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  • 8/6/2019 Conveyor Cost

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  • 8/6/2019 Conveyor Cost

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    EQUIPMENT LIST Reference rev-e (red color)

    Doc no: (later)

    Project: LIME CALCINING PLANT-II Client : PT KRAKATAU STEEL Project No: I-51488 revE

    LIME RAW MATERIAL

    1

    2

    3

    4

    6

    LIME PRODUCT

    7

    8

    9

    10

    11

    12

    DE-DUSTING SYSTEM

    Bulk loading spout for open truck Capacity : 60 Ton/hour (depending on truck)

    Length and dimension see attachement

    Material: vandor to advice for termperature up to 80C

    ASME & CEMA

    Bucket Elevator Capacity : 30 ton/hour (intermitten operation)

    Bucket volume : 10 liter (SIKO)vertical lift : 28 m (SIKO)

    Speed : 30 m/min (0.5 m/s)

    Power: approx. 15 KW (SIKO)

    Material: vandor to advice for termperature up to 100C

    De-Dusting system should follow Term of Reference p :9-3 and 9-5

    Material: vandor to advice for termperature up to 100C

    Weight : 9,213 kg

    ASME & CEMA Including covering for de-dusting

    system. civil & structure, electricaland instrumentation.

    Lime Burnt silo (500ton) (300 ton lime) Capacity : 500 ton 300 ton lime

    Dimension: 7200 x 7200 x 14000 mm (SIKO)

    Outlet dimension: 300 mmL x 300 mmW (SIKO)

    Material: not co ncrete.

    Weight : approx. 56,481 kg (SIKO)

    ASME & CEMA Including steel structure, cladding,

    needle gate, electrical and

    instrumentation, dedusting system

    (small bag filter+small exhaust fan )

    Two way chute Capacity : 30 ton/hour (intermitten operation)

    Length dimension : vendor to advice

    Weight : 2,090 kg (SIKO)

    ASME & CEMA

    Belt conveyor for rejected material-B Capacity : 30 ton/hour (intermitten operation)

    Belt width : 400 mm (SIKO)

    Length : 15.3 m (SIKO)

    Speed : 90 m/min (1.5 m/s)

    Inclination : 18 deg (SIKO)

    Power: approx. 3 KW (SIKO)

    Material: vandor to advice for termperature up to 100C

    Weight : 9,256 kg (SIKO)

    ASME & CEMA Including covering for de-dusting

    system. civil & structure, electrical

    and instrumentation.

    Belt conveyor for rejected material-A Capacity : 10 ton/hour

    Belt width : 400 mm (SIKO)

    Length : 14.37 m (SIKO)

    Speed : 90 m/min (1.5 m/s)

    Inclination : 18 deg (SIKO)

    Power: approx. 2.2 KW (SIKO)

    Weight : 8,245 kg (SIKO)

    ASME & CEMA It will be installed at the bottom of

    Stone Silo (500 ton). Rejected

    material is delivered to truck by this

    conveyor (conveyor

    angle/inclination should be

    proposed by vendor base on length

    of conveyor).

    Stone silo (540ton) Capacity : 540 ton

    Dimension: 7200 x 7200 x 14000 mm (SIKO)

    Outlet dimension: 300 mmL x 300 mmW (SIKO)

    Material: not co ncrete.

    Weight: approx. 56,481kg (SIKO)

    ASME & CEMA Including steel structure, cladding,

    needle gate, electrical and

    instrumentation

    Belt conveyor (weigh conveyor) from Kiln to chute Capacity : 30 ton/hour (intermitten operation)

    Belt width : 400 mm (SIKO)

    Length : 18.4 m (SIKO)

    Speed : 90 m/min (1.5 m/s)

    Inclination : 18 deg (SIKO)Power: approx. 3 KW (SIKO)

    Material: vandor to advice for termperature up to 100C

    Weight : 8,549 kg (SIKO)

    ASME & CEMA Including covering for de-dusting

    system. civil & structure, electrical

    and instrumentation.

    Vibrating feeder Capacity : 80 ton/hour (intermitten operation)

    Dimension : 3100 mmL x 1800 mmW x 1600 mmH

    Stone feed size :

    - 40 to 60 mm (97% min)

    - 60 mm (3% max)

    Power: 2 x 3.7 KW (SIKO)

    Weight : 400 kg (SIKO)

    ASME & CEMA It will be installed at the bottom of

    Stone Silo (500 ton). Rejected

    material to rejected belt conveyor

    Vibrating screen Capacity : 80 ton/hour (intermitten operation)

    Length and dimension : vendor to advice

    Stone feed size :

    - 40 to 60 mm (97% min)

    - 60 mm (3% max)

    Power: 12 KW

    Weight : 2,600 kg

    ASME & CEMA It will be installed at the bottom of

    Stone Silo (500 ton). Rejected

    material to rejected belt conveyor

    Remarks

    Belt conveyor from existing stone handling to new

    stone silo

    Capacity : 50 ton/hour (intermitten operation) or 270 ton/day

    Belt width : 600 mm

    Length : 27.8 m

    Speed : 90 m/min (1.5 m/s)

    Inclination : 0 deg

    Power: approx. 18.5 KW (SIKO)

    Weight: 20,204 kg (SIKO)

    ASME & CEMA Including civil & structure, electrical

    and instrumentation.

