siemens.com/dcs4power

Controls projects with insight and intelligence For new power generation units, by the power generation experts.

“ I make sure that every single team member understands exactly what he or she needs to do – and their value to the team when it comes to guaranteeing a project’s success.”

Vinesh Shinde, Senior Executive Engineer A cool head under pressure: Vinesh’s extensive experience in the engineering and commissioning of various control systems helps him ensure that all goes well – even in critical power plant environments. Having helped successfully execute projects in countries all around the globe, Vinesh taps on his deep understanding of the entire power generation process to coordinate efficient engineering.

Said Badraldin, Electrical Power EngineerAn engineer with heart and soul: Said relies on close and trusted cooperation with his customers to deliver the best solutions – while taking engineering values into account. Driven by customer satisfaction, he always aims to offer win-win situations which provide the best outcomes for all parties.

Christian Fleischer, MBA & Electrical EngineerIt all began with an apprenticeship in electrical engineering more than 30 years ago: Christian’s experience working in various roles since then helps him to think outside the box. And this is a man who knows how to successfully lead teams: having helped build a capable project execution team in Mumbai and managed a sales force in Korea.

“Having handled thousands of different interfaces, everyone behind the scenes at Siemens, and many suppliers – I know

that coordination is key to the success of a DCS project.”

Expertise that meets experienceMeet the people with the know-how.

“ I take the time to understand every single requirement from our customers, their customers, and the future plant operator. And I fight for the best solution.”

Progress madeOur engineers know the power generation process inside-out and think ahead to whatever possible solutions for challenges you might face – even before you experience them. Ensuring smooth, stress-free progress on your project.

Deadlines metTime is critical when it comes to commissioning a power plant. Our experts work together and draw upon their combined experience to make sure that every phase of your project is implemented on time.

Promises keptAt the end of the day, your power plant must meet requirements. That’s where our project managers and our engineers shine: they are flexible and can think out of the box to implement robust concepts that meet the needs of everyone involved.

Earn from our experience From small hydropower plants to 6 GW boiler power plants: More than 3,000 successful installations around the world bear testimony to the competence of our experts. We have also got what it takes to deal with all types of components from all relevant manufacturers – from switchgears to CFB boilers – as well as all conceivable interfaces and protocols.

Flexibility – Facilitating changes Timeliness – Meeting the deadline Performance – Keeping promises

An approach that makes the differenceOur insights ensure your outcomes.We know the power plant process like the back of our hand. From engineering to optimizing operations – we take the time to ask the right questions, understand your needs, develop solid concepts, and find clever solutions to challenging requirements. Then, by implementing these solutions, we help you get your plant up and running on time.

The planning phase Translating requirements into an implementable conceptThe most important thing when starting a project is making sure that every single project requirement is crystal clear. There is often more than what is usually stated in the technical specifications. As experts in the power plant planning process, we are able to assess feasibility early on and pinpoint factors that could influence the overall project – and in doing so, develop a control technology concept that is resilient and meets the requirements of all parties involved.

What our power generation experts do:

• Draw on our strengths in power plant and controls engineering

• Listen, question, and understand your needs

• Consider all stakeholders: from the builder of the plant, partners, and suppliers to the future operator

A method that worksFrom start to start-up.

Control technology concept Ready for implementation

Factory acceptance test Clear path to the launch

The implementation phaseBreathing life into a complex concept Coordinating the construction and equipment of a power plant is a sophisticated task. We are here to guide every step of the way; starting with being proactive and coordinating interfaces in a way that makes sense. The fact that we have our very own engineering, manufacturing, and assembling capacities gives us an added insight and advantage when it comes to implementing the entire project optimally and on time.

And because change is inevitable: Our project engineers are extremely flexible and think beyond milestones to mitigate risks. Adjustments can be implemented (and reversed) quickly and easily even after the factory acceptance test.

