controlled axis samsung machine tools 1600 - pl 1600m... · nc unit specifications / fanuc series...
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SMEC Co., Ltd.666, Gasul-ri, Daesan-myeon, Changwon-si Gyeongsangnam-do, Korea 641-921
Tel +82 55 250 4800 Fax +82 55 253 5355
http://www.esmec.com
Ⓔ SMEC 2013.08-NO.2
www.esmec.com
SAMSUNG
CNC TURNING CENTER
Machine ToolsPL1600 Series
▒ NC Unit Specifications / FANUC Series
Item Specification 0i-Mate TD 0i-TD
Controlled axis
Max. feed axes 3 AXIS 4 AXIS
Feed axes X/Z/(Cs) X/Z/(Cs)
Max. simultaneosly controlled axis 3 4
Least command increment 0.001mm / 0.0001" ◯ ◯
Operation functions
Pulse handle feed X1, X10, X100 ◯ ◯
Feedrate per minute G98 ◯ ◯
Feedrate per revolution G99 ◯ ◯
Interpolation functions
Linear interpolation G01 ◯ ◯
Circular interpolation G02, G03 ◯ ◯
Dwell G04 ◯ ◯
Polar cordinate interpolation G12.1, G13.1 ◯ ◯
Cylindrical interpolation G70.1 ◯ ◯
Variable lead thread cutting G34 ◯ ◯
Continuous threading ◯ ◯
Reference position return G28 ◯ ◯
Reference position return check G27 ◯ ◯
Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯ ◯
Feedrate override 0~150% 0~150%
Spindle functionSpindle orientation ◯ ◯
Rigid tapping ◯ ◯
Tool functions
Tool number command T4-Digt / T2-Digt T4-Digt T4-Digt
Tool nose radius compensation G40 ~ G42 ◯ ◯
Tool offset pairs ◯ ◯
Tool geometry/wear offset GEOMETRY & WEAR DATA ◯ ◯
Tool life management ◯ ◯
Tool path graphic display ◯ ◯
Automatic tool offset G36, G37 - ◯
Direct input of tool offset value measured B ◯ ◯
Program input
Absolute/incremental programming ◯ ◯
Multiple repetitive cycle G70 ~ G76 ◯ ◯
Canned cycles G90, G92, G94 ◯ ◯
Inch/metric conversion G20 / G21 ◯ ◯
Program restart ◯ ◯
Retraction for rigid tapping ◯ ◯
Max. programmable dimension ±99999.999mm/±9999.9999" ◯ ◯
M function M3 digit ◯ ◯
Custom macro ◯ ◯
Canned cycle for drilling ◯ ◯
Direct drawing dimension programming ◯ ◯
Programmable data input G10 ◯ ◯
Optional block skip ◯ ◯
Workpiece coordinate system G52 ~ G59 ◯ ◯
Number of registerable programs 400EA 400EA
Setting and display
Alarm & Operator history display ALARM & OPERATION DISPLAY ◯ ◯
Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯ ◯
Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯ ◯
Self-diagnosis function ◯ ◯
Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯ ◯
Display screen 8.4" color 8.4" color
Data input/outputMemory card input/output ◯ ◯
USB memory input/output ◯ ◯
Editing operation Part program storage size 512Kbyte(1280m) ◯ ◯
Manual guide i Manual Guide i × ◯
SAMSUNG MACHINE TOOLS 32
SAMSUNG'S Advanced Engineering and Machine Design
PL 1600 / 1600CPL 1600M / 1600CM
PL 1600/1600C/1600M/1600CM a compact, ultra precision Turning Center, combined with Samsung's advanced technological features.
■Highly Reliable and Rigid Structural Design ·�One�piece�Meehanite�casting�with�heavily�ribbed�torque�tube�design ·Rigid�bed�supports�for�powerful�cutting ·�Excellent�vibration�dampening�and�thermal�displacement�design
Description PL 1600 PL 1600M PL 1600C PL 1600CM
Max.�machining�length��� mm 307 291 270.5 261.6X/Z�axis�travel� mm 165/350X/Z�rapid�traverse�rate�� m/min 24/30Chuck�size� inch 6 8Spindle�Speed rpm 60 ~ 6,000 4,500Motor(30min/cont.)��� kW 11/7.5 15/11
· Cast iron structure for superior dampening characteristics and thermal displacement· Rigid 45 degree slant bed design for heavy-duty machining· Torque tube design to minimize bending and twisting· Hybrid slide way for long-term rigidity and heavy-duty machining
Variety of FunctionsPL 1600 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER
SAMSUNG MACHINE TOOLS 54
High Accuracy, High Rigidity Spindle
▒ Spindle Power & Torque Diagram
■ Pin Tube Rib Design for Minimal Axis Heat Transfer �Radiator� fan-like� pin� tube� rib� design� dissipates� heat,�
maintaining�minimal�thermal�expansion.
