controlled production of patterns in iridescent solid films
TRANSCRIPT
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ORIGINAL PAPER
Controlled production of patterns in iridescent solid filmsof cellulose nanocrystals
Stephanie Beck • Jean Bouchard • Greg Chauve •
Richard Berry
Received: 17 December 2012 / Accepted: 13 February 2013
� Springer Science+Business Media Dordrecht 2013
Abstract A method to produce predefined patterns
in solid iridescent films of cellulose nanocrystals
(CNCs) by differential heating of aqueous CNC
suspensions during film casting has been discovered.
Placing materials of different temperatures beneath an
evaporating CNC suspension results in watermark-
like patterns of different reflection wavelength incor-
porated within the final film structure. The patterned
areas are of different thickness and different chiral
nematic pitch than the surrounding film; heating
results in thicker areas of longer pitch. Thermal
pattern creation in CNC films is proposed to be caused
by differences in evaporation rates and thermal motion
in the areas of the CNC suspension corresponding to
the pattern-producing object and the surrounding,
unperturbed suspension. Pattern formation was found
to occur during the final stages of drying during film
casting, once the chiral nematic structure is kinetically
trapped in the gel state. It is thus possible to control the
reflection wavelength of CNC films by an external
process in the absence of additives.
Keywords Cellulose nanocrystals � Self-assembly �Chiral nematic films � Iridescence � Temperature �Evaporation rate
Introduction
Cellulose nanocrystals (CNCs) are the focus of ever-
increasing interest in a wide range of scientific and
commercial fields. These naturally synthesized nano-
particles are in demand not only because of remark-
able physical and chemical properties that suit them
for many applications, but also because of their
abundance, end-of-life biodegradability and renew-
ability (Habibi et al. 2010).
Cellulose nanocrystals are extracted from native
cellulose sources by controlled acid hydrolysis. Sul-
furic acid imparts negatively charged acidic sulfate
ester groups to the CNC surfaces during hydrolysis
(Marchessault et al. 1961; Revol et al. 1992; Dong
et al. 1998). The rod-like shape and negative surface
charge of CNCs give rise to electrostatically stable
colloidal suspensions which phase separate into an
upper random phase and a lower ordered phase, at
CNC concentrations above a critical value (Onsager
1949; Revol et al. 1992; Dong et al. 1998). The
ordered phase is a chiral nematic liquid crystal
(Marchessault et al. 1959; Revol et al. 1992) in which
the CNCs are arranged in pseudo-planes (de Gennes
and Prost 1993; Revol et al. 1998) as depicted in
Fig. 1. The average CNC axis direction in each plane
S. Beck (&) � J. Bouchard � G. Chauve � R. Berry
Pulp, Paper and Biomaterials Division, FPInnovations,
570 Boulevard St-Jean, Pointe-Claire,
QC H9R 3J9, Canada
e-mail: [email protected]
Present Address:R. Berry
CelluForce Inc., 625 Avenue President-Kennedy, Suite
1501, Montreal, QC H3A 1K2, Canada
123
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DOI 10.1007/s10570-013-9888-4
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(the director) is rotated at a small angle to the planes
above and below it, producing a helical arrangement
of the directors about a line perpendicular to the planes
(the cholesteric axis). The pitch P of the helix is
defined as the distance required for the average
director to make one full rotation about the cholesteric
axis. The chiral nematic pitch in suspensions of CNCs
is affected by the particle size, longer nanocrystals
giving longer pitches (Revol et al. 1998; Beck-
Candanedo et al. 2005). Depending on the cellulose
source, CNC length varies from *100 nm (wood,
cotton) to several micrometers (algae, tunicates)
(Habibi et al. 2010). The chiral nematic pitch in
aqueous CNC suspensions prepared from cotton or
wood is on the order of tens of microns (Dong et al.
1996; Beck-Candanedo et al. 2005).
