contents · 2020. 12. 3. · 4 914041-018b-00ty0e0b steel washer 7 3 5 914019-018b-00ty0000 copper...

CONTENTS ENGINE PART

CYLINDER HEAD ASSY …....................................................................................................3

CYLINDER HEAD …....................................................................................................4

CAMSHAFT ASSY …....................................................................................................5

TIMING CHAIN …....................................................................................................6

CYLINDER BLOCK …....................................................................................................7

CRANKSHAFT ASSY …....................................................................................................8

CRANKCASE ASSY …....................................................................................................9

ENGINE COVER …....................................................................................................10

STARTOR COIL ASSY …....................................................................................................11

AUTO SHOE ASSY …....................................................................................................12

CLUTCH ASSY …....................................................................................................13

TRANSMISSION ASSY …....................................................................................................14

GEAR SHAFT …....................................................................................................15

STARTER COMPONENT …....................................................................................................16

STARTER MOTOR …....................................................................................................17

OIL PUMP ASSY …....................................................................................................18

CHASIS PART HEADLIGHT …....................................................................................................19

SPEEDOMETER …....................................................................................................20

BATTERY …....................................................................................................21

TAILLIGHT …....................................................................................................22

FRONT LEFT SIGNAL LIGHT …....................................................................................................23

FRONT RIGHT SIGNAL LIGHT …....................................................................................................24

REAR LICENSE LIGHT …....................................................................................................25

WIRE HARNESS COMPONENT …....................................................................................................26

SPEEDOMETER COVER …....................................................................................................27

HANDLEBAR …....................................................................................................28

REAR PEDAL …....................................................................................................29

FOOTREST …....................................................................................................30

MAIN / SIDE STAND …....................................................................................................31

SWING ARM …....................................................................................................32

REAR GRAB BAR …....................................................................................................33

REAR BRAKE …....................................................................................................34

STEERING STEM …....................................................................................................35

FRONT SHOCK ABSORBER …....................................................................................................36

REAR SHOCK ABSORBER …....................................................................................................37

SEAT PAD …....................................................................................................38

FUEL TANK …....................................................................................................39

FRONT BRAKE & FRONT RIM …....................................................................................................40

REAR RIM & TYRE …....................................................................................................41

DRUM BRAKE …....................................................................................................42

FRAME …....................................................................................................43

MUFFLER …....................................................................................................44

AIR FILTER …....................................................................................................45

TOOL KIT …....................................................................................................46

REAR FENDER …....................................................................................................47

FRONT FENDER …....................................................................................................48

PANEL COVER …....................................................................................................49

LEFT & RIGHT SIDE COVER …....................................................................................................50

LEFT & RIGHT BODY COVER …....................................................................................................51

