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TRANSCRIPT
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ATC-300 Transfer SwitchController Standard Features
Time Delay Normal to Emergency (0-1800 sec) (Default 5 sec)
Time Delay Engine Start (0-120 sec) (Default 8 sec)
Time Delay Emergency to Normal (0-1800 sec) (Default 5 min)
Time Delay Engine Cooldown
(0-1800 sec) (Default 0 sec) Time Delay in Neutral
(Default 5 sec)
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ATC-300 Transfer SwitchController Standard Features (continued)
Source #1 Undervoltage Source #2 Undervoltage & Under Frequency LED Indicator Lights
Display Status Normal Available Normal Connected
Emergency Available Emergency Connected
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ATC-300 Transfer SwitchController Standard Features (continued)
Engine Test Button Alarm Relay
Improper Circuit Breaker Operation Motor Operator Failure Lockout Failsafe Condition
Aborted Engine Test Aborted Plant Exerciser Unsuccessful in-phase Transition
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Step / EnterPressing the Step/Enterpushbutton advances theinformation through theprogramming or display cycle.
HelpPressing the Help pushbuttonin any function mode willbring up display messages,explanations and prompts toassist the operator.
Engine TestPressing the Engine Testpushbutton twice initiates theengine test cycle.
Lamp TestPressing the Lamp Testpushbutton lights all LEDsand then displays ATC-300controller information. Bypass TDNE/TDEN
Pressing Step and Help/Lamp Testpushbuttons simultaneously reducesprogrammed time delays to zero to simplifytest procedures.
ATC-300 Main Display
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Unit StatusThe Unit Status LED isa blinking indicator forself and systemdiagnostics.
LCD-BasedDisplayThe LCD based displayis a backlit, 2-line, 16character display.Displayed informationincludes:
Source Voltages andfrequency
Time/date stamp
Historical data Programming and setpoint information
Password entryIncrease & DecreasePressing the increase or Decreasepushbuttons affect the value of thefunction presently active on the LCDbased display.
ATC-300 Main Display
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PASSWORD0300
ATC-300 Programming Mode Password:
Key in the numericalpassword: 0300
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2002 Eaton Corporation. All rights reserved.
Diesel Fire Pump Controllers
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Operation Diesel controllers monitor the fire sprinkler
system pressure by means of a pressuretransducer or pressure switch.
Upon detecting a drop in system pressure, astart signal is sent to the engine, initiating itscrank cycle.
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Starting The starting process can be initiated by causes
other than a pressure drop, such as a signal froma Deluge Valve opening or a Remote Startpushbutton being activated.
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Number & Capacity of Batteries NFPA 20, Section 11.2.5.2.1
Each engine shall be provided with two storagebattery units.
At 4.5 degrees C (45 deg. F) - each battery unit shall
have twice the capacity sufficient to maintain thecranking speed recommended by the enginemanufacturer.
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Crank Cycle NFPA 20, Section 11.2.5.2.1
The attempt to start cycle shall be of a 3 minuteduration - consisting of 15 seconds of crankingfollowed by 15 seconds of rest, in six consecutive
cycles.
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Stopping There are 2 approved methods of stopping a diesel
controller. Manual Electric Shutdown Manual shutdown shall be accomplished by either of the
following: Operation of the main switch inside the controller. Operation of a stop button on the outside of the controller enclosure.
(The stop button shall cause the engine to shutdown through theautomatic circuits only if all starting causes have been returned
to normal - ie: pressure rises above the start point.) The controller then returns to the full automatic position.
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Stopping Automatic Shutdown after Automatic Start.
There are several conditions that must be met for thismethod to be used.
All starting causes must have returned to normal for a
minimum of 30 minutes.
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Stopping Automatic Shutdown after Automatic Start.
The engine cannot shut down automatically on highwater temp. or low oil pressure when any startingcause exists.
If no other starting cause exists during engine test,shutdown is permitted.
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Battery Chargers NFPA 20, Section 8-2.5.2.4
There are several stringent requirements that BatteryChargers must meet under this section of the NFPACode.
