control equipment for the automobile wire industry
TRANSCRIPT
HIGH VOLTAGE TEST TABLES
CONTROL EQUIPMENT FOR THE AUTOMOBILE WIRE INDUSTRY
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
In 2008 Dinefer start to perform HV test in auto radio connectors
For HV test up to 1000V and more than 8 HV poles is used WEETECH test equipment
For this auto radio connector we’ve developed 3 test equipment's
HV TEST
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
Considering also the same type of test but used in Fakra and HSD connector / Harnesses
For these type of connectors were already made more that 10 test tables for Portugal and North Africa
Due to the small gap between the cavities, we do not recommend test with more than 750VAC
HV TEST UP TO 1000V
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
Process flow :
Selection of cable P/N - Manual
Insertion of connectors in the modules - Manual
LV test and detection - Automatic
HV test - Automatic
Leak test - Automatic
Test finished and label impression - Automatic (if test OK)
HV TEST FROM 1000V TO 5000V
Considering a different approach to HV test we’ve already developed more than 30 HV Test Tables for power connectors
and HV tests up to 5Kv
Test Tables delivered in Portugal, Bulgaria, Tunisia and France for the following projects :
PSA - VOLVO - JAGUAR - LAND ROVER - DAIMLER - MCLAREN - FORD - FERRARI - VOITH
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
HV TEST EQUIPMENT CHROMA
The test of AC voltage can be programmed in the range of 50V AC to 5kV AC at a
maximum total output current of 30mA
The test of DC voltage can be programmed in the range from 50V DC to 6kV DC at
a maximum total output current of 10mA
. Easy connection to other LV Testers)
. Maximum 8 HV Test Points
HV TEST EQUIPMENT WEETECH
Limited current according EN 50191 current <12 mA, < 3mAeff
WEETECH has limited the current to 3.8 mA and to 2.7 mAeff
The max. energy allowed according EN 50191 is 350 mJ
Test voltages up to 4,300 Vdc/ 3,000 Vac
Up to 528 HV TP (to 1,900 Vac / 2,700 Vdc)
up to 352 HV TP (to 3,000 Vac / 4,300 Vdc)
up to 768 LV TP (incl. LED‘s, power points)
HV TEST FROM 1000V TO 5000V
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
HV Tests
Dielectric strength (KV)
Dielectric strength
Dielectric breakdown
Spark test
Insulation Resistence (GΩ)
Insulation Resistence
IR Test
4-Wire Measurement (mΩ ou µΩ)
4-Wire Measurement
Kelvin Test
HV TESTS
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
HV TEST TABLE
HV TEST TABLE
LV TEST
HV TEST
4 WIRE MEASUREMENT
SCREWDRIVER
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
LV TEST EQUIPMENT
CHROMA
HMI
LABEL
PRINTER
REPORT
CHROMA
SCREW DRIVER
MILIHOMIMETER
ETH
ETH
I/O
I/O
I/O
PLC
SECURITY
HV TEST CARDS
TOWER LIGHT
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
WEETECH
SECURITY
TOWER LIGHT
PRINTER
SCREW DRIVER
LABEL
PC
PERIPHERALS
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
MICROHMMETER MGR 10
Low resistance measurement
From 10µΩ to 30kΩ in 8 ranges :
3mΩ - 30mΩ - 300mΩ - 3Ω - 30Ω - 300Ω - 3KΩ - 30kΩ
Currents 10µA - 100µA - 1mA - 10mA - 100mA - 1A - 10A
SPECIA LEAK TEST EQUIPMENT INTEGRATION
Differential pressure decay leak measurement. Use in pressure and vacuum.
Large range of leak measurement (∆P) F.S. : 50 Pa, 500 Pa or 5000 Pa
Test modes:
•∆P (Pa, 1/10 Pa)
• ∆P / t (Pa/s, 1/10 Pa/s)
• Flow units (mm3/s, cm3/s, cm3/min, cm3/h…)
• Blockage test
OPTIONS TO HV TESTS
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
SCREWDRIVER INTEGRATION
SEQUENTIAL TEST Monitor guided images
Electrical continuity test of each circuit combined with correct tightening position
TIHGTENING CYCLES OF THE TORQUE CONTROLLER Console configuration
Optionally the CVIPC software offers the possibility to configure all cycles and save it on the controller
ASSURANCE OF CORRECT TIGHTENING POSITION POSCO 500 (Positioning Control Unit) allows tightening if the programmed position is reached
Console configuration
MANUAL UNSCREWING Unscrewing operation protected with password
STATISTIC REPORT Tightening data: torques and final angles (per tightening position and box) is saved to a database for
traceability
OPTIONS TO HV TESTS
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
Typical Connectors
HV TEST FROM 1000V TO 5000V
DINEFER – Engineering and Industrial Systems web www.dinefer.com - mail [email protected] - phone +351272340990
Leak test performed in HV test module
HV TEST FROM 1000V TO 5000V
+91 888 886 1190
+212 53 93 93 160
+40 786 73 75 75
+216 716 022 06
+351 272 340 990
+421 910 940 077
www.dinefer.com
Engineering and Industrial Systems
CONTROL EQUIPMENT FOR THEAUTOMOBILE WIRE INDUSTRY