3�sets�of�precision�angular�contact�ball�bearings
are�located�in�the�front�of�the�spindle,�and�a�double
row�of�cylindrical�roller�bearing�is�located�in�the�rear�to
ensure�high�speed�cutting�capabilities�with�precision.
■ SPINDLE & HEADSTOCKPL 1600/1600C PL 1600M/1600CM
20
10
5
4
3
2
PO
WE
R [
kW
]
1 30 50 100 300 500 1000 5000 10000
SPINDLE SPEED[rpm]
34056000
11kW1135
7.5kW
(5.8kW)
(4kW)
1513
Torq
ue=9
2.6
N.m(1
5min
, S3
25%
)
Torq
ue=6
3.1
N.m(6
0min
, S3
40%
)
Torq
ue=4
7.3
N.m(C
ont.)
10
20
30
543
2
PO
WE
R [
kW
]
1 30 50 100 300 500 1000 5000 10000
SPINDLE SPEED[rpm]
15kW
(7.9kW)
(6.6kW)
866 2021 450011kW
1155
Torq
ue=16
5.5
N.m(1
5min,
S3
25%
)
Torq
ue=12
1.3
N.m(6
0min,
S3
40%
)
Torq
ue=91
.0 N
.m(C
ont.)
PL 1600/1600M PL 1600C/1600CM
▒ Machine Structure
Indexing�time����
0.2 sec.Number�of�tool�positions
12 stationsBMT Milling Turret (M Type)PL�1600M/1600CM�are�equipped�with�standard�12-station�
BMT� turret� capable� of� accepting� rotary� tools� at� any�
station,�providing�flexible�machining�thru�various�machining�
operations�in�just�one�set-up.�Each�BMT�holder�is�securely�
tightened�by�4�screws,�allowing�the�turret�to�perform�heavy-
duty�cutting,�milling�and�drilling�operations.�Turret� indexing�
is� non-stop,� bi-directional�with� a� fast� 0.2� second� next�
station�index�time.
PL 1600M/1600CM (High Speed Servo Turret)
Milling Motor Torque Diagram
PL 1600C (High Speed Servo Turret)
PL 1600 (High Speed Servo Turret)
3.7kw
2.2kw CONTINUOUS
(30 min.)
1000 2000 3000 4000 5000
1500
Torq
ue [N
.m]
Spindle speed [rpm]
15
20
10
25
14.3 N.m
23.5 N.m
High Speed, Heavy Duty Hyd. Index Turret
�Driven�by�a�high�torque�hydraulic�index�motor,�the
10� or� 12-station� heavy-duty� turret� can� accept� tools� on�
both� left� and� right� side� of� each� station.� Turret� indexing�
(repeatability�±�0.005)is� non-stop,� bi-directional�with� a� fast�
0.2�second�next�station�index�time.�A�large�diameter�(Ø130)
Curvic� coupling�with� 3,300kgf� clamping� force� enables�
precision�as�well�as�heavy-duty�cutting.
Indexing�time����
0.2 sec.Number�of�tool�positions
12 stations
Indexing�time����
0.2 sec.Number�of�tool�positions
10 stations
The Spindle and Headstock are machined and ground in a temperature controlled environment and assembled in a clean room.
Ø53 mm Ø61 mm Ø53 mm Ø61 mm
SAMSUNG MACHINE TOOLS 76
Variety of FunctionsPL 1600 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER
▒ Machine Structure
Linear Slide Way Frame (Z-axis)Sustained�by� high-rigidity� Linear�Guide� to� realize� high-
speed�and�precision�machining.
Rigid 45 degree Slant Bed 45�degree� slant� torque� tube�design�bed� and�wide�
guide� slide� way� ensure� long� term� rigidity� and�
machining�accuracy.
Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.