LUGGAGE BOX …....................................................................................................52

STICKERS …....................................................................................................53

E-1 : CYLINDER HEAD ASSY

NO PARTCODE DESCRIPTION QTY

1 110001-018B-0D00 AIR CYLINDER HEAD UPPER COVER 1

2 943012-018B-00TY0000 SEAL 1

3 GB923-07000-L-K NUTS M7-Cr.D 4

4 914041-018B-00TY0E0B STEEL WASHER 7 3

5 914019-018B-00TY0000 COPPER WASHER 7 1

6 110004-018B-00TY0D00 CYLINDER HEAD COVER , RIGHT 1

7 943013-018B-00TY0000 SEAL 1

8 GB16674.1-06020-L-C HEXANGULAR STUD BOLT M6 x 20 2

9 GB5789-06110-L-C HEXANGULAR STUD BOLT M6 x 110 1

10 914045-018B-00TY0000 ALUMINIUM WASHER 6 1

11 110003-018B-00TY0D00 CYLINDER HEAD COVER , LEFT 1

12 943014-018B-00TY0000 CYLINDER HEAD GASKET 1

13 110002-018B-00TY0E0L AIR VALVE ROOM COVER 2

14 941064-018B-00TY0000 0 FORM TURN 29.5 x 3.2 2

15 310001-018B-00TY0000 SPARK PLUG A7TC 1

3

1

2

3 453

3 4

34

89

10

6

7

1513

14

8

1211

14

13

E-2 : CYLINDER HEAD


1 111000-018D-01TY0D00 AIR CYLINDER HEAD COMBINATION 1

2 943010-018D-00TY0000 SEAL 1

3 GB29.2-06023-C-C TEN HEXANGULAR STUD BOLT M6 x 23 1

4 113001-018B-01TY0000 INTAKE PIPE 1

5 943007-018B-00TY0000 SEAL 1

6 GB16674.1-06028-L-C HEXANGULAR METHOD STUD BOLT M6 x 28-Cr.D 2

7 110009-018B-00TY0000 FIBRE GASKET 1

8 941055-018B-00TY0000 O-RING 25 x 1.4 1

9 GB16674.1-06030-L-C HEXANGULAR METHOD STUD BOLT M6 x 30-Cr.D 2

10 GB897-06035-C-E DOUBLE HEAD STUD BOLT M6 x 35-Cr.D 2

4

E-3 : CAMSHAFT ASSY


1 150003-018B-00TY0000 INTAKE VALVE 1

2 150004-018B-00TY0000 EXHAUST VALVE 1

3 942001-018B-00TY0000 VALVE SEAL 2

4 150007-018B-00TY0000 VALVE SPRING 2

5 150008-018B-00TY0000 OUTER VALVE SPRING 2

6 914027-018B-00TY0E0K VALVE SPRING WASHER 2

7 150011-0100-00TY0000 VALVE SPRING LOCK WASHER 2

8 150010-0100-00TY0000 VALVE LOCK CLIPS 4

9 152000-018B-00TY0000 ROCKER ARM ASSY 2

10 150005-018B-00TY0000 ROCKER ARM BUSH 2

11 151000-018D-00TY0000 CAMSHAFT 1

12 151012-018D-00TY0000 RELEASE VALVE 1

5

E-4 : TIMING CHAIN


1 151008-018B-00TY0000 TIMING GEAR (28T) 1

2 GB5783-05012-C-C STUD BOLT M5 x 12-Zn.D 3

3 150001-018B-00TY0000 TIMING CHAIN 1

4 150019-018B-00TY0000 TIMING ROLLER 1

5 150018-018D-00TY0000 TIMING ROLLER SCREW 1


7 144001-018D-00TY0000 OIL PUMP GEAR 1

8 140009-018D-00TY0000 OIL PUMP GEAR SCREW 1

9 150017-018B-00TY0000 TIMING ROLLER (SMALL) 1

10 150020-018B-00TY0000 TIMING ROLLER BRACKET 1

11 154000-018B-00TY0000 TENSIONER 1

12 154002-018B-00TY0000 TENSIONER BUSH 1

13 154001-018B-00TY0000 TENSIONER SPRING 1

14 150016-018B-00TY0E0B TENSIONER SCREW 1


16 911083-018B-00TY0E0K TIMING GEAR BOLT 1

6

E-5 : CYLINDER BLOCK


1 112000-018C-00TY0D00 CYLINDER BLOCK 1

2 GB29.2-06023-C-C TEN HEXANGULAR STUD BOLT M6 x 23-Gr.D 1

3 943009-018B-00TY0000 CYLINDER GASKET 1

4 915012-018B-00TY0000 BUSH 8 x 14 4

5 941003-018B-00TY0000 O-RING 11.5 x 15.7 x 2.4 1

7

E-6 : CRANKSHAFT ASSY


1 130001-018C-01TY0000 PISTON 1

2 PISTON RING SET 1

3 130002-018D-00TY0000 PISTON PIN 1

4 130003-018B-00TY0000 PISTON C-CLIP 2

5 131000-018C-03TY0000 CRANKSHAFT ASSY 1

8 CONROD 1

9 KZK25.1×30.1×14 CONROD BEARING 25.1 x 30.1 x 14 1

10 CONROD PIN 1

11 144001-018D-00TY0000 TIMING GEAR 1

