control of untethered soft grippers for pick-and-place tasks
TRANSCRIPT
Control of Untethered Soft
Grippers for Pick-and-Place Tasks
Federico Ongaro, ChangKyu Yoon, Frank van den Brink,
Momen Abayazid, Seung Hyun Oh, David H. Gracias, and Sarthak Misra
Abstract— In order to handle complex tasks in hard-to-reach environments, small-scale robots have to possess suitabledexterous and untethered control capabilities. The fabricationand manipulation of soft small-scale grippers complying to theserequirements is now made possible by advances in materialscience and robotics. In this paper, we use soft small-scalegrippers to demonstrate pick-and-place tasks. The preciseremote control is obtained by altering both the magnetic fieldgradient and the temperature in the workspace. This allows usto regulate the position and grasping configuration of the softthermally-responsive hydrogel-nanoparticle composite magneticgrippers. The magnetic closed-loop control achieves precise lo-calization with an average region-of-convergence of the gripperof 0.12±0.05 mm. The micro-sized payload can be placed with apositioning error of 0.57±0.33 mm. The soft grippers move withan average velocity of 0.72±0.13 mm/s without a micro-sizedpayload, and at 1.09±0.07 mm/s with a micro-sized payload.
I. INTRODUCTION
The ability of untethered small-scale robots to handle
nontrivial tasks has been demonstrated in a broad vari-
ety of applications, such as manipulation, assembly and
microactuation [1], [2]. However, traditional small robots
are often passive with no shape-changing capabilities. This
results in a limited dexterity that restricts the complexity
of achievable tasks. In contrast, robots with gripping ca-
pabilities provide significant advantages in achieving com-
plex tasks. Small-scale grippers have enabled a wide set
of applications, like precise micro-assembly, minimally in-
vasive surgery, genetics, cell manipulation and mechanical
characterization [3]–[10]. For instance, Gultepe et al. demon-
strated the feasibility of an in vivo biopsy of the porcine
bile duct using thermally-responsive grippers [11]. Ichikawa
et al. demonstrated the enucleation of bovine oocytes using
untethered millimeter-scale grippers [9].
In the aforementioned studies, the small size of the
grippers has been exploited to perform tasks that would
otherwise be unfeasible with traditional techniques. Nonethe-
less, at least four main challenges need to be overcome
before grippers can be broadly used in biomedical applica-
tions; (1) Further miniaturization of the grippers combined
F. Ongaro, F. van den Brink, M. Abayazid and S. Misra are affiliated withthe Surgical Robotics Laboratory, Department of Biomechanical Engineer-ing, MIRA-Institute for Biomedical Technology and Technical Medicine,University of Twente, The Netherlands. S. Misra is also affiliated withthe Department of Biomedical Engineering, University of Groningen andUniversity Medical Centre Groningen, The Netherlands.
C. Yoon and D.H. Gracias are affiliated with the Department of Mate-rials Science and Engineering, Johns Hopkins University, Baltimore, USA.S.H. Oh and D.H. Gracias are affiliated with the Department of Chemicaland Biomolecular Engineering, Johns Hopkins University, Baltimore, USA.
t=0s t=30s t=60s t=95s
23◦C 24.5◦C 25◦C 30◦C
xy
Fig. 1. Top: Photographs of the electromagnetic and thermal systemsused to control the soft grippers. The system consists of 6 orthogonally-configured coils, and a Peltier element. The electromagnetic coils have acutoff frequency of 70 Hz and a maximum current rating of 1 A. Thesystem generates a maximum magnetic field and magnetic field gradient of15 mT and 60 mT/m, respectively. Bottom: Snapshots showing the grippergrasping a micro-sized bead. The scale bar is 0.8 mm.
with untethered operation has to be achieved. (2) Precise
closed-loop control of motion and grasping of the grip-
pers has to be realized. (3) The grippers have to reliably
manipulate micro-sized objects. (4) The grippers have to
be fabricated using biocompatible materials and operate
in a manner that poses no risk to humans.
