continuous improvements in compression …continuous improvements in compression technology: ......

"CONTINUOUS IMPROVEMENTS IN "CONTINUOUS IMPROVEMENTS IN COMPRESSION TECHNOLOGY: COMPRESSION TECHNOLOGY:

BRINGING IN NEW IDEAS TO THE BRINGING IN NEW IDEAS TO THE

"CONTINUOUS IMPROVEMENTS IN "CONTINUOUS IMPROVEMENTS IN COMPRESSION TECHNOLOGY: COMPRESSION TECHNOLOGY:

BRINGING IN NEW IDEAS TO THE BRINGING IN NEW IDEAS TO THE BRINGING IN NEW IDEAS TO THE BRINGING IN NEW IDEAS TO THE WORLD OF NECK FINISHES, WORLD OF NECK FINISHES,

INNOVATIVE CLOSURE DESIGNS AND INNOVATIVE CLOSURE DESIGNS AND

BRINGING IN NEW IDEAS TO THE BRINGING IN NEW IDEAS TO THE WORLD OF NECK FINISHES, WORLD OF NECK FINISHES,

INNOVATIVE CLOSURE DESIGNS AND INNOVATIVE CLOSURE DESIGNS AND INNOVATIVE CLOSURE DESIGNS AND INNOVATIVE CLOSURE DESIGNS AND NEW STANDARDS"NEW STANDARDS"

INNOVATIVE CLOSURE DESIGNS AND INNOVATIVE CLOSURE DESIGNS AND NEW STANDARDS"NEW STANDARDS"

AUSDRINK 2008 AUSDRINK 2008 CONFERENCE & EXHIBITIONCONFERENCE & EXHIBITION

1818--20 MAY 200820 MAY 2008

Sheraton Mirage Resort & Spa, Gold CoastSheraton Mirage Resort & Spa, Gold Coast

AustraliaAustralia

TOPICS FOR TODAYTOPICS FOR TODAYTOPICS FOR TODAYTOPICS FOR TODAYTOPICS FOR TODAYTOPICS FOR TODAYTOPICS FOR TODAYTOPICS FOR TODAY

••SACMI Corporate Overview;SACMI Corporate Overview;••Market World Volumes Market World Volumes –– where we stand;where we stand;N I t ti l T d i N k Fi i hN I t ti l T d i N k Fi i h

••SACMI Corporate Overview;SACMI Corporate Overview;••Market World Volumes Market World Volumes –– where we stand;where we stand;N I t ti l T d i N k Fi i hN I t ti l T d i N k Fi i h••New International Trends in Neck Finish;New International Trends in Neck Finish;

••Voluntary Standards and more … ML27, Voluntary Standards and more … ML27, PCO1881, ML1881, TL ;PCO1881, ML1881, TL ;

••New International Trends in Neck Finish;New International Trends in Neck Finish;••Voluntary Standards and more … ML27, Voluntary Standards and more … ML27, PCO1881, ML1881, TL ;PCO1881, ML1881, TL ;PCO1881, ML1881, TL ;PCO1881, ML1881, TL ;••Continuous improvements in compression Continuous improvements in compression technology.technology.

PCO1881, ML1881, TL ;PCO1881, ML1881, TL ;••Continuous improvements in compression Continuous improvements in compression technology.technology.

BUSINESS AREAS BUSINESS UNITS TRADE MARKS

- CERAMICS & TILES- WHITEWARECERAMICS

BUSINESS AREAS BUSINESS UNITS TRADE MARKS

CLOSURES

WHITEWARECERAMICS

- CLOSURES- BEVERAGE- PACKAGING

BEVERAGE& PACKAGING

- COMPRESSION- INJECTION

FORM FILL SEALPLASTICS

- ICE CREAMCHOCOLATE

- FORM-FILL-SEAL

FOOD PROCESSING Gram Equiment- CHOCOLATE- CANNING- CONTROLS

FOOD PROCESSING & INSPECTIONSYSTEMS

Gram Equiment

SACMI CORPORATE OVERVIEW

AMERICAAMERICA 13 EUROPEEUROPE 14 ASIAASIA 14ITALYITALY 28150 EMPLOYEES150 EMPLOYEES 546 EMPLOYEES546 EMPLOYEES 2531 EMPLOYEES2531 EMPLOYEES 164 EMPLOYEES164 EMPLOYEES