What our power generation experts do:

• Tap on our experience in project implementation

• Translate the concept into a viable solution

• Work together with other involved parties to integrate their products and processes in the DCS

Factory acceptance test Clear path to the launch

Successful commissioning Plant start-up without risk

The implementation phaseBreathing life into a complex concept Coordinating the construction and equipment of a power plant is a sophisticated task. We are here to guide every step of the way; starting with being proactive and coordinating interfaces in a way that makes sense. The fact that we have our very own engineering, manufacturing, and assembling capacities gives us an added insight and advantage when it comes to implementing the entire project optimally and on time.

And because change is inevitable: Our project engineers are extremely flexible and think beyond milestones to mitigate risks. Adjustments can be implemented (and reversed) quickly and easily even after the factory acceptance test.

What our power generation experts do:

• Tap on our experience in project implementation

• Translate the concept into a viable solution

• Work together with other involved parties to integrate their products and processes in the DCS

The commissioning phaseGetting the plant up and runningSiemens is here to lend a helping hand during all aspects of com missioning. Our experienced engineers work together in cohesive, well-rehearsed teams to make sure that the control technology does what it is supposed to do and that everything runs smoothly.

They support commissioning engineers with their in-depth technical expertise and experience with getting certifications, acceptances, and regulatory approvals.

Our portfolio also includes IT security services, which can be implemented during commissioning, and assistance with plant optimization when required.

What our power generation experts do:

• Offer our support and expertise in commissioning

• Strive for a successful start-up at first go with every plant

• Assist in applying for approvals from the relevant regulatory authorities

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A system that supports successSmooth projects rest on SPPA-T3000.

Leverage on system features such as:• Integrated and easy engineering

• Worldwide access to the same project

• Need for code compilation eliminated

• Switchable modes: toggle between operation and configuration modes in the workbench

Uncompromisingly flexible: SPPA-T3000 communicates with internal and external systems via a vast variety of protocols.

• Verifiable changes with rollback functionality

• Multi-language support

• Uncompromising resilience concept including cybersecurity features and long-term system care

SPPA-T3000 is the market-leading control system that is specially tailored for power and heat generation – when it comes to hardware, specific control algorithms for all plant operation tasks, and a huge comprehensive function library for all imaginable plant configurations.

The system is supported by a software concept called Embedded Component Services (ECS). It is object-oriented and keeps data consistent. All information on individual process components is integrated into a data object – from engineering to operation, from diagnostics to alerts and archiving.

When it comes to communication, the SPPA-T3000 also leaves nothing to be desired: The architecture is adaptable for every plant configuration including HART coupling, PROFIBUS, PROFINET, classical and intelligent field devices, IEC, and OPC UA.

Published by Siemens AG 2018

Process Industries and Drives Automation and Engineering Östliche Rheinbrückenstr. 50 76181 Karlsruhe, Germany

Article No.: PDPA-B10471-00-7600 Printed in Germany Dispo 45000 HL18043746 WS 11180.3

Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested performance features are binding only when they are expressly agreed upon in the concluded contract.

siemens.com/sppa-t3000

Success starts in the control roomSPPA-T3000 – raising performance in power plant operation

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Control is the core for high-performance plant operation

Conditions in today’s power generation industry are getting tougher. Now more than ever, power generators have to rely on top plant performance, which is ultimately powered by dependable and predictable operation.

Power plant control and automation solutions can help reach those goals. More specifically, the Human Machine Interface (HMI) – the focal point for the operator’s management of the plant – is where critical advancements can be made. This is our focus: The operator-centric approach of SPPA-T3000 Cue includes an intuitive design, smooth handling, faster response to disturbances, and a reduced chance for unwanted operation. The system supports operators with the right tools, targeted cues, and guided procedures. This improves operator effectiveness and efficiency. As a result, you can increase the availability of your entire plant’s operations.

More than 3,000 system installations worldwide demonstrate how the stability of proven technology combined with continuous innovation provides the platform for improved power plant performance.

