conveyor system ml2 ap ms2 mm3 - modu.nzmodu.co.nz/wp-content/uploads/2016/01/ml2-v15.pdf · code...

Description140mm width thermoplastic chain with aluminium frame conveyor system. Also available with stainless steel frame, please refer section DL2.

Examples of application industriesPersonal Products, Pharmaceutical & Chemical Industry, Automotive & Machined Parts Industry, Food & Packaging Industry, Electrical & Electronic Industry, Paper Converting Industry and Optical Industry

Technical characteristics

* Actual limit may vary according to conveyor layout and applica on.

Conveyor System ML2

Chain Width 140 mm Chain Pitch 44.5 mm Chain Weight 2.46 kg/m

Max Tension With Wheel Bend 1000 N

Without Wheel Bend 1300 N

Max Product Weight* Horizontal Transport 25 kg

Ver cal Transport 15 kg Total Load* 400 Kg Working Temperature* -10°C to 60°c Max Conveyor Length* 30m Max Speed* 50 m/min Drive Unit Capacity 1300 N Item Width* 25-320 mm

MS2

MS2

AP

MM3MS2TR

ML2

MX2

MO

MT

MG

MB

MA

DS2

DM3

DL2

DX2

DG

DB

DA

SD

SE

TL

V15.0

Please consult MODU representative for further information and assistance. Units: Dimension (mm)

MS2

ML2-1

Please consult MODU representative for further information and assistance.

V15.0

Units: Dimension (mm)

Insert Friction Chain

Item Code Chain Material Colour Weight SupplyML2 CF 5 POM White 15.0kg/roll 5m/rollML2 CF 5A Anti-Static Black 15.0kg/roll 5m/rollML2 CF 5K POM-Kevlar Yellow 17.0kg/roll 5m/roll

Flocked Chain

Item Code Chain Material Colour Weight SupplyML2 CL 5 PP White 12.5kg/roll 5m/roll

Safety Chain

Chains ML2 Plain Chain

Item Code Chain Material Colour Weight SupplyML2 CP 5 POM White 13.0kg/roll 5m/rollML2 CP 5A Anti-Static Black 13.0kg/roll 5m/rollML2 CP 5K POM-Kevlar Yellow 15.6kg/roll 5m/roll

Roller Cleated Chain

Item Code Chain Material Colour Weight SupplyML2 CP 5S POM White 12.4kg/roll 5m/roll

- Suitable for conveyor configuration with incline/decline up to 5˚.- Accumulation possible.

- Suitable for conveyor configuration with incline/decline up to 25˚.- Friction material : TPE (grey).- Accumulation not possible.

- Suitable for scratch sensitive material.- Flock colour : Grey.- Accumulation possible for light product only.- PP chain material working tension = 650N.

- Suitable for conveyor configuration with incline/decline up to 5˚.- Accumulation possible.

- Required for vertical or steeply inclined / declined conveyor.- Accumulation not possible.- Not suitable to be use with Combined and Catenary Drive.- Please specify pitch between cleat for ordering(eg. ML2 CR 3 3p = Every 3rd link to be cleated).**Please consult MODU for actual Chain weight.

Item Code Chain Material Colour Weight SupplyML2 CR 3 POM White **kg/roll 3m/roll

7140

140 5 37

D25

140 5

140 55

140 5

ML2-2

Chain Accessories ML2

Kit - Attachment For Chain Tool

Chain Pin Insertion Tool

Chain attachment & drive pin

Chain pin insertion tool shown without attachment & specific drive pin

Chain Pivot

Stainless Steel Pin

Lubricant For Chain

Silicone-based lubricant, 400ml

Item Code Weight SupplyML2 PV 0.07kg 10pcs/pkt

Item Code Weight SupplyML2 PN M8x73 0.28kg 10pcs/pkt

Item Code SupplyMA SL 1pcItem Code SupplyMA SL 1pc

Weight0.35kg

Item Code SupplyML2 AC 1set

Weight0.30kg

Item Code SupplyTR CP1 1pc

Weight1.20kg

AP

MM3MS2TR

ML2

MX2

MO

MT

MG

MB

MA

DS2

DM3

DL2

DX2

DG

DB

DA

SD

SE

TL

V15.0


Chains ML2 (Continued)

Chains Top Replacement ML2

Safety Friction Chain

Item Code Chain Material Colour Weight SupplyML2 CF 5S PP White 12.4kg/roll 5m/roll

- Suitable for conveyor configuration with incline/decline up to 25˚.- Friction material : TPE (grey).- Accumulation not possible.- PP chain material working tension is less than POM, please refer to technical reference.