12 GB/T-6304-P6 CRANKSHAFT BEARING 6304 1

13 MAGNET KEY 1

14 914067-018B-00TY0E0B WASHER 10 (10 x 22 x 2) 1

15 GB6177.2-10000X-C-K MAGNETO SCREW M10 x 1.25 1

20 CRANKSHAFT CLUTCH GEAR 1

8

E-7 : CRANKCASE ASSY


1 122000-018D-00TY0Y03 RIGHT HAND SIDE CRANKCASE 1

2 911085-018B-00TY0E0B ENGINE OIL SCREW M12 x 1.5 1


4 915016-018B-00TY0000 CONNECTING PINS 10 x 14 2

5 943015-018D-00TY0000 GASKET 1

6 121000-018D-00TY0Y03 LEFT HAND SIDE CRANKCASE 1

7 917006-018B-00TY0E0C CRANKCASE SHAFT M7 x 212 + M6 2

8 917002-018B-00TY0E0C CRANKCASE SHAFT M7 x 205 + M6 2

9 GB16674.1-06050-L-C HEXANGULAR BOLT M6 x 50-Cr.D 1


11 GB16674.1-06065-L-C HEXANGULAR BOLT M6 x 65 4

12 921008-018B-00TY0000 BREATHER HOSE LINE CLIP 1

13 921009-018B-00TY0000 OVERFLOW HOSE TUBE CLIP 1

14 090005-018B-00TY0000 VENTILATE TUBE 1

9

1

46

14

10

12

9

10

11

1111

11

13

543

2

8

87

7

E-8 : ENGINE COVER


1 124001-018B-02HJ0Y03 RIGHT CRANKCASE COVER (THE NEW 018) 1

2 GB290-HK1010-P6 BEARING 1010 1

3 943017-018D-00TY0000 RIGHT CRANKCASE COVER GASKET (C125) 1

4 915009-018B-00TY0000 POSITION PIN 8 x 12 2

5 942024-018B-00TY0000 OIL SEAL 13.7 x 24 x 5 1

6 921008-018B-00TY0000 HIGH PREESURE LINE CLIPS 1




10 120004-018B-01TY0000 DIPSTICK 1

11 941043-0160-00TY0000 O-RING 18 x 3 1

12 123005-0180-01HJ0Y03 RIGHT TRADEMARK COVER 1

13 GB820-06010-L-B PHILIPS OVAL HEAD SCREW M6 x 10 2

10

E-9 : STARTOR COIL ASSY


1 123001-0180-00TY0Y03 LEFT COVER 1

2 943016-018B-00TY0000 GASKET 1

3 915009-018B-00TY0000 POSITION PIN 8 x 12 2

4 123002-0160-00TY0E0L TIMING SCREW M14 1

5 941036-0160-00TY0000 O-RING 13.8 x 2.5 1

6 STARTOR COIL COVER 1

7 941063-018B-00TY0000 O-RING 27 x 2.5 1




11 120001-0180-06TY0Y03 FRONT SPROCKET COVER 1


13 STARTOR ASSY 1

14 921011-018B-00TY0000 LINE CLIP 1

15 GB16674.1-06012-C-C HEXANGULAR BOLT M6 x 16-Zn.D 3

16 315200-018B-02TY0000 MAGNETO 1

17 315100-018B-02TY0000 STARTOR COIL 1

11

E-10 : AUTO SHOE ASSY


22 222000-018D-00TY0000 AUTO SHOE ASSY 1

12

E-11 : CLUTCH ASSY


8 TRIPLE BEARING ASSY 1

9 221003-018D-0000 CLUTCH ADJUSTING SCREW 1

11 WASHER 8 (8 x 15 x 1.2) 2

12 116008-018B-0000 NUTS M8 1

13 220007-018B-0000 INNER CLUTCH LEVER 1

16 221300-018D-01TY0000 SHIFTER 1

27 223000-018D-00TY0000 CLUTCH ASSY 1

13

E-12 : TRANSMISSION ASSY


1 261100-018B-00TY0000 COUNTERSHAFT 1

4 262100-018B-00TY0000 MAINSHAFT 1

6 260010-018B-00TY0000 FRONT SPROCKET 14T 1

7 260014-018B-00TY0000 LOCK 1

9 942035-018B-00TY0000 OIL SEAL 17 x 29 x 5 1

14

E-13 : GEAR SHAFT


1 263000-018B-01TY0000 SPINDLE COMP GEARSHIFT 1

4 FREE SWITCH WASHER 1

5 317000-018B-00TY0000 FREE SWITCH 1

9 264001-018B-00TY0000 DRUM GEARSHIFT 1

12 PIN M4 x 13 5

16 265000-018B-00TY0000 SHIFTER 1

17 260008-018B-00TY0000 RETURN SPRING 1

20 241000-018B-01TY0000 GEAR LEVER 1

21 FREE SWITCH ASSY 1

22 GEARSHIFT RETURN SPRING 1

24 263000-018B-00TY0000 GEAR SHAFT 1

25 SPRING 1

15

E-14 : STARTER COMPONENT


1 212000-018B-00TY0000 STARTER COMP SET 1

2 STARTER SHAFT COMP 1

4 212003-018B-W0TY0000 STARTER RETURN SPRING 1

7 KICK STARTER 1

16

E-15 : STARTER MOTOR


1 316000-0180-01TY0001 STARTER MOTOR ASSY 1

6 941005-018B-00TY0000 O-RING 6 x 1.7 2

7 941081-018B-00TY0000 O-RING 107 x 2 1

8 120002-018B-00TY0000 COIL PLATE 1

