x 25

∅�11 x 25

∅�13 x 28

∅�13 x 28

∅�13 x 28

∅�13 x 28

∅�16 x 38

∅�16 x 38

∅�16 x 38

∅�16 x 38

∅�16 x 38

∅�16 x 38

∅�22

∅�22

∅�22

∅�22

∅�22

F

G 1 1/2”

G 1 1/2”

G 1 1/2”

G 1 1/2”

G 1 1/2”

G 2”

G 2”

G 2”

G 2”

G 3”

G 3”

G 3”

G 3”

G 3”

G 3”

SAE 4”

SAE 4”

SAE 4”

SAE 4”

SAE 4”

T

66

66

103

103

103

114,3

114,3

114,3

114,3

146

146

146

146

146

146

321

321

321

321

321

R

G 1 1/4”

G 1 1/4”

G 1 1/2”

G 1 1/2”

G 1 1/2”

G 2”

G 2”

G 2”

G 2”

G 3”

G 3”

G 3”

G 3”

G 3”

G 3”

SAE 6”

SAE 6”

SAE 6”

SAE 6”

SAE 6”

M

-

-

G 3/4”

G 3/4”

G 3/4”

G 1”

G 1”

G 1”

G 1”

G 2”

G 2”

G 2”

G 2”

G 2”

G 2”

SAE 3”

SAE 3”

SAE 3”

SAE 3”

SAE 3”

K

G 1”

G 1”

G 1 1/4”

G 1 1/4”

G 1 1/4”

G 2”

G 2”

G 2”

G 2”

G 2 1/2”

G 2 1/2”

G 2 1/2”

G 2 1/2”

G 2 1/2”

G 2 1/2”

SAE 4”

SAE 4”

SAE 4”

SAE 4”

SAE 4”

N1

-

-

6,7

6,7

6,7

7

7

7

7

12,7

12,7

12,7

12,7

12,7

12,7

35

35

35

35

35

N

-

-

44,5

44,5

44,5

49,5

49,5

49,5

49,5

76,2

76,2

76,2

76,2

76,2

76,2

125,5

125,5

125,5

125,5

125,5

I

29

29

42,4

42,4

42,4

61,5

61,5

61,5

61,5

70,7

70,7

70,7

70,7

70,7

70,7

82,5

82,5

82,5

82,5

82,5

O

127

127

165

165

165

159

159

159

159

210

210

210

210

210

210

400

400

400

400

400

L

76

76

102

102

102

127

127

127

127

178

178

178

178

178

178

352

352

352

352

352

Cooling & Heat Exchange Shell & Tube Heat Exchangers

25

1 pass 2 pass 4 pass

Type

Product description

The BAMNZ is a series of compact heat exchangers with a fixed tube bundle, which has been standardized into logically grouped models with a heat-exchange2surface of from 0.43 to 40 m .

The models comprise basic units, each divided into two versions (narrow/wide baffle spacing), each also available as a 1-pass version, 2-pass or 4-pass version.

Product features

» Fixed tube bundle.» Large-bore oil connections for minimum pressure drop.» Heat dissipation up to 1.000 kW.» Oil flow rate of up to 1.500 l/min.» Removable end caps for easy cleaning of the tubes.» Max. pressure: shell side 20 bar, tube side 10 bar.» Wide choice of baffle spacing.

Option

» Stainless steel version» ASME + TEMA-C version» Version for use with sea water» Safety version

Cooling & Heat Exchange Shell & Tube Heat Exchangers

24

Standard Sea water

End plates Copper-NickelShel lShell side connections Steel Copper-Nickel

Mounting bracket Steel Steel

Tubes Copper Copper-NickelStainless steel

End caps Cast iron Brass or cast iron

Nickel plated

Stainless steelCuNi material

Gaskets NBR/cellulose fibre

Baffels Steel Steel

Optional: Zinc-anode

Materials

Type designation plate Aluminium AluminiumStainless steel

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Cooling & Heat Exchange BAMNZSC Series Oil/Water Safety Heat Exchangers

27

Safety Principle

» Version with double tubes.» Protection against over-pressure as well as corrosion effects.» Expansion tank with pressure control to accommodate changes in sealing liquid volume.» Removable sealing cover for cleaning internal water pipes.

Standard materialShell - Brass/SteelOuter tubes - CuInner tubes - Cu-Ni/SSCover - Grey cast ironSeparating chamber - SteelOther material combinations at customer request.

Optional: Sea water version

Ordering codeSS BAMNZ 1014 S 2 6 F CN W SW

Technical data

BAMNZ-7XX

BAMNZ-10XX

BAMNZ-12XX

BAMNZ-17XX

BAMNZ-24XX

225

330

650

1200

1500

200

450

850

1550

1800

100

225

420

750

1000

-

110

210

375

600

40

100

200

500

1000

Max. flow rate (l/min).

Unit Size Tubes (water) Maximum heat load (kW)

1-Pass 2-Pass 4-PassShell (oil)

The technical data of this sheet is depending on the described operational conditions and individual cases. At different operational conditions and differing individual cases contact jbj Techniques Limited technical office telephone: 01737 767493 or email: info@jbj.co.uk

Technical modifications reserved. Please also pay attention to our operation manuals and maintenance documentation.

Maximum operating conditions

max. permissable operating pressure: Shell side 20 bar (BAMNZ-24XX 16 bar) Tube side 10 bar (BAMNZ-24XX 16 bar)

Test pressure: Shell side 30 bar (BAMNZ-24XX 24 bar) Tube side 15 bar (BAMNZ-24XX 24 bar)

min./max. permissable operating temperature: Shell side 5 - 95 °C Tube side 5 - 95 °C

Caution: Incorrect installation can lead to damage to the cooler.

Cooling & Heat Exchange Shell & Tube Heat Exchangers

26

SW = SeawaterSWBZ = SeawaterSS = Stainless steel 1.4401

End plates- = StandardW = Copper-nickelSS = Stainless steel 1.4401

TubesCN = Copper-nickelCU = CopperSS = Stainless steel

VersionO = 1-passT = 2-passF = 4-pass

Tube diameter10 mm = 66.4 mm = 4

Baffle spacing in inchessee technical table

From unit size 2400S = small cutL = large cut

Unit size

Connection type:NPT = -SAE = SSAE flange = FBSPP = M

Complete cooler in stainless steel

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Cooling & Heat Exchange BAMNZSC Series Oil/Water Safety Heat Exchangers

27

Safety Principle

» Version with double tubes.» Protection against over-pressure as well as corrosion effects.» Expansion tank with pressure control to accommodate changes in sealing liquid volume.» Removable sealing cover for cleaning internal water pipes.

Standard materialShell - Brass/SteelOuter tubes - CuInner tubes - Cu-Ni/SSCover - Grey cast ironSeparating chamber - SteelOther material combinations at customer request.

Optional: Sea water version

Ordering codeSS BAMNZ 1014 S 2 6 F CN W SW

Technical data

BAMNZ-7XX

BAMNZ-10XX

BAMNZ-12XX

BAMNZ-17XX

BAMNZ-24XX

225

330

650

1200

1500

200

450

850

1550

1800

100

225

420

750

1000

-

110

210

375

600

40

100

200

500

1000

Max. flow rate (l/min).

Unit Size Tubes (water) Maximum heat load (kW)

1-Pass 2-Pass 4-PassShell (oil)

The technical data of this sheet is depending on the described operational conditions and individual cases. At different operational conditions and differing individual cases contact jbj Techniques Limited technical office telephone: 01737 767493 or email: info@jbj.co.uk

Technical modifications reserved. Please also pay attention to our operation manuals and maintenance documentation.

Maximum operating conditions

max. permissable operating pressure: Shell side 20 bar (BAMNZ-24XX 16 bar) Tube side 10 bar (BAMNZ-24XX 16 bar)

Test pressure: Shell side 30 bar (BAMNZ-24XX 24 bar) Tube side 15 bar (BAMNZ-24XX 24 bar)

min./max. permissable operating temperature: Shell side 5 - 95 °C Tube side 5 - 95 °C

Caution: Incorrect installation can lead to damage to the cooler.

Cooling & Heat Exchange Shell & Tube Heat Exchangers

26

SW = SeawaterSWBZ = SeawaterSS = Stainless steel 1.4401

End plates- = StandardW = Copper-nickelSS = Stainless steel 1.4401

TubesCN = Copper-nickelCU = CopperSS = Stainless steel

VersionO = 1-passT = 2-passF = 4-pass

Tube diameter10 mm = 66.4 mm = 4

Baffle spacing in inchessee technical table

From unit size 2400S = small cutL = large cut

Unit size

Connection type:NPT = -SAE = SSAE flange = FBSPP = M

Complete cooler in stainless steel

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Cooling & Heat Exchange MACN/AACN Series Oil/Air Heat Exchangers

29

With this new generation of MACN and AACN oil-coolers, the manufacturers have succeeded in reducing the noise level. These coolers are ideally suited forstationary installations - for the cooling of hydraulic or lubricating oils. The range has been extended to include slow-running fans, and the housings have been optimised, in order to produce the very low noise level. In order to make the cooler range as comprehensive as possible, the smaller models are also available as single or two pass versions, thus covering oil cooling requirements for both low and high oil through flow volumes.

» » Testing pressure: 25 bar static according to DIN 50104. High flexibility.» » Operating pressure: 16 bar (min. 2 Mill. Cycles from 0-16 bar at 2 Hz and 60°C). 2” SAE flange from MACN/AACN 70 upward.» » Compact oil-cooler. Coolant: air.» » High cooling performance. Variable motor; DC / 12/24V.» » Low pressure loss. Max. operating temperature: 120 °C.» -6 2 Cooling of: Oil, HFA, HFB, HFC, HFD fluids up to v = 100 x 10 m /s,water/glycol min. 65:35 mix - under no circumstances use water without corrosion prevention.

Option» Testing pressure 40 bar.» Integrated filter on request.» Thermostatic bypass.» Thermo-switch.» Seawater version also available (off-shore).

Safety Principle

Based on the existing oil/water heat exchangers of the BAMNZSC series. This new oil/water safety heat exchanger BAMNZSC which, by means of a double tube, prevents the danger of mixing the cooling and the to be cooled medium. The space between the two tubes is filled with a sealing liquid.A pre-charged diaphragm accumulator compensates the thermal change in volume of the sealing liquid and keeps the sealing liquid pressure almost constant.Any leaks in the bank of tubes are indicated at once by the pressure switches.These two characteristics, the pre-charging of the system in connection with the min. and max. pressure monitoring, guarantee an independent operating pressure for the cooling medium as well as the liquid to be cooled.

Sealing liquid

A special liquid enables optimum heat transfer. It is frost-resistant up to -30°C and, at the same time, safe with foodstuffs. Other liquids available on request.

Cooling & Heat Exchange BAMNZSC Series Oil/Water Safety Heat Exchangers

28#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling & Heat Exchange MACN/AACN Series Oil/Air Heat Exchangers

29

With this new generation of MACN and AACN oil-coolers, the manufacturers have succeeded in reducing the noise level. These coolers are ideally suited forstationary installations - for the cooling of hydraulic or lubricating oils. The range has been extended to include slow-running fans, and the housings have been optimised, in order to produce the very low noise level. In order to make the cooler range as comprehensive as possible, the smaller models are also available as single or two pass versions, thus covering oil cooling requirements for both low and high oil through flow volumes.

» » Testing pressure: 25 bar static according to DIN 50104. High flexibility.» » Operating pressure: 16 bar (min. 2 Mill. Cycles from 0-16 bar at 2 Hz and 60°C). 2” SAE flange from MACN/AACN 70 upward.» » Compact oil-cooler. Coolant: air.» » High cooling performance. Variable motor; DC / 12/24V.» » Low pressure loss. Max. operating temperature: 120 °C.» -6 2 Cooling of: Oil, HFA, HFB, HFC, HFD fluids up to v = 100 x 10 m /s,water/glycol min. 65:35 mix - under no circumstances use water without corrosion prevention.

Option» Testing pressure 40 bar.» Integrated filter on request.» Thermostatic bypass.» Thermo-switch.» Seawater version also available (off-shore).

Safety Principle

Based on the existing oil/water heat exchangers of the BAMNZSC series. This new oil/water safety heat exchanger BAMNZSC which, by means of a double tube, prevents the danger of mixing the cooling and the to be cooled medium. The space between the two tubes is filled with a sealing liquid.A pre-charged diaphragm accumulator compensates the thermal change in volume of the sealing liquid and keeps the sealing liquid pressure almost constant.Any leaks in the bank of tubes are indicated at once by the pressure switches.These two characteristics, the pre-charging of the system in connection with the min. and max. pressure monitoring, guarantee an independent operating pressure for the cooling medium as well as the liquid to be cooled.

Sealing liquid

A special liquid enables optimum heat transfer. It is frost-resistant up to -30°C and, at the same time, safe with foodstuffs. Other liquids available on request.

Cooling & Heat Exchange BAMNZSC Series Oil/Water Safety Heat Exchangers

28#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

The calculation of the specific cooling performance is based on an oil temperature of 60°C, an ambient temperature of 20°C and therefore a temperature difference of 40°C. The figures apply to ISO Vg32 hydraulic oil with 30 cSt. For variances, Δp is multiplied by the correction factor f from the diagram on the previous page.

Flow rate

Coo

ling

perf

orm

ance

Cooling & Heat Exchange

31

Performance Data

23: A(M)ACN-100, 1 pass, 400V, 6 port 22: A(M)ACN-100, 1 pass, 400V, 8 port

21: A(M)ACN-90, 1 pass, 400V, 6 port 20: A(M)ACN-90, 1 pass, 400V, 8 port

19: A(M)ACN-80, 1 pass, 400V, 6 port 18: A(M)ACN-80, 1 pass, 400V, 8 port

17: A(M)ACN-70, 1 pass, 400V, 6 port 16: A(M)ACN-70, 1 pass, 400V, 8 port

15: A(M)ACN-60, 2 pass, 400V, 4 port 14: A(M)ACN-60, 1 pass, 400V, 4 port

13: A(M)ACN-50, 2 pass, 400V, 4 port 12: A(M)ACN-50, 1 pass, 400V, 4 port 11: A(M)ACN-50, 1 pass, 400V, 6 port

10: A(M)ACN-40, 2 pass, 400V, 4 port 9: A(M)ACN-40, 1 pass, 400V, 4 port

8: A(M)ACN-30, 2 pass, 400V, 4 port 7: A(M)ACN-30, 1 pass, 400V, 4 port 6: A(M)ACN-30, 1 pass, 400V, 6 port

5: A(M)ACN-20, 2 pass, 400V, 2 port 4: A(M)ACN-20, 1 pass, 400V, 2 port

3: A(M)ACN-10, 2 pass, 400V, 2 port 2: A(M)ACN-10, 1 pass, 400V, 2 port 1: A(M)ACN-10, 1 pass, 400V, 4 port

AACN/MACN Series Oil/Air Heat Exchangers

Example 1: (if required cooling performance is known)

Q Cooling performance = 80 kW T Max. oil temperature = 70°COIL

T Ambient temperature = 30°CAMB

V Oil throughflow = 250 l/minOIL

Special cooling performance:

Options: A(M)ACN70, 1 pass, 400V, 6 port or A(M)ACN80, 1 pass, 400V, 8 port. The selection depends on any possible noise restrictions.

Example 2: (if the required cooling performance is not known). Normally there is a heat transfer to the oil of 25-30% of the motor performance (diesel engine or electric motor)

Installed motor power = 30 kW Q Cooling performance (0,3 x 30kW) = 9,0 kW T Max. oil temperature = 60°COIL

T Ambient temperature = 30°CAMB

V Oil through-flow = 35 l/minOIL

Special cooling performance:

Options: A(M)ACN20, 1 pass, 400V, 2 port or A(M)ACN30, 1 pass, 400V, 6 pole.The selection depends on any possible noise restrictions.

Oil cooling: 36 x QΔt across cooler =

Δ  p oil = Δ p 30 cSt x f

Cooling & Heat Exchange MACN/AACN Series Oil/Air Heat Exchangers

30

65 1,63 kW/°CQT - TOIL AMB

QT - TOIL AMB

Q Cooling performance (kW) T Max. oil temperature (°C)OIL

T Ambient temperature (°C)AMB

V Oil throughflow (l/min)OIL

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on an oil

temperature of 60°C, and ambient temperature of 20°C and therefore a

temperature difference of 40°C. The figures apply to ISO Vg32

hydraulic oil with 30 cSt. For variances Dp is multiplied by the correction

factor f from the diagram to the right.

factor

viscosity

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

The calculation of the specific cooling performance is based on an oil temperature of 60°C, an ambient temperature of 20°C and therefore a temperature difference of 40°C. The figures apply to ISO Vg32 hydraulic oil with 30 cSt. For variances, Δp is multiplied by the correction factor f from the diagram on the previous page.