2140 7

28

120 5

Insert Friction Pad

Item Code Chain Material Colour Weight SupplyML2 FP TPE Grey 0.01kg 10pcs/pkt

ML2-3

Drive Units ML2

LEFT RIGHT

Motor Orientation Guideline

Item Code Guideline For Drive Units

ML2 DD L S20 TR CFront direct drive unit, motor on left side for SEW WA20 geared motor, with Free Roller and Clutch.

Gearmotor position: L or R

Gearmotor (Motovario) M40 = NMRV 040 M50 = NMRV 050

D = Front DriveT = Combined Drive C = Catenary DriveS = Suspended DriveI = Intermediate DriveW = Wheel Bend Drive

Transfer DeviceNIL = Basic UnitTR = Free Roller DR = Driven Roller

ClutchNIL = Basic UnitC = With Clutch

Gearmotor (SEW) S20 = WA20 S30 = WA30S37 = SA37 S47 = SA47

* Drive comes without gearmotor, please Refer TR13 for gearmotor options.

Front Drive Unit

Effective track length: 1.16mTraction force: 1300N- Connecting strip and set screw included.Notes:- Basic unit come without safety cover.- Refer “Safety Cover” for option.- Recommended maximum chain elongation is 368mm from top conveyor to chain slack.- Refer TR15 for chain effective track length calculation.- Cleated Chain is not possible to use on drive with Free Roller or Driven Roller.

Item Code Weight SupplyML2 DD R/L S/M 6.3kg 1 UnitML2 DD R/L S/M TR(With Free Roller) 6.8kg 1 Unit

ML2 DD R/L S/M DR(With Driven Roller) 8.3kg 1 Unit

With Driven Roller

With Free Roller

Basic unit

Basic Front Drive

Front Drive with Free Roller

Front Drive with Driven Roller- Driven Roller speed is approximately 10% higher than conveyor speed.

eg. Code for Basic unit; ML2 DT R M50 => Combined drive unit, motor on right side for Motovario NMRV 050 geared motor.

73 419 91

8344

145

44

73 419 95

83

14524 24

8344

73 419 153 14557 17

153

170

170

170


V15.0


ML2-4

Drive Units ML2 (Continued)

With Driven Roller

With Free Roller

Basic unit

Combined Drive Unit

Effective track length: 2.19mTraction force: 1300N- Connecting strip and set screw included.Notes:- Basic unit come without safety cover.- Refer “Safety Cover” for option.- Recommended maximum chain elongation is 368mm from top conveyor to chain slack.- Refer TR15 for chain effective track length calculation.- Cleated Chain is not possible to use on this drive.

Item Code Weight SupplyML2 DT R/L S/M 12.0kg 1 UnitML2 DT R/L S/M TR(With Free Roller) 12.2kg 1 Unit

ML2 DT R/L S/M DR(With Driven Roller) 13.8kg 1 Unit

Combined Drive with Driven Roller- Driven Roller speed is approximately 10% higher than conveyor speed.

Combined Drive with Free Roller

Basic Combined Drive

72 419

44

511 70

170

145

72 419 511 70

17044

145

72 419 511 70

17044

145 1757

153

AP

MM3MS2TR

ML2

MX2

MO

MT

MG

MB

MA

DS2

DM3

DL2

DX2

DG

DB

DA

SD

SE

TL

V15.0


ML2-5

Drive Units ML2 (Continued)

Suspended Drive Unit

Effective track length: 1.16mTraction force: 1300N- Connecting strip and set screw included.Notes:- Refer TR15 for chain effective track length calculation.