9 942051-018B-00TY0000 OIL SEAL 30 x 42 x 4.5 1

11 210007-018B-00TY0000 TENSIONAL RUBBER.L 1

12 210004-018B-00TY0000 STARTER CHAIN 1

13 210006-018B-00TY0000 TENSIONAL RUBBER.R 1

16 STARTER CLUTCH FLYWHEEL 1

18 942035-018B-00TY0000 OIL SEAL 18.9 x 30 x 5 1

17

1

2

3

45

5

5

6

6

7

8 910

10

1112

13

14 15

16

17

18

19

19

19

21 22

24

25

2623

20

27

E-16 : OIL PUMP ASSY


1 141000-018D-00TY0000 ENGINE OIL PUMP ASSY 1

14 143000-018B-00TY0000 OIL FILTER COMP 1

18

CHASSIS PART

F-1 : HEADLIGHT


1 361000-1870-00TY0000 HEADLIGHT 1

2 361004-1870-00TY0000 HEADLIGHT LEN 1

3 361003-1870-00TY0000 LAMP SHELL 1

4 GB9074.25-88-06012-C BOLT 1

5 GB/T6170-2000 NUT 1

6 GB15766.1-2008 BULB,HEADLIGHT S2 (12V/35W/35W) 1

7 GB15766.1-2008 BULB,HEADLIGHT W5W (12V/5W) 1

8 361002-1870-00TY0000 WIRE HARNESS 1

9 833055-1870-00TY0000 RUBBER,WINDSHIELD BRACKET 2

10 GB96.1-06000-G WASHER 6 x 18 x 1.6 2

11 GB845-48012-G CROSS HEAD FLANGE SCREW ST4.8 x 12 2

19

F-2 : SPEEDOMETER


1 371000-1870-00TY0000 SPEEDOMETER 1

2 GB9074.6-88-03025-B SCREW 3.5 x 25 3

3 GB9074.6-88-04008-B SCREW 4 x 8 2

4 371001-1870-0000 CABLE CLIP 1

5 GB845-85-35010-G TAPPING SCREW ST3.5 x 10 1

6 371002-1870-00TY0000 BOTTOM SHELL 1

7 371100-1870-00TY0000 FUEL GAUGE 1

8 371200-1870-00TY0000 ODOMETER COMP 1

9 371003-1870-00TY0000 DIAL 1

10 GB9074.6-88-25006-B SCREW M2.5 x 6 4

11 371005-1870-00TY0000 DECORATIVE FRAME 1

12 371006-1870-00TY0000 SPEEDOMETER COVER 1

13 371300-1870-00TY0000 WIRE HARNESS 1

14 GB15766.3-2008 GEAR INDICATOR W3W (12V/1.7W) 5

15 GB15766.3-2008 SPEEDOMETER LIGHT W3W (12V/3W) 3

16 GB15766.3-2008 SIGNAL INDICATOR W3W (12V/3W) 3

17 QC/T 209-2007 FLEXIBLE SHAFT 3.0 1

18 623000-143C-00TY0000 ODOMETER CABLE (L890) 1

19 GB845-48012-G CROSS HEAD FLANGE SCREW ST4.8 x 12 3

20

F-3 : BATTERY


1 391100-1870-00TY0000 BATTERY (12V/5AH) 1

2 GB5783-05010-C-C HEXAGON FLANGE BOLT M6 x 16 1

3 351200-1460-00TY0000 NEGATIVE LINE 1

4 351300-1870-00TY0000 POSITIVE LINE 1

5 314001-1450-01TY0000 RUBBER BUSH 1

6 314000-1450-01TY0000 START RELAY 1

7 GB93-87-06000-C WASHER 6 2

8 GB6170-00-05000-C NUT M6 2

21

F-4 : TAILLIGHT


1 363000-1870-01TY0000 TAILLIGHT (WITH DÉCOR LIGHT) 1

2 363001-1870-00TY0000 TAILLIGHT LEN 1

3 GB5789-06025-G-C HEXAGON FLANGE BOLT M6 x 25 2

4 363004-1870-00TY0000 BUSH 2

5 363005-1870-00TY0000 RUBBER BUSH 2

6 363002-1870-00TY0000 TAILLIGHT SHELL 1

7 363003-1870-0000 WIRE HARNESS 1

8 GB15766.1-2008 BULB P21/5W (12V 21W/5W) 1

9 GB15766.1-2008 BULB WY5W (12V/5W) 2

10 913001-1300-00TY0E0G CLIP NUT M4 2

22

F-5 : FRONT LEFT SIGNAL LIGHT


1 362100-1870-00TY0000 FRONT LEFT SIGNAL LIGHT 1

2 362103-1870-00TY0000 LEN 1

3 362101-1870-00TY0000 SHELL 1

4 GB845-48012-G CROSS HEAD SCREW TAPPING ST4.8 x 12 4

5 GB15766.1-2008 BULB R10W (12V/10W) 1

6 362102-1870-00TY0000 WIRE HARNESS 1

23

F-6 : FRONT RIGHT SIGNAL LIGHT


1 362200-1870-00TY0000 FRONT RIGHT SIGNAL LIGHT 1

2 362201-1870-00TY0000 LEN 1

3 362203-1870-00TTY000 SHELL 1


5 GB15766.1-2008 BULB R10W (12V/10W) 1

6 362202-1870-00TY0000 WIRE HARNESS 1

24

F-7 : REAR LICENSE LIGHT


1 365000-1870-00TY0000 LICENSE PLATE LIGHT 1

2 365004-1870-00TY0000 WIRE HARNESS 1

3 GB15766.1-2008 BULB R10W (12V/10W) 1