This is an extensive section of the code - withoutproperly charged batteries, there is no way to start theengine - hence . NO FIRE PROTECTION
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Battery Chargers NFPA 20, Section 11.2.5.2.4
Chargers shall be specifically listed for fire pumpservice.
The rectifier shall be a semiconductor type.
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Battery Chargers NFPA 20, Section 11.2.5.2.4
When the battery (lead-acid type) reaches a fullycharged condition, the charger must reduce thecharging rate to less than 500mA.
The charger must charge the battery withoutdamaging it - and must restore the battery to 100% ofreserve capacity within 24 hours.
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Overpressure Requirements NFPA 20, Section 12.4.1.3
Due to the introduction of pressure limiting drivers there is a requirement for the controller to monitoroverpressure.
For engines equipped with pressure limiting controls,the controllers are required to provide visual andaudible indication when system overpressure
reaches 115 % of total rated head pressure.
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Electronic Engine Requirements NFPA 20, Section 12.4.1.3
Due to the introduction of electronic engines into themarket, a visible indicator and audible alarm must beprovided for the conditions ECM Selector Switch in
Alternate and Fuel Injection Malfunction. In order to meet the requirements, two pilot lights
and relay contacts are added to the controller.
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Electronic Engine Requirements NFPA 20, Section 12.4.1.3
Controller terminal strips have two additional terminalsfor connecting to the engine control panel.
They are as follows: Terminal Number: 301 - ECM Selector Switch in Alternate Terminal Number: 302 - Fuel Injection Malfunction
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Microprocessor -vs- Relays Microprocessor based controllers provide several
advantages over relay-based controllers .. Advanced diagnostics and troubleshooting Communication Memory for storage of alarm conditions On site changes performed easily Digital accuracy of parameters
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2002 Eaton Corporation. All rights reserved.
FD100 Diesel
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FD100 Standard Features Microprocessor Based 12VDC or 24VDC Battery Voltage NEMA 2 Enclosure
Dual 10 Amp Battery Chargers Pressure Transducer (0-600 psi) Weekly Test Timer Run Period Timer
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FD100 Standard Features contd Manual Stop Printer Recorder AC Power Failure Start
Sequential Start Timer Relay Energized Indicator Remote Start Deluge Valve Start
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Weekly Program Timer To ensure dependable operation of the diesel
engine, NFPA 20 code requires automaticweekly starting and running of the engine.
The weekly test period is for at least 30minutes.
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FD100 Visual/Audible Alarms
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FD100 Main Display Voltmeter for each Battery Ammeter for each Battery Current System Pressure
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FD100 Diesel Controller Standard Alarms
All alarms are pre-wired to the Terminal Block Can be connected now, or in the future, without the addition of
any auxiliary components
Extra sets of contacts supplied as standard for:Manual Mode Off Mode
Engine Trouble Pump Room Trouble
Engine Run Crank Battery #1 & #2
Fuel Solenoid Valve Drain Valve Solenoid
Common Alarm
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FD100 Programmable Features Pressure Start & Stop Points Weekly Test Timer Run Period Timer
Sequential Start Timer Pressure Deviation (paperless chart recorder) Low Suction Alarm and/or Shutdown
Auto/Manual Reset on Shutdown
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FD100 Programmable Features(2) Stop Mode
Manual or Automatic Programmable Future Relays
Battery Failure Input = Output
Test Mode High Engine Temp.
Auto Mode Low Fuel
AC Power Fail Engine Overspeed
Fail to Start Low Oil Pressure
Low Pressure Start Battery Charger FailFuel Spill
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FD100 Programmable Features(3) Language
English French Spanish
Print Routine Automatic (testing) vs Manual (operational)
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FD100 Options Space Heater / Thermostat / Humidistat Enclosure Type
NEMA 12/3R/4/4X
Fuel Level Switches (16 or 45) Low Suction Pressure Switch
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Electronic Control Module (ECM)
The FD100 diesel engine fire pump controllers arecompatible with NFPA20 - Section 12.4.1.3 for engineswith ECM controls.