Item Code Weight SupplyML2 DS R/L S/M (Without Clutch) 14.0kg 1 Unit

ML2 DS R/L S/M C(With Clutch) 16.8kg 1 Unit

Item Code Weight SupplyML2 DI R/L S/M 14.0kg 1 Unit

Intermediate Drive Unit

Effective track length: 1.49mTraction force: 300N- Connecting strip and set screw included.Notes:- Refer TR15 for chain effective track length calculation.

MS2

73 509

4483

309

91

145

241

419 264 70

128

300

14570

Safety Cover for Front Drive and Combined Drive (Option)410

268

Item Code Weight SupplySC 268 1.8kg 2 pcs/set

- Material : Stainless Steel


V15.0


ML2-6

41370 145

70

70 24 24

57 1761

413 4

153

413

With Driven Roller

With Free Roller

Basic unit

Idler End

Effective track length: 1.02m- Connecting strip and set screw included.Notes:- Cleated Chain not suitable for Driven Roller & Free Roller.

Item Code Weight SupplyML2 IE 400 4.1kg 1 UnitML2 IE 400 TR(With Free Roller) 4.4kg 1 Unit

ML2 IE 400 DR R/L(With Driven Roller) 5.9kg 1 Unit

Basic Idler End

Idler End with Driven Roller*(Right)- Driven Roller speed is approximately 10% higher than conveyor speed.

Idler End with Free Roller

MS2

AP

MM3MS2TR

ML2

MX2

MO

MT

MG

MB

MA

DS2

DM3

DL2

DX2

DG

DB

DA

SD

SE

TL

V15.0


ML2-7

MS2

9

22

145

75 11

Item Code Weight SupplyML2 CB 3 12.9kg 3m

Conveyor Beam ML2

Item Code Material Colour Weight SupplyMB SC 25T TPE Grey 1.5kg/roll 25m/rollMB SC 25P PVC Light Grey 1.3kg/roll 25m/roll

Item Code Material Colour Weight SupplyMA2 SR 25 HDPE Pure white 2.8kg/roll 25m/rollMA2 SR 25A Anti-Static Grey 2.8kg/roll 25m/rollMA2 SR 25U UHMW-PE Semi-transparent white 3.5kg/roll 25m/roll

Slide RailAccessories ML2

T-Slot Cover

Slide Rail Cutter

Slide Rail Mounting Tool

Connecting Strip

- 4 pcs M8 set screw included.

Item Code Weight SupplyMA CS 25x140 1.5kg 10 pcs/pkt

Item Code SupplyMA SC 1 pc

Weight0.5kg

16.4

Item Code SupplyMX2 SRA 1 pc

Weight0.4kg

140

25

5

Item Code SupplyMA RS 6.5 50 pcs/pkt

Weight0.02kg

Screw


V15.0


ML2-8

Item Code Weight SupplyML2 BW 30R200 6.8kg 1 set




Horizontal Wheel Bends ML2

Wheel Bend, 30°

Wheel Bend, 45°

Effective track length: 0.6m 1-way (1.2m 2-way)Tolerance: ± 2°- Connecting strip and screw included.

Effective track length: 0.66m 1-way (1.32m 2-way)Tolerance: ± 2° - Connecting strip and screw included.

Wheel Bend, 60°

Wheel Bend, 90°



Wheel Bend, 180°

Effective track length: 1.13m 1-way (2.26m 2-way).Tolerance: ± 2° - Connecting strip and screw included.

203

Ø353

70 195

195

70

203

Ø353

70 195

195

70

203

Ø353

70 195

195

70

203

70 195

195

70

Ø353

406

203

Ø353

70 195

19570


AP

MM3MS2TR

ML2

MX2

MO

MT

MG

MB

MA

DS2

DM3

DL2

DX2

DG

DB

DA

SD

SE

TL

V15.0


ML2-9

70 80

45°

145

80

R

70 80

80

30°

145

R

70 80

60°145

80

R

70 80

90°

80

145

R

Horizontal Plain Bends ML2

Horizontal Plain Bend, 60°


Effective track length:R500: 0.68m 1-way (1.36m 2-way)R700: 0.73m 1-way (1.46m 2-way)R1000: 1.21m 1-way (2.42m 2-way)Tolerance: ± 2° & Radius: ± 10mm- Connecting strip and set screw included.