4 365003-1870-00TY0000 TAILLIGHT SHELL 1

5 GB6177.1-06000-G-K HEXAGON FLANGE NUT M6 2

6 365001-1870-00TY0000 SLIDE 1

25

F-8 : WIRE HARNESS COMPONENT


1 351400-1870-00TY0000 SWITCH CABLE 1

2 351100-1870-00TY0000 MAIN CABLE 1

3 355000-1450-00TY0000 HORN 1

4 GB5787-86-06016-G HEXAGON FLANGE BOLT M6 x 16 2

5 312000-1360-01TY0000 IGNITION COIL COMP 1

6 GB818-05020-G CROSS HEAD BOLT M5 x 20 2

7 345000-1360-00TY0000 REAR BRAKE SWITCH 1

8 313000-1360-01TY0000 RECTIFIER 1

9 354001-1360-01TY0000 FIXING RUBBER BUSH,FLASHER 1

10 354000-1360-01TY0000 FLASHER (PVC) 1

11 311001-1430-00TY0000 FIXING RUBBER BUSH,C.D.I 1

12 311000-1430-00TY0000 C.D.I 1

13 GB5787-86-06012-G HEXAGON FLANGE BOLT M6 x 12 1

26

F-9 : SPEEDOMETER COVER


1 833010-1870-00TY0000 SPEEDOMETER COVER 1

2 GB9074.1-06020-G-B CROSS HEAD BOLT M6 x 20 2


4 341200-7410-00TY0000 HORN SWITCH 1

5 341300-1240-00TY0000 TURNING LIGHT SWITCH (MODEL:06) 1

6 341100-1240-00TY0000 HEADLIGHT SWITCH (MODEL:02) 1

7 342100-7410-00TY0000 START SWITCH 1

8 342300-1240-00TY0000 HEADLIGHT SWITCH (MODEL:12) 1

9 833001-1870-00TY0000 REAR COVER,SPEEDOMETER 1

10 820006-1870-00HJ0B01 FRONT COVER DÉCOR BOARD,SPEEDOMETER 1

11 GB845-42012-G CROSS HEAD TAPPING SCREW ST4.2 x 12 2

27

F-10 : HANDLEBAR


1 621000-1440-01TY0000 THROTTLE WIRE (STATE III,L680,AB98) 1

2 431000-1870-00TY0KB0 FRONT DISC BRAKE ASSY 1

3 346000-7420-00TY0000 THROTTLE SUPPORT 1

4 610003-1870-00TY0000 THROTTLE HANDLE GRIP 1

5 891000-1810-00TY0000 REAR VIEW MIRROR 2

6 611000-1870-00TY0KB0 HANDLEBAR COMP 1

7 GB6187.2-10000X-G-K HECAGON FLANGE SELF-LOCK NUT M10 x 1.25 1

8 611004-1240-00TY0E0G BUSH,HANDLEBAR 1

9 GB5789-10050X-G-C HEXAGON FLANGE BOLT M10 x 1.25 x 50 1

10 GB9074.6-05016-G-B CROSS-HEAD SCREW WITH WASHER M5 x 16 1

11 341001-7420-00TY0000 VENTILATION SPANNER 1

12 341002-7420-00TY0000 GUIDEWAY,VENTILATION WIRE 1

13 610002-1870-00TY0000 LEFT HANDLEBAR GRIP 1

14 610004-1430-00TY0KB0 BALANCE BLOCK (BLACK) 2

15 354000-1360-01TY0000 FLASHER (PVC RUBBER) 1

28

F-11 : REAR PEDAL


1 527200-1870-00TY0Y03 REAR LEFT BRACKET 1

2 526200-1870-00TY0Y03 REAR RIGHT BRACKET 1

3 527100-1870-00TY0000 REAR RIGHT PEDAL 1

4 526100-1870-00TY0000 REAR LEFT PEDAL 1

5 181007-1680-00TY0000 RUBBER CUSHION SLEEVE 1

6 181008-1680-00TY0E0B BUSH (10 x 28 x 33) 1

7 GB70.2-10030X-B-C ROUND HEXAGON HEAD SCREW M10 x 1.25 x 30 4

8 914055-1380-00TY0E0L WASHER 12 x 24 x 1 4

9 526101-1870-00TY0000 RUBBER SLEEVE,REAR FOOTREST 2

10 527110-1870-00TY0KB0 HOLLOW AXLE COMP,REAR LEFT PEDAL 1

11 526110-1870-00TY0KB0 HOLLOW AXLE COMP,REAR RIGHT PEDAL 1

12 526103-1870-00TY0E0B CONE BALL HEAD PIN 2

13 GB/T97.1-1985 WASHER 6 2

14 GB/T91.1-2000 COTTER PIN 1.2 x 18 2

29

F-12 : FOOTREST


1 523100-1870-00TY0KB0 FOOTREST FRAME 1

2 523001-1870-00TY0000 RUBBER SLEEVE 2

3 GB9074.17-08020-G-C HEXAGON BOLT WITH WASHERS M8 x 20 4

30

F-13 : MAIN / SIDE STAND


1 521100-1870-00TY0KB0 MAIN STAND 1

2 910004-1870-00TY0E0B AXLE,MAIN STAND (134 x 17) 1

3 521002-1870-00TY0E0B SPRING HOOK,MAIN STAND 1

4 521001-1360-01TY0000 POSITION RUBBER,MAIN STAND 1

5 522100-1870-00TY0KB0 SIDE STAND 1

6 911025-1370-00TY0E0G HEXAGON STEP BOLT M10 x 1.5 x 35 1

7 GB6170-10000-G-K HEXAGON NUT M10 1

8 GB91-02528-B COTTER PIN 2.5 x 28 1