Flow rate

Coo

ling

perf

orm

ance

Cooling & Heat Exchange

31

Performance Data

23: A(M)ACN-100, 1 pass, 400V, 6 port 22: A(M)ACN-100, 1 pass, 400V, 8 port

21: A(M)ACN-90, 1 pass, 400V, 6 port 20: A(M)ACN-90, 1 pass, 400V, 8 port

19: A(M)ACN-80, 1 pass, 400V, 6 port 18: A(M)ACN-80, 1 pass, 400V, 8 port

17: A(M)ACN-70, 1 pass, 400V, 6 port 16: A(M)ACN-70, 1 pass, 400V, 8 port

15: A(M)ACN-60, 2 pass, 400V, 4 port 14: A(M)ACN-60, 1 pass, 400V, 4 port

13: A(M)ACN-50, 2 pass, 400V, 4 port 12: A(M)ACN-50, 1 pass, 400V, 4 port 11: A(M)ACN-50, 1 pass, 400V, 6 port

10: A(M)ACN-40, 2 pass, 400V, 4 port 9: A(M)ACN-40, 1 pass, 400V, 4 port

8: A(M)ACN-30, 2 pass, 400V, 4 port 7: A(M)ACN-30, 1 pass, 400V, 4 port 6: A(M)ACN-30, 1 pass, 400V, 6 port

5: A(M)ACN-20, 2 pass, 400V, 2 port 4: A(M)ACN-20, 1 pass, 400V, 2 port

3: A(M)ACN-10, 2 pass, 400V, 2 port 2: A(M)ACN-10, 1 pass, 400V, 2 port 1: A(M)ACN-10, 1 pass, 400V, 4 port

AACN/MACN Series Oil/Air Heat Exchangers

Example 1: (if required cooling performance is known)

Q Cooling performance = 80 kW T Max. oil temperature = 70°COIL

T Ambient temperature = 30°CAMB

V Oil throughflow = 250 l/minOIL

Special cooling performance:

Options: A(M)ACN70, 1 pass, 400V, 6 port or A(M)ACN80, 1 pass, 400V, 8 port. The selection depends on any possible noise restrictions.

Example 2: (if the required cooling performance is not known). Normally there is a heat transfer to the oil of 25-30% of the motor performance (diesel engine or electric motor)

Installed motor power = 30 kW Q Cooling performance (0,3 x 30kW) = 9,0 kW T Max. oil temperature = 60°COIL

T Ambient temperature = 30°CAMB

V Oil through-flow = 35 l/minOIL

Special cooling performance:

Options: A(M)ACN20, 1 pass, 400V, 2 port or A(M)ACN30, 1 pass, 400V, 6 pole.The selection depends on any possible noise restrictions.

Oil cooling: 36 x QΔt across cooler =

Δ  p oil = Δ p 30 cSt x f

Cooling & Heat Exchange MACN/AACN Series Oil/Air Heat Exchangers

30

65 1,63 kW/°CQT - TOIL AMB

QT - TOIL AMB

Q Cooling performance (kW) T Max. oil temperature (°C)OIL

T Ambient temperature (°C)AMB

V Oil throughflow (l/min)OIL

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on an oil

temperature of 60°C, and ambient temperature of 20°C and therefore a

temperature difference of 40°C. The figures apply to ISO Vg32

hydraulic oil with 30 cSt. For variances Dp is multiplied by the correction

factor f from the diagram to the right.

factor

viscosity

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ACN-30-1-400V-4

ACN-30-2-400V-4

ACN-30-1-400V-6

0,37

0,37

0,12

0,89

0,89

0,48

1500

1000

0,74

0,74

0,59

73/58

73/58

65/51

25

25

26

ACN-40-1-400V-4

ACN-40-2-400V-4

0,37

0,37

0,48

0,48

1500

1500

0,76

0,76

75/63

75/63

32

32

Cooling & Heat Exchange AACN/MACN 30-40 Series Oil/Air Heat Exchangers

Dimensions

Cooling Performance

Technical Data

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

33

AACN-MACN 10-60 parallel internal-thread oil connections

OutletInletACN 30-2, 40-2

InletACN 30-1, 40-1

ACN 40-1, 40-2

ACN 30-1, 30-2

208 (Motor 0.37 kW, 2 pole)183 (Motor 0.12 kW, 4 pole)

Lifting andtransportpoints

1. ACN 40-2-400V-22. ACN 40-1-400V-23. ACN 30-2-400V-24. ACN 30-1-400V-25. ACN 30-1-400V-4

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

1500

Model Motor performancekW

Power consumptionA

Revolutions-1min

Air through flow3m /s

Noise level*1m/7m (dBA)

Weightkg

Dimensions

Cooling Performance Pressure Drop

Technical Data

Cooling & Heat Exchange AACN/MACN 10-20 Series Oil/Air Heat Exchangers

32

AACN-MACN 10-60 parallel internal-thread oil connections

OutletInletACN 10-2, 20-2

InletACN 10-1, 20-1

ACN 20-1, 20-2ACN 10-1, 10-2 208 (Motor 0.37 kW, 2 pole)

183 (Motor 0.18 kW, 4 pole)

Lifting andtransportpoints

1. ACN 20-2-400V-22. ACN 20-1-400V-23. ACN 10-2-400V-24. ACN 10-1-400V-25. ACN 10-1-400V-4

Flow rate

Coo

ling

perfo

rman

ce

ACN 10-1-400V-2

ACN 10-2-400V-2

ACN 10-1-400V-4

ACN 20-1-400V-2

ACN 20-2-400V-2

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

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ACN-30-1-400V-4

ACN-30-2-400V-4

ACN-30-1-400V-6

0,37

0,37

0,12

0,89

0,89

0,48

1500

1000

0,74

0,74

0,59

73/58

73/58

65/51

25

25

26

ACN-40-1-400V-4

ACN-40-2-400V-4

0,37

0,37

0,48

0,48

1500

1500

0,76

0,76

75/63

75/63

32

32

Cooling & Heat Exchange AACN/MACN 30-40 Series Oil/Air Heat Exchangers

Dimensions

Cooling Performance

Technical Data

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

33

AACN-MACN 10-60 parallel internal-thread oil connections

OutletInletACN 30-2, 40-2

InletACN 30-1, 40-1

ACN 40-1, 40-2

ACN 30-1, 30-2

208 (Motor 0.37 kW, 2 pole)183 (Motor 0.12 kW, 4 pole)

Lifting andtransportpoints

1. ACN 40-2-400V-22. ACN 40-1-400V-23. ACN 30-2-400V-24. ACN 30-1-400V-25. ACN 30-1-400V-4

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

1500

Model Motor performancekW

Power consumptionA

Revolutions-1min

Air through flow3m /s

Noise level*1m/7m (dBA)

Weightkg

Dimensions

Cooling Performance Pressure Drop

Technical Data

Cooling & Heat Exchange AACN/MACN 10-20 Series Oil/Air Heat Exchangers

32

AACN-MACN 10-60 parallel internal-thread oil connections

OutletInletACN 10-2, 20-2

InletACN 10-1, 20-1

ACN 20-1, 20-2ACN 10-1, 10-2 208 (Motor 0.37 kW, 2 pole)

183 (Motor 0.18 kW, 4 pole)

Lifting andtransportpoints

1. ACN 20-2-400V-22. ACN 20-1-400V-23. ACN 10-2-400V-24. ACN 10-1-400V-25. ACN 10-1-400V-4

Flow rate

Coo

ling

perfo

rman

ce

ACN 10-1-400V-2

ACN 10-2-400V-2

ACN 10-1-400V-4

ACN 20-1-400V-2

ACN 20-2-400V-2

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

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1,1

0,55

2,56

2,56 750

2,14

1,56

77/64

69/56

91

91

1000

Dimensions

Technical data

Cooling & Heat Exchange AACN/MACN 70 Series Oil/Air Heat Exchangers

35

Cooling Performance

1. ACN 70-1-400V-62. ACN 70-1-400V-8

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

ACN-70-1-400V-6

ACN-70-1-400V-8

Model Motor performancekW

Power consumptionA

Revolutions-1min

Air through flow3m /s

Noise level*1m/7m (dBA)

Weightkg

AACN-MACN 70-100 parallel internal-thread oil connections and SAE flange at front or rear

Alternativeoutlet

Alternativeoutlet

Cooler matrix can be rotated through 90°

Alternative inlets

Lifting and transport points (M10)

284 (Motor 1.1 kW, 6 pole)

254 (Motor 0.55 kW, 8 pole)

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

Cooling & Heat Exchange AACN/MACN 50-60 Series Oil/Air Heat Exchangers

Model

ACN-50-1-400V-4

ACN-50-2-400V-4

ACN-50-1-400V-6

ACN-60-1-400V-4

ACN-60-2-400V-4

Motor performancekW

0,75

0,75

0,25

0,75

0,75

Power consumptionA

1,71

1,71

0,99

1,71

1,71

Revolutions-1min

1500

1000

1500

1500

Air through flow3m /s

1,70

1,70

1,06

1,50

1,50

Noise level*1m/7m (dBA)

80/70

80/70

70/57

80/70

80/70

Weightkg

40

40

37

49

49

Dimensions

Technical data

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

34

1500

Cooling Performance

1. ACN 60-2-400V-42. ACN 60-1-400V-43. ACN 50-2-400V-44. ACN 50-1-400V-45. ACN 50-1-400V-6

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

AACN-MACN 10-60 parallel internal-thread oil connections

OutletInletACN 50-2, 60-2

InletACN 50-1, 60-1

ACN 60-1, 60-2ACN 50-1, 50-2 228 (Motor 0.75 kW, 2 pole)

208 (Motor 0.25 kW, 4 pole)

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

1,1

0,55

2,56

2,56 750

2,14

1,56

77/64

69/56

91

91

1000

Dimensions

Technical data

Cooling & Heat Exchange AACN/MACN 70 Series Oil/Air Heat Exchangers

35

Cooling Performance

1. ACN 70-1-400V-62. ACN 70-1-400V-8

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

ACN-70-1-400V-6

ACN-70-1-400V-8

Model Motor performancekW

Power consumptionA

Revolutions-1min

Air through flow3m /s

Noise level*1m/7m (dBA)

Weightkg

AACN-MACN 70-100 parallel internal-thread oil connections and SAE flange at front or rear

Alternativeoutlet

Alternativeoutlet

Cooler matrix can be rotated through 90°

Alternative inlets

Lifting and transport points (M10)

284 (Motor 1.1 kW, 6 pole)

254 (Motor 0.55 kW, 8 pole)

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

Cooling & Heat Exchange AACN/MACN 50-60 Series Oil/Air Heat Exchangers

Model

ACN-50-1-400V-4

ACN-50-2-400V-4

ACN-50-1-400V-6

ACN-60-1-400V-4

ACN-60-2-400V-4

Motor performancekW

0,75

0,75

0,25

0,75

0,75

Power consumptionA

1,71

1,71

0,99

1,71

1,71

Revolutions-1min

1500

1000

1500

1500

Air through flow3m /s

1,70

1,70

1,06

1,50

1,50

Noise level*1m/7m (dBA)

80/70

80/70

70/57

80/70

80/70

Weightkg

40

40

37

49

49

Dimensions

Technical data

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

34

1500

Cooling Performance

1. ACN 60-2-400V-42. ACN 60-1-400V-43. ACN 50-2-400V-44. ACN 50-1-400V-45. ACN 50-1-400V-6

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

AACN-MACN 10-60 parallel internal-thread oil connections

OutletInletACN 50-2, 60-2

InletACN 50-1, 60-1

ACN 60-1, 60-2ACN 50-1, 50-2 228 (Motor 0.75 kW, 2 pole)

208 (Motor 0.25 kW, 4 pole)

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Dimensions

ACN-90-1-400V-6

ACN-90-1-400V-8

3

1,1

7,2

3,78 750

4,32

3,07

85/72

76/64

137

131

Cooling & Heat Exchange AACN/MACN 90 Series Oil/Air Heat Exchangers

Technical data

Model Motor performancekW

Power consumptionA

Revolutions-1min

Air through flow3m /s

Noise level*1m/7m (dBA)

Weightkg

1000

Cooling Performance

1. ACN 90-1-400V-62. ACN 90-1-400V-8

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

AACN-MACN 70-100 parallel internal-thread oil connections and SAE flange at front or rear

Alternativeoutlet

AlternativeoutletCooler matrix can be rotated through 90°

Alternative inlets

Lifting and transport points (M10)

357 (Motor 3 kW, 6 pole)301 (Motor 1.1 kW, 8 pole)

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

37

Cooling & Heat Exchange AACN/MACN 80 Series Oil/Air Heat Exchangers

Dimensions

36

ACN-80-1-400V-6

ACN-80-1-400V-8

1,5

0,75

3,78

2,42 750

3,38

2,64

79/68

72/60

111

111

1000

Technical data

Model Motor performancekW

Power consumptionA

Revolutions-1min

Air through flow3m /s

Noise level*1m/7m (dBA)

Weightkg

Cooling Performance

1. ACN 80-1-400V-62. ACN 80-1-400V-8

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

AACN-MACN 70-100 parallel internal-thread oil connections and SAE flange at front or rear

Alternativeoutlet

Alternativeoutlet

Cooler matrix can be rotated through 90°

Alternative inlets

Lifting and transport points (M10)

301 (Motor 1.5 kW, 6 pole)301 (Motor 0.75 kW, 8 pole)

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Dimensions

ACN-90-1-400V-6

ACN-90-1-400V-8

3

1,1

7,2

3,78 750

4,32

3,07

85/72

76/64

137

131

Cooling & Heat Exchange AACN/MACN 90 Series Oil/Air Heat Exchangers

Technical data

Model Motor performancekW

Power consumptionA

Revolutions-1min

Air through flow3m /s

Noise level*1m/7m (dBA)

Weightkg

1000

Cooling Performance

1. ACN 90-1-400V-62. ACN 90-1-400V-8

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

AACN-MACN 70-100 parallel internal-thread oil connections and SAE flange at front or rear

Alternativeoutlet

AlternativeoutletCooler matrix can be rotated through 90°

Alternative inlets

Lifting and transport points (M10)

357 (Motor 3 kW, 6 pole)301 (Motor 1.1 kW, 8 pole)

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

37

Cooling & Heat Exchange AACN/MACN 80 Series Oil/Air Heat Exchangers

Dimensions

36

ACN-80-1-400V-6

ACN-80-1-400V-8

1,5

0,75

3,78

2,42 750

3,38

2,64

79/68

72/60

111

111

1000

Technical data

Model Motor performancekW

Power consumptionA

Revolutions-1min

Air through flow3m /s

Noise level*1m/7m (dBA)

Weightkg

Cooling Performance

1. ACN 80-1-400V-62. ACN 80-1-400V-8

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

AACN-MACN 70-100 parallel internal-thread oil connections and SAE flange at front or rear

Alternativeoutlet

Alternativeoutlet

Cooler matrix can be rotated through 90°

Alternative inlets

Lifting and transport points (M10)

301 (Motor 1.5 kW, 6 pole)301 (Motor 0.75 kW, 8 pole)

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Materials

Standard Seawater ATEX Cooler matrix Aluminium, RAL 9006 / stainless steel 2-component paint / stainless steel Special coating / stainless steel Housing Steel RAL 5009 Electroplated Fan PPG Guard Steel with blue chrome finish Feet Galvanised

Ordering Code

Cooling & Heat Exchange AACN/MACN Series Oil/Air Heat Exchangers

39

AACN/MACN - 110 - 400V - 2 - G - L- = StandardL = without mounting feet

- = StandardG 90 = Matrix turned through 90°G 180 = Matrix turned through 180°

Revolutions per minute2 = 2 pole / 3000 min-14 = 4 pole / 1500 min-16 = 6 pole / 1000 min-18 = 8 pole / 750 min-1

Motor type400 V multi-stage motorMotors with special voltages, hydraulic and explosion protection available on request.