05 Comprehensive expertise

06 Effective and efficient operation

08 SPPA-T3000 Cue highlights

10 Cues and tools for smooth operation

13 Flexible connectivity

15 Long-term stability

17 Uncompromising cybersecurity

18 24 / 7 service

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Get the most out of your plant

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Valuable know-how: Siemens boasts 150 years of experience in power generation.

Market-leading technology: Siemens’ equipment automates power plants worldwide.

At Siemens, we have handled power plant engineering, design, and construction in- house for decades; so we are intimately familiar with all the tasks surrounding power plant automation. Having auto-mated more than 3,000 units worldwide, over the past 50 years, with great success, we have the most extensive automation experience in the power plant market.

Plant automation – the brain of the power plantThe SPPA-T3000 design is tailored to power generation – with specific electronic technology, control algorithms, function libraries, and concepts developed on our deep plant expertise, and focused on time-proven standards. You can build on this strong foundation over the long term because our expertise flows into contin-uous advances. Benefit from long-term support, when and where you need it.

Resilience – ready for future requirementsDeveloped by power plant experts for power plant experts, the SPPA-T3000 is kept up to date throughout your power plant’s lifetime. You can always count on our control system to support the resil-iency of your plant and business. Be better equipped to flexibly handle challenges and welcome opportunities – at any time.

We gained a great deal of experience on the design of a vast power plant fleet across the globe. And we have translated this knowledge into beneficial control system technology.

Comprehensive expertise for future-proof automation

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The power plant’s output is formed by thousands of sensors and signals, motors and pumps, drives and fans. The daily responsibility of the operator is to monitor and control, readjust, and correct all of these components. Smooth periods spent working through the various required tasks can suddenly be interrupted by periods of hectic activity to counter disturbances in the plant’s operation or failures of the plant equipment.

Capable operators work efficiently during daily routines and keep a cool head during critical situations. It is perfect when the control technology supports them in every manner.

Efficient and effective operation thanks to a clever HMI

* “Minimizing Operational Risk through Procedural Automation”, Larry O’Brien, ARC Advisory Group, Presentation on 18th Annual ARC Industry Forum, Orlando, FL, 2014-02-11

The human factor: A recent ARC study* reveals a huge potential for greater system availability.

SPPA-T3000 Cue offers specific tools for all operator tasks.

Operation and monitoring

Running the plant, having the process

under control

Predictive assurance of business continuity

Detecting deviations early, analyzing and initiating remedies

Management of unavoidable incidents

Reacting safely and quickly to disturbances

and failures

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Less is moreIn these situations, operators need to focus on what really matters. They need less raw, unfiltered information. Information floods, unfiltered messages, alerts, or inappropriate analysis reporting simply complicate the ability to adequately respond to a plant disturbance.

The operator’s ability to function in an appropriate manner is supported by a control system which delivers the right information, in the right manner, at the right time. Clear instructions are the ideal assistance when speed and precision are required to keep the plant running.

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Focus on what really matters

Control the plant reliably and predictively. Recognize discrepancies early. And manage disturbances. With SPPA-T3000 Cue, operators can increase plant availability and reduce the risk of unplanned downtimes.

Efficiency in daily operationAnalyses, diagnoses, shift handovers, logs and report documentation – the right HMI makes it fast and easy to handle all of this. SPPA-T3000 Cue features an ergonomic design and offers sophisticated support.

• Information at the touch of a button – for fewer clicks• Intuitive, icon-based navigation and customizable

user interfaces – for self-explanatory operation• Intelligent help functions – to answer questions quickly• One-click access to important functions on integrated

and third-party applications – for less information loss• Accurate real-time data and reliable component and

process forecasts – for greater availability and easier maintenance planning

• Integrated operations management – for smooth and reliable shift planning and handover

Effective support in the event of an alarmDaily routines are sometimes interrupted by unavoidable incidents. Pumps fail or motors stop. Even if safety mechanisms ensure that personnel, machines, and the environment are safe, operators have to react quickly and prudently to keep the unit up and running. SPPA-T3000 Cue provides the right cues and decision- making support:

• Enclosed: Alarms and warnings are accompanied by detailed information and guidance for rapid resolution.