WORLD MARKET BEVERAGE CLOSURES – VOLUMES

500.000

400.000

450.000

CSD

250 000

300.000

350.000CSDWATERJUICEBEER

150.000

200.000

250.000 BEEROTHERTOTAL

50.000

100.000

02001 2007 2011

Millions

WORLD MARKET BEVERAGE CLOSURES – VOLUMES

TODAY WORLD MARKET VOLUMESBEVERAGE CLOSURES

INJECTION39%

COMPRESSION BY SACMI 28%

BEVERAGE CLOSURES

39%

COMPRESSION BY OTHERS33%33%

Total volume of 340 billions closures/yearTotal volume of 340 billions closures/year

SACMI COMPRESSION PRODUCT SHARE

SACMI: millions of closures manufactured by compressionper year / two piece vs. single piece

30 000

35.000

per year / two piece vs. single piece

20 000

25.000

30.000

10 000

15.000

20.000 ONE PIECETWO PIECE

5.000

10.000

-2001 2002 2003 2004 2005 2006 2007

MillionsMillions

NECK FINISH

Three bottles from the private collection

f f lof cognac of Napoleon Bonaparte.

See how the problem f h k fi i h d of the neck finish and

quality preservation throughout the years has been solved.has been solved.

NECK FINISH

New International Trends in Neck Finish

PCO 1810PCO 1810

D i f th hD i f th hDrivers for the change:Drivers for the change:--lightlight--weighting = cost reductionweighting = cost reduction

BRINGBRING IN ADDED VALUEIN ADDED VALUEBRINGBRING--IN ADDED VALUEIN ADDED VALUE--environmental friendly solutionenvironmental friendly solution

t id t id titi b t b t h i l fh i l f --tamper evidence tamper evidence –– antianti--sabotage sabotage featurefeature

--blowblow--off off –– positive LB anglepositive LB angle

Technical factsTechnical facts

-- 1 lead1 lead5 10 gr5 10 gr p gp g-- 5,10 gr5,10 gr

-- thread 720thread 720°°

New International Trends in Neck Finish

28 ALCOA short CSD28 ALCOA short CSD- 1 lead 28 mm O.I.28 mm O.I.

1 lead PCO19PCO19- 3,65 gr

- thread 500°

- 1 lead- 4,45 gr

- thread 630°

- 1 lead- 4,35 gr

- thread 630°

SACMI ML27SACMI ML27- 2 lead

28 28 mm BERICAP Shortymm BERICAP Shorty- 1 lead

- 3,33 gr- thread 720°

- 3,75 gr- thread 720°

PCO CORVAGLIA 16.8PCO CORVAGLIA 16.8- 1 lead

3 7 gr- 3,7 gr- thread 720°

Voluntary standards and more ……………

PCO1881 PCO1881 PCO1881 has been defined as a “voluntary standard” has been defined as a “voluntary standard” has been defined as a “voluntary standard” for the beverage industry. Today, in spite of the for the beverage industry. Today, in spite of the for the beverage industry. Today, in spite of the

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g y y, pg y y, pg y y, ppresence of the features’ final definition of this finish, presence of the features’ final definition of this finish, presence of the features’ final definition of this finish, some countries/customers are making other choices some countries/customers are making other choices some countries/customers are making other choices ( )( )( )(see PCO 1873 in Mexico).(see PCO 1873 in Mexico).(see PCO 1873 in Mexico).