Version1 pass = 12 pass = 2

Unit Size102030405060708090100

ApplicationCooler for marine use = MACNCooler for ATEX environment = AACN

ACN-100-1-400V-6

ACN-100-1-400V-8

3

1,5

7,2

3,78 750

5,38

3,84

84/71

76/64

157

151

Dimensions

Cooling & Heat Exchange AACN/MACN 100 Series Oil/Air Heat Exchangers

Technical data

Model Motor performancekW

Power consumptionA

Revolutions-1min

Air through flow3m /s

Noise level*1m/7m (dBA)

Weightkg

1000

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

Cooling Performance

1. ACN 90-1-400V-62. ACN 90-1-400V-8

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

AACN-MACN 70-100 parallel internal-thread oil connections and SAE flange at front or rear

Alternativeoutlet

AlternativeoutletCooler matrix can be rotated through 90°

Alternative inlets

Lifting and transport points (M10)

357 (Motor 3 kW, 6 pole)319 (Motor 1.5 kW, 8 pole)

38#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Materials

Standard Seawater ATEX Cooler matrix Aluminium, RAL 9006 / stainless steel 2-component paint / stainless steel Special coating / stainless steel Housing Steel RAL 5009 Electroplated Fan PPG Guard Steel with blue chrome finish Feet Galvanised

Ordering Code

Cooling & Heat Exchange AACN/MACN Series Oil/Air Heat Exchangers

39

AACN/MACN - 110 - 400V - 2 - G - L- = StandardL = without mounting feet

- = StandardG 90 = Matrix turned through 90°G 180 = Matrix turned through 180°

Revolutions per minute2 = 2 pole / 3000 min-14 = 4 pole / 1500 min-16 = 6 pole / 1000 min-18 = 8 pole / 750 min-1

Motor type400 V multi-stage motorMotors with special voltages, hydraulic and explosion protection available on request.

Version1 pass = 12 pass = 2

Unit Size102030405060708090100

ApplicationCooler for marine use = MACNCooler for ATEX environment = AACN

ACN-100-1-400V-6

ACN-100-1-400V-8

3

1,5

7,2

3,78 750

5,38

3,84

84/71

76/64

157

151

Dimensions

Cooling & Heat Exchange AACN/MACN 100 Series Oil/Air Heat Exchangers

Technical data

Model Motor performancekW

Power consumptionA

Revolutions-1min

Air through flow3m /s

Noise level*1m/7m (dBA)

Weightkg

1000

* May vary by ±3 dB(A) due to room characteristics, own frequencies, oil connections, viscosities etc.

Cooling Performance

1. ACN 90-1-400V-62. ACN 90-1-400V-8

Flow rate

Coo

ling

perfo

rman

ce

Pressure Drop

ACN 40-1/60-1ACN 70-1/80-1ACN 90-1/100-1

ACN 10-2ACN30-2/50-2

ACN 40-2/60-2

ACN 20-2ACN 10-1

ACN 30-1/50-1

The calculation of the specific cooling performance is based on

an oil temperature of 60°C, and ambient temperature of 20°C and

therefore a temperature difference of 40°C. The figures apply to

ISO Vg32 hydraulic oil with 30 cSt. For variances Dp is multiplied

by the correction factor f from the diagram on page 30.

AACN-MACN 70-100 parallel internal-thread oil connections and SAE flange at front or rear

Alternativeoutlet

AlternativeoutletCooler matrix can be rotated through 90°

Alternative inlets

Lifting and transport points (M10)

357 (Motor 3 kW, 6 pole)319 (Motor 1.5 kW, 8 pole)

38#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Example 1: (if required cooling performance is known)

Q Cooling performance = 80 kW T Max. oil temperature = 70°COIL

T Ambient temperature = 30°CAMB

Oil throughflow = 65 l/min Special cooling performance:

Options: HCN70-1 or HCN80-1. The choice depends on any possible noise restrictions.

Example 2: (if the required cooling performance is not known). Normally there is a heat transfer to the oil of 25-30% of the motor performance (diesel motor or electric motor)

Installed motor performance = 30 kW Cooling performance (0,3 x 30kW) = 9,0 kW Max. oil temperature = 60°C Ambient temperature = 30°C Oil throughflow = 35 l/min Special cooling performance:

Options: HCN20-1 or HCN30-1The choice depends on any possible noise restrictions.Oil cooling:

36 x QΔt Oil =

Δ  p Oil = Δ p 30 cSt x f

Cooling & Heat Exchange HCN Series Oil/Air Heat Exchangers

41

65 1.63 kW/°C

1,0

2,0

3,0

4,0

5,0

bar

l/min50 100 150 200 250 350300 400

2202202201

0910/101000

420/620420/620420/620120120120

000110110110

710/810710/810710/810910/1010910/1010910/1010

320/520320/520320/520210/310/510210/310/510210/310/510

410/610410/610410/610

The calculation of the specific cooling performance is based on an oil temperature of 60°C, an ambient temperature of 20°C – and therefore a temperature difference of 40°C. The figures apply to ISO Vg32 hydraulic oil with 30 cSt. For variances, Δp is multipliedby the correction factor f from the diagram on Page 2.

Cooling & Heat Exchange HCN Series Oil/Air Heat Exchangers

40

With this new generation of NewCool HCN oil-coolers, the manufacturers have succeeded in reducing the noise level. These coolers are ideally suited formobile installations - for the cooling of hydraulic or lubricating oils. The housings have been optimised, in order to produce the very low noise level. In order to make the cooler range as comprehensive as possible, the smaller models are also available as single or two-pass versions, thus covering oil cooling requirements for both low and high oil through flow volumes.

» Testing pressure: 25 bar static according to DIN 50104. » High flexibility.» Operating pressure: 16 bar (min. 2 Mill. Cycles from 0-16 bar at 2 Hz and 60 °C). » 2” SAE flange from HCN 70 upward.» Compact oil-cooler. » Hydraulic drive.» High cooling performance. » Max. operating temperature: 120 °C.» Low pressure drop. » Max. operating pressure hydraulic motor: 235 bar - 11ccm» Also for use with water/glycol min. 65:35 - under no circumstances should water /235 bar - 22ccm. be used without corrosion prevention.

Option» Testing pressure 40 bar» Filter pad available on request» Thermo-bypass» Thermo-switch» Seawater version also available (off-shore)

70 - 30T - TOIL AMB

Q

9 0.3 kW/°C60 - 30T - TOIL AMB

Q

VOIL

VOIL

TOIL TAMB

Q

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Example 1: (if required cooling performance is known)

Q Cooling performance = 80 kW T Max. oil temperature = 70°COIL

T Ambient temperature = 30°CAMB

Oil throughflow = 65 l/min Special cooling performance:

Options: HCN70-1 or HCN80-1. The choice depends on any possible noise restrictions.

Example 2: (if the required cooling performance is not known). Normally there is a heat transfer to the oil of 25-30% of the motor performance (diesel motor or electric motor)

Installed motor performance = 30 kW Cooling performance (0,3 x 30kW) = 9,0 kW Max. oil temperature = 60°C Ambient temperature = 30°C Oil throughflow = 35 l/min Special cooling performance:

Options: HCN20-1 or HCN30-1The choice depends on any possible noise restrictions.Oil cooling:

36 x QΔt Oil =

Δ  p Oil = Δ p 30 cSt x f

Cooling & Heat Exchange HCN Series Oil/Air Heat Exchangers

41

65 1.63 kW/°C

1,0

2,0

3,0

4,0

5,0

bar

l/min50 100 150 200 250 350300 400

2202202201

0910/101000

420/620420/620420/620120120120

000110110110

710/810710/810710/810910/1010910/1010910/1010

320/520320/520320/520210/310/510210/310/510210/310/510

410/610410/610410/610

The calculation of the specific cooling performance is based on an oil temperature of 60°C, an ambient temperature of 20°C – and therefore a temperature difference of 40°C. The figures apply to ISO Vg32 hydraulic oil with 30 cSt. For variances, Δp is multipliedby the correction factor f from the diagram on Page 2.

Cooling & Heat Exchange HCN Series Oil/Air Heat Exchangers

40

With this new generation of NewCool HCN oil-coolers, the manufacturers have succeeded in reducing the noise level. These coolers are ideally suited formobile installations - for the cooling of hydraulic or lubricating oils. The housings have been optimised, in order to produce the very low noise level. In order to make the cooler range as comprehensive as possible, the smaller models are also available as single or two-pass versions, thus covering oil cooling requirements for both low and high oil through flow volumes.

» Testing pressure: 25 bar static according to DIN 50104. » High flexibility.» Operating pressure: 16 bar (min. 2 Mill. Cycles from 0-16 bar at 2 Hz and 60 °C). » 2” SAE flange from HCN 70 upward.» Compact oil-cooler. » Hydraulic drive.» High cooling performance. » Max. operating temperature: 120 °C.» Low pressure drop. » Max. operating pressure hydraulic motor: 235 bar - 11ccm» Also for use with water/glycol min. 65:35 - under no circumstances should water /235 bar - 22ccm. be used without corrosion prevention.

Option» Testing pressure 40 bar» Filter pad available on request» Thermo-bypass» Thermo-switch» Seawater version also available (off-shore)

70 - 30T - TOIL AMB

Q

9 0.3 kW/°C60 - 30T - TOIL AMB

Q

VOIL

VOIL

TOIL TAMB

Q

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

HCN 80

HCN 90

HCN 100

760

860

960

1064

A

900

1000

1100

1200

C

424

538

638

695

D

272

272

272

272

E

735

835

935

1035

F

765

865

965

1065

G

434

434

434

434

K

94

94

94

94

L

340

340

340

340

M

886

1000

1100

1179

Weight (kg)

80

97

113

133

H

105

105

105

105

N

590

590

590

590

O

18

18

18

18

P

11

11

11

11

Q

77

77

77

77

Dimensions

Cooling & Heat Exchange HCN 70-100 Series Oil/Air Heat Exchangers

HCN70 - 100: lateral internal-thread oil connections and SAE flange at front or rear.

HCN 70

43

HCN 20

HCN 30

HCN 40

HCN 50

HCN 60

B

430

430

550

550

715

715

A

345

345

490

490

652

652

C

310

310

450

450

620

620

D

336

336

476

476

645

645

F

175

175

205

205

245

245

G

63

94

63

94

63

94

H

86

86

86

86

86

86

L

350

350

350

350

350

350

M

18

18

18

18

18

18

N

11

11

11

11

11

11

Weight (kg)

17

20

26

33

36

45

K

360

360

460

460

614

614

Dimensions

Cooling & Heat Exchange HCN 10-60 Series Oil/Air Heat Exchangers

HCN 10

HCN10-60: lateral internal-thread oil connections

42

Oil inlet Oil outlet M8 fixings fortransportation

All measurements in mm unless stated

All measurements in mm unless stated

Oil outletM10 fixings fortransportation

Oil inlet

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

HCN 80

HCN 90

HCN 100

760

860

960

1064

A

900

1000

1100

1200

C

424

538

638

695

D

272

272

272

272

E

735

835

935

1035

F

765

865

965

1065

G

434

434

434

434

K

94

94

94

94

L

340

340

340

340

M

886

1000

1100

1179

Weight (kg)

80

97

113

133

H

105

105

105

105

N

590

590

590

590

O

18

18

18

18

P

11

11

11

11

Q

77

77

77

77

Dimensions

Cooling & Heat Exchange HCN 70-100 Series Oil/Air Heat Exchangers

HCN70 - 100: lateral internal-thread oil connections and SAE flange at front or rear.

HCN 70

43

HCN 20

HCN 30

HCN 40

HCN 50

HCN 60

B

430

430

550

550

715

715

A

345

345

490

490

652

652

C

310

310

450

450

620

620

D

336

336

476

476

645

645

F

175

175

205

205

245

245

G

63

94

63

94

63

94

H

86

86

86

86

86

86

L

350

350

350

350

350

350

M

18

18

18

18

18

18

N

11

11

11

11

11

11

Weight (kg)

17

20

26

33

36

45

K

360

360

460

460

614

614

Dimensions

Cooling & Heat Exchange HCN 10-60 Series Oil/Air Heat Exchangers

HCN 10

HCN10-60: lateral internal-thread oil connections

42

Oil inlet Oil outlet M8 fixings fortransportation

All measurements in mm unless stated

All measurements in mm unless stated

Oil outletM10 fixings fortransportation

Oil inlet

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3HCN50-2 - 2000 U/min - 2,46 m /s - 1,50 kW3HCN50-2 - 1390 U/min - 1,70 m /s - 0,55 kW - 80 dB(A) 1m 3HCN50-1 - 2000 U/min - 2,46 m /s - 1,50 kW 3HCN50-1 - 1390 U/min - 1,70 m /s - 0,55 kW - 80 dB(A) 1m

3HCN50-1 - 915 U/min - 1,06 m /s - 0,18 kW - 70 dB(A) 1m5

4

3

2

1

3HCN80-1 - 1600 U/min - 6,00 m /s - 5,70 kW3HCN80-1 - 905 U/min - 3,38 m /s - 1,05 kW - 79 dB(A) 1m 3HCN80-1 - 685 U/min - 2,46 m /s - 0,50 kW - 72 dB(A) 1m

3HCN70-1 - 1800 U/min - 4,20 m /s - 4,60 kW 3HCN70-1 - 1500 U/min - 3,54 m /s - 2,70 kW

3HCN70-1 - 910 U/min - 2,14 m /s - 0,61 kW - 77 dB(A) 1m3HCN70-1 - 690 U/min - 1,56 m /s - 0,27 kW - 69 dB(A) 1m7

6

5

4

3

2

1

3HCN60-2 - 2000 U/min - 2,14 m /s - 1,50 kW3HCN60-2 - 1390 U/min - 1,50 m /s - 0,55 kW - 80 dB(A) 1m 3HCN60-1 - 2000 U/min - 2,14 m /s - 1,50 kW 3HCN60-1 - 1390 U/min - 1,50 m /s - 0,55 kW - 80 dB(A) 1m 4

3

2

1

3HCN100-1 - 1300 U/min - 7,68 m /s - 5,40 kW3HCN100-1 - 915 U/min - 5,38 m /s - 1,85 kW - 84 dB(A) 1m 3HCN100-1 - 680 U/min - 3,84 m /s - 0,80 kW - 76 dB(A) 1m

3HCN90-1 - 1300 U/min - 6,12 m /s - 5,80 kW 3HCN90-1 - 915 U/min - 2,10 m /s - 2,10 kW - 85 dB(A) 1m 3HCN90-1 - 680 U/min - 3,07 m /s - 0,85 kW - 76 dB(A) 1m6

5

4

3

2

1

45

HCN50 HCN60

HCN70 / HCN80 HCN90 / HCN100

Cooling & Heat Exchange Performance Data Oil/Air Heat Exchangers

44

3HCN10-2 - 2730 U/min - 0,49 m /s - 0,25 kW - 77 dB(A) 1m3HCN10-1 - 3300 U/min - 0,59 m /s - 0,44 kW 3HCN10-1 - 2730 U/min - 0,49 m /s - 0,25 kW - 77 dB(A) 1m3HCN10-1 - 1350 U/min - 0,29 m /s - 0,05 kW - 64 dB(A) 1m

1

5

4

3

2

3HCN30-2 - 2600 U/min - 1,56 m /s - 1,15 kW3HCN30-2 - 2000 U/min - 1,20 m /s - 0,53 kW 3HCN30-2 - 1350 U/min - 0,74 m /s - 0,16 kW - 73 dB(A) 1m3HCN30-1 - 2600 U/min - 1,56 m /s - 1,15 kW 3HCN30-1 - 2000 U/min - 1,20 m /s - 0,53 kW 3HCN30-1 - 1350 U/min - 0,74 m /s - 0,16 kW - 73 dB(A) 1m

3HCN30-1 - 915 U/min - 0,59 m /s - 0,05 kW - 65 dB(A) 1m7

6

5

4

3

2

1

3HCN20-2 - 3300 U/min - 0,60 m /s - 0,65 kW3HCN20-2 - 2730 U/min - 1,14 m /s - 0,37 kW - 79 dB(A) 1m3HCN20-1 - 3300 U/min - 0,60 m /s - 0,65 kW 3HCN20-1 - 2730 U/min - 0,50 m /s - 0,37 kW - 79 dB(A) 1m4

3

2

1

3HCN40-2 - 2600 U/min - 1,49 m /s - 1,60 kW3HCN40-2 - 2000 U/min - 1,14 m /s - 0,72 kW 3HCN40-2 - 1370 U/min - 0,76 m /s - 0,25 kW - 75 dB(A) 1m3HCN40-1 - 2600 U/min - 1,49 m /s - 1,60 kW 3HCN40-1 - 2000 U/min - 1,14 m /s - 0,72 kW 3HCN40-1 - 1370 U/min - 0,76 m /s - 0,25 kW - 73 dB(A) 1m6