Size reduction and untethered actuation are critical to
enable maneuverability of small-scale grippers in hard-to-
reach environments. Conventional robotic approaches with
electrical motors and actuators do not allow for significant
miniaturization of the electronic components and on-board
batteries. Hence, the use of wirelessly powered self-folding
robots have drawn interest and shown promising results
[12]–[18]. A family of prominent self-folding structures are
composed of hydrogels. Hydrogels have several attractive
properties of relevance to untethered small robots. Many can
be constructed with biocompatible and even biodegradable
polymer chains or cross-linkers making them attractive for
biomedical applications. They can function in aqueous me-
dia of relevance to biology and medicine. Their soft and
squishy nature allows them to mimic the touch and feel of
biological and even human appendages. Finally, they can be
photopatterned into definite shapes so that they can change
their configuration on swelling and shrinkage [19].
A. Related Work
In this paper, self-folding is achieved by constraining the
swelling of the hydrogel using a stiff polymer (SU-8). As
previously demonstrated this combination of a stiff polymer
with a reversibly swelling hydrogel can be used to create
microtools with significant strength and applicability for
grasping applications. In a related study, Breger et al. doped
the polymer with magnetic nanoparticles to demonstrate
open-loop control of soft grippers [20]. We utilize similarly
designed grippers to realize closed-loop control and obtain
levels of precision and reliability that are not achievable in
open-loop. Closed-loop control of hydrogel grippers have
also been reported by Fusco et al. [14], [15]. The main
differences between [14], [15] and our study are: a) The
previously reported grippers in [14], [15] were not magnetic
themselves and so magnetic motion control was only possible
when they gripped onto a magnetic object. (b) Previously
near-IR radiation was used to heat the grippers whereas
here we use a Peltier element, and (c) the numerical results
and analysis of the closed-loop motion control and pick-
and-place tasks were not reported so the accuracy and of
previously reported tasks remains unclear.
B. Contribution
In this study, we demonstrate and analyze the perfor-
mance of loaded and unloaded grippers that can be pre-
cisely localized and positioned in two-dimensional space
using closed-loop motion control. We exploit the self-
folding properties of the hydrogel to endow temperature
control and regulate the configuration of the grippers.
Finally, through the synergy of magnetic and tempera-
ture control, we demonstrate the capability of grippers to
execute pick-and-place of micro-sized objects.
The paper is organized as follows: Section II presents
the electromagnetic system, fabrication process and char-
acterization of the soft grippers. Section III describes the
used tracking and control techniques. Section IV presents
and discusses the experimental results. Finally, Section V
concludes and provides directions for future work.
II. EXPERIMENTAL SETUP
In this section, the magnetic and thermal systems are
described. Subsequently, we illustrate the fabrication pro-
cess of the gripper and the techniques applied for their
magnetic and thermal characterization.
A. Magnetic and Thermal Systems
Our magnetic system consists of six orthogonally oriented
electromagnets surrounding a Petri dish with an attached
Peltier element (Fig. 1) [21]. The electromagnets are con-
trolled using a proportional-integral-derivative (PID) con-
troller [22]. Each electromagnet is powered by an Elmo
Whistle 1/60 servo controller (Elmo Motion Control, Petach-
Tikva, Israel). A color camera (Point Grey Research Inc.,
24◦ C
25.5◦ C
25◦ C
26.5◦ C
Fig. 2. A schematic of the fabrication process of the soft grippers: (a) SU-8is spin-coated on a polyvinyl alcohol (PVA) sacrificial layer. (b) The SU-8film is photopatterned and exposed to ultraviolet (UV) light. (c) A 95% poly-N-isopropylacrylamide (pNIPAM-AAc) and 5% biocompatible Fe2O3 layeris deposited on the SU-8 layer. (d) The coated surface is photopatternedand exposed to UV light to obtain segmented, multi-fingered, bilayergrippers with rigid phalanges and flexible joints. (e) Schematic images ofthe untethered grippers in open and closed (grasping) configurations. Alsoshown is a side-view of a single hinge.
Richmond, Canada) and a microscope (Mitutoyo, Kawasaki,
Japan) are used to track the grippers.
A Peltier element is used to regulate the temperature of
the water where the soft grippers are floating. The element is
attached below the Petri dish with conductive double-sided
tape and controls its temperature by conduction. An Arduino
Uno (Arduino, Ivrea, Italy) micro-controller powers and
controls the Peltier element using Proportional-Derivative
(PD) control [22]. The PD temperature controller is able
to achieve a steady-state error of about 1◦ C and can heat
the water at an average rate of 10◦ C/min. A commercial
thermometric probe is used in the PD control loop.