Separate visible indicators and audible alarms areprovided for the conditions - ECM Selector Switch inAlternate and Fuel Injection Malfunction.
FD100 Options
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FD100 Options Electronic Control Module (ECM)
When the ECM option is requested, two pilot lightsand relay contacts are added to the controller in order tomeet the requirements.
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Electronic Control Module (ECM)
As well, the terminal strip now has two additionalterminals for connecting to the engine control panel. Theyare as follows:
Terminal Number: 301 - ECM Selector Switch in Alternate Terminal Number: 302 - Fuel Injection
FD100 Options
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FD100 Options System Over Pressure
In order to meet the requirements of NFPA 20; whenthe PLD option is requested, a visible alarm light and anadditional pressure switch are added to the controller.
As well, the diesel controller horn will sound if systemover pressure is present.
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Printer / Recorder
Battery Chargers
Solenoid Valve
Pressure Transducer
Relay Output Board
Microprocessor
Crank Push ButtonsStop Push Button
LCD Display
Alarm / Function LEDs
Audible Horn
Input Terminals
Inside Look at the FD100
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FD100 Upgrades on the horizon Upgraded firmware will perform System Overpressure
function by utilizing pressure transducer input eliminates the need for a second input from a pressureswitch.
New battery chargers with enhanced features. Voltage Input: 90 - 130VAC / 180 - 240VAC Auto detect Voltage Output: 12-24VDC DIP switch selectable
Hertz: Operates on 50 / 60 Hz
Temperature Monitoring
Dead Battery Cell Alarm Battery Temperature Probe
Reduced overall size
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2002 Eaton Corporation. All rights reserved.
Jockey Pump Controllers
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Purpose Plumbing systems can encounter leaks for
various reasons. Leaks = drop in pressure - (usually minor - only a
few psi) The pressure must be kept at a level that will
enable the system to react correctly in case of acall to start.
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Purpose Since the pressure drop is minor - the fire pump
should not be called upon to keep the pressureat a minimum level.
A smaller Jockey Pump is used to keep thesystem pressure at the desired constant.
A separate Jockey Pump Controller is used tocontrol the jockey pump.
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NEMA 2 Rated Enclosure
120V Control Transformer
Circuit Breaker Disconnect
Pressure Switch
15-260 psi
Internal Components
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Operation The Jockey Pump controller is essentially an
Across-The-Line combination starter with apressure switch.
The pressure switch is set to operate at aspecific set-point - set on site.
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Operation Typically the jockey pump starting set point is
10psi above the set point of the fire pumpcontroller.
This allows the jockey pump to cycle on and off,as needed, to keep the pressure at the desiredpsi - without excessively cycling the fire pump.
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Breakers -vs- Fuses Typically two styles of jockey pump controllers
can be found in the market. For turning power on and off to the controller -
either a fusible disconnect or a breaker with amechanical operating handle are utilized.
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Breakers -vs- Fuses One of the most common reasons breakers are
used over fuses, are on-site disappearances offuses.
However, breaker style controllers may be moreexpensive depending on which manufacturerchosen.
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Circuit Transformers The control voltage in the jockey pump controller
is typically line voltage or 120V, 3 phase. The controllers can have a transformer in the
circuit which operates on full line voltage andsteps down the voltage to 120V.
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Overload Protection Thermal overload protection is allowed by code. Overloads are sized according to the namplate
Full Load Amps (FLA) on the motor. Most jockey pump manufacturers size the
controller for the appropriate Hp and supply theproper size overload.
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Options Enclosure Type - NEMA 12/3R/4/4X Single Phase Service (120V or 220V) Low Suction Shutdown c/w Pressure Switch Space Heater / Thermostat / Humidistat Power On Light Extra Contacts
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Run Period Timers (RPTs) A Run Period Timer can be added - as an option
- to a standard jockey pump controller. The purpose is to ensure that the jockey pump
runs for a minimum period of time, when there isa call to start due to low pressure.
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FIRE PUMP CONTROLLERS