    Specification Std and Code

    PT.Truba Jaya Engineering PT. KS

    No Service

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    EQUIPMENT LIST Reference rev-e (red color)

    Doc no: (later)

    Project: LIME CALCINING PLANT-II Client : PT KRAKATAU STEEL Project No: I-51488 revE

    RemarksSpecification Std and Code

    PT.Truba Jaya Engineering PT. KS

    No Service

    13

    14

    14b

    14c

    14d

    LIME KILN

    15

    16

    17

    18

    19

    by MAERZ

    Blowers for Cooling air (for burner lences) Gas Capacity : 850 m3/h

    Temperature: ambient

    Length and dimension :vendor to advice

    Power : apprx. 10 KW (calc.) ------------> 30 KW (Maerz)

    by MAERZ

    Compressor air (3 units) (2 units) Gas Capacity : 250 m3/h

    Temperature: ambient deg Celcius

    Pressure: 6 barG

    Length and dimension :vendor to advice

    Power : apprx. 27 KW -------------------> 55 kw (Maerz)

    ANSI/ASHRAE-51

    Exhaust fan will be installed at Top

    of blower house. (Maerz)

    Aircompressor

    Blowers for Cooling air (for burnt lime) Gas Capacity : 5'900 m3/hTemperature: ambient

    Length and dimension :vendor to advice

    Power : apprx. 67 KW (calc.) -----------> 90 KW (Maerz)

    by MAERZ

    Screw conveyor (#182), Disch #181. Capacity : 3.825 t/h (base on b ag filter requirement) (SIKO)

    screw diameter : 200 mm (SIKO)

    Length : 6 m

    Screw Speed : 30.95 rpm (SIKO)

    Inclination : 0 deg

    Power: approx. 3.7 KW (SIKO)

    Material: JIS SS400 (for termperature up to 100C) (SIKO)

    Weight : 850 KG approx. (SIKO)

    ASME & CEMA

    Kiln Feed Capacity : 270 ton/day (preliminary)

    Product Capacity: 150 ton/day

    Temperature: 900 deg Celcius (preliminary)

    Dimension : 6.6 mW x 7.61 mL x 36.98 mH

    by MAERZ

    Blowers for Combustion air (2 units) Gas Capacity : 4'500 m3/h x 2 units

    Temperature: ambient

    Length and dimension :vendor to advice

    Power : apprx. 51 KW x 2 (cal.) ----> 90 KW x 2 (Maerz)

    Screw conveyor (#181), Disch bag filter. Capacity : 3.825 t/h (base on b ag filter requirement) (SIKO)

    screw diameter : 200 mm (SIKO)

    Length : 8 m

    Screw Speed : 30.95 rpm (SIKO)

    Inclination : 0 deg

    Power: approx. 5.5 KW (SIKO)

    Material: JIS SS400 (for termperature up to 100C) (SIKO)

    Weight : 1,100 KG approx. (SIKO)

    ASME & CEMA

    Exhaust Fan Gas Capacity : 36'000 m3/h --> 33'000 m3/hr (latest 11/may/2011)

    Temperature: < 160C deg Celcius

    Length and dimension :vendor to advice

    (MAERZ recommends a filter area of 400 m2

    Exhaust fan cap acity: 36'000 m3/h, 30 mbar, at 130C)

    Power : apprx. 63 KW

    Bag Filter Gas Capacity : 25'500 m3/h ----> 28'500 m3/h (latest 11/may/2011)

    Particel Content

    (inlet): 20 g/Nm3

    -----> 5 to 10 g/Nm3 (latest 11/may/2011)

    (outlet) : following Term of Reference p :9-3 and 9-5 ---> 20

    mg/Nm3 (latest 11/may/2011)

    Temperature: < 160C deg Celcius

    Length and dimension :vendor to advice

    Weight : 14,321 kg (SIKO)

    ASME & CEMA &

    GOVERNMENT'S LATEST

    REGULATION FOR AIR

    POLLUTION

    Including bag casing, fan, stack,

    rotarty valve, ducting and duct

    support of dust collector

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    PROJECT : LIME HANDLING & DEDUSTING SYSTEM

    OWNER : PT. KRAKATAU STEEL

    CLIENT : PT. TRUBA JAYA ENGINEERING

    JOB NO. :

    ITEM NO. : BC-01

    DOC. NO. :

    SITE - tba - LOCATION : OUTDOOR INDOOR

    SERVICE BELT CONVEYOR FROM EXISTING LIMESTONE HANDLING to NEW LIMESTONE SILO MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA

    NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR

    CAPACITY NOR. OPERATING HOURS h/day ELECTRICAL

    MAX POWER (V / PH / HZ)

    HORIZONTAL LENGTH CONTROL (V / PH / HZ)

    VERTICAL LIFT

    INCLINATION

    NAME ANGLE OF REPOSE BKW

    SHAPE TEMPERATURE MOTOR MFR.

    SIZE MAX. LUMP % STICKY YES NO RATING x POLE/RPM kW x

    DOWN TO % HYGROSCOPIC YES NO INSULATION F

    % FLOWA BILITY VERY FREE FREE SLUGGISH ENCLOSURE

    % ABRASIVENESS VERY MILD NONE REDUCER TYPE

    MOISTURE CONT. ( W.B. ) % CORROSIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm

    BULK DENSITY (kg/m) EXPLOSIVENESS YES NO COUPLING TYPE

    NATURAL SLOPE deg AREA CLASS

    DESIGN TEMPERATURE OC SHOP INSPECTION YES

    CONNECTING MECHANISM IN OUT APPEARANCE CHECK YES

    BELT : WIDTH mm SPEED DIMENSION CHECK YES

    COVER NATURAL RUBBER NBR NEOPRENE SBR TEMPORARY ASSEMBLY YES

    CARCASS COTTON NYLON VINYL POLYESTER MECHANICAL RUN YES

    PLIES TOP COVER mm BOTTOM COVER FIELD TEST YES

    SPLICE VULCANIZED SPLICED FASTENERS At Field

    IDLERS : CARRIER SPACING mm TRAINING CARRIER SPACING mm

    TROUGH ANGLE deg. NO.OF ROLLERS 1 2 3 DIA.