Aqueous CNC suspensions can be evaporated to
produce solid semi-translucent CNC films that retain
the chiral nematic order of the liquid crystalline phase
(Revol et al. 1998). The chiral nematic pitch shrinks as
the suspension evaporates to dryness, the film’s pitch
depending on the specific CNC suspension properties
and the film formation conditions. Chiral nematic
CNC films reflect left-handed circularly polarized
light in a wavelength band determined by the pitch
according to k = nPsinh, where k is the reflected
wavelength, n is the average refractive index of the
film (n = 1.55 for CNC), P is the chiral nematic pitch,
and h is the angle of reflection relative to the surface of
the film (Revol et al. 1998). The reflected wavelength
becomes shorter at oblique viewing angles, giving rise
to visible iridescence colours when the value of nP is
around 400–700 nm, such that the chiral nematic pitch
is around 250–450 nm (Fig. 2).
The reflected colours of iridescent CNC films can
be shifted toward shorter wavelengths by increasing
the electrolyte concentration of the suspension prior to
film casting (Revol et al. 1998) or toward longer
wavelengths by high-energy sonication of the suspen-
sion (Beck et al. 2011). Added electrolyte partially
screens the negative charges of the sulfate ester
groups, reducing the interparticle electrostatic repul-
sion and shortening the pitch in a predictable manner.
This method of blue-shifting CNC film iridescence is
limited by the amount of salt which can be added
before the colloidal suspension is destabilized and
forms a gel (Dong et al. 1996; Revol et al. 1998). We
have found that sonicating CNC suspensions can
increase the chiral nematic pitch and shift the peak
reflection wavelength of films cast from these suspen-
sions toward longer wavelengths in a controllable
manner (Beck et al. 2011). It is proposed that this
effect is electrostatic in nature (Beck et al. 2011).
Fig. 1 Schematic illustration of the organization of the isotropic
and chiral nematic phases of a biphasic CNC suspension at
equilibrium. Half the chiral nematic pitch, P/2, is shown
1 cm
Fig. 2 Solid CNC film in diffuse light, showing its iridescence
when viewed normal to the surface (left) and at an oblique angle
(right)
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Composite CNC/silica films with tunable peak
reflection wavelengths have also been produced
(Shopsowitz et al. 2010); in this case, increasing the
amount of silica precursor added to the initial CNC
suspension results in a red-shift of the reflectance
peaks of the films. The red-shift is also preserved in the
final mesoporous silica films.
In the present paper, we propose a new procedure to
locally shift the reflection band in solid chiral nematic
CNC films, toward either longer (red-shift) or shorter
wavelengths (blue-shift) without the use of additives.
Our method uses pattern-forming objects (PFOs)
during film casting to modify the heat transfer kinetics
to different areas of the evaporating CNC suspension.
Experimental methods
CNC suspension preparation and characterization
Aqueous CNC suspensions were prepared in FPInno-
vations’ pilot plant by sulfuric acid hydrolysis of a
commercial bleached softwood kraft pulp according to
a procedure modified from the literature (e.g., Dong
et al. 1998). The sulfate ester content (240 ± 10
mmol/kg CNC) was measured by inductively coupled
plasma spectroscopy–atomic emission spectroscopy
(ICP–AES). The average CNC dimensions (length,
90–110 nm; cross-section, 5–10 nm) were measured
by scanning transmission electron microscopy (results
not shown).
Thermally stable neutral CNCs (Na-CNC)
were obtained by titrating as-produced acidic CNC
(H-CNC) suspensions with solutions of aqueous
NaOH (Anachemia) to a pH of 7. CNC suspension
samples were sonicated using a Sonics vibra-cell
130-W 20-kHz ultrasonic processor with a 6-mm
diameter probe: Typically, 15 mL of a 2–3 wt%
aqueous CNC suspension were sonicated at 60 % of
the maximum power output.
CNC film casting
A known mass (5–40 g) of 2–3 wt% aqueous CNC
suspension was poured into polystyrene Petri dishes
and allowed to evaporate at ambient conditions or in
an oven (VWR gravity convection, 141.6 L) at a
controlled temperature (30–75 �C). Solid CNC films
of basis weight 60–70 g/m2 and an average thickness
of 50–80 lm were obtained. To produce a pattern, the
Petri dish containing the CNC suspension was placed
on top of a metal object of specific shape (the pattern-
forming object, PFO) which was heated or cooled.