9 914079-1360-00TY0E0B WASHER 17 x 24 x 2 1

10 521003-1390-00TY0E0C SPRING,MAIN STAND L80 1

11 522001-1300-00TY0E0C SPRING,SIDE STAND L95 1

31

F-14 : SWING ARM


1 551100-1870-00TY0KB0 SWING ARM 1

2 910003-1360-00TY0E0B AXLE,REAR FOEK M12 x 256 (WITH LOCK NUT) 1

3 550002-1870-00TY0KB0 TORSION BAR (L315) 1

4 831100-1870-00TY0Y03 CHAIN PROTECTOR 1

5 551001-1870-00TY0000 RUBBER CUSHION 2

6 410001-1450-00TY0000 CHAIN SLIDE 1

7 GB6170-08000-B-K HEXAGON NUT M8 2

8 GB91-02016-B COTTER PIN 2 x 16 2

9 GB97.1-08000-B WASHER 8 2

10 GB93-08000-B SPRING WASHER 8 2

11 911037-1360-00TY0E0B HEXAGON STEP BOLT M8 x 26 2

12 GB1243.1-83-08B100-01 CHAIN SPLICE 1

13 GB1243-08B102-K CHAIN L = 102 1

14 GB5789-06008-L-C HEX FLANGE BOLT M6 x 8 3

15 831101-1360-00TY0000 CHAIN CASE HOLE COVER 1

16 GB5789-86-06012-C HEXAGON FLANGE BOLT M6 x 12 1

17 551000-1870-00TY0KB0 REAR SWING ARM ASSY 1

32

F-15 : REAR GRAB BAR


1 721000-1870-00TY0Y03 REAR GRAB BAR 1

2 GB5789-08025-L-C HEXAGON FLANGE BOLT M8 x 25 4

3 GB5789-08035-L-C HEXAGON FLANGE BOLT M8 x 35 1

4 914059-1360-00TY0E0B WASHER 8 x 18 x 2 5

5 720005-1870-00TY0E0B BUSH,CARRIER (9 x 15 x 12) 1

33

F-16 : REAR BRAKE


1 241100-1870-00TY0E0L GEAR SHIFT SHAFT 1

2 241001-1870-00TY0000 RUBBER BUSH 1

3 GB5783-86-06020-B BOLT M6 x 20 1

4 211100-1870-00TY0E0L START KICK 1

5 211001-1870-00TY0000 RUBBER BUSH 1

6 GB5783-86-06025-B BOLT M6 x 25 1

7 345000-1360-00TY0000 REAR BRAKE SWITCH 1

8 420002-1360-00TY0E0C SPRING L130 1

9 421000-1870-00TY0E0L REAR BRAKE PEDAL 1

10 422100-1870-00TY0E0C REAR BRAKE LEVER 1


11 420001-1080-00TY0E0C SPRING,L100 1

12 GB97.1-85-08000-B WASHER 8 2

13 422203-1360-00TY0E0C SPRING 1

14 422202-1360-00TY0E0C BLOCK PIN 12 x 22 1

15 422201-1360-00TY0E0C ADJUSTING NUT 1

16 GB882-06017-C PIN AXLE 6 x 17 1

17 GB91-02020-C COTTER PIN 2.0 x 20 1

18 211000-1870-00TY0E0L START KICK ASSY 1

19 241000-1870-00TY0E0L GEAR SHIFT SHAFT ASSY 1

20 422000-1870-00TY0E0C REAR BRAKE LEVER ASSY 1

34

F-17 : STEERING STEM


1 613000-1430-00TY0KB0 STEERING STEM 1

2 610010-1450-00TY0E0C LOCKING NUT,STEERING STEM 1

3 610018-1450-00TY0E0C POSITION WASHER,LOCKING NUT,STEERUNG STEM1

4 610009-1450-00TY0E0C ADJUSTING NUT,STEERING STEM 1

5 610011-1450-00TY0000 UPPER STEEL PLATE 1

6 610015-1450-10TY0E0L UPPER STEEL BALL 1

7 610013-1450-00TY0000 UPPER STEEL BOWL 1

8 610014-1450-00TY0000 LOWER STEEL BOWL 1

9 610015-1450-20TY0E0L LOWER STEEL BALL (5 x 20) 1

10 610012-1450-00TY0000 LOWER STEEL PLATE 1

11 610017-1450-00TY0000 DUST-PROOF RUBBER RING,STEERING STEM 1

12 610007-1450-00TY0E0B LOWER WASHER,STEERING STEM 1


35

F-18 : FRONT SHOCK ABSORBER


1 542000-1870-00TY0Y03 FRONT RIGHT SHOCK ABSORBER (DISC BRAKE) 1

2 51410-HBT-000-01 SHOCK ABSORBER SPRING 2

3 51410-HBT-000-02 BUSH,FRONT SHOCK ABSORBER 2

4 51410-HBT-000-03 RUBBER SPRING 2

5 542001-1870-00TY0Y03 BOTTOM TUBE,FRONT SHOCK ABSORBER 1

6 51410-HBT-000-05 DUST-PROOF SEAL,SHOCK ABSORBER 2

7 51410-HBT-000-06 PISTON COVER,SHOCK ABSORBER 2

8 51410-HBT-000-07 RETAINER RING,SHOCK ABSORBER RING 2

9 51410-HBT-000-08 PISTON TUBE 2

10 51410-HBT-000-09 OIL SEAL 2

11 541000-1870-00TY0Y03 FRONT LEFT SHOCK ABSORBER 1

12 GB5787-86-10010-B BOLT M10 x 10 2

13 GB818-85-08016-B INNER HEXAGON BOLT M8 x 16 2