    RETURN SPACING mm DIA.IMPACT YES NO SPACING

    BEARING BALL ROLLER BEARING LIFE

    PULLEY : HEAD DIA. mm LENGTH mm SHAFT DIA. IDLER A36 pipe

    TAIL DIA. mm LENGTH mm SHAFT DIA. CHUTE SS400 or Equal

    BEND DIA. mm LENGTH mm SHAFT DIA. STRUCTURE A36 or SS400

    SNUB DIA. mm LENGTH mm SHAFT DIA. WEATHER HOOD --

    LAGGING HEAD TAIL BEND SNUB LOADING HOPPER SS400 or Equal

    TAKE-UP VERTICAL HORIZONTAL

    GRAVITY SCREW SPRING WINCH LOADING HOPPER YES

    TRIPPER YES NO TRAVELLING SPEED DISCHARGE CHUTE YES

    SHUTTLE YES NO TRAVELLING SPEED DUST HOOD YES

    WEATHER HOOD YES

    COMPLIANCE WITH CERTIFICATE YES NO DECK PLATE YES

    ACID RESISTANT SURFACE PROTECTION YES NO BELT CLEANER YES

    SURFACE PREPARATION SSPC-SP10 BELT SCRAPER YES

    CLASS OF BLAST CLEANING SA 2 BACK STOP YES

    PRIME COLOR / MDFT Inorganic Zinc 50 - 75 m WIND PROTECTION CHAIN YES

    1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 m GALLERY YES

    TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 m WALK WAY 2 SIDES 1 SIDE

    MISALLIGNMENT SWITCH YES

    SPEED SWITCH YES

    BOLT / NUT For Const. For 1-year ops. CHUTE SWITCH YES

    IDLER ROLLER For Const. For 1-year ops. PULL CORD SWITCH YES

    BELT CONVEYOR For Const. For 1-year ops. GTU SWITCH YES

    DRIVE CHAIN For Const. For 1-year ops. START SIREN WARN YES

    BEARING For Const. For 1-year ops. SAFETY GUARD YES

    FIXING & SETTING BOLT YES

    ANCHOR BOLT YES

    CONSTRUCTION MATERIAL

    ACCESSORIES & SPARE PARTS

    INSPECTION & TEST

    Flexible

    NO

    700

    700

    700

    700

    BULK

    60

    40 - 60

    16.5

    TEFC

    BELT CONVEYOR

    6

    38

    100 (max)

    MATERIAL HANDLED DRIVER

    UTILITY

    LIMESTONE, CRUSHED

    OPERATING CONDITIONS

    m/min.

    m/min.

    m/min.

    mm

    mm

    mm

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    89300

    NO

    NO

    mmmm

    hrs

    TEMP.CLASS

    OTHER SPECIFICATION

    2

    15000

    FANIP55

    72

    4

    40000

    kW

    Bevel Helical

    18.5

    TECO or Equal

    4 / 1500

    B

    SR

    Rev.

    By

    Checked

    Approved

    Date

    2

    m

    21.00

    22-Feb-11

    10

    SR

    1500

    600

    SPAREPART AVAILABILITY

    380 / 3 / 50

    220 / 1 / 50

    280

    27.80

    8.40

    T/h

    m

    4

    Existing Conveyor

    90 (max.)

    New Silo

    mm

    NO

    NO

    NO

    NO

    NO

    0.00

    3

    270 T/h

    deg.

    97

    mm

    mm

    300

    350

    400

    SURFACE TREATMENT & PAINT

    mm

    mm

    300

    mm

    1400

    25

    up to 100

    CONSTRUCTION FEATURES

    - tba -

    MECHANICAL DATA SHEET

    REMARKS AND / OR DESCRIPTION

    3000

    89

    deg.

    deg.C

    30

    mm

    1 / 1

  • 8/6/2019 Conveyor Cost

    5/13

    PROJECT : LIME HANDLING & DEDUSTING SYSTEM

    OWNER : PT. KRAKATAU STEEL

    CLIENT : PT. TRUBA JAYA ENGINEERING

    JOB NO. :

    ITEM NO. : SL-02

    DOC. NO. :

    AREA : - tba - LOCATION : OUTDOOR INDOOR

    SERVICE : Stone silo (500ton) MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA

    NO. REQUIRED : 1 (ONE) SET MODEL NO. : PT. CEMARA SIKO ENGINEERING INDONESIA

    Design Temperature C Shell

    Plate Thickness mm Lining

    Lining Thickness mm Bolt & Nut

    Silo Dimension(L x W x H) x x mm Foundation Bolt & Nut

    Outlet Dimension (L x W ) x mm Structural

    Valley Angle (from Horizontal) deg. Painting (Internal/External)

    Erection Weight ton

    NOTE :

    #1

    REMARKS AND / OR DESCRIPTION

    SILO / BIN

    Rev.

    By

    Checked

    Approved

    Date

    2

    22-Feb-11

    10

    SR

    SR

    A 193 B7 / A 194 2H

    A36

    Surface treatment: Shop (Sand Blasting : SA 2, Primary : 7 5m, Intermediate : 100m, and Finish : 2x50m), Site (Touch-up)

    SKETCH

    - tba -

    7200 7200 14000

    300 300

    55 (min) see note #1

    A 307 Gr.B

    MECHANICAL DATA SHEET

    DESIGN DATA MATERIAL SPECIFICATION

    WEIGHT

    100

    top side 8mm, bottom side 10mm

    8mm at Sloping (trapezoid area)

    A 283 Gr.C or SS400 or equivalent

    Hardox400 or equal

    1 / 1

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    PROJECT : LIME HANDLING & DEDUSTING SYSTEM

    OWNER : PT. KRAKATAU STEEL

    CLIENT : PT. TRUBA JAYA ENGINEERING

    JOB NO. :