UV–visible spectroscopy of CNC films
Light transmittance (%T) properties of the CNC films
were measured with a Cary 100 Bio UV–visible
spectrophotometer (Agilent Technologies Canada
Inc.). For this semi-quantitative study, the wavelength
shift of the minimum transmittance (%Tmin) was used
as an indicator of the red-shift of the peak reflection
wavelength induced in the CNC films and will be
referred to as the peak reflection wavelength; the
reflected light shows up as an absorbance peak in
transmission mode (Revol et al. 1998). The films were
held in place by magnetic strips in the scanning film
holder, perpendicularly to the light beam. The %T was
measured at 0� incidence with air as a reference,
scanning over several locations on each film. Trans-
mittance spectra acquisition parameters were as fol-
lows: scan range 800–200 nm, 0.1 s signal averaging
time, 1.0 nm data interval, 600 nm/min scan rate,
2.0 nm spectral band width, double beam mode, no
baseline correction.
Temperature measurement
Temperature differences between zones of the Petri
dish in contact with air and with the PFO were
measured as follows: Hermetically sealed type K
thermocouples (Omega HSTC) were connected to a
4-input thermometer/datalogger (Omega HH1384).
The thermocouples were fixed to the inside surface of
the Petri dishes. The Petri dish was placed on a PFO
or suspended over air at the same height above the
oven shelf. Pattern-forming objects included 20 mm
thick aluminum blocks in the shape of a half- or full-
circle corresponding to the Petri dish dimensions.
Experiments were performed with empty and full
(water only) Petri dishes to determine the tempera-
ture difference between the areas of suspension
exposed to metal and to air (DTPFO). In addition,
experiments were performed in which the water
was allowed to evaporate completely to determine
the relative evaporation rates with and without
PFOs. Temperatures were recorded and equilibrium
temperatures determined.
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Results and discussion
Pattern formation by local heating
When CNC suspensions are evaporated with a section
of the container in contact with a pattern-forming
object (PFO) at a higher temperature than the
surrounding material, they produce an iridescent solid
film having a discernible pattern in the shape of the
PFO. The pattern is almost identical in dimensions to
the PFO and reflects longer wavelengths than the
surrounding film areas, indicating that the self-assem-
bled chiral nematic structure has a larger pitch.
Pattern formation by local heating can be achieved
either by heating only the PFO, or by heating the
suspension/container/PFO assembly in an oven.
A PFO that is heated or cooled will heat or cool the
suspension above it, relative to the surrounding
suspension. When casting CNC films above a PFO
in an oven, the vessel containing the CNC suspension
is spaced from the heat source, such that air acts as a
heat transfer medium to parts of the suspension that
are not in contact with the PFO (see Fig. 3). The rate of
the heat transfer to the evaporating suspension will
control its temperature. A good thermal conductor
such as a metal will transfer heat to the suspension
more rapidly than the surrounding air at a given oven
temperature, creating a zone of higher temperature in
the suspension above the metal object.
A typical experimental set-up is illustrated in
Fig. 3. The side view shows the CNC suspension in
a Petri dish on top of a thermal conductor PFO half-
circle, set on a metal shelf in an oven. The arrows
indicate the relative rates of heat transfer to the
suspension. The peak wavelength in the pattern area
A of the final film is red-shifted relative to the
surrounding areas.
Local temperature differences
Measurements with thermocouples have confirmed that
the local temperature of the Petri dish in contact with a
thermally conductive PFO is higher than the surround-
ing areas. At an oven temperature of 43 �C, temperature
differences DTPFO of *2 and *4 �C were measured
between areas in contact with a full-circle aluminum
PFO and with air, for empty and water-containing Petri
dishes, respectively. The temperatures in the dishes
containing water are lower than those in the empty
dishes due to evaporative cooling effects (DTevap).