5

4

3

2

1

3HCN10-2 - 3300 U/min - 0,59 m /s - 0,44 kW

HCN10 HCN20

HCN30 HCN40

Cooling & Heat Exchange Performance Data Oil/Air Heat Exchangers

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3HCN50-2 - 2000 U/min - 2,46 m /s - 1,50 kW3HCN50-2 - 1390 U/min - 1,70 m /s - 0,55 kW - 80 dB(A) 1m 3HCN50-1 - 2000 U/min - 2,46 m /s - 1,50 kW 3HCN50-1 - 1390 U/min - 1,70 m /s - 0,55 kW - 80 dB(A) 1m

3HCN50-1 - 915 U/min - 1,06 m /s - 0,18 kW - 70 dB(A) 1m5

4

3

2

1

3HCN80-1 - 1600 U/min - 6,00 m /s - 5,70 kW3HCN80-1 - 905 U/min - 3,38 m /s - 1,05 kW - 79 dB(A) 1m 3HCN80-1 - 685 U/min - 2,46 m /s - 0,50 kW - 72 dB(A) 1m

3HCN70-1 - 1800 U/min - 4,20 m /s - 4,60 kW 3HCN70-1 - 1500 U/min - 3,54 m /s - 2,70 kW

3HCN70-1 - 910 U/min - 2,14 m /s - 0,61 kW - 77 dB(A) 1m3HCN70-1 - 690 U/min - 1,56 m /s - 0,27 kW - 69 dB(A) 1m7

6

5

4

3

2

1

3HCN60-2 - 2000 U/min - 2,14 m /s - 1,50 kW3HCN60-2 - 1390 U/min - 1,50 m /s - 0,55 kW - 80 dB(A) 1m 3HCN60-1 - 2000 U/min - 2,14 m /s - 1,50 kW 3HCN60-1 - 1390 U/min - 1,50 m /s - 0,55 kW - 80 dB(A) 1m 4

3

2

1

3HCN100-1 - 1300 U/min - 7,68 m /s - 5,40 kW3HCN100-1 - 915 U/min - 5,38 m /s - 1,85 kW - 84 dB(A) 1m 3HCN100-1 - 680 U/min - 3,84 m /s - 0,80 kW - 76 dB(A) 1m

3HCN90-1 - 1300 U/min - 6,12 m /s - 5,80 kW 3HCN90-1 - 915 U/min - 2,10 m /s - 2,10 kW - 85 dB(A) 1m 3HCN90-1 - 680 U/min - 3,07 m /s - 0,85 kW - 76 dB(A) 1m6

5

4

3

2

1

45

HCN50 HCN60

HCN70 / HCN80 HCN90 / HCN100

Cooling & Heat Exchange Performance Data Oil/Air Heat Exchangers

44

3HCN10-2 - 2730 U/min - 0,49 m /s - 0,25 kW - 77 dB(A) 1m3HCN10-1 - 3300 U/min - 0,59 m /s - 0,44 kW 3HCN10-1 - 2730 U/min - 0,49 m /s - 0,25 kW - 77 dB(A) 1m3HCN10-1 - 1350 U/min - 0,29 m /s - 0,05 kW - 64 dB(A) 1m

1

5

4

3

2

3HCN30-2 - 2600 U/min - 1,56 m /s - 1,15 kW3HCN30-2 - 2000 U/min - 1,20 m /s - 0,53 kW 3HCN30-2 - 1350 U/min - 0,74 m /s - 0,16 kW - 73 dB(A) 1m3HCN30-1 - 2600 U/min - 1,56 m /s - 1,15 kW 3HCN30-1 - 2000 U/min - 1,20 m /s - 0,53 kW 3HCN30-1 - 1350 U/min - 0,74 m /s - 0,16 kW - 73 dB(A) 1m

3HCN30-1 - 915 U/min - 0,59 m /s - 0,05 kW - 65 dB(A) 1m7

6

5

4

3

2

1

3HCN20-2 - 3300 U/min - 0,60 m /s - 0,65 kW3HCN20-2 - 2730 U/min - 1,14 m /s - 0,37 kW - 79 dB(A) 1m3HCN20-1 - 3300 U/min - 0,60 m /s - 0,65 kW 3HCN20-1 - 2730 U/min - 0,50 m /s - 0,37 kW - 79 dB(A) 1m4

3

2

1

3HCN40-2 - 2600 U/min - 1,49 m /s - 1,60 kW3HCN40-2 - 2000 U/min - 1,14 m /s - 0,72 kW 3HCN40-2 - 1370 U/min - 0,76 m /s - 0,25 kW - 75 dB(A) 1m3HCN40-1 - 2600 U/min - 1,49 m /s - 1,60 kW 3HCN40-1 - 2000 U/min - 1,14 m /s - 0,72 kW 3HCN40-1 - 1370 U/min - 0,76 m /s - 0,25 kW - 73 dB(A) 1m6

5

4

3

2

1

3HCN10-2 - 3300 U/min - 0,59 m /s - 0,44 kW

HCN10 HCN20

HCN30 HCN40

Cooling & Heat Exchange Performance Data Oil/Air Heat Exchangers

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Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

47

Product description

The BATMNZ series is a logical further development of a tube-stack heat exchanger for a wide range of industrial applications.This range is particularly effective due to the additional cooling area which is produced by aluminium fins, which are pushed over the bank of tubes with metal-to-

2 2metal contact. The BATMNZ range of heat exchangers has a cooling surface of from 0.73 m to 29 m .The BATMNZ series is constructed of more than 30 basic units, and is available as two and four pass versions.

Product features

» Aluminium fins and copper or coppernickel tubes ensure maximum levels of heat exchange.» Large-bore oil connections for minimum flow resistance.» Oil flow rates of up to 650 l/min.» Removable end caps for easy cleaning of the tubes.» Flanges allow the heat exchanger to be turned through 90°.» Optionally available with patented internal bypass check valve.» High-quality materials.» Max. pressure: oil 35 bar /water 16 bar.» Full range of accessories available.

Option

Sea water version

Materials Standard Seawater Cooling matrix Aluminium, RAL 9006 2-component paint Housing Steel RAL 5009 Electroplated Fan PPG Safety guard Steel with blue chrome finish Feet Galvanised

Ordering Code

Cooling & Heat Exchange HCN Series Oil/Air Heat Exchangers

46

HCN - 101 - 11Motor type11 = Hydraulic motor 11 ccm22 = Hydraulic motor 22 ccmother hydraulic motors on request

Version10 = 1 pass20 = 2 pass

Unit Size102030405060708090100

ApplicationCooler with hydraulic motor = HCN

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Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

47

Product description

The BATMNZ series is a logical further development of a tube-stack heat exchanger for a wide range of industrial applications.This range is particularly effective due to the additional cooling area which is produced by aluminium fins, which are pushed over the bank of tubes with metal-to-

2 2metal contact. The BATMNZ range of heat exchangers has a cooling surface of from 0.73 m to 29 m .The BATMNZ series is constructed of more than 30 basic units, and is available as two and four pass versions.

Product features

» Aluminium fins and copper or coppernickel tubes ensure maximum levels of heat exchange.» Large-bore oil connections for minimum flow resistance.» Oil flow rates of up to 650 l/min.» Removable end caps for easy cleaning of the tubes.» Flanges allow the heat exchanger to be turned through 90°.» Optionally available with patented internal bypass check valve.» High-quality materials.» Max. pressure: oil 35 bar /water 16 bar.» Full range of accessories available.

Option

Sea water version

Materials Standard Seawater Cooling matrix Aluminium, RAL 9006 2-component paint Housing Steel RAL 5009 Electroplated Fan PPG Safety guard Steel with blue chrome finish Feet Galvanised

Ordering Code

Cooling & Heat Exchange HCN Series Oil/Air Heat Exchangers

46

HCN - 101 - 11Motor type11 = Hydraulic motor 11 ccm22 = Hydraulic motor 22 ccmother hydraulic motors on request

Version10 = 1 pass20 = 2 pass

Unit Size102030405060708090100

ApplicationCooler with hydraulic motor = HCN

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Model

BATMNZ-508-TBATMNZ-512-TBATMNZ-514-TBATMNZ-518-TBATMNZ-524-TBATMNZ-536-TBATMNZ-708-TBATMNZ-712-TBATMNZ-714-T9

8

7

6

5

4

3

2

1 BATMNZ-718-TBATMNZ-724-TBATMNZ-736-TBATMNZ-1012-TBATMNZ-1014-TBATMNZ-1018-TBATMNZ-1024-TBATMNZ-1036-TBATMNZ-1048-T18

17

16

15

14

13

12

11

10

The performance data shown in the diagram is limited by the flow rate and may be exceeded after consultation with the manufacturer..

Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

49

Performance Data 2 pass

Standard Sea water

ShellMounting bracket Baffels

Steel

End plates Brass Special brass

Cooling finsType destignation plate Aluminium

Tubes Copper Copper-Nickel

End caps Cast iron Cast iron with nickel coating treatment

Gaskets NBR/cellulose fibre

Additional installation Steel Zinc anode

Materials

For different oil outlet temperatures, water inlet temperatures and viscosities, the following calculation must be made:Where:Heat to be dissipated (AW) = 17kWOil flow (V) = 80 l/mn.Oil outlet temp. (t oil out) = 45°CWater inlet temp. (t water in) = 25°COil type = ISO 68Effective heat to be dissipated = kW eff.1. The viscosity correction factor is calculated as follows:Temperature difference ΔT (°C) =

Average oil temp. therefore (°C) =

2. From oil manufacturer’s data for ISO 68:Viscosity at 49°C = 38 cSt

3. From viscosity correction table “A”:

AW e

= 7,2

= 49°C

38 cSt = 1,11

=ff

= = 23.6 kW

AW (kW) x 34,1Q (l/mn)

+ t il out Δt + t il outo o2

AW (kW) x 25 x viscosity (cSt) Tab. At oil out (°C) - t water in (°C)

17 x 25 x 1,1120

From oil/water 2:1 performance diagram atan oil flow of 80 l/min and 23.6 kW, wethus arrive at:Cooler no. 10 = BATMNZ- 718 -T

The performance data shown is based on a water inlet temperature of 25°C and an oil outlet temperature of 50°C, together with an oil viscosity of 23.6 cSt.For different viscosities, the correction factor “A” can be read from the performance curve above.

2

1

2

1

Cooling & Heat Exchange

48

BATMNZ Series Oil/Water Heat Exchangers

NBR/cellulose fibre

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Model

BATMNZ-508-TBATMNZ-512-TBATMNZ-514-TBATMNZ-518-TBATMNZ-524-TBATMNZ-536-TBATMNZ-708-TBATMNZ-712-TBATMNZ-714-T9

8

7

6

5

4

3

2

1 BATMNZ-718-TBATMNZ-724-TBATMNZ-736-TBATMNZ-1012-TBATMNZ-1014-TBATMNZ-1018-TBATMNZ-1024-TBATMNZ-1036-TBATMNZ-1048-T18

17

16

15

14

13

12

11

10

The performance data shown in the diagram is limited by the flow rate and may be exceeded after consultation with the manufacturer..

Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

49

Performance Data 2 pass

Standard Sea water

ShellMounting bracket Baffels

Steel

End plates Brass Special brass

Cooling finsType destignation plate Aluminium

Tubes Copper Copper-Nickel

End caps Cast iron Cast iron with nickel coating treatment

Gaskets NBR/cellulose fibre

Additional installation Steel Zinc anode

Materials

For different oil outlet temperatures, water inlet temperatures and viscosities, the following calculation must be made:Where:Heat to be dissipated (AW) = 17kWOil flow (V) = 80 l/mn.Oil outlet temp. (t oil out) = 45°CWater inlet temp. (t water in) = 25°COil type = ISO 68Effective heat to be dissipated = kW eff.1. The viscosity correction factor is calculated as follows:Temperature difference ΔT (°C) =

Average oil temp. therefore (°C) =

2. From oil manufacturer’s data for ISO 68:Viscosity at 49°C = 38 cSt

3. From viscosity correction table “A”:

AW e

= 7,2

= 49°C

38 cSt = 1,11

=ff

= = 23.6 kW

AW (kW) x 34,1Q (l/mn)

+ t il out Δt + t il outo o2

AW (kW) x 25 x viscosity (cSt) Tab. At oil out (°C) - t water in (°C)

17 x 25 x 1,1120

From oil/water 2:1 performance diagram atan oil flow of 80 l/min and 23.6 kW, wethus arrive at:Cooler no. 10 = BATMNZ- 718 -T

The performance data shown is based on a water inlet temperature of 25°C and an oil outlet temperature of 50°C, together with an oil viscosity of 23.6 cSt.For different viscosities, the correction factor “A” can be read from the performance curve above.

2

1

2

1

Cooling & Heat Exchange

48

BATMNZ Series Oil/Water Heat Exchangers

NBR/cellulose fibre

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U V W X Y Z

SAE 1“ 70 52,4 55 26,2 25 M10

SAE 1 1/2“ 93 69,9 78 35,7 38 M12

SAE 2“ 102 77,8 90 42,9 49 M12

SAE 2 1/2“ 114 88,9 105 50,8 64 M12

Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

Dimensions

BATMNZ-708-FBATMNZ-712-FBATMNZ-714-FBATMNZ-718-FBATMNZ-724-FBATMNZ-736-F24

23

22

21

20

19 BATMNZ-1012-FBATMNZ-1014-FBATMNZ-1018-FBATMNZ-1024-FBATMNZ-1036-FBATMNZ-1048-F30

29

28

27

26

25

Model

The performance Data shown in the diagram is limited by the flow rate and may be exceeded after consultation with the manufacturer..

Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

Performance Data 4 pass

“K”

2-pass 4-pass

5150#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

U V W X Y Z

SAE 1“ 70 52,4 55 26,2 25 M10

SAE 1 1/2“ 93 69,9 78 35,7 38 M12

SAE 2“ 102 77,8 90 42,9 49 M12

SAE 2 1/2“ 114 88,9 105 50,8 64 M12

Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

Dimensions

BATMNZ-708-FBATMNZ-712-FBATMNZ-714-FBATMNZ-718-FBATMNZ-724-FBATMNZ-736-F24

23

22

21

20

19 BATMNZ-1012-FBATMNZ-1014-FBATMNZ-1018-FBATMNZ-1024-FBATMNZ-1036-FBATMNZ-1048-F30

29

28

27

26

25

Model

The performance Data shown in the diagram is limited by the flow rate and may be exceeded after consultation with the manufacturer..

Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

Performance Data 4 pass

“K”

2-pass 4-pass

5150#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Technical data

Maximum operating PressureShell = 35 barTubes = 16 bar

Maximum operating temperature= 95 °C

Maximum flow rate

Oil Water Water Sea waterShell Tubes CU Tubes CN/ Tubes CN

Version

T F T F T F

BATMNZ - 500 75 17 - 26 - 22 -

BATMNZ - 700 225 34 16 52 24 43 21

BATMNZ - 1000 400 82 40 122 58 102 51

BATMNZ - 1200 650 182 91 272 136 227 114

Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

Ordering Code

BATMNZ - 1014 - 2 - T - R - CN - W - SW - 01 - S

S = Special version

Serie 01

SW = Sea water

W = End plates Copper/Nickle

CU = Tubes CopperCN = Tubes Copper/nickel

R = By-pass valve (partly opened)RS = Bypass valve (fully opened)

Cooling water connection system2-pass = T4-pass, not series 500 = F

Baffle spacing

Unit size

Connection typeNPT = -SAE = SBSPF = MSAE flange = FM

in mm / BSPP

BATMNZ-508

BATMNZ-512

BATMNZ-514

BATMNZ-518

BATMNZ-524

BATMNZ-536

BATMNZ-708

BATMNZ-712

BATMNZ-714

BATMNZ-718

BATMNZ-724

BATMNZ-736

BATMNZ-1012

BATMNZ-1014

BATMNZ-1018

BATMNZ-1024

BATMNZ-1036

BATMNZ-1048

BATMNZ-1218

BATMNZ-1224

BATMNZ-1230

BATMNZ-1236

BATMNZ-1242

BATMNZ-1248

BATMNZ-1254

BATMNZ-1260

BATMNZ-1266

BATMNZ-1272

BATMNZ-1278

BATMNZ-1284

B

140

241

292

394

546

851

141

242

293

395

547

852

240

291

393

545

850

1155

390

542

695

847

1000

1152

1304

1457

1609

1762

1915

2067

A

285

386

437

539

691

996

297

398

449

551

703

1008

425

476

578

730

1035

1340

592

744

897

1049

1202

1354

1506

1659

1811

1964

2117

2269

C

145

145

145

145

145

145

156

156

156

156

156

156

185

185

185

185

185

185

202

202

202

202

202

202

202

202

202

202

202

202

D

92

92

92

92

92

92

96

96

96

96

96

96

110

110

110

110

110

110

127

127

127

127

127

127

127

127

127

127

127

127

E

48

48

48

48

48

48

110

110

110

110

110

110

125

125

125

125

125

125

145

145

145

145

145

145

145

145

145

145

145

145

F*

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

SAE 11/2“

SAE 11/2“

SAE 11/2“

SAE 11/2“

SAE 11/2“

SAE 11/2“

SAE 2“

SAE 2“

SAE 2“

SAE 2“

SAE 2“

SAE 2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

G

150

150

150

150

150

150

185

185

185

185

185

185

230

230

230

230

230

230

275

275

275

275

275

275

275

275

275

275

275

275

H

130

130

130

130

130

130

165

165

165

165

165

165

205

205

205

205

205

205

240

240

240

240

240

240

240

240

240

240

240

240

I

35

35

35

35

35

35

47

47

47

47

47

47

62

62

62

62

62

62

87

87

87

87

87

87

87

87

87

87

87

87

K

G 1/2“

G 1/2“

G 1/2“

G 1/2“

G 1/2“

G 1/2“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 11/4“

G 11/4“

G 11/4“

G 11/4“

G 11/4“

G 11/4“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

L

-

-

-

-

-

-

18

18

18

18

18

18

22

22

22

22

22

22

25

25

25

25

25

25

25

25

25

25

25

25

M

-

-

-

-

-

-

R 1/2“

R 1/2“

R 1/2“

R 1/2“

R 1/2“

R 1/2“

R 3/4“

R 3/4“

R 3/4“

R 3/4“

R 3/4“

R 3/4“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

N

-

--

-

-

-

-

48

48

48

48

48

48

63

63

63

63

63

63

70

70

70

70

70

70

70

70

70

70

70

70

2m

0,73

1,13

1,43

1,74

2,35

3,57

1,38

2,18

2,53

3,29

4,44

6,73

4,38

5,17

6,73

9,06

13,74

18,41

6,00

8,06

10,19

12,25

14,38

16,35

18,48

20,52

22,63

24,74

26,88

28,99

O

65

65

65

65

65

65

89

89

89

89

89

89

128

128

128

128

128

128

160

160

160

160

160

160

160

160

160

160

160

160

Basic dimensions 2-pass 4-pass

Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

Dimensions

l/min

5352#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Technical data

Maximum operating PressureShell = 35 barTubes = 16 bar

Maximum operating temperature= 95 °C

Maximum flow rate

Oil Water Water Sea waterShell Tubes CU Tubes CN/ Tubes CN

Version

T F T F T F

BATMNZ - 500 75 17 - 26 - 22 -

BATMNZ - 700 225 34 16 52 24 43 21

BATMNZ - 1000 400 82 40 122 58 102 51

BATMNZ - 1200 650 182 91 272 136 227 114

Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

Ordering Code

BATMNZ - 1014 - 2 - T - R - CN - W - SW - 01 - S

S = Special version

Serie 01

SW = Sea water

W = End plates Copper/Nickle

CU = Tubes CopperCN = Tubes Copper/nickel

R = By-pass valve (partly opened)RS = Bypass valve (fully opened)

Cooling water connection system2-pass = T4-pass, not series 500 = F

Baffle spacing

Unit size

Connection typeNPT = -SAE = SBSPF = MSAE flange = FM

in mm / BSPP

BATMNZ-508

BATMNZ-512

BATMNZ-514

BATMNZ-518

BATMNZ-524

BATMNZ-536

BATMNZ-708

BATMNZ-712

BATMNZ-714

BATMNZ-718

BATMNZ-724

BATMNZ-736

BATMNZ-1012

BATMNZ-1014

BATMNZ-1018

BATMNZ-1024

BATMNZ-1036

BATMNZ-1048

BATMNZ-1218

BATMNZ-1224

BATMNZ-1230

BATMNZ-1236

BATMNZ-1242

BATMNZ-1248

BATMNZ-1254

BATMNZ-1260

BATMNZ-1266

BATMNZ-1272

BATMNZ-1278

BATMNZ-1284

B

140

241

292

394

546

851

141

242

293

395

547

852

240

291

393

545

850

1155

390

542

695

847

1000

1152

1304

1457

1609

1762

1915

2067

A

285

386

437

539

691

996

297

398

449

551

703

1008

425

476

578

730

1035

1340

592

744

897

1049

1202

1354

1506

1659

1811

1964

2117

2269

C

145

145

145

145

145

145

156

156

156

156

156

156

185

185

185

185

185

185

202

202

202

202

202

202

202

202

202

202

202

202

D

92

92

92

92

92

92

96

96

96

96

96

96

110

110

110

110

110

110

127

127

127

127

127

127

127

127

127

127

127

127

E

48

48

48

48

48

48

110

110

110

110

110

110

125

125

125

125

125

125

145

145

145

145

145

145

145

145

145

145

145

145

F*

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

SAE 11/2“

SAE 11/2“

SAE 11/2“

SAE 11/2“

SAE 11/2“

SAE 11/2“

SAE 2“

SAE 2“

SAE 2“

SAE 2“

SAE 2“

SAE 2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

SAE 2 1/2“

G

150

150

150

150

150

150

185

185

185

185

185

185

230

230

230

230

230

230

275

275

275

275

275

275

275

275

275

275

275

275

H

130

130

130

130

130

130

165

165

165

165

165

165

205

205

205

205

205

205

240

240

240

240

240

240

240

240

240

240

240

240

I

35

35

35

35

35

35

47

47

47

47

47

47

62

62

62

62

62

62

87

87

87

87

87

87

87

87

87

87

87

87

K

G 1/2“

G 1/2“

G 1/2“

G 1/2“

G 1/2“

G 1/2“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 11/4“

G 11/4“

G 11/4“

G 11/4“

G 11/4“

G 11/4“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

G 2“

L

-

-

-

-

-

-

18

18

18

18

18

18

22

22

22

22

22

22

25

25

25

25

25

25

25

25

25

25

25

25

M

-

-

-

-

-

-

R 1/2“

R 1/2“

R 1/2“

R 1/2“

R 1/2“

R 1/2“

R 3/4“

R 3/4“

R 3/4“

R 3/4“

R 3/4“

R 3/4“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

G 1“

N

-

--

-

-

-

-

48

48

48

48

48

48

63

63

63

63

63

63

70

70

70

70

70

70

70

70

70

70

70

70

2m

0,73

1,13

1,43

1,74

2,35

3,57

1,38

2,18

2,53

3,29

4,44

6,73

4,38

5,17

6,73

9,06

13,74

18,41

6,00

8,06

10,19

12,25

14,38

16,35

18,48

20,52

22,63

24,74

26,88

28,99

O

65

65

65

65

65

65

89

89

89

89

89

89

128

128

128

128

128

128

160

160

160

160

160

160

160

160

160

160

160

160

Basic dimensions 2-pass 4-pass

Cooling & Heat Exchange BATMNZ Series Oil/Water Heat Exchangers

Dimensions

l/min

5352#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

TR-12 K Temperature capillary pipe controllers

The temperature capillary pipe controller TR-12 operates on the principle of fluid expansion. A change in the temperature in the sensor effects a change in volume. This force in turn operates a floating changeover contact via a diaphragm. The required switching temperatures can be set separately over a range of between 0 - 1208C. The equipment is supplied on request with an actual temperature display. The sensors are located in an immersion pipe. The cables are connected via connecting terminals

21,5 mm . Also on request, the equipment can be supplied with gold contacts.

Technical specifications

» Switch housing: ABS with clear view cover» Type of protection: IP 65» Electrical connection: Cable screw connection Pg 11

2» Connecting terminal strip 1,5 mm» Sensor sleeve: Brass» Operating pressure: 16 bar max.» Ambient temperature: -40 to +80°C» Temperature display: 0-100°C ±2%» Temperature relays: 250V~, 10A» Temperature range: 0-120°C» Operational accuracy: 5k» Differential gap: ~5k

Cooling & Heat Exchange TR-12 Temperature Controllers

WRV - Water regulating valve (temperature controlled)

The WRV consists of an adjustor, a valve and a thermostatic element. The spring housing of the adjustor is provided with a neutral scale reading from 1 to 5. The valve housing has an internal thread to provide a connection facility for pipes. Sealing of the valve spindle is achieved with the help of rubber diaphragms which, at the same time, ensure that the valve operates almost independent from pressure ratios. The spindle is located in slide bushes with O-rings. These O-rings are located outside the diaphragms and ensure additional safety and sealing. Thanks to the symmetric construction of the valve housing, the valve can operate as either opening valve (WRV-O) or closing valve (WRV-S). Any change in the operation of WRV-O or WRV-S valves is achieved by turning the valve housing, so that the identification marking "1/2 DA" is pointing upwards. The thermostatic element consists of a corrugated pipe, capillary tube and sensor.

Materials for parts coming into contact with water

» Valve housing and remaining metal parts Brass (DIN 17660)» Diaphragms Ethylene-Propylene rubber» Valve cone: Nitrile rubber» Valve seat: Non-rusting steel (DIN 17440)» Sensor: Tinned copper (DIN 1787)» Capillary pipe stuffing box: Nitrile rubber

Function

The sensor internal pressure will increase as the temperature rises. This increase in pressure is transferred to the valve cone (8), which then opens to allow the flow.The valves are pressure relieved in such a way that any change in water pressure will not influence the valve setting. Apart from that, the valves operate independently from the ambient temperature. The universal filling ensures perfect valve operation, irrespective of whether or not the valve housing and corrugated pipe are warmer or colder than the sensor.

Cooling & Heat Exchange WRV Water Regulating Valve

5554#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

TR-12 K Temperature capillary pipe controllers

The temperature capillary pipe controller TR-12 operates on the principle of fluid expansion. A change in the temperature in the sensor effects a change in volume. This force in turn operates a floating changeover contact via a diaphragm. The required switching temperatures can be set separately over a range of between 0 - 1208C. The equipment is supplied on request with an actual temperature display. The sensors are located in an immersion pipe. The cables are connected via connecting terminals

21,5 mm . Also on request, the equipment can be supplied with gold contacts.

Technical specifications

» Switch housing: ABS with clear view cover» Type of protection: IP 65» Electrical connection: Cable screw connection Pg 11

2» Connecting terminal strip 1,5 mm» Sensor sleeve: Brass» Operating pressure: 16 bar max.» Ambient temperature: -40 to +80°C» Temperature display: 0-100°C ±2%» Temperature relays: 250V~, 10A» Temperature range: 0-120°C» Operational accuracy: 5k» Differential gap: ~5k

Cooling & Heat Exchange TR-12 Temperature Controllers

WRV - Water regulating valve (temperature controlled)

The WRV consists of an adjustor, a valve and a thermostatic element. The spring housing of the adjustor is provided with a neutral scale reading from 1 to 5. The valve housing has an internal thread to provide a connection facility for pipes. Sealing of the valve spindle is achieved with the help of rubber diaphragms which, at the same time, ensure that the valve operates almost independent from pressure ratios. The spindle is located in slide bushes with O-rings. These O-rings are located outside the diaphragms and ensure additional safety and sealing. Thanks to the symmetric construction of the valve housing, the valve can operate as either opening valve (WRV-O) or closing valve (WRV-S). Any change in the operation of WRV-O or WRV-S valves is achieved by turning the valve housing, so that the identification marking "1/2 DA" is pointing upwards. The thermostatic element consists of a corrugated pipe, capillary tube and sensor.

Materials for parts coming into contact with water

» Valve housing and remaining metal parts Brass (DIN 17660)» Diaphragms Ethylene-Propylene rubber» Valve cone: Nitrile rubber» Valve seat: Non-rusting steel (DIN 17440)» Sensor: Tinned copper (DIN 1787)» Capillary pipe stuffing box: Nitrile rubber

Function

The sensor internal pressure will increase as the temperature rises. This increase in pressure is transferred to the valve cone (8), which then opens to allow the flow.The valves are pressure relieved in such a way that any change in water pressure will not influence the valve setting. Apart from that, the valves operate independently from the ambient temperature. The universal filling ensures perfect valve operation, irrespective of whether or not the valve housing and corrugated pipe are warmer or colder than the sensor.

Cooling & Heat Exchange WRV Water Regulating Valve

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Ordering Code

KPV 250 /

Type of cooler bellhousing

0.55–1.5 kW KPV2002.2–4 kW KPV2505.5–7.5 kW KPV30011–22 kW KPV350

DFD 28120 / 200 -

Lengths of cooler bellhousing

KPV200

100110118124128

KPV250

120124128135148175

KPV300

144150155168196

KPV350

188204228256

Boring-code for pump connection

XXXX Internal code

Fan-shaft-Ø

D19 0.55–0.75 kWD24 1.1–1.5 kWD28 2.2–4 kWD38 5.5–7.5 kWD42 11–15 kWD48 18.5–22 kW

Version

– Rigid

DF Damped

Technical data

Working pressure Load cycle Max. static pressure

16 bar 61 x 10 ; f = 2 Hz 40 bar

Type Cooling power E-engine power [kW] Airlow3[m /h]

Fan input powerCorrelation cooling power/

E-engine powerp [kW] ∆t=40k (1)n=1500 1/min [W] [dB(A)] [%]

KPV200 0.95 0.55–1.5 72 20 52 63–100KPV250 2.1 2.2–4 260 30 58 53–95KPV300 3.22 5.5–7.5 430 90 69 43–59KPV350 5.15 11–22 780 140 70 23–46

Nominal rotation (1) of driven machine 1500 rpm. In case of different rpm please contact the manufacturer.Noise levels (2) of damped version are measured with bellhousing and electric motor. Distance to the tested object 1 m. The a. m. values of noise level will be vary depending on electric motor and local surrounding area.Clockwise pump rotation (looking on pump shaft).

Cooling & Heat Exchange KPV Series Cooler Bellhousings

57

Noise(2)level

» Dimensions acc. to VDMA 24 561» Rigid and noise damping versions in identical lengths» Easy replacement of rigid/dampened bellhousing acc. to VDMA 24 561» Optional combination with footbrackets acc. to VDMA 24 561

Cooling & Heat Exchange KPV Series Cooler Bellhousings

56

KPV Series Cooler Bellhousings

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Ordering Code

KPV 250 /

Type of cooler bellhousing

0.55–1.5 kW KPV2002.2–4 kW KPV2505.5–7.5 kW KPV30011–22 kW KPV350

DFD 28120 / 200 -

Lengths of cooler bellhousing

KPV200

100110118124128

KPV250

120124128135148175

KPV300

144150155168196

KPV350

188204228256

Boring-code for pump connection

XXXX Internal code

Fan-shaft-Ø

D19 0.55–0.75 kWD24 1.1–1.5 kWD28 2.2–4 kWD38 5.5–7.5 kWD42 11–15 kWD48 18.5–22 kW

Version

– Rigid

DF Damped

Technical data

Working pressure Load cycle Max. static pressure

16 bar 61 x 10 ; f = 2 Hz 40 bar

Type Cooling power E-engine power [kW] Airlow3[m /h]

Fan input powerCorrelation cooling power/

E-engine powerp [kW] ∆t=40k (1)n=1500 1/min [W] [dB(A)] [%]

KPV200 0.95 0.55–1.5 72 20 52 63–100KPV250 2.1 2.2–4 260 30 58 53–95KPV300 3.22 5.5–7.5 430 90 69 43–59KPV350 5.15 11–22 780 140 70 23–46

Nominal rotation (1) of driven machine 1500 rpm. In case of different rpm please contact the manufacturer.Noise levels (2) of damped version are measured with bellhousing and electric motor. Distance to the tested object 1 m. The a. m. values of noise level will be vary depending on electric motor and local surrounding area.Clockwise pump rotation (looking on pump shaft).

Cooling & Heat Exchange KPV Series Cooler Bellhousings

57

Noise(2)level

» Dimensions acc. to VDMA 24 561» Rigid and noise damping versions in identical lengths» Easy replacement of rigid/dampened bellhousing acc. to VDMA 24 561» Optional combination with footbrackets acc. to VDMA 24 561

Cooling & Heat Exchange KPV Series Cooler Bellhousings

56

KPV Series Cooler Bellhousings

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Cooling & Heat Exchange KPV Series Cooler Bellhousings

59

Cooling Capacity

It is generally accepted that, in the absence of an external source of thermal input, then heat loss of 30 - 40% of the equipment installed power will be requiredgiven that the motors and pumps are of average efficiency. A proportion of this heat is generally radiated by the individual components within the system,especially the tank, and so the cooler bellhousing will be required to maintain oil temperature at the required level. This can also be effected by the system application, for example in machine tools or in mobile operational cases, an average cooling power of 20 – 30% of installed power is required.