    ITEM NO. : VF-03

    DOC. NO. :

    SITE - tba - LOCATION : OUTDOOR INDOOR

    SERVICE Vibrating feeder MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA

    NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR

    CAPACITY NOR. OVERALL LENGTH ELECTRICAL

    MAX OVERALL WIDTH POWER (V / PH / HZ)

    OPERATING HOURS OVERALL HEIGHT CONTROL (V / PH / HZ)

    NAME ANGLE OF REPOSE MOTOR TYPE

    SHAPE TEMPERATURE RATING x POLE/RPM kW x

    SIZE MAX. LUMP % STICKY YES NO INSULATION F

    DOWN TO % HYGROSCOPIC YES NO ENCLOSURE

    % FLOWA BILITY VERY FREE FREE SLUGGISH REDUCER TYPE

    MOISTURE CONT. ( W.B. ) % ABRASIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm

    BULK DENSITY (kg/m) CORROSIVENESS VERY MILD NONE COUPLING TYPE

    NATURAL SLOPE deg EXPLOSIVENESS YES NO AREA CLASS

    CASING SS400 or Equal SURFACE PREPARATION - tba - SHOP INSPECTION YES

    LINER SS400 or Equal CLASS OF BLAST CLEANING - tba - APPEARANCE CHECK YES

    PRIME COLOR / MDFT - tba - DIMENSION CHECK YES

    1ST COAT COLOR / MDFT - tba - TEMPORARY ASSEMBLY YES

    TOP COAT / MDFT - tba - MECHANICAL RUN YES

    FIELD TEST YES

    OPERATING CONDITIONS

    mm

    mm

    mm

    DIMENSION

    3100

    1800

    1600

    TEFCIP55 FAN

    V-Belt

    B

    2 x 3.7 4 / 1500

    TEMP.CLASS

    - tba -

    1400

    CONSTRUCTION FEATURES SURFACE TREATMENT & PAINT

    MECHANICAL DATA SHEET

    deg.

    deg.C

    18

    3

    80 T/h

    97

    mm

    mm

    380 / 3 / 5080

    24

    T/h

    h/day

    REMARKS AND / OR DESCRIPTION

    22-Feb-11

    10

    SR

    SR

    Rev.

    By

    Checked

    Approved

    Date

    2

    NO

    NO

    VIBRATING FEEDER

    38

    100 (max)

    MATERIAL HANDLED DRIVER

    UTILITY

    LIMESTONE, CRUSHED

    BULK

    60

    40 - 60

    mm

    INSPECTION & TEST

    NO

    NO

    NO

    NO

    1 / 1

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    PROJECT : LIME HANDLING & DEDUSTING SYSTEM

    OWNER : PT. KRAKATAU STEEL

    CLIENT : PT. TRUBA JAYA ENGINEERING

    JOB NO. :

    ITEM NO. : VS-04

    DOC. NO. :

    SITE - tba - LOCATION : OUTDOOR INDOOR

    SERVICE Vibrating screen MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA

    NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR

    CAPACITY NOR. OVERALL LENGTH ELECTRICAL

    MAX OVERALL WIDTH POWER (V / PH / HZ)

    OPERATING HOURS OVERALL HEIGHT CONTROL (V / PH / HZ)

    NAME ANGLE OF REPOSE MOTOR TYPE

    SHAPE TEMPERATURE RATING x POLE/RPM kW x

    SCREEN MAX. LUMP % STICKY YES NO INSULATION F

    DOWN TO % HYGROSCOPIC YES NO ENCLOSURE

    % FLOWA BILITY VERY FREE FREE SLUGGISH REDUCER TYPE

    MOISTURE CONT. ( W.B. ) % ABRASIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm

    BULK DENSITY (kg/m) CORROSIVENESS VERY MILD NONE COUPLING TYPE

    NATURAL SLOPE deg EXPLOSIVENESS YES NO AREA CLASS

    CASING SS400 or Equal SURFACE PREPARATION - tba - SHOP INSPECTION YES

    LINER SS400 or Equal CLASS OF BLAST CLEANING - tba - APPEARANCE CHECK YES

    PRIME COLOR / MDFT - tba - DIMENSION CHECK YES

    1ST COAT COLOR / MDFT - tba - TEMPORARY ASSEMBLY YES

    TOP COAT / MDFT - tba - MECHANICAL RUN YES

    FIELD TEST YES

    NO

    NO

    NO

    NO

    >60

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    PROJECT : LIME HANDLING & DEDUSTING SYSTEM

    OWNER : PT. KRAKATAU STEEL

    CLIENT : PT. TRUBA JAYA ENGINEERING

    JOB NO. :

    ITEM NO. : BC-06

    DOC. NO. :

    SITE - tba - LOCATION : OUTDOOR INDOOR

    SERVICE Belt conveyor for rejected material-A MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA

    NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR

    CAPACITY NOR. OPERATING HOURS h/day ELECTRICAL

    MAX POWER (V / PH / HZ)

    HORIZONTAL LENGTH CONTROL (V / PH / HZ)

    VERTICAL LIFT

    INCLINATION

    NAME ANGLE OF REPOSE BKW

    SHAPE TEMPERATURE MOTOR MFR.