14 51410-HBT-000-10 SEAL WASHER 2

15 541001-1870-00TY0Y03 TUBE 1

16 51410-HBT-000-12 O-RING 2

36

F-19 : REAR SHOCK ABSORBER



2 52400-HBT-000-02 BUSH I 2

3 52400-HBT-000-01 RUBBER BUSH I 2

4 532000-1870-00TY0KB0 REAR SHOCK ABSORBER 2

5 GB923-10000X-L-K CAP NUT M10 x 1.25 2

6 914066-1360-00TY0E0L WASHER 10 x 30 x 4 2

37

F-20 : SEAT PAD


1 711000-1870-00TY0000 SEAT PAD 1

2 710002-1870-00TY0E0C ARM AXLE,SEAT PAD 1

3 710001-1870-00TY0E0C ARM,SEAT PAD 1

4 GB6177.1-06000-B HEXAGON FLANGE NUT M6 2

38

F-21 : FUEL TANK


1 811000-1870-00TY0B03 FUEL TANK 1

2 GB9074.25-06012-G-C HEXAGON BOLT WITH WASHER M6 x 12 4

3 381200-1440-00TY0E0C FUEL TANK LOCK 1

4 356001-1870-00TY0000 SEAL RING 1

5 356000-1870-00TY0000 FUEL SENSOR 1

6 356002-1870-00TY0E0C CLIP 1

7 833059-1870-00TY0000 OIL FENDER 1

8 923001-1360-00TY0E0C CLIP I 3

9 923002-1360-00TY0E0C CLIP II 1

10 090003-1080-00TY0000 OUTLET PIPE,FUEL TANK (L250) 1

11 090002-1370-00TY0000 INTAKE PIPE,FUEL TANK (L490) 1

12 814000-1870-00TY0000 OIL CLEANER 1

39

F-22 : FRONT BRAKE & FRONT RIM


1 910001-1390-00TY0E0B FRONT WHEEL AXLE M12 x 205 1

2 GB5789-86-06025-L HEXAGON FLANGE BOLT M6 x 25 5

3 431005-7420-00TY0KB0 DISC BRAKE 1

4 411001-1870-00TY0000 FRONT WHEEL TYRE (70.90-17.YX-P187-02) 1

5 412002-1430-00TY0000 REAR WHEEL TUBE (2.50/2.75-17) 1

6 411101-1430-00TY0B01 FRONT PANEL 1

7 910006-7420-00TY0E0B RIGHT BUSH,FRONT WHEEL 12 x 21 x 26.5 x 20.5 1

8 GB901-88 DOUBLE-HEAD NUT M8 x 30 1

9 GB297-1994 BEARING 6301 2

10 411102-1430-00TY0B01 OIL SEAL 1

11 411103-1430-00TY0B01 BUSH,FRONT WHEEL AXLE 1

12 411104-1430-00TY0B01 DUST-PROOF RUBBER RING 1

13 411105-1430-00TY0B01 POSITION RING 1

14 411106-1430-00TY0B01 DUST-PROOF RUBBER RING 1

15 414000-7420-00TY0B01 SPEEDOMETER GEAR COMP 1

16 GB6187-86-12000X-L NUT M12 x 1.25 1

17 411100-1430-00TY0B01 FRONT WHEEL 1.4 x 17 1

40

F-23 : REAR RIM & TYRE


1 412100-1430-00TY0B01 REAR WHEEL 1.6 x 17 1

2 412001-1870-00TY0000 REAR WHEEL TYRE (80.90-17.YX-P238-01) 1

3 412002-1430-00TY0000 REAR WHEEL TUBE (2.50/2.75-17) 1

4 GB297-1994 BEARING 6201 1

5 910010-1870-00TY0E0B BUSH,REAR WHEEL AXLE 12 x 17 x 32 x 18 x 24 1

6 412102-1430-00TY0000 O-RING 1

7 412103-1430-00TY0000 SEMI-CLUTCH RUBBER 1

8 910002-1870-00TY0E0B REAR WHEEL AXLE M12 x 215 1

9 910008-1870-00TY0E0B LEFT BUSH,REAR WHEEL AXLE 12 x 26 x 16 1

10 GB37-86-08040-B T BOLT M8 x 40 4

11 410006-1870-00TY0B01 SEMI-CLUTCH 1

12 GB6187.1-08000-B-K HEXAGON FLANGE SELF LOCK NUT M8 4

13 412104-1430-00TY0000 OIL SEAL 27 x 40 x 6 1

14 410003-1450-00TY0E0B SPROCKET 36T 1

15 410005-1450-00TY0E0B SEMICIRCLE CLIP 2

16 413000-1870-00TY0E0B CHAIN ADJUSTER 2

17 GB97.1-06000-B FLAT WASHER 6 1

18 GB6170-06000-B NUT M6 2

41

F-24 : DRUM BRAKE


1 413000-1870-00TY0E0B CHAIN ADJUSTER 1

2 910009-1870-00TY0E0B RIGHT BUSH,REAR WHEEL AXLE 12 x 30 x 30 1

3 442000-1450-01TY0B01 REAR BRAKE PANEL (105) 1

4 442001-1450-00TY0E0B CAM,REAR BRAKE 1

5 442005-1450-00TY0E0B INDICATE PLATE,REAR BRAKE 1

6 442003-1450-00TY0E0B REAR BRAKE ARM 1

7 442006-1450-00TY0E0B RUBBER WASHER 1

8 442100-1450-00TY0000 REAR BRAKE SHOES 1

9 442007-1540-00TY0E0B SPRING,REAR BRAKE SHOE 2

10 442008-1540-00TY0E0B DUST-PROOF RUBBER RING 1