B. Fabrication of Grippers
In order to fabricate the segmented SU-8/continuous poly-
N-isopropylacrylamide (pNIPAM-AAc) bilayer grippers, a
90% hydrolyzed polyvinyl alcohol (PVA) sacrificial layer is
spin coated onto a silicon (Si) wafer and then baked at 115◦
C for 5 minutes (Fig. 2). SU-8 is then spin coated on the
PVA at 2000 rpm followed by a pre-bake process at 70◦
C for 1 minute, 115◦ C for 3 minutes, and 70◦ C for 1
minute. The 21µm-thick SU-8 film is then photopatterned
using a photomask and exposed to 180 mJ/cm2 ultraviolet
(UV) light (365 nm) to initiate crosslinking. Further, post-
baking is carried out at 70◦ C for 1 minutes, 115◦ C for 3
minutes, and 70◦ C for 1 minute. Uncrosslinked portions of
the SU-8 are removed using a commercial SU-8 developer
for 1 minute and then washed with acetone for 1 second
and isopropyl alcohol (IPA) for 10 seconds before being
dried with compressed air. In order to make the 34µm-
thick magnetic second layer of pNIPAM-AAc, 5% w/w
biocompatible iron (III) oxide (Fe2O3, Sigma-Aldrich, St.
Louis, USA) 50 nm nanoparticles are incorporated into the
pNIPAM-AAc stock solution [20]. The obtained pNIPAM-
AAc solution including Fe2O3 is patterned on the previ-
ously photopatterned SU-8 segments using a second dark
8500
5500
6000
8000 9000
Two-tip dipole10
86
422
46
8
40
80
70
60
50
10
N
S
x [mm]y [mm]
tim
e[s
]
x [µm]
y[µ
m] D=452 µm
Fig. 3. Schematic of the trajectory of the two-tip dipole during theU-turn experiments for magnetic characterization. Left inset: A graphicalrepresentation of the magnetic dipole moment of the soft gripper as asuperposition of the magnetic dipole moments of its two-tip dipoles.
field mask and aligned in non-contact mode using spacers.
Once deposited and aligned, pNIPAM-AAc is exposed to
40 mJ/cm2 UV light to initiate crosslinking. A wash in
acetone and IPA is used to remove uncrosslinked pNIPAM-
AAc before drying using compressed air. Finally, the wafer
is immersed in DI water overnight to completely dissolve the
PVA sacrificial layer. When fully opened, the grippers have
an hexagram shape with a tip-to-tip dimension of 4 mm.
When fully closed, the grippers have the shape of a sphere
with an approximately 0.4 mm radius.
C. Magnetic Characterization of Grippers
We characterize the grippers resulting from this fabrication
process evaluating their magnetic dipole moment and thermal
behavior (Sec. II-D). The magnetic dipole moment of the
grippers (mg ∈ R3×1) is required for modeling purposes
(Sec. III-A). In order to evaluate mg, the grippers are
assumed to have a uniform Fe2O3 distribution. We divide
the six-tip gripper in three pairs of counterposed two-tip
dipoles. The magnetic dipole moments of the latter ones
(mtips ∈ R3×1) can be superposed to obtain mg (Fig.
3). The magnitude of mtips is experimentally measured
using the U-turn technique, after after removing four
tips from the gripper to obtain two-tips dipole[23]. The
two-tip dipole align along the magnetic field lines, reversing
the field direction cause them to perform a U-turn whose
diameter (D) is given by
D =απ|P|
|mtips||B(P)|, (1)
where P ∈ R3×1 is linear velocity of the dipole, and α is
its rotational drag coefficient. We calculate the value of α to
be 2.2×10−11 Am2sT approximating the two-tip dipole by
a cylinder [24]. In order to determine the magnetic dipole
moment, we apply uniform magnetic fields of 3.5 mT. The
fields are reversed to initiate the U-turn. The experiment is
repeated 20 times. The average U-turn diameter and velocity
are 0.19±0.05 mm and 0.73±0.13 mm/s, respectively. Using
(1) we obtain |mtips| =3.5×10−8 Am2. The direction of
24 24.5 25 25.5 26 26.5 270
0.2
0.4
0.6
0.8
1
Clo
sing
Open
ing
C
Temperature [◦C]
Fig. 4. Results of the opening and closing characterization of thesoft grippers (15 experimental trials): The red and blue lines show theaverage configuration of the grippers when they are heated and cooled,respectively. The corresponding shaded areas depict the standard deviations.The coefficient C is an indicator of the configuration of the grippers andvaries from 1 (for an open configuration) to 0 (for a closed configuration).
