Zeus is the world’s leading polymer extrusion manufacturer and material science innovator. Almost 50 years of experience in medical, aerospace, energy exploration, automotive, fiber optics and additional industries allows us to leap past can’t and move directly into how.

Headquartered in Orangeburg, South Carolina, Zeus employs approximately 1,200 people worldwide and operates multiple facilities in North America and internationally.

Contact our technical team today to discuss how we can help.support@zeusinc.com

Americas +1.803.268.9500 | Toll-Free 800.526.3842Europe +353 (0)74 9109700 | Asia +86 13922204986

Email support@zeusinc.com

www.zeusinc.com

Americas +1.803.268.9500 | Toll-Free 800.526.3842Europe +353 (0)74 9109700 | Asia +86 13922204986

Email support@zeusinc.com

www.zeusinc.com

KEEP TECHNOLOGY FLOWING

CONVOLUTED TUBING High Performance Flexible Tubing

Excellent Chemical Resistance with an Increased Flexibility Range

Zeus Convoluted Tubing is chemically resistant, flexible, and able to maintain its mechanical properties when exposed to extreme temperatures. Zeus Convoluted Tubing also has a V-0 flammability rating and conforms to AS81914/M81914 specifications for standard and custom products.

Zeus is capable of producing high volumes of convoluted tubing in both standard and extra flex sizes. Convoluted tubing is used as protective conduit for wires and optical fibers in critical areas of aerospace and automotive applications that demand highly flexible performance tubing. Zeus can produce convoluted tubing for other applications as well in a wide variety of resins including: PTFE, FEP, ETFE, PEEK, PFA & PVDF. Other resins may also be a possibility, contact Zeus for more details.

Key Properties• Chemically resistant • Chemically inert • Excellent thermal properties • Flame resistant • Abrasion resistant• Longer lengths (melts) • V-0 Flammability rating • Durable

Key Specifications• Meets or exceeds military specifications• AS81914/M81914 (1,2,3,4,5 and 6)

Zeus Capabilities • Longitudinal slitting • Custom sizes and tubing• Range of colors available• Cut to length• Drilled Holes• Cuffing (PTFE)

Cuffing, coloring, slitting and more options available.

PTFE M81914: Convoluted Tubing Specifications [Standard | Extra Flex]

Part Callout Identifier Max I.D. Min. I.D. Max. O.D. Max. Wall Thickness Conv. Per Inch ±1" Weight (LBS)

Per CFT Max. Min. Bend Radius

ZCT-TS-012 ZCT-TE-012 **01 0.188 0.181 0.181 0.320 0.320 0.023 0.023 8 10 2.0 2.2 0.500 0.3130ZCT-TS-018 ZCT-TE-018 **02 0.281 0.273 0.273 0.414 0.414 0.027 0.027 7.5 9 2.9 3.8 0.750 0.438ZCT-TS-020 ZCT-TE-020 **03 0.312 0.303 0.303 0.450 0.450 0.027 0.027 7.5 9 3.6 4.8 0.875 0.438ZCT-TS-024 ZCT-TE-024 **04 0.375 0.364 0.364 0.530 0.530 0.029 0.029 7 9 4.2 5.6 1.000 0.500ZCT-TS-028 ZCT-TE-028 **05 0.437 0.425 0.425 0.590 0.590 0.029 0.029 7 9 4.9 6.5 1.250 0.500ZCT-TS-032 ZCT-TE-032 **06 0.500 0.485 0.485 0.660 0.660 0.029 0.029 7 9 5.2 6.9 1.500 0.750ZCT-TS-040 ZCT-TE-040 **07 0.625 0.608 0.608 0.780 0.780 0.035 0.035 7 9 6.9 9.2 1.750 0.750ZCT-TS-048 ZCT-TE-048 **08 0.750 0.730 0.730 0.975 0.975 0.035 0.035 6 8 10.4 13.8 1.875 0.938ZCT-TS-056 ZCT-TE-056 **09 0.875 0.850 0.850 1.100 1.100 0.035 0.035 6 8 11.3 15.0 2.250 0.938ZCT-TS-064 ZCT-TE-064 **10 1.000 0.975 0.975 1.260 1.260 0.035 0.035 4.5 7 12.6 16.8 2.500 1.125ZCT-TS-072 ZCT-TE-072 **11 1.125 1.105 1.105 1.390 1.390 0.035 0.035 4.5 6 13.8 17.5 2.750 1.125ZCT-TS-080 ZCT-TE-080 **12 1.250 1.210 1.210 1.539 1.539 0.035 0.035 4 6 15.5 19.6 3.000 1.250ZCT-TS-096 ZCT-TE-096 **13 1.500 1.440 1.450 1.850 1.810 0.040 0.038 4 6 21.7 26 3.750 2.000

The table above details ZEUS and AS-Spec. numbers and dimensions for our standard PTFE convoluted tubing. Convoluted specifications adhere to MIL SPEC guidelines for AS81914/1 (Standard Flex) and AS81914/2 (Extra Flex). Custom sizes and configurations are also available. Lot to lot testing iavailable upon request.

FEP M81914: Convoluted Tubing Specifications [Standard | Extra Flex]

Part Callout Identifier Max I.D. Min. I.D. Max.