Effective track length:R500: 0.42m 1-way (0.84m 2-way)R700: 0.53m 1-way (1.06m 2-way)R1000: 0.68m 1-way (1.36m 2-way).Tolerance: ± 2° & Radius: ± 10mm- Connecting strip and set screw included.


Item Code R Weight SupplyML2 BP 30R500 SA 500mm 3.2kg 1 setML2 BP 30R700 SA 700mm 3.8kg 1 setML2 BP 30R1000 SA 1000mm 4.1kg 1 set

Item Code R Weight SupplyML2 BP 30R500 500mm 2.8kg 1 setML2 BP 30R700 700mm 3.3kg 1 setML2 BP 30R1000 1000mm 3.6kg 1 set

Without Inner Slide Rail

With Inner Slide Rail

Basic With inner slide rail Type B





Item Code R Weight SupplyML2 BP 90R500 SA/SB 500mm 5.8kg 1 setML2 BP 90R700 SA 700mm 7.2kg 1 setML2 BP 90R1000 SA 1000mm 9.3kg 1 set




Plain bends comes with options for optimum usage-Plain bend basic Unit.-Plain bend with inner slide rail Type A (SA), Material = PE.-Plain bend with inner slide rail Type B (SB), Material = Nylon.





Type A (SA)

With inner slide rail Type A-

-

Type B (SB)

Notes:- Non standard Plain Bends are available on request. Please refer MODU representative for detail.


V15.0


ML2-10

Vertical Bends ML2

70

247

11

80 5°

R1000

70

281

17

80 7°

R1000

70

416

55

80 15°

R1000

70

575

128

8025°

R1000

70

649

174

8030°

R1000

70

844

350

80

45°

R1000

Vertical Bend, 5°

Effective track length: R1000: 0.25m 1-way (0.5m 2-way)Tolerance: ± 2° & Radius: ± 10mm- Connecting strip and set screw included.

Vertical Bend, 7°


Vertical Bend, 25°


Vertical Bend, 15°


Vertical Bend, 30°


Vertical Bend, 45°


Item Code Weight SupplyML2 BV 15R1000 2.4kg 1 set






AP

MM3MS2TR

ML2

MX2

MO

MT

MG

MB

MA

DS2

DM3

DL2

DX2

DG

DB

DA

SD

SE

TL

V15.0


ML2-11

Vertical Bends ML2 (Continued)

Vertical Bend, 90°


Type A

Type B

70

1080

90°

R1000

80


MS2

MS2

Beam Section For Chain Installation

- Connecting strip and set screw included.

Item Code Weight SupplyML2 LU 500 2.2kg 1 set

70 70500

75

16 1682145

- Slide rail, connecting strip and set screw included.

Item Code Weight SupplyML2 CIS 300 2.0kg 1 set

Notes:- Non standard Vertical Bends are not available.

145157174

79

30070 70


V15.0


ML2-12

Diagonal Beam

Product travel direction- Drive and idler not included.- Connecting strip and set screw included.- A combination drive and idler unit used for smooth transfering of unstable products between conveyors. - All available standard drives fit this unit. Please indicate the drive unit type when placing an order. Refer to page ML2-4 for drive unit order guidelines.

Item Code Weight SupplyML2 DXD 26.3kg 1 set

163070

70

1616

AP

MM3MS2TR

ML2

MX2

MO

MT

MG

MB

MA

DS2

DM3

DL2

DX2

DG

DB

DA

SD

SE

TL

V15.0


ML2-13

conveyor system ml2 ap ms2 mm3 - modu.nzmodu.co.nz/wp-content/uploads/2016/01/ml2-v15.pdf · code...

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