As shown in the cooling power of the KPV fulfils this requirement to the full. The values shown apply to a Δt of 40K and to the optimum flow of oil. In the case of figure 1lower or intermittent oil flow a separate cooling system may be necessary, this can easily be achieved with the KPV cooler.

The interdependence between the cooling power and the oil flow is shown within . The specific values per 1K Δt allow a simple conversion of the actual cooling figure 2power by multiplication of the respective Δt.

Specific cooling power P/t of the series KPV depending on oil flow Q and temperature difference Δt = 1K (oil inlet to air inlet).

Cooling & Heat Exchange

KPV Series Cooler Bellhousings

58

Cooler bellhousing VDMA compatible, resistant to pressure peaks.

The first cooler bellhousings on the market were usually fitted with finned tubes, which act as heat exchangers. However, due to the poor thermal design were only deemed suitable for leakage cooling. The high efficiency of the prismatic cooling element gives real possibilities for increased performance and also lends itself to full flow cooling as per the attached diagrams.

Care must be taken when applied to low pressure return lines as often the operation of the system will generate pressure spikes which cannot generally be detected with conventional pressure measuring gauges.

To combat this, R+L have extensively dynamically fatigue tested the prismatic element for over a million stress cycles from 0 – 16 bar at a constant frequency of 2 Hz.6As a rule, 1 x 10 stress cycles will be considered sufficient. However, since the number of pressure peaks per time period can be extremely variable in isolated cases,

6 6it is difficult to determine which service life 10 stress cycles correspond to. Considering this, testing has been extended to 3.5 x 10 stress cycles.In all cases, test results have been satisfactory. In addition to this, each single heat exchanger has been tested at 40 bar during production, this isequivalent to the highest authorised static pressure for cooling elements. Also, great attention has been paid to protecting the cooling element againstexternal damage by embedding it within a sturdy housing on the KPV cooler.

Dynamic fatigue strain tests with cooling elements for the KPV series at 16 bars with 1 x 106 stress cycles and f = 2 Hz

00

10

1 2 3 4 5

20

30

40

015

rab1tupnI

sec

1H

1H

B2B1

L

1H

cooled

damped

rigid

Cooler bellhousing, KPV series

Interchangeability of configurations rigid, damped,cooled acc. to VDMA 24

Fig. 1 Specific cooling power P/t of the series KPV depending on oil flow Qand temperature difference Δt = 1K (oil inlet to air inlet).

0102030405060708090

100110120130140

KPV350

KPV300

KPV250

KPV200

Oil flow [l/min]

Spec

ific

cool

ing

capa

city

P/D

t (W

/K)

0 10 20 30 40 50 60 70 80

KPV200

KPV250KPV300

0,5

1,0

1,5

2,0

2,5

3,0

Pres

sure

dro

p p

[bar

]

Oil flow Q [l/min]

KPV350

00 10 20 30 40 50 60 70 80

Fig. 2 Pressure drop of cooler matrix at the oil viscosity of 32 cSt.

Correction factor for the ∆p-values depending on other viscosity in cSt

kSt 15 22 32 46 68 100 150 220 460k 0.64 0.73 1 1.28 1.62 2.65 3.9 6.9 17.1

A further attribute of the KPV series cooler bellhousing is the full interchangeability of the fitting dimension acc. to VDMA 24 561 and that, not only according to the fitting length, but also according to the fastening position of the foot brackets.

This does not only make it possible to keep the complete installation, hydraulic pipework included, should the use of a cooler be later deemed necessary, it also allows someone planning hydraulic installations, to decide on the requirements for a cooler with and without noise damping at a later point.

The KPV series cooler bellhousing can be built either as rigid version or as version with integrated noise damping. However, both versions have the same frame dimensions.

The KPV series cooler bellhousing can be mounted horizontally IMB 35-version and IMB 5-version, with vertical as well as lateral cooling air flow. The KPV can just as well be mounted vertically – IMV1-version – as was possible with the previous example, the KP version.

Despite the integrated noise damper, the more rugged cooling system and the VDMA foot brackets, the new KPV series is no more expensive than the former KP series and has better cooling ability.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Cooling & Heat Exchange KPV Series Cooler Bellhousings

59

Cooling Capacity

It is generally accepted that, in the absence of an external source of thermal input, then heat loss of 30 - 40% of the equipment installed power will be requiredgiven that the motors and pumps are of average efficiency. A proportion of this heat is generally radiated by the individual components within the system,especially the tank, and so the cooler bellhousing will be required to maintain oil temperature at the required level. This can also be effected by the system application, for example in machine tools or in mobile operational cases, an average cooling power of 20 – 30% of installed power is required.

As shown in the cooling power of the KPV fulfils this requirement to the full. The values shown apply to a Δt of 40K and to the optimum flow of oil. In the case of figure 1lower or intermittent oil flow a separate cooling system may be necessary, this can easily be achieved with the KPV cooler.

The interdependence between the cooling power and the oil flow is shown within . The specific values per 1K Δt allow a simple conversion of the actual cooling figure 2power by multiplication of the respective Δt.

Specific cooling power P/t of the series KPV depending on oil flow Q and temperature difference Δt = 1K (oil inlet to air inlet).

Cooling & Heat Exchange

KPV Series Cooler Bellhousings

58

Cooler bellhousing VDMA compatible, resistant to pressure peaks.

The first cooler bellhousings on the market were usually fitted with finned tubes, which act as heat exchangers. However, due to the poor thermal design were only deemed suitable for leakage cooling. The high efficiency of the prismatic cooling element gives real possibilities for increased performance and also lends itself to full flow cooling as per the attached diagrams.

Care must be taken when applied to low pressure return lines as often the operation of the system will generate pressure spikes which cannot generally be detected with conventional pressure measuring gauges.

To combat this, R+L have extensively dynamically fatigue tested the prismatic element for over a million stress cycles from 0 – 16 bar at a constant frequency of 2 Hz.6As a rule, 1 x 10 stress cycles will be considered sufficient. However, since the number of pressure peaks per time period can be extremely variable in isolated cases,

6 6it is difficult to determine which service life 10 stress cycles correspond to. Considering this, testing has been extended to 3.5 x 10 stress cycles.In all cases, test results have been satisfactory. In addition to this, each single heat exchanger has been tested at 40 bar during production, this isequivalent to the highest authorised static pressure for cooling elements. Also, great attention has been paid to protecting the cooling element againstexternal damage by embedding it within a sturdy housing on the KPV cooler.

Dynamic fatigue strain tests with cooling elements for the KPV series at 16 bars with 1 x 106 stress cycles and f = 2 Hz

00

10

1 2 3 4 5

20

30

40

015

rab1tupnI

sec

1H

1H

B2B1

L

1H

cooled

damped

rigid

Cooler bellhousing, KPV series

Interchangeability of configurations rigid, damped,cooled acc. to VDMA 24

Fig. 1 Specific cooling power P/t of the series KPV depending on oil flow Qand temperature difference Δt = 1K (oil inlet to air inlet).

0102030405060708090

100110120130140

KPV350

KPV300

KPV250

KPV200

Oil flow [l/min]

Spec

ific

cool

ing

capa

city

P/D

t (W

/K)

0 10 20 30 40 50 60 70 80

KPV200

KPV250KPV300

0,5

1,0

1,5

2,0

2,5

3,0

Pres

sure

dro

p p

[bar

]

Oil flow Q [l/min]

KPV350

00 10 20 30 40 50 60 70 80

Fig. 2 Pressure drop of cooler matrix at the oil viscosity of 32 cSt.

Correction factor for the ∆p-values depending on other viscosity in cSt

kSt 15 22 32 46 68 100 150 220 460k 0.64 0.73 1 1.28 1.62 2.65 3.9 6.9 17.1

A further attribute of the KPV series cooler bellhousing is the full interchangeability of the fitting dimension acc. to VDMA 24 561 and that, not only according to the fitting length, but also according to the fastening position of the foot brackets.

This does not only make it possible to keep the complete installation, hydraulic pipework included, should the use of a cooler be later deemed necessary, it also allows someone planning hydraulic installations, to decide on the requirements for a cooler with and without noise damping at a later point.

The KPV series cooler bellhousing can be built either as rigid version or as version with integrated noise damping. However, both versions have the same frame dimensions.

The KPV series cooler bellhousing can be mounted horizontally IMB 35-version and IMB 5-version, with vertical as well as lateral cooling air flow. The KPV can just as well be mounted vertically – IMV1-version – as was possible with the previous example, the KP version.

Despite the integrated noise damper, the more rugged cooling system and the VDMA foot brackets, the new KPV series is no more expensive than the former KP series and has better cooling ability.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Footbracket optional

Dimensions

*Vertical installation only with connection flange.

D5

B2B1

B

L

1D 2D

H

G

L1L2

B3

B

2D

1D

B2B1

H

AA1

A5A6

A2A4

1H

M

L3

3BLD2D1

D4D3

Cooling air entry

Noise damper

Air discharge

Type Footbracket PTFS Footbracket PTFL

A A1 B B1 B2 H A A1 B B1 B2 H– – – – – – 210 180 90 20 60 112

KPV250 250 215 230 125 60 155 250 220 110 40 60 132KPV300 300 265 270 150 75 185 290 260 120 40 80 160KPV350 350 300 305 175 90 235 – – – – – –

Type Frame size Power ShaftP[kW] D x l L L1 L2 L3 A2 A4 A5 A6 B3 H1 D1 D2 D3 D4 D5 M G

0.75 110118

90 S+L 1.1 24 x 50 1241.5 128

KPV250 100 L 2.2 28 x 60 120 108.5 26 6 144.5 267 174 326 102 199 250 180 215 190 14 12 G¾3.0 124

128135148175

KPV300 132 S+M 5.5 38 x 80 144 128.5 6 10 168.5 267 200 350 126 234.5 300 230 265 234 14 12 G¾7.5 150

155168196

KPV350 160 M+L 11 42 x 110 188 161 4 7.5 198 316 228 403 156 253 350 250 300 260 18 16 G¾15 204

180 M+L 18.5 18 x 110 22822 256

Cooling & Heat Exchange KPV Series Cooler Bellhousings

60

KPV200

KPV200 80 0.55 19 x 24 100 88 10.3 -6∗ 122.5 205 141 241 70 180.5 200 130 165 145 11 10 G½

112 M 4

Brazed plate heat exchangers (BPHE) are a popular option with their compact size and high efficiency designs and can be supplied with 316 S/S plates and copper or nickel braze. Brazed plate units are up to six times smaller than alternative methods of heat exchange with the same capacity.

Design

Brazed plate heat exchangers are among the most compact and cost-effective means of transferring heat in many industrial and commercial applications. They feature corrugated plates, similar to the plate & frame heat exchangers, which are brazed together at high temperatures, creating a compact, leak tight, durable, highly turbulent design with counter-current flow.

Compact Size

The brazed plate exchangers require 50% to 80% space as compared to other types of heat exchangers. Brazed plate exchangers reduced size considerably reduces material content, making them one of the most economical heat transfer choices.

Temperature & Pressure

Unlike gasketed plate heat exchangers, the construction of brazed exchangers are not limited by the temperature and pressure rating of gaskets. Copper Braze-Joints are capable of temperatures above 218°C and pressures of up to 31 bar. An optional nickel brazed design is available for applications requiring higher corrosion-resistance (i.e. De-Ionized Water). ASME Code Certified and U.L. Listed designs are available, when required.

Type Dimensions: B8T 72 x 310 mm B10T 117/119 x 287/289 mm B12 117 x 287 mm B15 72 x 465 mm B16 119 x 376 mm B16DW 119 x 377 mm B25T 117/119 x 524/526 mm B28 119 x 526 mm B35 243 x 393 mm B50 243 x 525 mm `B56 243 x 525 mm B60 364 x 374 mm B80 119 x 526 mm B120T 243 x 525 mm DB200 243 x 525 mm B200T 243 x 525 mm DB400 304 x 694 mm B427 304 x 694 mm B500T 304 x 980 mm B649 1232 x 537 mm

Cooling & Heat Exchange Brazed Plate Heat Exchangers

61

Lateral cooling air discharge possible

(Cooler bellhousing rotated 90°)

NB: Footbrackets optional.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Footbracket optional

Dimensions

*Vertical installation only with connection flange.

D5

B2B1

B

L

1D 2D

H

G

L1L2

B3

B

2D

1D

B2B1

H

AA1

A5A6

A2A4

1H

M

L3

3BL

D2D1

D4D3

Cooling air entry

Noise damper

Air discharge

Type Footbracket PTFS Footbracket PTFL

A A1 B B1 B2 H A A1 B B1 B2 H– – – – – – 210 180 90 20 60 112

KPV250 250 215 230 125 60 155 250 220 110 40 60 132KPV300 300 265 270 150 75 185 290 260 120 40 80 160KPV350 350 300 305 175 90 235 – – – – – –

Type Frame size Power ShaftP[kW] D x l L L1 L2 L3 A2 A4 A5 A6 B3 H1 D1 D2 D3 D4 D5 M G

0.75 110118

90 S+L 1.1 24 x 50 1241.5 128

KPV250 100 L 2.2 28 x 60 120 108.5 26 6 144.5 267 174 326 102 199 250 180 215 190 14 12 G¾3.0 124

128135148175

KPV300 132 S+M 5.5 38 x 80 144 128.5 6 10 168.5 267 200 350 126 234.5 300 230 265 234 14 12 G¾7.5 150

155168196

KPV350 160 M+L 11 42 x 110 188 161 4 7.5 198 316 228 403 156 253 350 250 300 260 18 16 G¾15 204

180 M+L 18.5 18 x 110 22822 256

Cooling & Heat Exchange KPV Series Cooler Bellhousings

60

KPV200

KPV200 80 0.55 19 x 24 100 88 10.3 -6∗ 122.5 205 141 241 70 180.5 200 130 165 145 11 10 G½

112 M 4

Brazed plate heat exchangers (BPHE) are a popular option with their compact size and high efficiency designs and can be supplied with 316 S/S plates and copper or nickel braze. Brazed plate units are up to six times smaller than alternative methods of heat exchange with the same capacity.

Design

Brazed plate heat exchangers are among the most compact and cost-effective means of transferring heat in many industrial and commercial applications. They feature corrugated plates, similar to the plate & frame heat exchangers, which are brazed together at high temperatures, creating a compact, leak tight, durable, highly turbulent design with counter-current flow.

Compact Size

The brazed plate exchangers require 50% to 80% space as compared to other types of heat exchangers. Brazed plate exchangers reduced size considerably reduces material content, making them one of the most economical heat transfer choices.

Temperature & Pressure

Unlike gasketed plate heat exchangers, the construction of brazed exchangers are not limited by the temperature and pressure rating of gaskets. Copper Braze-Joints are capable of temperatures above 218°C and pressures of up to 31 bar. An optional nickel brazed design is available for applications requiring higher corrosion-resistance (i.e. De-Ionized Water). ASME Code Certified and U.L. Listed designs are available, when required.

Type Dimensions: B8T 72 x 310 mm B10T 117/119 x 287/289 mm B12 117 x 287 mm B15 72 x 465 mm B16 119 x 376 mm B16DW 119 x 377 mm B25T 117/119 x 524/526 mm B28 119 x 526 mm B35 243 x 393 mm B50 243 x 525 mm `B56 243 x 525 mm B60 364 x 374 mm B80 119 x 526 mm B120T 243 x 525 mm DB200 243 x 525 mm B200T 243 x 525 mm DB400 304 x 694 mm B427 304 x 694 mm B500T 304 x 980 mm B649 1232 x 537 mm

Cooling & Heat Exchange Brazed Plate Heat Exchangers

61

Lateral cooling air discharge possible

(Cooler bellhousing rotated 90°)

NB: Footbrackets optional.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

BPHE's explained

The BPHE is in principle constructed as a package of corrugated channel plates between front and rear cover-plate packages. The cover-plate packages consist of sealing plates, blind rings and cover plates. Connections are mounted on the cover plates and can be customized to meet specific market and application requirements. During the vacuum-brazing process, a brazed joint is formed at every contact point between the base and the filler material. This design creates a heat exchanger that consists of two separate channels or circuits.Sealing plates are used to seal off the space between the cover plate and the first and last channel plates. The number of cover plates varies, for example with the type and size of BPHE and its pressure rating. Some BPHEs have a blind ring to seal off the space between the channel plate and the cover plate. In others the blind rings are integrated in the cover plate and first/last channel plates.