    SIZE MAX. LUMP % STICKY YES NO RATING x POLE/RPM kW x

    DOWN TO % HYGROSCOPIC YES NO INSULATION F

    % FLOWA BILITY VERY FREE FREE SLUGGISH ENCLOSURE

    % ABRASIVENESS VERY MILD NONE REDUCER TYPE

    MOISTURE CONT. ( W.B. ) % CORROSIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm

    BULK DENSITY (kg/m) EXPLOSIVENESS YES NO COUPLING TYPE

    NATURAL SLOPE deg AREA CLASS

    DESIGN TEMPERATURE OC SHOP INSPECTION YES

    CONNECTING MECHANISM IN OUT APPEARANCE CHECK YES

    BELT : WIDTH mm SPEED DIMENSION CHECK YES

    COVER NATURAL RUBBER NBR NEOPRENE SBR TEMPORARY ASSEMBLY YES

    CARCASS COTTON NYLON VINYL POLYESTER MECHANICAL RUN YES

    PLIES TOP COVER mm BOTTOM COVER FIELD TEST YES

    SPLICE VULCANIZED SPLICED FASTENERS At Field

    IDLERS : CARRIER SPACING mm TRAINING CARRIER SPACING mm

    TROUGH ANGLE deg. NO.OF ROLLERS 1 2 3 DIA.

    RETURN SPACING mm DIA.IMPACT YES NO SPACING

    BEARING BALL ROLLER BEARING LIFE

    PULLEY : HEAD DIA. mm LENGTH mm SHAFT DIA. IDLER A36 pipe

    TAIL DIA. mm LENGTH mm SHAFT DIA. CHUTE SS400 or Equal

    BEND DIA. mm LENGTH mm SHAFT DIA. STRUCTURE A36 or SS400

    SNUB DIA. mm LENGTH mm SHAFT DIA. WEATHER HOOD --

    LAGGING HEAD TAIL BEND SNUB LOADING HOPPER SS400 or Equal

    TAKE-UP VERTICAL HORIZONTAL

    GRAVITY SCREW SPRING WINCH LOADING HOPPER YES

    TRIPPER YES NO TRAVELLING SPEED DISCHARGE CHUTE YES

    SHUTTLE YES NO TRAVELLING SPEED DUST HOOD YES

    WEATHER HOOD YES

    COMPLIANCE WITH CERTIFICATE YES NO DECK PLATE YES

    ACID RESISTANT SURFACE PROTECTION YES NO BELT CLEANER YES

    SURFACE PREPARATION SSPC-SP10 BELT SCRAPER YES

    CLASS OF BLAST CLEANING SA 2 BACK STOP YES

    PRIME COLOR / MDFT Inorganic Zinc 50 - 75 m WIND PROTECTION CHAIN YES

    1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 m GALLERY YES

    TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 m WALK WAY 2 SIDES 1 SIDE

    MISALLIGNMENT SWITCH YES

    SPEED SWITCH YES

    BOLT / NUT For Const. For 1-year ops. CHUTE SWITCH YES

    IDLER ROLLER For Const. For 1-year ops. PULL CORD SWITCH YES

    BELT CONVEYOR For Const. For 1-year ops. GTU SWITCH YES

    DRIVE CHAIN For Const. For 1-year ops. START SIREN WARN YES

    BEARING For Const. For 1-year ops. SAFETY GUARD YES

    FIXING & SETTING BOLT YES

    ANCHOR BOLT YES

    - tba -

    MECHANICAL DATA SHEET

    REMARKS AND / OR DESCRIPTION

    3000

    89

    deg.

    deg.C

    30

    1400

    25

    up to 100

    CONSTRUCTION FEATURES

    300

    350

    400

    SURFACE TREATMENT & PAINT

    mm

    mm

    300

    18.00

    3

    10 T/h

    deg.

    97

    mm

    mm

    4

    Vibrating Screen

    90 (max.)

    Reject area

    1500

    400

    SPAREPART AVAILABILITY

    380 / 3 / 50

    220 / 1 / 50

    100

    14.30

    4.40

    T/h

    m

    m

    21.00

    22-Feb-11

    10

    SR

    SR

    Rev.

    By

    Checked

    Approved

    Date

    2

    4

    40000

    kW

    Bevel Helical

    2.2

    TECO or Equal

    4 / 1500

    BTEMP.CLASS

    OTHER SPECIFICATION

    2

    15000

    FANIP55

    72

    mm

    NO

    NO

    89300

    NO

    NO

    mmmm

    hrs

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    OPERATING CONDITIONS

    m/min.

    m/min.

    m/min.

    mm

    mm

    mm

    1.6

    TEFC

    BELT CONVEYOR

    6

    38

    100 (max)

    MATERIAL HANDLED DRIVER

    UTILITY

    LIMESTONE, CRUSHED

    BULK

    60

    40

    mm

    mm

    500

    500

    500

    500

    CONSTRUCTION MATERIAL

    ACCESSORIES & SPARE PARTS

    INSPECTION & TEST

    Flexible

    NO

    NO

    NO

    NO

    1 / 1

  • 8/6/2019 Conveyor Cost

    9/13

    PROJECT : LIME HANDLING & DEDUSTING SYSTEM

    OWNER : PT. KRAKATAU STEEL

    CLIENT : PT. TRUBA JAYA ENGINEERING

    JOB NO. :

    ITEM NO. : BC-07

    DOC. NO. :

    SITE - tba - LOCATION : OUTDOOR INDOOR

    SERVICE Belt conveyor from Kiln to chute MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA

    NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR

    CAPACITY NOR. OPERATING HOURS h/day ELECTRICAL

    MAX POWER (V / PH / HZ)

    HORIZONTAL LENGTH CONTROL (V / PH / HZ)

    VERTICAL LIFT

    INCLINATION

    NAME ANGLE OF REPOSE BKW

    SHAPE TEMPERATURE MOTOR MFR.