The difference in temperature DTPFO between the
areas of CNC suspension exposed to a metal PFO and
top
side
HTair HTmetal<
Petri dish
conducting PFO
oven shelf
heat sourcekT(air) kT(metal)<
Tsusp(air) < Tsusp(metal)
A
CNC suspension
Fig. 3 Schematic
illustration of pattern
formation in a CNC film by
heating a CNC suspension in
an oven on a metal PFO. The
top view shows the higher
temperature area A in the
suspension. Colours are
indicative of the relative
red-shift of the heated area.
The size of the arrowsindicates the relative rates of
heat transfer (HT) to the
suspension. The relative
thermal conductivities kT of
the heat transfer media are
indicated
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air depends on the oven temperature. Thermocouple
measurements show that DTPFO in water-containing
Petri dishes increases from ca. 1 �C to ca. 5 �C as the
oven temperature increases from 33 to 72 �C (Fig. 4).
Full-circle PFOs appear to give higher DTPFO values
(by 0.6–1.1 �C) than the half-circle PFOs (data not
shown). When casting films from CNC suspensions,
we observed that the portion of the CNC film forming
above the PFO evaporates more quickly, reaching the
gel state and dryness before the surrounding areas of
suspension.
Reflection wavelength and film thickness
UV–visible transmittance spectra of patterned CNC
films illustrate the red-shifts induced by metal PFOs.
Figure 5 shows the transmittance spectra of the two
areas of a CNC film made by casting 5 g of 2.5 wt%
H-CNC (sonicated to 1,335 J/g CNC) in a 50-mm
diameter Petri dish with half the surface in contact with
a 20-mm thick aluminum PFO in an oven at 53 �C.
A PFO-induced red-shift of about 100 nm was found.
The thickness of different areas of various patterned
CNC films was measured with a digital micrometer. The
CNC density is not uniform throughout the film. It was
found that the red-shifted portions of patterned CNC
films produced on metal PFOs are thicker and hence less
dense, greater thickness corresponding to areas of
longer chiral nematic pitch. As expected, thicker
portions of the film show smaller minimum transmit-
tance values (larger absorption peaks in the transmit-
tance spectra as seen in Fig. 5, indicating more intense
reflection). Experiments (not shown) suggest that CNC
film thickness in itself has little or no effect on the peak
reflection wavelength for a uniform film of nominal
chiral nematic pitch P. Table 1 shows the average peak
reflection wavelength and film thickness values for the
patterned film shown in Fig. 5. A distinct shift in optical
properties is observable between the portions of the film
formed on the half-circle aluminum PFO and over air.
Similar results were seen for all CNC films. The same
type of experiment shows that the average peak reflec-
tion wavelength and the average film thickness also show
an increase when produced on a full-circle PFO at
identical conditions compared to films produced over air.
Behaviour in the presence of a plasticizer
Pure CNC films are quite brittle; plasticizers are often
added to facilitate their handling by improving their
Fig. 4 Interior surface temperature of water-containing Petri dishes in contact with air or with a full-circle aluminum PFO as a function
of oven temperature. Inset: DTPFO values as a function of oven temperature
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flexibility. It is known that plasticizers such as
poly(vinyl alcohol) (PVA) do not alter the iridescence
properties of these films (Zou et al. 2010). A 2.6 wt%
Na-CNC suspension containing 3.5 wt% PVA on
CNC dry weight was sonicated to an energy input of
1,540 J/g CNC. The PVA is present as a plasticizer to
improve CNC film flexibility and does not interfere
with the self-assembly of the CNCs into the chiral
nematic texture of the films, nor with the development
of iridescence colour in the films by means of
sonication (Revol et al. 1998; Beck et al. 2011).
A film was then cast by heating the suspension in an
oven at 60 �C in a Petri dish on an aluminum wire in
the shape of the FPInnovations logo (Fig. 6a). The film
displays a distinct FPInnovations logo pattern
(Fig. 6b). The pattern itself is orange–yellow in colour
while the surrounding areas are yellow–green to blue.
The presence of plasticizer (PVA) clearly does not
interfere with iridescence and pattern formation. This
experiment also demonstrates the sensitivity of the
pattern-forming method, as the area of direct contact
between the wire and the Petri dish is minimal.