THERE IS ROOM FOR OTHER SOLUTIONS MAY BE THERE IS ROOM FOR OTHER SOLUTIONS MAY BE THERE IS ROOM FOR OTHER SOLUTIONS MAY BE BEST SUITED TO SPECIFIC MARKET BEST SUITED TO SPECIFIC MARKET BEST SUITED TO SPECIFIC MARKET BEST SUITED TO SPECIFIC MARKET BEST SUITED TO SPECIFIC MARKET BEST SUITED TO SPECIFIC MARKET REQUIREMENTS AND ABLE TO BETTER RESPOND REQUIREMENTS AND ABLE TO BETTER RESPOND REQUIREMENTS AND ABLE TO BETTER RESPOND TO THE DRIVERS OF THE CHANGE.TO THE DRIVERS OF THE CHANGE.TO THE DRIVERS OF THE CHANGE.ML27ML27 PCO/ML1881PCO/ML1881 TLTLPCO/ML1881PCO/ML1881

Voluntary standards and more … ML27y

ML27 - Technical facts

- 2 leads- 3,1 gr

ML27 High - Technical facts

- 2 leads- 3,3 gr

• It is a new closure and neck finish combination suitable for carbonated soft drinks and still beverages.

, g- 2 x 360°

, g- 2 x 360°

• It is a new neck finish and closure combination allowing great weight savings.

• It is a new neck finish and closure combination allowing immediate bridges breakingbridges breaking.

• Optimum performances in terms of anti-sabotage and blow off prevention.


• WEIGHT REDUCTIONANTI SABOTAGE

ML

Break Venting Thread engaged at Result

• ANTI SABOTAGE• NO BLOW OFFCONCEPTS

Break angle

Ventingangle

Thread engaged at venting time

Result

ML 27 50° 90° 720-90X2 = 540° Anti sabotage f t YES feature YES, blown off NO

PCO 1881 300° 90° 650-90 = 560° Anti sabotage f t NO standard

scenariofeature NO, blown off NO

PCO 1881 300° 340° 650-340 = 310° Anti sabotage f t YES large venting

anglefeature YES, blown off YES

Voluntary standards and more … ML27

Closure variations for ML27

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ML27 CSD one piece for CSDML27 CAF one piece for Cold Aseptic

ML27 two piece for CSD


October 2007October 2007

ML27, locally known as ML27, locally known as K.27, has just won the K.27, has just won the most prostigious Brasilian most prostigious Brasilian prize in packaging prize in packaging prize in packaging prize in packaging innovation.innovation.


ML27 closure variations available ML27 closure variations available today:today:today:today:--ML27: ML27: two piece, suitable for carbonated soft drinks, two piece, suitable for carbonated soft drinks, shell 2 25 gr ;shell 2 25 gr ;shell 2,25 gr.;shell 2,25 gr.;

--ML27CAF: ML27CAF: single piece, suitable for water and still single piece, suitable for water and still b h ll 1 8 b h ll 1 8 beverages, shell 1,8 gr.;beverages, shell 1,8 gr.;

--ML27CSD: ML27CSD: single piece, suitable for carbonated single piece, suitable for carbonated softdrinks, shell 2,35 gr.;softdrinks, shell 2,35 gr.;


Immediate bridges breaking during unscrewing

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The neck features spaced restrain means.

The band contrast flap is provided with lengthened portions portions.

These portions are positioned between the restrain means of between the restrain means of the mouth. During unscrewing, bridges breaking happens through torsion and vertical through torsion and vertical traction.


Single piece Closure seating in its resting position.Rotation of 30° degrees and locks engagements (lower and side surface of locks). Detail of lock

Detail of sealing area


CO2 level, transportation testCO2 level, transportation test

4,50

4,60

4,30

4,40

4,00

4,10

4,20

vol

Transportation test:3 70

3,80

3,90

28 mm PCOMEXICO - tour length 450 miles3,70Before

transportation48 hours 1 week 2 weeks

28 mm. PCO27 mm. ML * 27

Voluntary standards and more … PCO1881y

PCO1881 Technical factsPCO1881 Technical facts

- 1 lead- 3,75 gr.- thread 650°

PCO1881 closure variations available today:PCO1881 closure variations available today:PCO1881 closure variations available today:PCO1881 closure variations available today:PCO1881 closure variations available today:PCO1881 closure variations available today:---AB1881: AB1881: AB1881: two piece, suitable for carbonated soft drinks, shell 2,6 gr.;two piece, suitable for carbonated soft drinks, shell 2,6 gr.;two piece, suitable for carbonated soft drinks, shell 2,6 gr.;