• Comprehensive help: In the event of an alarm, the operator is guided through root cause analyses, gains one-click access to relevant data, such as automatic first-value searching, and gets precise handling instructions to be able to act, and react, quickly.

• Message flood under control: The inventive alarm handling simplifies operation in the event of a fault.

SPPA-T3000 Cue HMI highlights for optimized workflows

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Key Performance Indicators (KPI) are customizable in order to provide optimum support to operators and may include production data, output, emissions values, trend reports on pressures and temperatures, and other values where needed.

Alarm Counts provide transparency about the plant’s situation and allow for quick and targeted reaction. Each alarm class is shown with the numbers of raising, unacknowledged, and pending alarms; double clicking opens the alarm class-specific ASD.

Special alarm classes provide targeted cues. “Trip Warning“ makes it possible to avoid a plant failure by clear guided procedures for predefined scenarios. “Diagnostic Recommended“ (DR) is available as an option and reports subtle changes before DCS limit values are reached.

Group Alarm Indicators reduce reaction time in critical situations: When an alarm is shown in a Plant Display, it will be indicated in the Group Alarm Indicator. By clicking the alarm class of the Group Alarm Indicators, the operator has direct access to the corresponding Plant Display.

Wake-up Alarms

Scroll-down Side bar

Buttons to integrated and third-party applications

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Cues and tools for smooth operation

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Safe handling of common warnings

This exemplary message might appear at any time: Warning – the level in the lube oil tank for a feed- water pump has fallen to “minimum”. At the click of a mouse, the operator can access information about the disturbance. The status display reveals: The feedwater pumps are intact, but the disturbance relates to the oil level. A quick check shows a fault in the inlet valve. Problem solved? With just a click, operators can make an entry in the integrated shift log. A convenient way to deal with smaller interruptions.

The SPPA-T3000 HMI makes the daily operations and maintenance routine simple, facilitating preparation for component repair. One mouse click takes the user directly to the status display for the damaged equipment; at which point the operator can open the associated Faceplate, deactivate the component and quickly apply the lockout-tagout protocol. Any necessary work can then be easily confirmed with the integrated shift logging, and the appropriate time stamp.

When supported electronically, the shift handover can be performed very efficiently. SPPA-T3000 Cue guides operators through all the relevant information, including important generation parameters and events during the last shift, the current task status, and general data regarding plant operation. This approach ensures that no information is lost and that the handover is well documented.

Maintenance routines made easyIdeal shift handover

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In the example, a feedwater pump is now threatening to fail, which could result in a plant shutdown. The response time is limited. The alarm class “Trip Warning” of SPPA-T3000 Cue crucially channels the operators’ attention and their scope of action. It triggers visual and acoustic alarms. The operator can quickly request context-relevant information on predefined scenarios containing specific details of the cause and precise guidance about what to do. Consequently, they can take fast action to avert a trip.

“Trip Warning“ with guided procedures

“Diagnostic Recommended” (DR) – attention is advised. This alarm class detects the status of components by using model-based condition monitoring. The alarm reports unexpected deviations before limit values are reached. With one click, the “DR” simplifies root-cause analysis by showing plain text messages and opening all relevant displays. This integrated condition monitoring makes a substantial contribution to increased availability.

Next in the example scenario: Alarm! The oil level has decreased again – now below “minimum”. Just one click and the system status display shows the protection-off function of the lube oil pump for feed-water pump #1. The indication: The feedwater is still running, but the lube oil pump is expected to fail shortly. The loss of a main unit is critical. Normally, the operator would now reach for the telephone and send service an alarm message.

Preventive condition monitoringFast reaction in case of alarm

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Connect your systems seamlessly

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A control system that is easy to operate should be just as easy to integrate. Openness for variable communication standards is the basis for efficient control of the entire plant.