Pattern formation by local cooling
The formation of patterns by changing the tempera-
ture of the PFO alone was exemplified by cooling a
PFO to below room temperature. A 15-g aliquot of
2.6 wt% H-CNC suspension was placed in a Petri dish
set on a metal pipe through which cold (8–12 �C)
water was continuously flowed, as illustrated in
Fig. 7. Upon evaporation at ambient conditions
(23 �C), a film showing a distinct blue-shift of
reflection wavelength in the PFO area B is produced.
The film shows thickness differences analogous to
those found in heat-patterned films; the blue-shifted
area is thinner because of its shorter pitch. At ambient
conditions, the temperature of a CNC suspension cast
in a Petri dish placed on a metal PFO with *8 �C
water flowing through it was around 10 �C lower in
the PFO area. The CNC gel evaporated to a solid film
more slowly above the cooled PFO. Despite the use of
a cooled (instead of heated) PFO in this case, the
mechanism of pattern formation remains the same; the
non-PFO area is at a higher temperature and is
‘‘heated’’ relative to the PFO area, resulting in a
longer pitch in that area.
Fig. 5 Transmittance
spectra for a film cast from
H-CNC on an aluminum
half-circle PFO at
Toven = 53 �C (film shown
in photo). Each spectrum is
an average of 4–7 scans
taken at different points on
the film surface
Table 1 Average reflection wavelength, film thickness and
%Tmin of a patterned film cast from 5 g of 2.5 wt% H-CNC
sonicated to 1,335 J/g CNC on a half-circle aluminum PFO at
Toven = 53 �C
Heat transfer
medium
Average
wavelength
(nm)
Average
thickness (lm)
Average
%Tmin
Aluminum 563 ± 10 73 ± 2 44 ± 2
Air 466 ± 8 44 ± 3 54 ± 1
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Pattern formation mechanism
The PFO does not need to be present during the entire
process of film casting. It is only necessary that there
be a difference in temperature DTPFO when the chiral
nematic phase has already been formed but a certain
minimum amount of water still remains in the
structure, beginning when the suspension no longer
flows (later referred to as a ‘‘gel state’’). A nearly dry
CNC suspension which is still in the gel state produces
a patterned film when placed on a PFO for the last
stages of drying at 60 �C (Fig. 8). Correspondingly, if
the suspension is removed from the PFO when the
suspension is almost dry, a pattern is present in the
final film. However, if a CNC suspension is removed
from a PFO while it is still in a flowing liquid state, the
final film does not show a pattern.
It appears to take a certain amount of time for the
full pitch difference (the red-shift) between the pattern
(PFO) area and the surrounding film to be created (see
Fig. 8). That is, there is a moment during the drying
process at which the pattern formation can begin. If
2 cm 1 cm
(a) (b)
Fig. 6 a Aluminum wire (2.4 mm cross-section), bent in the shape of the FPInnovations logo. b Film produced by evaporating an
Na-CNC suspension containing PVA while heating on a wire as shown in a
Fig. 7 Pattern formation in a CNC film by cooling a PFO. The
top view shows the lower temperature area B. Colours are
indicative of the relative blue-shift of the cooled area. Arrows
indicate the relative directions of heat transfer (HT). The
photograph shows a CNC film produced in this way
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the PFO is added prior to this crucial moment, the
maximum attainable red-shift is reached before com-
plete dryness is achieved; if the PFO is added later, a
pattern with a smaller red-shift may still be created,
since the cellulose nanocrystals would be locked into
position before the maximum red-shift can occur.
Once the CNC suspension approaches a solid film
state, a pattern will not be created if the PFO is added
thereafter. This is an important observation regarding
the industrial application of this method, as the greater
part of the water evaporation does not need to be
performed in the presence of the PFO.
We propose two mechanisms for pattern formation
in cellulose nanocrystal films during casting, both of
which are controlled by the value of DTPFO. The first
mechanism deals with the kinetics of evaporation and
self-assembly, the second with the relative thermal
motion of the CNC particles in the distinct areas of the
suspension. It is worth noting that these patterns do not
form or develop in the sense of a separate self-assembly
process occurring in different areas of the CNC film.