The value is computed as C =D(T )−Dclosed
Dopen−Dclosed, where D(T ) is the
diameter of the contour of the gripper at temperature T , Dclosed andDopen are the diameter values for the completely closed and open gripper,respectively. The scale bar is 0.8 mm.
mtips is determined using mtips = pd = |mtips|d
|ℓ| where
p ∈ R is the magnetic pole strength and d ∈ R3×1
is the vector separating the two poles [25]. Finally, the
magnetic dipole moment of the gripper is computed as the
superposition of three rotated two-tip dipoles. The mag-
nitude of mg results 7×10−8 Am2 while its orientation
with respect to the gripper is represented in Fig. 3. We
note that the adopted technique overestimates the magnetic
dipole moment of the central overlapping part. However, this
section is assumed to have a negligible effect on the overall
magnetic dipole moment due to its small d.
D. Thermal Characterization
We also characterize the thermal response of the grip-
pers. For this purpose, the temperature of the water was
increased until the gripper was fully closed, and then de-
creased to room temperature. During this procedure, the
gripper changes its configuration from star-shaped to spher-
ical, and back (Fig. 4). Therefore, we use the diameter of
the gripper to evaluate its configuration (Sec. III-B). Five
successive opening and closing cycles were analyzed for
three different grippers. The results are shown in Fig. 4.
The grippers on average completely opened at temperatures
below 24◦ C and fully closed above 27◦ C. However, we
noticed a variance of these boundaries depending on the
temperature dynamics. Open grippers closed at lower tem-
peratures than the ones at which closed grippers opened. This
advantageous behavior makes the grippers more responsive
to thermal control actions.
III. TRACKING AND CONTROL
This section presents the modeling and control of our
setup. Also the tracking procedure for position extraction
and prediction is commented upon.
(a) (b) (c) (d)
Fig. 5. Flowchart illustrating the steps in the contour-extraction process for the soft grippers. (a) Input image from the microscope in Red-Green-Blue(RGB) colorspace. (b) The input is converted to Hue-Saturation-Value (HSV) color representation to separate chrominance from luminance and achieveglare robustness. (c) The image binarized using a Gaussian-window threshold after the application of a median filter. (d) The extracted contour of thegripper. The scale bar is 0.8 mm.
A. Modeling and Control
Magnetic-based wireless control techniques are used for
the motion control of grippers. These are based on the
ability to map the currents at the electromagnets into the
electromagnetic forces exerted on the grippers using,
F(P) = (mmg · ∇)B(P) = Λ(mmg,P)I , (2)
where F are the electromagnetic forces acting on the soft
gripper, B(P) ∈ R3×1 and I ∈ R
6×1 are the magnetic
field produced by the electromagnets and their currents, re-
spectively, and Λ(mmg,P) ∈ R3×6 is the actuation matrix,
which maps the input currents into magnetic forces [26].
The forces are then regulated using a two-input, three-output
Multi-Input Multi-Output (MIMO) PID controller. The two
inputs of the regulator are the x− and y−coordinates of the
gripper. The output F is subsequently mapped into I using
the pseudo-inverse of Λ(mmg,P) [27].
The computation of the force-current map (Λ) requires
the knowledge of B(P) and mmg. The B(P) of our setup
has been evaluated in previous studies, using a finite el-
ements model analysis, and successively verified using a
calibrated three-axis Hall magnetometer [28]. The value of
mmg is estimated in Sec. II-C, the tracking procedure to
obtain P is presented in Sec. III-B.