    SIZE MAX. LUMP % STICKY YES NO RATING x POLE/RPM kW x

    DOWN TO % HYGROSCOPIC YES NO INSULATION F

    % FLOWA BILITY VERY FREE FREE SLUGGISH ENCLOSURE

    % ABRASIVENESS VERY MILD NONE REDUCER TYPE

    MOISTURE CONT. ( W.B. ) % CORROSIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm

    BULK DENSITY (kg/m) EXPLOSIVENESS YES NO COUPLING TYPE

    NATURAL SLOPE deg AREA CLASS

    DESIGN TEMPERATURE OC SHOP INSPECTION YES

    CONNECTING MECHANISM IN OUT APPEARANCE CHECK YES

    BELT : WIDTH mm SPEED DIMENSION CHECK YES

    COVER NATURAL RUBBER NBR NEOPRENE SBR TEMPORARY ASSEMBLY YES

    CARCASS COTTON NYLON VINYL POLYESTER MECHANICAL RUN YES

    PLIES TOP COVER mm BOTTOM COVER FIELD TEST YES

    SPLICE VULCANIZED SPLICED FASTENERS At Field

    IDLERS : CARRIER SPACING mm TRAINING CARRIER SPACING mm

    TROUGH ANGLE deg. NO.OF ROLLERS 1 2 3 DIA.

    RETURN SPACING mm DIA.IMPACT YES NO SPACING

    BEARING BALL ROLLER BEARING LIFE

    PULLEY : HEAD DIA. mm LENGTH mm SHAFT DIA. IDLER A36 pipe

    TAIL DIA. mm LENGTH mm SHAFT DIA. CHUTE SS400 or Equal

    BEND DIA. mm LENGTH mm SHAFT DIA. STRUCTURE A36 or SS400

    SNUB DIA. mm LENGTH mm SHAFT DIA. WEATHER HOOD --

    LAGGING HEAD TAIL BEND SNUB LOADING HOPPER SS400 or Equal

    TAKE-UP VERTICAL HORIZONTAL

    GRAVITY SCREW SPRING WINCH LOADING HOPPER YES

    TRIPPER YES NO TRAVELLING SPEED DISCHARGE CHUTE YES

    SHUTTLE YES NO TRAVELLING SPEED DUST HOOD YES

    WEATHER HOOD YES

    COMPLIANCE WITH CERTIFICATE YES NO DECK PLATE YES

    ACID RESISTANT SURFACE PROTECTION YES NO BELT CLEANER YES

    SURFACE PREPARATION SSPC-SP10 BELT SCRAPER YES

    CLASS OF BLAST CLEANING SA 2 BACK STOP YES

    PRIME COLOR / MDFT Inorganic Zinc 50 - 75 m WIND PROTECTION CHAIN YES

    1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 m GALLERY YES

    TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 m WALK WAY 2 SIDES 1 SIDE

    MISALLIGNMENT SWITCH YES

    SPEED SWITCH YES

    BOLT / NUT For Const. For 1-year ops. CHUTE SWITCH YES

    IDLER ROLLER For Const. For 1-year ops. PULL CORD SWITCH YES

    BELT CONVEYOR For Const. For 1-year ops. GTU SWITCH YES

    DRIVE CHAIN For Const. For 1-year ops. START SIREN WARN YES

    BEARING For Const. For 1-year ops. SAFETY GUARD YES

    FIXING & SETTING BOLT YES

    ANCHOR BOLT YES

    CONSTRUCTION MATERIAL

    ACCESSORIES & SPARE PARTS

    INSPECTION & TEST

    Flexible

    NO

    NO

    NO

    NO

    500

    500

    500

    500

    BULK

    60

    40 - 60

    mm

    mm

    2.5

    TEFC

    BELT CONVEYOR

    24

    38

    100

    MATERIAL HANDLED DRIVER

    UTILITY

    LIMESTONE, CRUSHED

    OPERATING CONDITIONS

    m/min.

    m/min.

    m/min.

    mm

    mm

    mm

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    89300

    NO

    NO

    mmmm

    hrs

    TEMP.CLASS

    OTHER SPECIFICATION

    2

    15000

    FANIP55

    72

    mm

    NO

    NO

    4

    40000

    kW

    Bevel Helical

    3

    TECO or Equal

    4 / 1500

    B

    SR

    Rev.

    By

    Checked

    Approved

    Date

    2

    m

    21.00

    22-Feb-11

    10

    SR

    1500

    400

    SPAREPART AVAILABILITY

    380 / 3 / 50

    220 / 1 / 50

    100

    18.40

    5.70

    T/h

    m

    4

    Vibrating Screen

    90 (max.)

    Reject area

    18.00

    3

    30 T/h

    deg.

    97

    mm

    mm

    300

    350

    400

    SURFACE TREATMENT & PAINT

    mm

    mm

    300

    1400

    25

    up to 100

    CONSTRUCTION FEATURES

    - tba -

    MECHANICAL DATA SHEET

    REMARKS AND / OR DESCRIPTION

    3000

    89

    deg.

    deg.C

    30

    1 / 1

  • 8/6/2019 Conveyor Cost

    10/13

    PROJECT : LIME HANDLING & DEDUSTING SYSTEM

    OWNER : PT. KRAKATAU STEEL

    CLIENT : PT. TRUBA JAYA ENGINEERING

    JOB NO. :

    ITEM NO. : DC-08

    DOC. NO. :

    AREA : - tba - LOCATION : OUTDOOR INDOOR

    SERVICE : Two way chute MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA

    NO. REQUIRED : 1 (ONE) SET MODEL NO. : PT. CEMARA SIKO ENGINEERING INDONESIA

    Design Temperature C Shell

    Plate Thickness mm Lining

    Lining Thickness mm Bolt & Nut

    Chute Dimension(L x W x H) mm Foundation Bolt & Nut

    Outlet Dimension (L x W ) mm Structural

    Valley Angle (from Horizontal) deg. Painting (Internal/External)

    Erection Weight ton

    NOTE :

    #1

    - tba -

    2

    REMARKS AND / OR DESCRIPTION

    Surface treatment: Shop (Sand Blasting : SA 2, Primary : 7 5m, Intermediate : 100m, and Finish : 2x50m), Site (Touch-up)

    SKETCH

    1.3 (apprx.)