Flexible connectivity for integrated operations

Secure communication into internal and external networks, access to third-party systems using a specially qualified terminal server, the integration of internal and external systems – SPPA-T3000 is designed for the highest demands on communication security and openness. It supports common standards in industry communication, as well as future-oriented IEC standards. Traditional control systems based on proprietary protocols can be connected to the HMI, and individual HTML or RDP applications can be accessed within the operator’s work environment. SPPA-T3000 opens up a world of communication opportunities. End-to-end data flows and central operability make your plant easier and more efficient to operate. .

Secured cloud connectionTo use new digital lifecycle services, it might be useful to send plant data into a cloud platform. A Data Agent collects all relevant data. The Data & Security Gateway uses a secure one-way VPN connection to route the data. Passing the Siemens owned security managed remote service access platform via the existing secure connection, the data from site then reach the chosen cloud platform and can be analyzed. Thus, you can take advantage of digital services without giving up security.

Uncompromisingly flexible: SPPA-T3000 communicates with internal and external systems via a vast variety of protocols.

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Calculate for the long term

Patch or update available

Patch or update completed Patch or update requires installation• Installation on Server A and Server B in sequence• Reboot Windows server 2016 if necessary• Restart SPPA-T3000

Full operation during patch and update

process

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During the life of a power plant, power producers can benefit from control system migrations and upgrades. These investments pay dividends and are readily accepted, providing the system is designed to accommodate such updates – by keeping a maximum of the existing hardware, by maintaining the engineering data, and by minimizing outage time.

The objective is to reliably safeguard power plant operation for years to come. You can trust in a system that offers your plant stability.

Long-term stability with a future-proof system

One HMI for everything: Vintage and recent control systems are seamlessly united under the SPPA-T3000 HMI.

Evolving progressSiemens designs systems for the entire life-time of a power plant. Upgrades, migrations and concepts for the transition to new technologies are an integral part of our system development from day one. The possibility to run different generations of control systems in parallel provides the flexibility to tailor lifecycle concepts to your requirements. Our innovations and technical advances are designed to be integrated without system interruption providing operation benefits from gradual transitions.

Durable investmentLongevity is a question of adaptability. SPPA-T3000 can be updated online, which means that updates and security patches can be installed and features can be added without having to shut down the plant. You are able to react flexibly, and at any time, to unexpected risks or leverage market opportunities and keep your plant’s performance at its best in the long run. It’s a system that always stays state of the art. It is a secure investment.

Uninterruptible availability: The redundancy concept ensures full operation and control during patching and update processes.

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Be prepared for unknown risks

Remote Access

Internet

DMZ

DMZ

Operation and Monitoring

Automation

Signal Conditioning

Intranet

Application Highway

Automation Highway

Protocol Conversion

Gateway

Gateway Gateway

Automation Servers

Application Server

I/O

VPN tunnel

Terminal Server

Firewall

Protocol Conversion

Protocol Conversion

Protocol Conversion

Protocol Conversion

Protocol Conversion

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Rely on integrated security. And count on a partner who will support you over the long term to keep your plant’s security level high.

Uncompromising cybersecurity at all times

Ever-evolving security featuresSiemens is continuously developing security features for SPPA-T3000 to protect the system and power plant against attacks. For example, current developments are:

• New malware protection solution• Centralized security patch management• Network intrusion detection system• Application whitelisting• Security event monitoring• Configuration change monitoring

Patching during operationWe are constantly refining the development of the system and its features to ensure that you have current, as well as future, risks under control and can operate your plant in the long run. Current hardware is supported on a long-term basis and provided with security patches that have been tried and tested. Deployed from a central security server, installation of patches is possible at any time during operation. This minimizes downtime costs and enables you to maintain the chosen level of security for your plant.