---AB1881CAF: AB1881CAF: AB1881CAF: single piece, suitable for water and still beverages, shell 2,3 gr.;single piece, suitable for water and still beverages, shell 2,3 gr.;single piece, suitable for water and still beverages, shell 2,3 gr.;

---AB1881CSD: AB1881CSD: AB1881CSD: single piece, suitable for carbonated soft drinks, shell 2,4 gr.single piece, suitable for carbonated soft drinks, shell 2,4 gr.single piece, suitable for carbonated soft drinks, shell 2,4 gr.


ML1881 ML1881 T h i l f tT h i l f t

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Technical factsTechnical facts

-- 1 lead1 lead-- 3,6 gr.3,6 gr.-- thread 650thread 650°°ML1881 two piece CSD

Other Sacmi closures available for ML1881:Other Sacmi closures available for ML1881:

--ML1881: ML1881: two piece, suitable for carbonated soft drinks, shell 2,6 gr.;--ML1881 CAF: ML1881 CAF: single piece, suitable for water and still beverages, shell 2,3 gr.;g , , g ;--ML1881CSD: ML1881CSD: single piece, suitable for carbonated soft drinks, shell 2,5 gr.


Closure variations: ML1881Closure variations: ML1881ML1881 is a closure variation also suitable for standard ML1881 is a closure variation also suitable for standard

Closure variations: ML1881Closure variations: ML1881ML1881 is a closure variation also suitable for standard ML1881 is a closure variation also suitable for standard

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ML1881 is a closure variation also suitable for standard ML1881 is a closure variation also suitable for standard PCO1881 (continuous locking ring) and for PCO1881 with PCO1881 (continuous locking ring) and for PCO1881 with interrupted locking ring neck finish.interrupted locking ring neck finish.

ML1881 is a closure variation also suitable for standard ML1881 is a closure variation also suitable for standard PCO1881 (continuous locking ring) and for PCO1881 with PCO1881 (continuous locking ring) and for PCO1881 with interrupted locking ring neck finish.interrupted locking ring neck finish.

On PCO1881 with interrupted On PCO1881 with interrupted locking ring the bridges break by locking ring the bridges break by h i d t tih i d t ti

On PCO1881 with interrupted On PCO1881 with interrupted locking ring the bridges break by locking ring the bridges break by h i d t tih i d t tishearing and traction.shearing and traction.

On standard PCO1881 bridges are On standard PCO1881 bridges are broken by traction and the long flaps broken by traction and the long flaps

shearing and traction.shearing and traction.

On standard PCO1881 bridges are On standard PCO1881 bridges are broken by traction and the long flaps broken by traction and the long flaps y g py g pprevent the band from turning upprevent the band from turning up--side down and make available a side down and make available a dropdrop--down feature (clear evidence down feature (clear evidence

y g py g pprevent the band from turning upprevent the band from turning up--side down and make available a side down and make available a dropdrop--down feature (clear evidence down feature (clear evidence bottle opened). bottle opened). bottle opened). bottle opened).


Short flaps resting Short flaps resting under locking ringunder locking ring

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under locking ringunder locking ring

Long flaps rest Long flaps rest Long flaps rest Long flaps rest against locking against locking

being connected to being connected to the short onesthe short onese s o o ese s o o es

Voluntary standards and more … TL

TLTL®®

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TLTLThread LockThread Lock

Thread Lock is a specific and innovative Thread Lock is a specific and innovative j t i d t i t d tj t i d t i t d tproject conceived to introduce new concepts project conceived to introduce new concepts

in the mineral water business combining in the mineral water business combining together weight saving, tamper evidence, antitogether weight saving, tamper evidence, anti--sabotage, multisabotage, multi--thread & introducing new thread & introducing new concepts in sustainability.concepts in sustainability.

Voluntary standards and more … TL

The neck finish

•Multi lead thread;

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•Every thread ends with a locking cam;

•No locking ring.