BPHE plates and channel types

Certain BPHEs are available with different types of channel plates where the herringbone pattern varies. The benefit of different herringbone patterns is that the hydraulic and thermal characteristics of the BPHE can be modified. For example, two BPHEs can have the same pressure drop on both sides despite different flow rates. The fluids can pass through the heat exchanger in different ways. For parallel flow BPHEs, there are two different flow configurations: co-current or counter-current (click images on the right).

Co-current flow Counter-current flow

There are several different versions of the channel plate packages. Examples include:

Dual-circuit BPHE Two-pass BPHE, which corresponds to two units connected in series. Dual-over-two-pass BPHE

Material combinations

There are different BPHE product categories depending on material combinations and design pressures. The standard plate materials are AISI 316 stainless steel, S, vacuum-brazed with a pure copper filler, C, or a nickel-based filler, N. For demanding applications, the plates can be made of SMO 254, a stainless steel with a higher content of molybdenum.

Quality

SWEP's products are guaranteed a long lifecycle through the visual inspection and verification of coating adhesion, mechanical fatigue, burst, pull force, and torque.

SWEP is ISO 14001 and 9001 certified to guarantee top-notch quality at all times, everywhere in the world, no matter where you are.SWEP's dedication to quality is demonstrated in the extensive list of independent qualification bodies we work with for all our products.ISO certificatesAll SWEP's premises are ISO 9001 and ISO 14001 certified. ISO 9001 is the internationally recognized business standard for quality management. ISO 14001 is the internationally recognized business standard for environmental management. It prescribes controls for those activities that have an effect on the environment. These include the use of natural resources, the handling and treatment of waste, and energy consumption.

62

Cooling & Heat Exchange Brazed Plate Heat Exchangers

External approvals

All our products are delivered with full traceability and verified functionality.

A SWEP BPHE is approved by leading independent third-party international bodies:

Canada: Canadian Standard Association (CSA) Japan: The High Pressure Gas Safety Institute of Japan (KHK) USA: Underwriters Laboratories (UL) Europe: Pressure Equipment Directive (PED)

SWEP also provides design approvals from the following independent bodies:

UK: Lloyds Register Norway: Det Norske Veritas (DNV) USA: American Bureau of Shipping (ABS) Korea: Korean Register of Shipping (KR) Italy: Registro Italiano Navale (RINA) France: Bureau Veritas Germany: Germanicher Lloyd Japan: Nippon Kaiji Kyokai, Class NK

Size

A BPHE Is extremely compact. Installing a BPHE leads to an 85-90% reduction in volume and weight compared with a shell & tube exchanger of the same capacity. The BPHE footprint can be as small as one tenth of the shell & tube footprint. This means great design freedom for every application – and reduced installation costs.

Small hold-up volumes

The BPHE system holds only a fraction of the heat transfer medium. This implies lower initial costs, and the surrounding system components will probably become smaller and cheaper. In refrigerant systems, lower hold-up volumes are also an environmental advantage.

Maximizing material

About 95% of the material is used to transfer heat. There is no "dead zone" outside gaskets because there is no need for gaskets. With a BPHE you get up to 25% better capacity utilization compared with a plate-and-frame heat exchanger with rubber gaskets, and up to 10 times better compared with a shell & tube heat exchanger.

Performance

The highly turbulent flow inside the BPHE makes it possible to exploit the benefits of working with small temperature differences. A BPHE operates efficiently even at temperature differences as low as 1K.

Customized solutions

Every application is unique, whether it is a heat pump, chiller, or oil cooler. We know this because we have supplied customized BPHE solutions to thousands of customers worldwide. Although we have customized each product, we have also mass-produced the solutions cost-effectively. This may seem like a contradiction, but actually it is a matter of utilizing the BPHE concept to the full: simply mass-producing components and then combining them into a completely customized product.

Cooling & Heat Exchange Brazed Plate Heat Exchangers

63#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

BPHE's explained

The BPHE is in principle constructed as a package of corrugated channel plates between front and rear cover-plate packages. The cover-plate packages consist of sealing plates, blind rings and cover plates. Connections are mounted on the cover plates and can be customized to meet specific market and application requirements. During the vacuum-brazing process, a brazed joint is formed at every contact point between the base and the filler material. This design creates a heat exchanger that consists of two separate channels or circuits.Sealing plates are used to seal off the space between the cover plate and the first and last channel plates. The number of cover plates varies, for example with the type and size of BPHE and its pressure rating. Some BPHEs have a blind ring to seal off the space between the channel plate and the cover plate. In others the blind rings are integrated in the cover plate and first/last channel plates.

BPHE plates and channel types

Certain BPHEs are available with different types of channel plates where the herringbone pattern varies. The benefit of different herringbone patterns is that the hydraulic and thermal characteristics of the BPHE can be modified. For example, two BPHEs can have the same pressure drop on both sides despite different flow rates. The fluids can pass through the heat exchanger in different ways. For parallel flow BPHEs, there are two different flow configurations: co-current or counter-current (click images on the right).

Co-current flow Counter-current flow

There are several different versions of the channel plate packages. Examples include:

Dual-circuit BPHE Two-pass BPHE, which corresponds to two units connected in series. Dual-over-two-pass BPHE

Material combinations

There are different BPHE product categories depending on material combinations and design pressures. The standard plate materials are AISI 316 stainless steel, S, vacuum-brazed with a pure copper filler, C, or a nickel-based filler, N. For demanding applications, the plates can be made of SMO 254, a stainless steel with a higher content of molybdenum.

Quality

SWEP's products are guaranteed a long lifecycle through the visual inspection and verification of coating adhesion, mechanical fatigue, burst, pull force, and torque.

SWEP is ISO 14001 and 9001 certified to guarantee top-notch quality at all times, everywhere in the world, no matter where you are.SWEP's dedication to quality is demonstrated in the extensive list of independent qualification bodies we work with for all our products.ISO certificatesAll SWEP's premises are ISO 9001 and ISO 14001 certified. ISO 9001 is the internationally recognized business standard for quality management. ISO 14001 is the internationally recognized business standard for environmental management. It prescribes controls for those activities that have an effect on the environment. These include the use of natural resources, the handling and treatment of waste, and energy consumption.

62

Cooling & Heat Exchange Brazed Plate Heat Exchangers

External approvals

All our products are delivered with full traceability and verified functionality.

A SWEP BPHE is approved by leading independent third-party international bodies:

Canada: Canadian Standard Association (CSA) Japan: The High Pressure Gas Safety Institute of Japan (KHK) USA: Underwriters Laboratories (UL) Europe: Pressure Equipment Directive (PED)

SWEP also provides design approvals from the following independent bodies:

UK: Lloyds Register Norway: Det Norske Veritas (DNV) USA: American Bureau of Shipping (ABS) Korea: Korean Register of Shipping (KR) Italy: Registro Italiano Navale (RINA) France: Bureau Veritas Germany: Germanicher Lloyd Japan: Nippon Kaiji Kyokai, Class NK

Size

A BPHE Is extremely compact. Installing a BPHE leads to an 85-90% reduction in volume and weight compared with a shell & tube exchanger of the same capacity. The BPHE footprint can be as small as one tenth of the shell & tube footprint. This means great design freedom for every application – and reduced installation costs.

Small hold-up volumes

The BPHE system holds only a fraction of the heat transfer medium. This implies lower initial costs, and the surrounding system components will probably become smaller and cheaper. In refrigerant systems, lower hold-up volumes are also an environmental advantage.

Maximizing material

About 95% of the material is used to transfer heat. There is no "dead zone" outside gaskets because there is no need for gaskets. With a BPHE you get up to 25% better capacity utilization compared with a plate-and-frame heat exchanger with rubber gaskets, and up to 10 times better compared with a shell & tube heat exchanger.

Performance

The highly turbulent flow inside the BPHE makes it possible to exploit the benefits of working with small temperature differences. A BPHE operates efficiently even at temperature differences as low as 1K.

Customized solutions

Every application is unique, whether it is a heat pump, chiller, or oil cooler. We know this because we have supplied customized BPHE solutions to thousands of customers worldwide. Although we have customized each product, we have also mass-produced the solutions cost-effectively. This may seem like a contradiction, but actually it is a matter of utilizing the BPHE concept to the full: simply mass-producing components and then combining them into a completely customized product.

Cooling & Heat Exchange Brazed Plate Heat Exchangers

63#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

The optimal BPHE solution for your application can easily be identified. A simple way is to use SWEP's dimensioning software, SSP G7. Its advanced calculation models quickly establish the BPHE that works best for your application. It uses your input data to work out which model will be most efficient for you. The software also presents additional information and recommendations such as pressure drop and appropriate connections.

One for all – all for one

More than twenty years' experience of mass-producing BPHEs gives SWEP the unique ability to mass-produce products to customer-specific requirements. Your order is fed into a totally digital production control system that is fully integrated with the sales system. Although every customer order is handled individually, the various components in a customer-specific BPHE are mass-produced. Completely matched parts common to different customer orders are run at the same time to achieve the best production economies. A comprehensive inspection system ensures reliability, and the material in each individual BPHE can be traced back to its supplier, for example. After assembly, we deliver a fully traceable mass-produced customized heat exchanger. Quite simply, choosing a SWEP BPHE gives you the best of both worlds: a fully customized product that is also cost-effectively mass-produced. Or as we say, mass-customized.

Industry

Our BPHEs are robust, compact, cost-effective and reliable over long periods with minimal maintenance – all vital qualities in industrial applications. We bring immense international experience to this area, which includes industrial chillers, cooling for oil, laser and electronic systems as well as cooling and drying of compressed air systems. Our BPHEs are also suitable for fuel oil heating and highly efficient co-generation (CHP) systems. The BPHE's flexible design and the ability to customize both the plate and brazing materials widely mean unbeatable performance and life time cost compared with other technologies.

Air dryers and Air compressors

A common problem in compressed air systems is condensation, which can cause corrosion and considerable damage to the equipment using the air. We provide the solution, with refrigeration air dryers that prevent the condensation of water in pneumatic systems. We offer both conventional cooling units with heat recovery and the innovative ADWIS, a compact and robust solution with integrated separator. With our BPHE solution, the air is cooled with a refrigerant, the water vapor is condensed and the moisture is removed, all in one smart, compact and cost-effective unit.

Oil cooling

Our wide range of BPHEs covers the needs of several different types of oil cooling e.g. hydraulic, engine and transmission oil cooling. The reliability and compactness of our BPHEs are highly valued in oil cooling applications for engines, wind mills, trains etc, where space for the heat exchanger is often limited and access for maintenance is restricted. We have a large portfolio of solutions capable to cope with the various challenges ranging from extreme viscous transmission oil to Copper free alternatives and the AsyMatrix® technology which enables further down-sizing by optimized oil channels and high flow water channels.

Laser, Electronics and Fuel Cell cooling

Laser and electronic equipment is often cooled using purified (e.g. de-ionized) water as a coolant in order to protect sensitive components. Water in this condition has the undesirable effect on Copper to dissolve it and extract ions, which in turn is harmful to many of the systems, in particular to Fuel Cell reactors. Our Copper free solutions, like well proven Nickel-brazed BPHEs, meet the strict demands imposed on materials by de-ionized water.

ORC - Organic Rankine Cycle

With our long time experience with large refrigeration systems and our passion for energy efficient technology we have been actively involved in the development of the so called Organic Rankine Cycle systems used for heat recovery with electrical output from waste heat. With SWEP as a partner in

64

Cooling & Heat Exchange Brazed Plate Heat Exchangers Cooling & Heat Exchange Brazed Plate Heat Exchangers

65

ORC system applications you can rely on top class calculation software in combination with a modular and flexible product portfolio where we now take the step up to our XXL-range with 6” connections and flexible properties.

Wind power

SWEP BPHE’s are a key component in wind mills’ transmission and hydraulic systemswhere integration of system components is a natural part of the heat exchanger value proposition. By dimensioning the oil coolers with high precision for operation in a smart system, an optimal operating temperature is achieved while system efficiency is maximized. Our front end technology and large product portfolio enable us to provide the most compact and energy efficient solutions on the market. Read case story >

Gas systems

Our modular product portfolio offers the opportunity to customize compact BPHEs for applications like natural gas evaporation or condensation systems, biogas upgrading, selective gas component extraction, as well as industrial use of gases like Air or Carbon Dioxide, to name a few. The dominating technology for most of those applications is Shell & Tube Heat Exchangers which BPHE’s match with compact measures, high thermal efficiency, easy selections and short lead times.

Steam

Steam as energy carrier is widely used from process industry to medical disinfection. The major challenge for a properly working steam installation is to get the dimensioning right and thereby match the different system components. SWEP has a long experience of Steam System problem solving and offers recognized accurate heat exchanger selection software. With the widest range of BPHE’s we can offer combinations for the most challenging steam systems.

Marine

We offer marine Type Approvals and Classification for a large variety of applications, like for example fuel heaters, oil coolers and chillers. All the major Classification Societies are covered and we offer local production on several sites worldwide.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

The optimal BPHE solution for your application can easily be identified. A simple way is to use SWEP's dimensioning software, SSP G7. Its advanced calculation models quickly establish the BPHE that works best for your application. It uses your input data to work out which model will be most efficient for you. The software also presents additional information and recommendations such as pressure drop and appropriate connections.

One for all – all for one

More than twenty years' experience of mass-producing BPHEs gives SWEP the unique ability to mass-produce products to customer-specific requirements. Your order is fed into a totally digital production control system that is fully integrated with the sales system. Although every customer order is handled individually, the various components in a customer-specific BPHE are mass-produced. Completely matched parts common to different customer orders are run at the same time to achieve the best production economies. A comprehensive inspection system ensures reliability, and the material in each individual BPHE can be traced back to its supplier, for example. After assembly, we deliver a fully traceable mass-produced customized heat exchanger. Quite simply, choosing a SWEP BPHE gives you the best of both worlds: a fully customized product that is also cost-effectively mass-produced. Or as we say, mass-customized.

Industry

Our BPHEs are robust, compact, cost-effective and reliable over long periods with minimal maintenance – all vital qualities in industrial applications. We bring immense international experience to this area, which includes industrial chillers, cooling for oil, laser and electronic systems as well as cooling and drying of compressed air systems. Our BPHEs are also suitable for fuel oil heating and highly efficient co-generation (CHP) systems. The BPHE's flexible design and the ability to customize both the plate and brazing materials widely mean unbeatable performance and life time cost compared with other technologies.

Air dryers and Air compressors

A common problem in compressed air systems is condensation, which can cause corrosion and considerable damage to the equipment using the air. We provide the solution, with refrigeration air dryers that prevent the condensation of water in pneumatic systems. We offer both conventional cooling units with heat recovery and the innovative ADWIS, a compact and robust solution with integrated separator. With our BPHE solution, the air is cooled with a refrigerant, the water vapor is condensed and the moisture is removed, all in one smart, compact and cost-effective unit.

Oil cooling

Our wide range of BPHEs covers the needs of several different types of oil cooling e.g. hydraulic, engine and transmission oil cooling. The reliability and compactness of our BPHEs are highly valued in oil cooling applications for engines, wind mills, trains etc, where space for the heat exchanger is often limited and access for maintenance is restricted. We have a large portfolio of solutions capable to cope with the various challenges ranging from extreme viscous transmission oil to Copper free alternatives and the AsyMatrix® technology which enables further down-sizing by optimized oil channels and high flow water channels.

Laser, Electronics and Fuel Cell cooling

Laser and electronic equipment is often cooled using purified (e.g. de-ionized) water as a coolant in order to protect sensitive components. Water in this condition has the undesirable effect on Copper to dissolve it and extract ions, which in turn is harmful to many of the systems, in particular to Fuel Cell reactors. Our Copper free solutions, like well proven Nickel-brazed BPHEs, meet the strict demands imposed on materials by de-ionized water.

ORC - Organic Rankine Cycle

With our long time experience with large refrigeration systems and our passion for energy efficient technology we have been actively involved in the development of the so called Organic Rankine Cycle systems used for heat recovery with electrical output from waste heat. With SWEP as a partner in

64

Cooling & Heat Exchange Brazed Plate Heat Exchangers Cooling & Heat Exchange Brazed Plate Heat Exchangers

65

ORC system applications you can rely on top class calculation software in combination with a modular and flexible product portfolio where we now take the step up to our XXL-range with 6” connections and flexible properties.