B. Tracking
The tracking process is composed of two steps. The first
step aims at extracting the gripper contour from the input
image, and is presented in Fig. 5. The points of this contour
are subsequently mapped to the imaginary plane at the
beginning of the successive step. The selected equation for
this mapping is zn = xn + iyn for n = 0, 1, ..., N where N
is the number of the re-sampled contour points, xn and ynare the coordinates of the n-th re-sampled point, and i is
the imaginary number [29]. We use this uniform sampled
complex representation to calculate the Discrete Fourier
Transform (DFT) coefficients by,
Zk =1
N
N−1∑
n=1
zn exp
(
−i2πnk
N
)
for n = 0, 1, ..., N − 1,
(3)
where k ∈ Z goes from -15 to 16. The DFT coefficients
provide us the position, scale and orientation of the gripper
[29]. In order to increase noise rejection, we ignore all the
contours that are not 6-fold symmetric by only tracking
objects that satisfy the following conditions [30]:
Z−5 >2
N − 2
(
16∑
k=−15
Zk − Z1
)
, (4)
Z7 >2
N − 2
(
16∑
k=−15
Zk − Z1
)
, (5)
where Zk are normalized Fourier descriptors. Furthermore,
we set a threshold constraint on the ratio between con-
tour and area of the contour. This value must be be-
tween 0.5 and 1 in order to avoid erroneous tracking of
other 6-fold symmetric objects.
For the purpose of dealing with uncertainties in the
tracking, we implemented a standard Kalman filter [31].
The Kalman filter provides a one-step ahead estimation of
positions and velocities, using current positions and control-
input. The process noise is assumed to be a random variable
with a Gaussian distribution N(0, Q), Q ∈ R4×4 being an
empirically determined covariance matrix.
IV. RESULTS
In this section, we evaluate the performance and capa-
bilities of the grippers. First motion control experiments
are performed. Following these experiments, through the
cooperation of motion and temperature closed-loop control,
we assess the performance and capabilities of the grippers
in pick-and-place tasks.
A. Motion Control of Grippers
In these experiments, we evaluate closed-loop control soft
grippers during point-to-point control and tracking of circular
and square paths (Fig. 6). The experiments are performed
both when the grippers are unloaded, and loaded with a
500 µm diameter polystyrene bead (micro-sized payload).
The circular path has a radius of 3 mm. The square path has
sides of 6 mm. In order to verify the statistical reliability
of the results, we perform 50 experimental trials for each
task, using 10 different grippers without the micro-sized
payload. The experimental results are tabulated in Table I.
The grippers without micro-sized payload move with an
0
10
30
20
40
50
8
4
2
6 8
4
6
24
23
5556
22
x [mm]y [mm]
tim
e[s
]
x [µm]
y[µ
m]
×102
×102
(a)
10
9
8
7
6
5
4
3
21098765432
-5087654
x/y [mm]
0
100
50
x [mm]
y[m
m]
erro
r[µ
m]
(b)
2
3
4
5
6
7
8
9
10
2 3 4 5 6 7 8 9 10
300
2 4 6 8
100
200
0
x [mm]
y[m
m]
y [mm]
erro
r[µ
m]
(c)
Fig. 6. Representative closed-loop motion control experimental results of a gripper. (a) An example of point-to-point motion control experiments. Thered lines represents the setpoint, the blue line the trajectory of the gripper, and the red circles the Region of Convergence (ROC). (b) and (c) depict thetrajectory following experiments. The green dashed path represents the reference trajectory, the black line shows the path of the gripper, and the red arearepresents the standard deviation for the corresponding point among all the experiments. The insets show the positioning error in the highlighted parts ofthe trajectories. Please refer to the accompanying video for the experiments.
average velocity and positioning error of 0.72±0.13 mm/s
and 0.11±0.1 mm, respectively. Please refer to the accom-
panying video for the experiments.
The average positioning error for the 150 experimental
trials is 3% of the body length of the gripper. The error never
reaches values above 5.5% of the gripper body length and
such errors only occur during sharp turns, when the magnetic
dipole moment of the gripper and the magnetic field are the
least aligned, resulting in a weaker magnetic force (2).
In order to determine whether the performance difference
among different grippers can be considered statistically neg-
ligible, we performed a Two One-Sided T-test (TOST) [32].