The closure• Multi lead thread;;• Every thread ends with a locking teeth,

which lays on the same thread helix.

Voluntary standards and more … TLy

Opening step 5

Capping sequence step 1Capping sequence step 2

During capping the cap locking teeth behaves like a thread segment

Capping sequence step 3The “cam” profile of the neck locking

teeth eases the passage of the cap

Capping sequence step 4When the closure is completely screwed

in, the cap locking teeth lays between two adjacent neck locking teeth

Opening step 5

Upon closure removal, the cap locking teeth engages against the neck locking teeth thus shearing the frangible bridges of the band

During capping the locking teeth of the cap behaves like a thread.

behaves like a thread segment.teeth eases the passage of the cap locking teeth.

two adjacent neck locking teeth.

Summing up:Summing up: Voluntary standards and more … TLSumming up:Summing up:•• Light weight;Light weight;•• So far, only water application;So far, only water application;

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•• System concept viable for 30 mm neck finish and System concept viable for 30 mm neck finish and others.others.

Weight tableWeight tableTL 27 TL 26,67 TL 30

26 75 mm EU 26 67 mm US 30/25 HN26,75 mm. EU 26,67 mm US 30/25 HN

Present neck finish 3,5 g 3,3 g 3,9 g

New neck weight 1,95 g (-45%) 1,85 g (-44%) 2,18 g (-44%)

Present closure weight 1,6 g 1,5 g 2 g

New closure weight 1,1 g (-32%) 0,95 g (-37%) 1,3 g (-35%)

SUSTAINABILITY SUSTAINABILITY –– case studycase studySUSTAINABILITY SUSTAINABILITY –– case studycase studyVoluntary standards and more … TL

The Italian market “drinks” 200 liters pro capita of mineral water/year. This makes an estimated volume of 15 billions necks/year.The Italian market “drinks” 200 liters pro capita of mineral water/year. This makes an estimated volume of 15 billions necks/year.

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15 billions necks at 1,95 grams instead of 3,5 grams – 45%

15 billions single-piece closure at 1,1 grams instead of 1,6 grams – 32%

15 billions necks at 1,95 grams instead of 3,5 grams – 45%

15 billions single-piece closure at 1,1 grams instead of 1,6 grams – 32%

TOTAL SAVINGS30.750 tons equal to 750 trucks less on our “tiny” freeways: equals to an

TOTAL SAVINGS30.750 tons equal to 750 trucks less on our “tiny” freeways: equals to an q y y qoverall saving of 40 millions EUROS.

q y y qoverall saving of 40 millions EUROS.

TL can also bring additional added TL can also bring additional added TL can also bring additional added TL can also bring additional added

750values in terms of convenience and values in terms of convenience and safety.safety.values in terms of convenience and values in terms of convenience and safety.safety.

Isn’t t the right time now to start Isn’t t the right time now to start Isn t t the right time now to start Isn t t the right time now to start going “green” in Australia as well?going “green” in Australia as well?

Continous improvements in Compression Technologyp p gy

CCM64M: 64 punchesCCM64M: 64 punchesmax.max. ø 45 mm. / max. h. 25 mm.

THANK YOU FOR YOUR KIND THANK YOU FOR YOUR KIND ATTENTIONATTENTION

THANK YOU FOR YOUR KIND THANK YOU FOR YOUR KIND ATTENTIONATTENTION

Contact:Contact:

Luca NanettiLuca Nanetti

ATTENTIONATTENTIONATTENTIONATTENTION

Luca NanettiLuca NanettiMarketing ManagerMarketing ManagerClosures & Containers B.U.Closures & Containers B.U.SACMI Imola S.C.SACMI Imola S.C.Vi S li P i i l 17/A Vi S li P i i l 17/A Via Selice Provinciale, 17/A Via Selice Provinciale, 17/A 40026 Imola (BO) 40026 Imola (BO) ItalyItalyph.: +39 0542 607393ph.: +39 0542 607393f +39 0542 646250f +39 0542 646250fax: +39 0542 646250fax: +39 0542 [email protected][email protected]

continuous improvements in compression …continuous improvements in compression technology: ......

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