All� axes� ballscrews� are� pre-tensioned,� heat�
treated,� and� fixed� by� double� anchors� on�
both� ends,� providing� ultimate� rigidity� and�
minimal�thermal�growth.
▒ Machine Structure
Easy chip disposal45�degree� slant� bed� to� achieve� easy� chip�disposal�
and�tool�inspection�as�well�as�tool�change
User friendly centralized control panel1.��Solid�BEZEL�for�maintaining�the�original�form�of�control�panel
2.��High-reliability� of� Fuji� products(Cycle� Start,� Feed�Hold,�
Power�On/Off,�key�S/W)
3.��Preventing�to�erase�the�name�of�the�buttons�with�transparent�
cap�(cap�changable)
4.�High-intensity�LED�lamp
5.�Manual�turret�control�and�tool�No�display
6.�Serve�control�panel�for�additional�options
7.�Swivel�control�panel�for�user�friendly
Electric Cabinet Made with Highly Reliable Components-�Magnet�switch,�Circuit�breaker,�Key�S/W(FUJI)
-�Relay(WEIDMULLER사,�OMRON)�
45°
Highly reliable Lubrication unitHighly� reliable� LUBE�unit� discharges� the� right�
amount� of� lubrication� oil� to� each� guide�way�
automatically.
·MAKER�:�Lube ·Capacity�:�1.8ℓ
Hexahedral Slide Way Frame (X-axis)Wide� integral�way� is�machined� from�casting,� induction�
hardened�and�precision�ground�to�ensure�long-term�rigidity,�
machining�accuracy�and�heavy-duty�machining.
Hexahedral Slide Way Frame
Compact design for easy automation
PL 1600 SeriesCross-Section of the Bed
Pre-tensioned and Double Anchored Ballscrews
Compact design for easy automation
1,5641,5642,000
1,71
6
2,000
SAMSUNG MACHINE TOOLS 98
Variety of FunctionsPL 1600 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER
SAMSUNG MACHINE TOOLS 98
▒ High Precision
■Surface Roughness
●Model : PL 1600(Material : SM 45C, O.D Cutting)
10㎛
■Roundness
▒ Processing Speed
Spindle�speed����
868 rpmCutting�speed����
120 m/min (393 fpm)Depth�of�cut����
6 mm <Spindle Load 50%>Feedrate����0.3 mm/rev (0.08 ipr)
Heavy-duty cutting (O.D) <20mm×20mm qualified tool>
■Turning Performance (material:SM45C) PL 1600
6�mm
Cutting condition
ToolDiamond�tool�<nose�radius�0.020�inch>
Material AL150<Aluminum>
Cutting speed 230�m/min
Feedrate 0.05�mm/rev
Depth of cut 0.1�mm
Outer diameter 200�mm
Filter 1-50
2.1㎛�R��y12㎛
10㎛
-10㎛
-12㎛3.98mm
Peak�To�Valley=2.311㎛
▒ Tooling System
0.35㎛(actual�result)
( ) : Standard Set Numbers
PL 1600
PL 1600C
10ST TURRET
12ST TURRET
PL 1600MPL 1600CM
Tool�Presetter Tailstock
Parts�CatcherChip�Conveyor
Auto�Door
▒ Optional Accessories
Automatic�Lubricator
▒ Standard Accessories
Variety of FunctionsPL 1600 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER
SAMSUNG MACHINE TOOLS 1110
▒ Major Specifications
▒ Optional Accessories
•HARD JAWS 1 SET
•CHIP CONVEYOR
•PARTS CATCHER
•AUTO DOOR
•AIR BLOW UNIT
•PROGRAMMABLE TAILSTOCK
•TOOL PRESETTER
▒ Machine Dimensions
▒ Turret Head InterferenceUnit�:�mm