O.D.Max. Wall Thickness Conv. Per Inch ±1" Weight (LBS)

Per CFT Max. Min. Bend Radius

ZCT-FS-012 ZCT-FE-012 **01 0.188 0.181 0.181 0.320 0.018 8 10 1.5 1.7 0.500 0.310

ZCT-FS-018 ZCT-FE-018 **02 0.281 0.273 0.273 0.414 0.018 8 10 1.7 2.0 0.750 0.410ZCT-FS-020 ZCT-FE-020 **03 0.312 0.306 0.306 0.450 0.018 8 10 1.9 2.1 0.750 0.410ZCT-FS-024 ZCT-FE-024 **04 0.375 0.364 0.359 0.510 0.018 8 10 2.2 2.5 0.875 0.500ZCT-FS-028 ZCT-FE-028 **05 0.437 0.427 0.427 0.571 0.018 8 10 3.1 3.9 0.875 0.500ZCT-FS-032 ZCT-FE-032 **06 0.500 0.485 0.480 0.650 0.023 7 9 4.0 4.6 1.250 0.750ZCT-FS-040 ZCT-FE-040 **07 0.625 0.608 0.603 0.770 0.023 7 9 4.8 5.5 1.500 0.750ZCT-FS-048 ZCT-FE-048 **08 0.750 0.730 0.725 0.930 0.023 6 8 6.1 6.9 1.750 0.930ZCT-FS-056 ZCT-FE-056 **09 0.875 0.860 0.860 1.073 0.023 5 7 7.0 8.9 2.000 1.250ZCT-FS-064 ZCT-FE-064 **10 1.000 .975 0.970 1.226 0.023 5 7 8.5 9.5 2.370 1.250ZCT-FS-072 ZCT-FE-072 **11 1.125 1.105 1.105 1.390 0.023 5 7 9.3 10.5 2.370 1.430ZCT-FS-080 ZCT-FE-080 **12 1.250 1.210 1.205 1.539 0.023 4 6.5 10.9 11.2 2.750 1.430ZCT-FS-096 ZCT-FE-096 **13 1.500 1.437 1.437 1.832 0.023 4 5.5 12.6 12 3.375 1.750

The table above details ZEUS and AS-Spec. numbers and dimensions for our standard FEP convoluted tubing. Convoluted specifications adhere to MIL SPEC guidelines for AS81914/3 (Standard Flex) and AS81914/4 (Extra Flex). Custom sizes and configurations are also available. Lot to lot testing iavailable upon request.

ETFE M81914: Convoluted Tubing Specifications [Standard | Extra Flex]

Part Callout Identifier Max I.D. Min. I.D. Max.

O.D.Max. Wall Thickness Conv. Per Inch ±1" Weight (LBS)

Per CFT Max. Min. Bend Radius

ZCT-ES-012 ZCT-EE-012 **01 0.188 0.181 0.181 0.320 0.018 8 10 1.2 1.4 0.500 0.310ZCT-ES-018 ZCT-EE-018 **02 0.281 0.273 0.273 0.414 0.018 8 10 1.4 1.6 0.750 0.410ZCT-ES-020 ZCT-EE-020 **03 0.312 0.306 0.306 0.450 0.018 8 10 1.5 1.7 0.750 0.410ZCT-ES-024 ZCT-EE-024 **04 0.375 0.364 0.359 0.510 0.018 8 10 1.8 2 0.880 0.500ZCT-ES-028 ZCT-EE-028 **05 0.437 0.427 0.427 0.571 0.018 8 10 2.5 3.1 0.880 0.500ZCT-ES-032 ZCT-EE-032 **06 0.500 0.485 0.480 0.650 0.023 7 9 3.2 3.7 1.250 0.750ZCT-ES-040 ZCT-EE-040 **07 0.625 0.608 0.603 0.770 0.023 7 9 3.9 4.4 1.500 0.750ZCT-ES-048 ZCT-EE-048 **08 0.750 0.730 0.725 0.930 0.023 6 8 4.9 5.6 1.750 0.930ZCT-ES-056 ZCT-EE-056 **09 0.875 0.860 0.860 1.073 0.023 5 7 5.6 7.1 2.000 1.250ZCT-ES-064 ZCT-EE-064 **10 1.000 0.975 0.970 1.226 0.023 5 7 6.8 7.6 2.370 1.250ZCT-ES-072 ZCT-EE-072 **11 1.125 1.105 1.105 1.390 0.023 5 7 7.5 8.4 2.370 1.430ZCT-ES-080 ZCT-EE-080 **12 1.250 1.210 1.205 1.539 0.023 4 6 8.8 9 2.750 1.430ZCT-ES-096 ZCT-EE-096 **13 1.500 1.437 1.437 1.832 0.023 4 5 10.2 9.6 3.380 1.750

The table above details ZEUS and AS-Spec. numbers and dimensions for our standard ETFE convoluted tubing. Convoluted specifications adhere to MIL SPEC guidelines for AS81914/6 (Standard Flex) and AS81914/5 (Extra Flex). Custom sizes and configurations are also available. Lot to lot testing is available upon request.

Convoluted Tubing