Evaporation kinetics
Pattern formation in CNC films is correlated with the
relative rates of water evaporation of the different
zones of suspension. As the water in the CNC
suspension evaporates to give a gel and then a film,
the chiral nematic pseudo-planes approach each other
and the pitch P decreases with increasing CNC
concentration. The water in the CNC gel evaporates
faster in areas of higher temperature (e.g., above the
PFO) due to the higher heat transfer rate and its lower
surface tension. Due to the higher viscosity in these
areas at a given time, the chiral nematic CNC structure
attains a fixed pitch sooner than in the surrounding
suspension, generating a larger spacing between the
pseudo-planes, and hence a longer pitch and a red-
shifted film reflection wavelength. That is, faster
evaporation in areas of the nearly dry CNC gel ‘‘locks
in’’ the structure at a longer pitch; a thicker, less dense
film structure in the red-shifted area is created. The
CNC concentration is uniform in the initial aqueous
suspension; thus, when the gelation point is reached,
the CNC density is uniform throughout the gel.
However, as the remaining water continues to evap-
orate, it evaporates faster above the (thermal conduc-
tor) PFO, locking in the chiral nematic structure and
fixing the film thickness first. The gel exposed only to
air continues to become more compact beyond this
time, until its structure and thickness is fixed as well.
This mechanism explains the observations in Fig. 8;
Fig. 8 Schematic representation of pattern formation kinetics in CNC films produced by heating (not to scale). Adding a PFO at
different stages of drying results in red-shifts of different magnitudes; colours are indicative of the relative red-shift of the film areas
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alternatively, removing the PFO before or very shortly
after the gel stage is reached will not result in a red-
shift in the final CNC film.
The kinetics of the heat supply control the CNC
suspension temperature and therefore its evaporation
rate. The evaporation rate was indeed found to be
higher in Petri dishes in contact with aluminum blocks
than in those in contact only with air, as shown in
Fig. 9. The temperature of the Petri dish surface
increases once all the water it contained evaporates;
this occurs for 10 mL water after 560–660 min in a
Petri dish on a full-circle aluminum PFO in an oven at
51 �C, whereas it takes 760–870 min to evaporate in a
Petri dish exposed only to air under the same
conditions.
Thermal motion
The thermal motion of particles depends on their
temperature. Although CNCs lie roughly parallel to
the pseudo-planes in the chiral nematic liquid crystal
phase, many lie with their long axes somewhat out-of-
plane, and will continuously vibrate, rotate and tilt in
and out of the plane like a see-saw due to Brownian
motion when in aqueous suspension. In areas of higher
temperature, the CNCs will experience greater thermal
motion and will therefore lie more out of plane,
causing an increase in separation of the pseudo-planes.
When the structure is kinetically trapped during film
drying, this results in a longer pitch and the film
structure being thicker and less dense in the red-shifted
PFO area.
Reflection peak width
In all CNC films cast at a given oven temperature, the
portions of the film formed over a metal PFO give
broader reflection peaks as measured by transmission
mode UV–vis spectroscopy than the portions formed
over air. For example, the red portion of the film shown
in Fig. 5 gives a reflection peak with a width at half-
height of around 175 nm, whereas the blue portion of
the film gives a peak with a width at half-height of
around 95 nm. The peak width increases with increas-
ing temperature for CNC films formed over metal
PFOs. However, peak width increases with reflection
wavelength regardless of the film casting temperature,
for both ‘‘metal PFO’’ and ‘‘air’’ regions (results not
shown). Analogous spectra of CNC films in which the
red-shift is induced by sonication treatment of the
original CNC suspension (Beck et al. 2011) also show
broader peaks as the chiral nematic pitch increases.
These results suggest that the broader reflection peaks
observed for film areas of longer pitch is a general
effect and may be due to the greater disorder of the
chiral nematic domains in these regions. As the CNC
suspension evaporates, tactoids coalesce to give
domains of varying cholesteric axis orientation that
are preserved in the final film structure (Revol et al.