•Front�view •Side�chip�disposal�size •Rear�chip�disposal�size•Side�view
▒ Work RangeUnit�:�mm
DESCRIPTION PL 1600 PL 1600M PL 1600C PL 1600CM
CAPACITY
Swing�over�the�bed mm Ø530 Ø530 Ø530 Ø530
Swing�over�the�cross�slide mm Ø290 Ø290 Ø290 Ø290
Max.�machining�diameter�� mm Ø290 Ø250 Ø290 Ø250
Max.�machining�length��� mm 307 291 270.5 261.6
MAIN SPINDLE
Chuck�size� inch 6 6 8 8
Spindle�Speed rpm 60~6,000 60~6,000 4,500 4,500
Spindle�nose� ASA A2-5 A2-5 A2-6 A2-6
Bore�diameter mm Ø53 Ø53 Ø61 Ø61
Draw�tube�I.D.� mm Ø46 Ø46 Ø52 Ø52
Motor(30min/cont.)��� kW 11/7.5 11/7.5 15/11 15/11
TRAVEL
X/Z�axis�travel� mm 165/350 165/350 165/350 165/350
X/Z�rapid�traverse�rate�� m/min 24/30 24/30 24/30 24/30
X/Z�feed�motor� kW - 3.7/2.2 - 3.7/2.2
TURRET
Number�of�tool�positions st. 12�(UE-S80) 12�(BMT45) 12�(UE-S80) 12�(BMT45)
Indexing�time���� sec 0.2 0.15 0.2 0.15
Shank�size�for�square�tool mm □20×20 □20×20 □25×25 □20×20
Shank�diameter�for�boring�bar mm Ø32 Ø32 Ø40 Ø32
TAILSTOCK
Tailstock�travel mm 350 350 350 350
Tailstock�quill�travel��� mm 80 80 80 80
Tailstock�spindle�taper MT MT4 MT4 MT4 MT4
Tailstock�quill�diameter� mm Ø65 Ø65 Ø65 Ø65
ELECTRIC POWER SUPPLY��� kVA/V 22�/�220 22�/�220 22�/�220 22�/�220
REQUIRED FLOOR SPACE (L×W) mm 1,870×1,593 2,155×1,593 1,870×1,593 2,155×1,593
MACHINE WEIGHT kg 2,850 3,100 2,940 3,190
CONTROLLER Fanuc�0i-Mate�TD,�0i-TD
▒ Standard Accessories
•COOLANT SYSTEM
•BUILT-IN WORK LIGHT
•SPLASH GUARD
•HAND TOOLS
•TOOL HOLDER
•3JAW HYDRAULIC CHUCK
•Figures in inches are converted from metric measurements.
•SOFT JAWS 3 SETS
•LEVELING BLOCK
2,0001,870130
600500
955 1,340 1,079 38 45 1,890 40
1,520 1,184 652,769 129
335
1,614
1,069
516
1,202
540
817
1,614
700
594
53
817
700
540
50
3,4122,295
730
1,7161,112
353
251
88
245
266
20
86
45
58
86
50
165195
360274 (X-Axis Travel)165ST
30 20145
∅290
(Max
.Tur
ning
Dia.)
∅379.4
∅169.8
∅32
∅530
(Max
.Swing
Ove
r Bed
)
∅39
0∅44
7.5
∅169.8
∅358
PL 1600 PL 1600M/CM
274
25
266
360
65
92
925562
165
195(X-Axis Travel)
165ST
35 20145
∅290
(Max
.Tur
ning
Dia.)
∅530
(Max
.Swing
Ove
r Bed
)
∅450
∅40
∅201
∅41
8.5
∅39
0
∅201
∅452.2
90
74
380274
5056
150215
(X-Axis Travel)165ST
65 40
266
20
34
125
∅250
(Max
.Tur
ning
Dia.)
∅530
(Max
.Swing
Ove
r Bed
)
∅49
8.1
∅224.4
∅190.
5
∅51
2.3
∅190.5
∅190.5 ∅430
∅32
∅16
∅16
∅190.5
∅175.1
PL 1600C
350 Z-axis Stroke
165 X
-axi
s S
troke
80[62] 5[7] 70[75]
20[25]
165[1
60]
175[1
80]
50[5
5]
176[181]55[50] 61[66]
ZRN POINT
30[3
5]
125
20
20
340
90[104.5]
3[10]
350 Tailstock Stroke
499[495] 115
80 Quill Stroke
Ø169(6
”)[Ø
210(8
”)]
350 Z-axis Stroke
165 X
-axi
s S
troke
ZRN POINT
105
340
150
75
20
90[104.5]
40
20
3[10] 37.5[26.5] 56.5
190
8565
34
Ø169(6
”)[Ø
210(6
”)]
499[495] 115
350 Tailstock Stroke 80 Quill Stroke
106.5167
52
Unit�:�mm
PL 1600/1600C PL 1600M/1600CM
PL 1600/1600M/1600C/1600CM