    SR

    DISCHARGE CHUTE

    Rev.

    By

    Checked

    Approved

    Date

    SR

    A 193 B7 / A 194 2H

    A36

    22-Feb-11

    MECHANICAL DATA SHEET

    DESIGN DATA MATERIAL SPECIFICATION

    - tba -

    10

    WEIGHT

    100

    6

    3

    A 283 Gr.C or SS400 or equivalent

    Hardox400 or equal

    55 (min) see note #1

    A 307 Gr.B

    1 / 1

  • 8/6/2019 Conveyor Cost

    11/13

    PROJECT : LIME HANDLING & DEDUSTING SYSTEM

    OWNER : PT. KRAKATAU STEEL

    CLIENT : PT. TRUBA JAYA ENGINEERING

    JOB NO. :

    ITEM NO. : BC-09

    DOC. NO. :

    SITE - tba - LOCATION : OUTDOOR INDOOR

    SERVICE Belt conveyor for rejected material-B MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA

    NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR

    CAPACITY NOR. OPERATING HOURS h/day ELECTRICAL

    MAX POWER (V / PH / HZ)

    HORIZONTAL LENGTH CONTROL (V / PH / HZ)

    VERTICAL LIFT

    INCLINATION

    NAME ANGLE OF REPOSE BKW

    SHAPE TEMPERATURE MOTOR MFR.

    SIZE MAX. LUMP % STICKY YES NO RATING x POLE/RPM kW x

    DOWN TO % HYGROSCOPIC YES NO INSULATION F

    % FLOWA BILITY VERY FREE FREE SLUGGISH ENCLOSURE

    % ABRASIVENESS VERY MILD NONE REDUCER TYPE

    MOISTURE CONT. ( W.B. ) % CORROSIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm

    BULK DENSITY (kg/m) EXPLOSIVENESS YES NO COUPLING TYPE

    NATURAL SLOPE deg AREA CLASS

    DESIGN TEMPERATURE OC SHOP INSPECTION YES

    CONNECTING MECHANISM IN OUT APPEARANCE CHECK YES

    BELT : WIDTH mm SPEED DIMENSION CHECK YES

    COVER NATURAL RUBBER NBR NEOPRENE SBR TEMPORARY ASSEMBLY YES

    CARCASS COTTON NYLON VINYL POLYESTER MECHANICAL RUN YES

    PLIES TOP COVER mm BOTTOM COVER FIELD TEST YES

    SPLICE VULCANIZED SPLICED FASTENERS At Field

    IDLERS : CARRIER SPACING mm TRAINING CARRIER SPACING mm

    TROUGH ANGLE deg. NO.OF ROLLERS 1 2 3 DIA.

    RETURN SPACING mm DIA.IMPACT YES NO SPACING

    BEARING BALL ROLLER BEARING LIFE

    PULLEY : HEAD DIA. mm LENGTH mm SHAFT DIA. IDLER A36 pipe

    TAIL DIA. mm LENGTH mm SHAFT DIA. CHUTE SS400 or Equal

    BEND DIA. mm LENGTH mm SHAFT DIA. STRUCTURE A36 or SS400

    SNUB DIA. mm LENGTH mm SHAFT DIA. WEATHER HOOD --

    LAGGING HEAD TAIL BEND SNUB LOADING HOPPER SS400 or Equal

    TAKE-UP VERTICAL HORIZONTAL

    GRAVITY SCREW SPRING WINCH LOADING HOPPER YES

    TRIPPER YES NO TRAVELLING SPEED DISCHARGE CHUTE YES

    SHUTTLE YES NO TRAVELLING SPEED DUST HOOD YES

    WEATHER HOOD YES

    COMPLIANCE WITH CERTIFICATE YES NO DECK PLATE YES

    ACID RESISTANT SURFACE PROTECTION YES NO BELT CLEANER YES

    SURFACE PREPARATION SSPC-SP10 BELT SCRAPER YES

    CLASS OF BLAST CLEANING SA 2 BACK STOP YES

    PRIME COLOR / MDFT Inorganic Zinc 50 - 75 m WIND PROTECTION CHAIN YES

    1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 m GALLERY YES

    TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 m WALK WAY 2 SIDES 1 SIDE

    MISALLIGNMENT SWITCH YES

    SPEED SWITCH YES

    BOLT / NUT For Const. For 1-year ops. CHUTE SWITCH YES

    IDLER ROLLER For Const. For 1-year ops. PULL CORD SWITCH YES

    BELT CONVEYOR For Const. For 1-year ops. GTU SWITCH YES

    DRIVE CHAIN For Const. For 1-year ops. START SIREN WARN YES

    BEARING For Const. For 1-year ops. SAFETY GUARD YES

    FIXING & SETTING BOLT YES

    ANCHOR BOLT YES

    - tba -

    MECHANICAL DATA SHEET

    REMARKS AND / OR DESCRIPTION

    3000

    89

    deg.

    deg.C

    30

    1400

    25

    up to 100

    CONSTRUCTION FEATURES

    300

    350

    400

    SURFACE TREATMENT & PAINT

    mm

    mm

    300

    18.00

    3

    30 T/h

    deg.

    97

    mm

    mm

    4

    Vibrating Screen

    90 (max.)

    Reject area

    1500

    400

    SPAREPART AVAILABILITY

    380 / 3 / 50

    220 / 1 / 50

    100

    15.30

    4.70

    T/h

    m

    m

    21.00

    22-Feb-11

    10

    SR

    SR

    Rev.