1992). Domains of longer pitch are less compact, and
thus have a wider distribution of orientations as they
cannot align as easily during film formation. Thus,
light passing perpendicularly through longer-pitch
regions of the CNC film will strike the randomly
oriented chiral nematic domains at a larger range of
angles, resulting in a larger range of reflected wave-
lengths (i.e., k = nPsinh). Broader reflection peaks are
thus associated with these portions of the CNC films.
Effect of temperature on pattern formation
When an Na-CNC film is formed in a Petri dish on a
3-mm-thick metal ring at ambient conditions (23 �C),
a very faint pattern results. Based on the proposed
mechanisms of pattern formation, it is to be expected
that simply increasing the temperature would result in
a gradual increase in the red-shift and distinctness
observed in the pattern. When similar films are
produced in the oven, distinct patterns form at
Fig. 9 Temperature profiles for Petri dish surfaces at
Toven = 51 �C. The Petri dishes (50 mm diameter) contain
10 mL water and are in contact with air or with an aluminum
full-circle PFO
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temperatures above *30 �C. As the temperature
increases, the patterns become more distinctly red-
shifted as shown in Fig. 10.
As the temperature of the surroundings increases,
the difference in temperature DTPFO between the PFO
and non-PFO areas of the suspension also increases
(see Fig. 4). The kT values of the PFO materials and of
air are nearly constant over the temperature range
studied. At higher temperatures, it is increasingly
difficult for air to replenish the heat absorbed by the
suspension as quickly as a metal PFO. Thus, for a heat
transfer system consisting of air and a PFO of
conductivity kT, a minimum temperature Tmin is
required for a detectable red-shift between the PFO
area and the surrounding film to be obtained. In the
case of a stainless steel ring at 23 �C, the metal and air
temperatures are almost equal, giving a very small
DTPFO which produces a faint pattern in the final film
(thus, Tmin & 23 �C). As the oven temperature is
increased, DTPFO becomes large enough that the
difference in evaporation rates and thermal motion
in the zones also increase, leading to patterns with
larger wavelength differences (red-shifts).
Conclusions
Providing a higher temperature to a specific area of an
aqueous CNC suspension during evaporation and film
formation causes a red-shift of the minimum trans-
mittance (i.e., peak reflection) wavelengths or colour
in the corresponding area of the final iridescent chiral
nematic CNC film, resulting in a watermark-like
pattern incorporated into the film structure. Depending
on the desired application, the patterned films may be
dispersible or not in water, depending on the grade of
CNC used (Beck et al. 2012).
A red-shifted pattern can be incorporated into the
structure of the final film when a CNC suspension is
evaporated to dryness from a container placed on a
heated pattern-forming object (PFO) or a PFO made
from a thermally conductive material and heated in an
oven. The resulting patterned area is thicker than the
surrounding film due to the longer chiral nematic pitch
of the CNC film structure. Conversely, a thinner, blue-
shifted pattern can be incorporated into the film by
decreasing the temperature of the PFO relative to the
surrounding suspension areas. The presence of a
plasticizer does not inhibit pattern formation.
Increasing the temperature of the PFO or of the
film-casting environment (and hence increasing
DTPFO) improves the distinctness of the pattern and
red-shifts its reflection wavelength. When the film is
cast by heating in an oven, the relative rates of heat
transfer to the suspension govern pattern formation in
CNC films by differential heating.
Pattern formation occurs during the final stages of
drying (from gel state to complete dryness). Thermal
pattern formation in CNC films is caused by differ-
ences in evaporation rates and thermal motion
between areas of different temperature in the drying
suspension. Further work is needed to fully compre-
hend the phenomena controlling the optical properties
of CNC films produced in this manner.
Acknowledgments The authors thank Craig Muirhead for his
valuable experimental contributions and Dr. Lyne Cormier for
helpful comments and suggestions. Two of the authors (SB, GC)
were supported by Industrial Research and Development
Fellowships from the Natural Sciences and Engineering
Research Council of Canada.
Fig. 10 CNC films formed by heating an Na-CNC suspension in a Petri dish on a metal ring at increasing casting temperatures. The
red-shift of the patterned area increases with increasing temperature
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