The tests revealed statistical equivalence, with 90% interval
confidence, suggesting that all soft grippers behave similarly.
Consequently, the number of experimental trials of motion
control experiments of grippers with the micro-sized pay-
load was reduced to 15 trials. These experiments followed
the previously presented methodology and the results are
tabulated in Table I. The grippers with the micro-sized
payload moved 52% faster than grippers without the micro-
sized payload, with an average velocity and positioning error
of 1.09±0.07 mm/s and 0.17±0.23 mm, respectively. We
attribute this increase in speed to the compact folded ball-
shape of the gripper which reduces the shear forces with
the water and the side-walls of the dish.
B. Pick-and-Place Tasks
In this section, we highlight the ability of grippers to
perform pick-and-place tasks. A gripper is positioned above
a 500 µm spherical bead. Once the position is reached,
the temperature is raised to 40◦ C. This causes the grip-
per to close, and grasp the bead. Therefore, the micro-
sized payload is captured within the gripper and can be
dragged to the desired dropping location. The releasing
procedure is activated by decreasing the temperature below
25◦ C. The experiment is repeated five times with an
average positioning error of the bead of 0.57±0.33 mm.
The micro-sized payload is transported for 1.5 cm with an
average velocity of 1.09±0.07 mm/s. Please refer to the
accompanying video for the experiments.
V. CONCLUSIONS AND FUTURE WORK
In this paper, we characterize soft self-folding
grippers and analyze their capabilities and performance.
Moreover, we demonstrate their ability to pick-and-
place micro-scale objects. The gripper can be localized
and follow trajectories with average positioning
errors of 0.03 body lengths and speeds of 0.2
body lengths per second. Pick-and-place tasks are
completed at average velocity of 1.09±0.07 mm/s and
positioning error of the micro-sized object of 0.57 mm.
The experiments are enabled via two significant advances
in materials science and robotics which include, (1) The
fabrication of reversible soft-actuating grippers that harness
mechanical energy and shape change from swelling; hence
they do not need wires, batteries or external power sources
for actuation. (2) The ability to control the local temperature
and magnetic field in a closed-loop with high accuracy.
TABLE I
EXPERIMENTAL MOTION CONTROL RESULTS OF SOFT GRIPPERS FOR POINT-TO-POINT, CIRCULAR AND SQUARE TRAJECTORIES. THE AVERAGE
SPEEDS AND EUCLIDEAN-NORM OF AVERAGE POSITIONING ERROR ARE REPORTED WITH THE RESPECTIVE STANDARD DEVIATION (150 AND 15
EXPERIMENTAL TRIALS ARE CONDUCTED FOR GRIPPERS WITHOUT AND WITH THE MICRO-SIZED PAYLOAD, RESPECTIVELY).
Grippers without micro-sized payload Grippers with micro-sized payloadExperiment Average speed Error Average speed Error
Point to point 0.8±0.1 mm/s 0.12±0.05 mm 1.1±0.06 mm/s 0.23±0.04 mmCircular 0.62±0.13 mm/s 0.12±0.09 mm 1.08 ±0.04 mm/s 0.17±0.12 mmSquare 0.73±0.11 mm/s 0.09±0.1 mm 1.08±0.04 mm/s 0.13±0.12 mm
As part of future work, grippers will be controlled in three-
dimensional space. Furthermore, fully-autonomous pick-and-
place of irregularly shaped objects will be studied. Moreover,
advanced control techniques (e.g., cascade control) will be
used to optimize the tracking of more intricate paths. Also,
the Fe2O3 pattern of the grippers will be exploited in order to
utilize the presented system in clinically-relevant applications
using medical imaging systems.
ACKNOWLEDGMENT
This research has received funding from the European Re-
search Council (ERC) under the European Union’s Horizon
2020 Research and Innovation programme (Grant Agreement
#638428 - project ROBOTAR: Robot-Assisted Flexible Nee-
dle Steering for Targeted Delivery of Magnetic Agents).
The research reported in this publication was also sup-
ported by the National Institute of Biomedical Imaging and
Bioengineering of the National Institutes of Health (NIH)
under Award Number R01EB017742. The content is solely
the responsibility of the authors and does not necessarily
represent the official views of the NIH.
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