    By

    Checked

    Approved

    Date

    2

    4

    40000

    kW

    Bevel Helical

    3

    TECO or Equal

    4 / 1500

    BTEMP.CLASS

    OTHER SPECIFICATION

    2

    15000

    FANIP55

    72

    mm

    NO

    NO

    89300

    NO

    NO

    mmmm

    hrs

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    OPERATING CONDITIONS

    m/min.

    m/min.

    m/min.

    mm

    mm

    mm

    2.3

    TEFC

    BELT CONVEYOR

    24

    38

    100

    MATERIAL HANDLED DRIVER

    UTILITY

    LIMESTONE, CRUSHED

    BULK

    60

    40 - 60

    mm

    mm

    500

    500

    500

    500

    CONSTRUCTION MATERIAL

    ACCESSORIES & SPARE PARTS

    INSPECTION & TEST

    Flexible

    NO

    NO

    NO

    NO

    1 / 1

  • 8/6/2019 Conveyor Cost

    12/13

    PROJECT : LIME HANDLING & DEDUSTING SYSTEM

    OWNER : PT. KRAKATAU STEEL

    CLIENT : PT. TRUBA JAYA ENGINEERING

    JOB NO. :

    ITEM NO. : BE-10

    DOC. NO. :

    SITE - tba - LOCATION : OUTDOOR INDOOR

    SERVICE Bucket Elevator MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA

    NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR

    CAPACITY NOR. OPERATING HOURS h/day ELECTRICAL

    MAX POWER (V / PH / HZ)

    VERTICAL LIFT CONTROL (V / PH / HZ)

    LIFTING SPEED

    BUCKET VOLUME

    NAME ANGLE OF REPOSE BKW

    SHAPE TEMPERATURE MOTOR

    SIZE MAX. LUMP % STICKY YES NO RATING x POLE/RPM kW x

    DOWN TO % HYGROSCOPIC YES NO INSULATION F

    % FLOWA BILITY VERY FREE FREE SLUGGISH ENCLOSURE

    % ABRASIVENESS VERY MILD NONE REDUCER TYPE

    MOISTURE CONT. ( W.B. ) % CORROSIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm

    BULK DENSITY (kg/m) EXPLOSIVENESS YES NO COUPLING TYPE

    NATURAL SLOPE deg AREA CLASS

    DESIGN TEMPERATURE OC SPROCKET TEETH SHOP INSPECTION YES

    CHAIN PITCH mm SPROCKET QTY APPEARANCE CHECK YES

    CHAIN ATTACHMENT BACKSTOP TYPE DIMENSION CHECK YES

    NO. OF STRAND TEMPORARY ASSEMBLY YES

    MECHANICAL RUN YES

    FIELD TEST YES

    CASING SURFACE PREPARATION

    BUCKET CLASS OF BLAST CLEANING

    STRUCTURE PRIME COLOR / MDFTCHUTE 1ST COAT COLOR / MDFT

    DECK TOP COAT / MDFT

    CONSTRUCTION MATERIAL

    INSPECTION & TEST

    RS Chain

    NO

    NO

    NO

    NO

    SURFACE TREATMENT & PAINT

    100

    REMARKS AND / OR DESCRIPTION

    150

    A2

    2

    4

    BS100

    BULK

    60

    40 - 60

    mm

    mm

    12

    TEFC

    BUCKET ELEVATOR

    24

    38

    100 (max)

    MATERIAL HANDLED DRIVER

    UTILITY

    LIMESTONE, CRUSHED

    OPERATING CONDITIONS

    12

    SS400 or Equal SSPC-SP10

    SS400 or Equal

    SS400 or EqualSS400 or Equal

    SS400 or Equal

    SA 2

    TEMP.CLASS

    OTHER SPECIFICATION

    FANIP55

    72

    NO

    NO

    kW

    - tba -

    15 4 / 1500

    B

    SR

    Rev.

    By

    Checked

    Approved

    Date

    2

    m/min

    21.00

    22-Feb-11

    10

    SR

    380 / 3 / 50

    220 / 1 / 50

    45

    28.0

    30.0

    T/h

    m

    10.0

    3

    30 T/h

    liter

    97

    mm

    mm

    1400

    18

    CONSTRUCTION FEATURES

    - tba -

    MECHANICAL DATA SHEET

    deg.

    deg.C

    1 / 1

  • 8/6/2019 Conveyor Cost

    13/13

    PROJECT : LIME HANDLING & DEDUSTING SYSTEM

    OWNER : PT. KRAKATAU STEEL

    CLIENT : PT. TRUBA JAYA ENGINEERING

    JOB NO. :

    ITEM NO. : SL-11

    DOC. NO. :

    AREA : - tba - LOCATION : OUTDOOR INDOOR

    SERVICE : Stone silo (500ton) MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA

    NO. REQUIRED : 1 (ONE) SET

    Design Temperature C Shell

    Plate Thickness mm Lining

    Lining Thickness mm Bolt & Nut

    Silo Dimension(L x W x H) x x mm Foundation Bolt & Nut

    Outlet Dimension (L x W ) x mm Structural

    Valley Angle (from Horizontal) deg. Painting (Internal/External)

    Erection Weight ton

    NOTE :

    #1

    WEIGHT

    100

    top side 8mm, bottom side 10mm

    8mm at Sloping (trapezoid area)

    A 283 Gr.C or SS400 or equivalent

    Hardox400 or equal

    A 307 Gr.B

    MECHANICAL DATA SHEET

    DESIGN DATA MATERIAL SPECIFICATION

    A 193 B7 / A 194 2H

    A36

    Surface treatment: Shop (Sand Blasting : SA 2, Primary : 7 5m, Intermediate : 100m, and Finish : 2x50m), Site (Touch-up)

    SKETCH

    - tba -

    7200

    0

    SR

    SR

    7200 14000

    300 300

    55 (min) see note #1

    2

    22-Feb-11

    1

    REMARKS AND / OR DESCRIPTION

    SILO / BIN

    Rev.

    By

    Checked

    Approved

    Date