Wind power

SWEP BPHE’s are a key component in wind mills’ transmission and hydraulic systemswhere integration of system components is a natural part of the heat exchanger value proposition. By dimensioning the oil coolers with high precision for operation in a smart system, an optimal operating temperature is achieved while system efficiency is maximized. Our front end technology and large product portfolio enable us to provide the most compact and energy efficient solutions on the market. Read case story >

Gas systems

Our modular product portfolio offers the opportunity to customize compact BPHEs for applications like natural gas evaporation or condensation systems, biogas upgrading, selective gas component extraction, as well as industrial use of gases like Air or Carbon Dioxide, to name a few. The dominating technology for most of those applications is Shell & Tube Heat Exchangers which BPHE’s match with compact measures, high thermal efficiency, easy selections and short lead times.

Steam

Steam as energy carrier is widely used from process industry to medical disinfection. The major challenge for a properly working steam installation is to get the dimensioning right and thereby match the different system components. SWEP has a long experience of Steam System problem solving and offers recognized accurate heat exchanger selection software. With the widest range of BPHE’s we can offer combinations for the most challenging steam systems.

Marine

We offer marine Type Approvals and Classification for a large variety of applications, like for example fuel heaters, oil coolers and chillers. All the major Classification Societies are covered and we offer local production on several sites worldwide.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Removable CoverCarrying Bar

Guide Bar

Fixed Cover

Plate PackRoller Assembly

Gasket

66

Cooling & Heat Exchange Gasketed Plate Heat Exchangers

Tranter provides the world’s largest range of Plate Heat Exchangers (PHEs) for a variety of applications. The PHEs are built on a module-based concept and are designed to provide maximum efficiency in transferring heat from one liquid to another, or from steam to liquid. Frames, plates and connections can be combined to form a number of different exchanger types. By using different types of plates, with different characteristics, the heat exchangers can be adapted to a wide variety of applications. The benefit of the gasketed plate heat exchanger is that it can easily be expanded or adapted, by adding or replacing plates when conditions change.

3Flow ranges: 0 – 4600 m /h.Max work pressure: 25 bar.Temp. range: -40°C to +180°C.Connections: DN25 – DN500.Weld neck, flange or threaded.Specifications may be changed without prior notice. Please contact jbj Techniques technical office, telephone: 01737 767493 or email: info@jbj.co.uk for specific details.

GX Ultraflex PlatesThe plates are available with a herringbone pattern and either an acute or obtuse angle, making it possible to achieve six channel combinations.

GC and GL PlatesSymmetrical plates for regular use. Different plate patterns allow for optimisation of thermal transfer or pressure drop. An obtuse angle (high-theta plate) gives high resistance and an acute angle (low-theta plate) a low pressure drop.

The Ultraflex design allows two plates to be turned and rotated, giving six combinations of high- and low-theta plate pairs, matching the performance parameters of your application.

Ultraflex allows asymmetrical designs, with the primary and secondary circuits designed for heat transfer efficiency.

67

HS=High -theta,

same direction

HD=High -theta,

different directions

MS=Medium-theta,same direction

LS=Low -theta,

same direction

LD=Low -theta,

different directions

MD=Medium-theta,

different directions

Even if medium 1 should leak, it cannot mix with medium 2.

Gasket

Medium 1

Medium 2

GD Double Wall PlatesTwo plates laser-welded together for optimal safety. For applications such as the pharmaceutical industry, food industry, district heating, cooling of transformer oil etc., where it is vital that media are not mixed.

Cooling & Heat Exchange Gasketed Plate Heat Exchangers

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

Removable CoverCarrying Bar

Guide Bar

Fixed Cover

Plate PackRoller Assembly

Gasket

66

Cooling & Heat Exchange Gasketed Plate Heat Exchangers

Tranter provides the world’s largest range of Plate Heat Exchangers (PHEs) for a variety of applications. The PHEs are built on a module-based concept and are designed to provide maximum efficiency in transferring heat from one liquid to another, or from steam to liquid. Frames, plates and connections can be combined to form a number of different exchanger types. By using different types of plates, with different characteristics, the heat exchangers can be adapted to a wide variety of applications. The benefit of the gasketed plate heat exchanger is that it can easily be expanded or adapted, by adding or replacing plates when conditions change.

3Flow ranges: 0 – 4600 m /h.Max work pressure: 25 bar.Temp. range: -40°C to +180°C.Connections: DN25 – DN500.Weld neck, flange or threaded.Specifications may be changed without prior notice. Please contact jbj Techniques technical office, telephone: 01737 767493 or email: info@jbj.co.uk for specific details.

GX Ultraflex PlatesThe plates are available with a herringbone pattern and either an acute or obtuse angle, making it possible to achieve six channel combinations.

GC and GL PlatesSymmetrical plates for regular use. Different plate patterns allow for optimisation of thermal transfer or pressure drop. An obtuse angle (high-theta plate) gives high resistance and an acute angle (low-theta plate) a low pressure drop.

The Ultraflex design allows two plates to be turned and rotated, giving six combinations of high- and low-theta plate pairs, matching the performance parameters of your application.

Ultraflex allows asymmetrical designs, with the primary and secondary circuits designed for heat transfer efficiency.

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HS=High -theta,

same direction

HD=High -theta,

different directions

MS=Medium-theta,same direction

LS=Low -theta,

same direction

LD=Low -theta,

different directions

MD=Medium-theta,

different directions

Even if medium 1 should leak, it cannot mix with medium 2.

Gasket

Medium 1

Medium 2

GD Double Wall PlatesTwo plates laser-welded together for optimal safety. For applications such as the pharmaceutical industry, food industry, district heating, cooling of transformer oil etc., where it is vital that media are not mixed.

Cooling & Heat Exchange Gasketed Plate Heat Exchangers

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

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Cooling & Heat Exchange Gasketed Plate Heat Exchangers

Medium/Medium

Wide/NarrowGF Wide Gap PlatesPlates with wide channels for fibre- and particle-rich fluids. The plate pattern is optimised for cooling applications to give high thermal efficiency even with asymmetrical flows.

GW Semi Welded PlatesWith a sealed channel for ammonia and other fluids. The plate pattern is optimised for cooling applications to give high thermal efficiency even with asymmetrical flows.

WaterAmmonia

Weld

Gasket

The plate pairs are welded together to form a sealed channel for ammonia or other fluids.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

68

Cooling & Heat Exchange Gasketed Plate Heat Exchangers

Medium/Medium

Wide/NarrowGF Wide Gap PlatesPlates with wide channels for fibre- and particle-rich fluids. The plate pattern is optimised for cooling applications to give high thermal efficiency even with asymmetrical flows.

GW Semi Welded PlatesWith a sealed channel for ammonia and other fluids. The plate pattern is optimised for cooling applications to give high thermal efficiency even with asymmetrical flows.

WaterAmmonia

Weld

Gasket

The plate pairs are welded together to form a sealed channel for ammonia or other fluids.

#DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html #DriveLineHarmony www.jbj.co.uk/cooling-heatexchange.html

toto

Large CombinationsLarge Combinationsto

Large Combinations

fromfrom

SmallSmallIndividual ComponentsIndividual Components

from

SmallIndividual Components

ensuring a continuing highquality service in whichcustomers can havecomplete confidence.

““ ““

Drive line Harmony

Drive line Harmony

Drive line Harmony

jbj Techniques is a specialist supplier of high-qualityproducts for the mechanical power transmission andfluid power sectors. The company offers a high levelof in-house expertise plus a huge selection of productsto meet a very broad range of customer applications.From specification, through technical advice and manufacture to after-sales support, jbj Techniques provides a comprehensive and valued service to the power transmission and hydraulics industries. The company fields a UK-wide team of technical sales engineers to ensure that the business is close to its customers, and it enjoys excellent associations with European manufacturers, acting as sole UK distributorin many cases.

jbj’s team is recognised for its expertise in the selection and configuration of hydraulic and mechanical transmission systems. Able to draw on an that extensive product rangeprovides the building blocks for bespoke systems both large and small, the in-house design team offers a complete service, ranging from an assessment of customer requirements to full technical backup, including product specification, CAD based system design, system build and certification. Moreover customers can take advantage of jbj’s own machine-shop facilities and skilled engineers guarantee to quality and control costs.

jbj Techniques provides one of the widest ranges of couplings available within the UK; mechanical power transmission couplings for a vast range of applications. Ranging from miniature couplings, all steel gear couplings, flexible spider couplings, shaft couplings, torque limiting couplings, disc and grid type couplings, ATEX compliant and shaft locking devices. Magnetic couplings for power transmission between hermetically sealed areas. However as extensive as the selection is, couplings make up a fraction of jbj’s portfolio. As power transmission specialists the company stock and provide gearboxes, clutches, pumps, hydraulic motors, flow meters, fluid power accessories including: cooling & heat exchange products, reservoirs, pipe flanges, seals and level indicators, as well as a variety of bellhousings and engine adaptors, to name just a few of the product categories.

jbj Techniques Limited is proud of it’s relationship and reputation with customers and suppliers. The core client base is stable and loyal, which is testament to the quality of service provided by the company. A similar relationship exists with suppliers, ensuring a continuing high quality service in which customers can have complete confidence.

DampersDampersDampersEngine Adaptor KitsEngine Adaptor KitsEngine Adaptor KitsHydraulic AdaptorsHydraulic AdaptorsHydraulic Adaptors

Torque Limiting CouplingsTorque Limiting CouplingsTorque Limiting CouplingsTyre CouplingsTyre CouplingsTyre CouplingsAnti-static/Flameproof CouplingsAnti-static/Flameproof CouplingsAnti-static/Flameproof Couplings

Torsionally Rigid CouplingsTorsionally Rigid CouplingsTorsionally Rigid CouplingsTorsionally Flexible CouplingsTorsionally Flexible CouplingsTorsionally Flexible CouplingsBellhousingsBellhousingsBellhousings

Permanent Magnetic CouplingsPermanent Magnetic CouplingsPermanent Magnetic Couplings

Torsional CouplingsTorsional CouplingsTorsional Couplings

comprehensive range of components www.jbj.co.ukcomprehensive range of components www.jbj.co.uk

an excellence in engineeringan excellence in engineeringan excellence in engineering

01737 767493 info@jbj.co.uk www.jbj.co.ukquality products for mechanical & fluid power

- registered in England No: 1185469 -jbj Techniques Limited is ISO certificated,committed to international coordination& unification of industrial standards.

A range of products ATEX certificatedto directive 94/9/E requirements

YouTube

Screw PumpsScrew PumpsScrew Pumps

Pneumatic Motors & StartersPneumatic Motors & StartersPneumatic Motors & Starters

Gear Pumps/MotorsGear Pumps/MotorsGear Pumps/Motors Axial & Radial Piston MotorsAxial & Radial Piston MotorsAxial & Radial Piston Motors Vane PumpsVane PumpsVane PumpsLSHT Motors/Geared MotorsLSHT Motors/Geared MotorsLSHT Motors/Geared Motors

Splitter GearboxesSplitter GearboxesSplitter Gearboxes

Planetary GearboxesPlanetary GearboxesPlanetary GearboxesBDS ClutchesBDS ClutchesBDS ClutchesBD Clutches & GearboxesBD Clutches & GearboxesBD Clutches & Gearboxes

Oil Bath ClutchesOil Bath ClutchesOil Bath Clutches

Flow DividersFlow DividersFlow Dividers Tanks/AccessoriesTanks/AccessoriesTanks/Accessories Fluid Level IndicatorsFluid Level IndicatorsFluid Level Indicators FlangesFlangesFlanges

Mini Power PacksMini Power PacksMini Power Packs

CoolersCoolersCoolers

Pressure IntensifiersPressure IntensifiersPressure Intensifiers

toto

Large CombinationsLarge Combinationsto

Large Combinations

fromfrom

SmallSmallIndividual ComponentsIndividual Components

from

SmallIndividual Components

ensuring a continuing highquality service in whichcustomers can havecomplete confidence.

““ ““

Drive line Harmony

Drive line Harmony

Drive line Harmony

jbj Techniques is a specialist supplier of high-qualityproducts for the mechanical power transmission andfluid power sectors. The company offers a high levelof in-house expertise plus a huge selection of productsto meet a very broad range of customer applications.From specification, through technical advice and manufacture to after-sales support, jbj Techniques provides a comprehensive and valued service to the power transmission and hydraulics industries. The company fields a UK-wide team of technical sales engineers to ensure that the business is close to its customers, and it enjoys excellent associations with European manufacturers, acting as sole UK distributorin many cases.

jbj’s team is recognised for its expertise in the selection and configuration of hydraulic and mechanical transmission systems. Able to draw on an that extensive product rangeprovides the building blocks for bespoke systems both large and small, the in-house design team offers a complete service, ranging from an assessment of customer requirements to full technical backup, including product specification, CAD based system design, system build and certification. Moreover customers can take advantage of jbj’s own machine-shop facilities and skilled engineers guarantee to quality and control costs.

jbj Techniques provides one of the widest ranges of couplings available within the UK; mechanical power transmission couplings for a vast range of applications. Ranging from miniature couplings, all steel gear couplings, flexible spider couplings, shaft couplings, torque limiting couplings, disc and grid type couplings, ATEX compliant and shaft locking devices. Magnetic couplings for power transmission between hermetically sealed areas. However as extensive as the selection is, couplings make up a fraction of jbj’s portfolio. As power transmission specialists the company stock and provide gearboxes, clutches, pumps, hydraulic motors, flow meters, fluid power accessories including: cooling & heat exchange products, reservoirs, pipe flanges, seals and level indicators, as well as a variety of bellhousings and engine adaptors, to name just a few of the product categories.

jbj Techniques Limited is proud of it’s relationship and reputation with customers and suppliers. The core client base is stable and loyal, which is testament to the quality of service provided by the company. A similar relationship exists with suppliers, ensuring a continuing high quality service in which customers can have complete confidence.

DampersDampersDampersEngine Adaptor KitsEngine Adaptor KitsEngine Adaptor KitsHydraulic AdaptorsHydraulic AdaptorsHydraulic Adaptors

Torque Limiting CouplingsTorque Limiting CouplingsTorque Limiting CouplingsTyre CouplingsTyre CouplingsTyre CouplingsAnti-static/Flameproof CouplingsAnti-static/Flameproof CouplingsAnti-static/Flameproof Couplings

Torsionally Rigid CouplingsTorsionally Rigid CouplingsTorsionally Rigid CouplingsTorsionally Flexible CouplingsTorsionally Flexible CouplingsTorsionally Flexible CouplingsBellhousingsBellhousingsBellhousings

Permanent Magnetic CouplingsPermanent Magnetic CouplingsPermanent Magnetic Couplings

Torsional CouplingsTorsional CouplingsTorsional Couplings

comprehensive range of components www.jbj.co.ukcomprehensive range of components www.jbj.co.uk

an excellence in engineeringan excellence in engineeringan excellence in engineering

01737 767493 info@jbj.co.uk www.jbj.co.ukquality products for mechanical & fluid power

- registered in England No: 1185469 -jbj Techniques Limited is ISO certificated,committed to international coordination& unification of industrial standards.

A range of products ATEX certificatedto directive 94/9/E requirements

YouTube

Screw PumpsScrew PumpsScrew Pumps

Pneumatic Motors & StartersPneumatic Motors & StartersPneumatic Motors & Starters

Gear Pumps/MotorsGear Pumps/MotorsGear Pumps/Motors Axial & Radial Piston MotorsAxial & Radial Piston MotorsAxial & Radial Piston Motors Vane PumpsVane PumpsVane PumpsLSHT Motors/Geared MotorsLSHT Motors/Geared MotorsLSHT Motors/Geared Motors

Splitter GearboxesSplitter GearboxesSplitter Gearboxes

Planetary GearboxesPlanetary GearboxesPlanetary GearboxesBDS ClutchesBDS ClutchesBDS ClutchesBD Clutches & GearboxesBD Clutches & GearboxesBD Clutches & Gearboxes

Oil Bath ClutchesOil Bath ClutchesOil Bath Clutches

Flow DividersFlow DividersFlow Dividers Tanks/AccessoriesTanks/AccessoriesTanks/Accessories Fluid Level IndicatorsFluid Level IndicatorsFluid Level Indicators FlangesFlangesFlanges

Mini Power PacksMini Power PacksMini Power Packs

CoolersCoolersCoolers

Pressure IntensifiersPressure IntensifiersPressure Intensifiers

jbj Techniques Limited28 Trowers Way Holmethorpe Industrial Estate

Redhill Surrey RH1 2LW. UNITED KINGDOM

01737 767493 info@jbj.co.uk www.jbj.co.uk

quality products for mechanical & fluid power

registered in England No: 1185469 jbj Techniques Limited is ISO certificated,committed to international coordination &unification of industrial standards.

A range of products ATEX certificatedto directive 94/9/EC requirements

set by James Harris, jbj Techniques Limited

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