Control technology supports you to keep your power plant running and resilient throughout its entire life. To avoid downtimes, it has to be capable of resisting external attacks while remaining adaptable to future requirements. And this is exactly what SPPA-T3000 is designed for. From the beginning, this system was designed to enable your plant to comply with all relevant security standards. Siemens can keep it up to date for you with long-term support. You can choose the level of security that meets your requirements – and we will deliver the necessary features and services.

Secure architecture and communicationsThe comprehensive security zone architecture of SPPA-T3000 is based on the relevant cyber security standards from NERC CIP V5 and VGB-S-175. In addi-tion, the clearly structured DMZ*, firewalls, terminal servers, VPN* encryption, and the Data & Security Gateway secure communication within the plant and beyond. Hardening and protocol changes between the application, the automation, and the field level speak volumes for the security of SPPA-T3000.

Security zone architecture: SPPA-T3000 meets the most stringent security requirements.

* DMZ = Demilitarized Zone VPN = Virtual Private Network

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On site, fast: Our teams for spare parts, troubleshooting or engineering service can be at your plant quickly.

Comprehensive service: You get the support you need – no matter when or where.

Of course, problems sometimes arise at the least convenient time: for example, at night when engineering and maintenance personnel are not available. To support your on-site staff, we have Remote Expert Centers (RECs) on four continents available around the clock, 365 days a year. And with an average problem-solving time of less than 60 minutes, Siemens experts are the best in their field.

System specialists for full serviceRemote Expert Centers provide direct access to qualified system specialists: project man-agers, developers and experienced engineers who have an in-depth knowledge of the system and the plant in question. When necessary, they can hook up to the plants – over specially secured lines – to diagnose and rectify a fault. They organize spare parts, provide engineering support, and install updates. But above all – and this service is growing in popularity – they take preventive action to reduce the likelihood that the need for traditional emergency service will arise.

Siemens’ system specialists support you – resolving your specific problems before they become serious. So your on-site personnel can keep a cool head – at any time.

Contracts for your individual needsRegardless of how you use our services – to promote availability, as a leverage for minimizing maintenance costs, or as a task force that augments your staff when most needed – Siemens’ in-depth service is exceptional in every way.

Prescribed availability by our 24 / 7 service for life

Spare Parts LogisticsInvesting only what you need when you need it

Regional Service CenterYour local task force at your site

Remote Expert CenterPeace of mind when you need it

Field EngineerOn standby

for all events

Online CommunicationKnow-how as if we were there

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Get the care your business deserves

Get more information Comprehensive information concerning the control system for power generation: www.siemens.com/sppa-t3000 E-mail: sppa-t3000.energy@siemens.com

Siemens AG Process Industries and Drives Automation and Engineering Östliche Rheinbrückenstr. 50 76181 Karlsruhe Germany

© Siemens AG 2018 Subject to change without prior notice Article no.: PDPA-B10400-00-7600 Printed in Germany

The information provided in this technical description merely contains general descriptions or characteristics of performance which in actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice.

All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

Security information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept.

Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks. Systems, machines and components should only be connected to the enterprise network or the Internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place.

Additionally, Siemens’ guidance on appropriate security measures should be taken into account. For more information about industrial security with regard to SPPA-T3000, please visit the Siemens Customer Portal. Due to the character of the information provided, the Customer Portal is exclusive to registered Siemens customers using SPPA-T3000. If you are a SPPA-T3000 user, but not registered yet, please approach your local Siemens partner or apply for registration by using the “Register” function on the Customer Portal website:

http://www.siemens.com/cp4ic

If you are also using other Siemens systems in addition to SPPA-T3000, please make sure to check this website, which includes all of the information and the procedures recommended by Siemens: http://www.siemens.com/industrialsecurity.

Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates with regard to SPPA-T3000, please refer to the above mentioned Customer Portal, with regard to other Siemens systems please subscribe to the Siemens Industrial Security RSS Feed under http://www.siemens.com/industrialsecurity.

Java is a registered trademark of Oracle and/or its affiliates.

All other product or company names mentioned in this document are trademarks or registered trademarks of their respective owners and are used only for purposes of identification or description.