11 GB6170-06000-B HEXAGON NUT M6 1

12 GB97.1-08000-B FLAT WASHER 8 1

13 911069-1360-00TY0E0B TORSION BAR BOLT M8 x 32 1

14 GB6170-06000-B NUT M6 2

15 GB6170-08000-B-K HEXAGON NUT M8 1

16 GB6187.2-10000X-G-K HEXAGON FLANGE SELF-LOCK NUT M10 x 1.25 1

17 GB97.1-06000-B WASHER 6 2

18 442000-1450-01TY0B01 REAR BRAKE PANEL (105) 1

19 GB95-86-06000-B WASHER 6 1

20 GB91-86-20016-B COTTER PIN 2.0 x 16 1

21 GB5789-06035-B-C HEXAGON FLANGE BOLT M6 x 35 1 42

F-25 : FRAME


1 381000-1870-00TY0000 LOCK SET,FRAME HEAD 1

2 GB819.1-06010-B COUNTER HEAD SCREW M6 x 10 2


4 381500-1870-00TY0E0B LOCK BRACKET,SEAT 1

5 511000-1870-00TY0KB0 FRAME 1

6 GB6187.1-08000-B-K HEXAGON FLANGE SELF LOCK NUT M8 2

7 GB16674.1-08115-B-C HEXAGON FLANGE BOLT M8 x 115 1

8 GB16674.1-08102-B-C HEXAGON FLANGE BOLT M8 x 102 1

43

1

5

22

6

6

7

8

4

33

F-26 : MUFFLER


1 GB923-06017-L-K CAP NUT M6 x 17 2

2 181100-1870-00TY0B01 MUFFLER COMP 1

3 181009-1600-01TY0000 PROTECTIVE COVER,MUFFLER 3

4 833056-1870-00TY0E0B BUSH,WINDSHIELD BRACKET 6.5 x 17.5 x 7.5 3

5 181010-1240-00TY0000 RUBBER,PROTECTIVE COVER 3

6 GB5789-86-06016-L HEXAGON FLANGE BOLT M6 x 16 3

7 181001-1870-00TY0BY2 PROTECTIVE COVER,MUFFLER 1

8 914072-1360-00TY0E0B WASHER 12 x 22 x 3 1

9 GB6187.2-10000X-B-K HEXAGON FLANGE SELF-LOCK NUT M10 x 1.25 1

10 GB16674.2-10050X-B-C HEXAGON FLANGE BOLT M10 x 1.25 x 50 1

11 181009-1600-00TY0000 HEAT PROTECTIVE COVER.MUFFLER 1

44

F-27 : AIR FILTER


1 GB/T845-1985 CROSS INNER HEAD SNAP SCREW 6

2 GB9074.25-06012-G-C HEXAGON FLANGE STEP BOLT 8 x 4 + M6 x 10 2

3 161003-1870-00TY0000 AIR FILTER BODY 1

4 161004-1870-00TY0000 ADHESIVE TAPE 2

5 161021-1870-00TY0000 FILTER ELEMENT 1

6 161022-1870-00TY0000 BRACKET,FILTER ELEMENT 1

7 161001-1870-00TY0000 AIR FILTER COVER 1

8 161000-1870-00TY0000 AIR FILTER ASSY 1

45

F-28 : TOOL KIT


1 892005-1360-00TY0E0B SLEEVE,SPARK PLUG (16#-18#) 1

2 892006-1360-00TY0E0B PLIER 1

3 892004-1360-00TY0000 SCREWDRIVER HANDLE 1

4 892003-1360-00TY0E0B TWOWAY SCREWDRIVER 1

5 892002-1360-01TY0E0B OPEN SPANNER (14#-17#) 1

6 892002-1360-00TY0E0B OPEN SPANNER (10#-12#) 1

7 892007-1360-00TY0000 TOOLS BAG 1

8 892000-1360-00TY0000 TOOLS SET 1

46

1 2 3 4 5 68

F-29 : REAR FENDER


1 911072-1460-00TY0E0G HEXAGON FLANGE STEP BOLT 8 x 3 + M6 x 11 2

2 833005-1870-00TY0000 REAR FENDER 1

3 913001-1300-00TY0E0G CLIP NUT M4 6

4 GB845-42016-G CROSS INNER HEAD SNAP SCREW ST4.2 x 16 2

5 GB6177.1-05000-G-K HEXAGON FLANGE NUT M6 5

6 353000-7420-00TY0000 REAR REFLECTOR (IA E11-023586) 2

7 520020-1870-00TY0KB0 REAR AD PLATE BRACKET 1


9 840005-1360-04HJ0000 REAR AD PLATE (HJ) 1

10 GB9074.25-06012-G-C HEXAGON HEAD CONBINATION BOLT WITH WASHER M6 x 124

47

F-30 : FRONT FENDER


1 833011-1870-00TY0000 FRONT FENDER A 1

2 832041-1460-00TY0E0B BUSH,LUGGAGE BOX 6.5 x 16 x 4 2


4 620001-1380-00TY0000 LOCK LOOP 1

5 911072-1430-00TY0E0B HEXAGON FLANGE STEP BOLT 8 x 4 + M6 x 10 3

6 833012-1870-00TY0000 FRONT FENDER B 1

7 431001-1870-00TY0KB0 OIL CLIP,FRONT DISC 1

8 913002-1300-02TY0E0G CLIP NUT M6 x 20 2

48

F-31 : PANEL COVER


1 820006-1870-00TY0B01 FRONT DECORATED BOARD 1

2 913001-1300-00TY0E0G CLIP NUT M4 12

3 912002-1870-00TY0E0 INNER PYRAMID SCREW 6 x 20 1

4 833056-1870-00TY0E0B BUSH,WINDSHIELD BRACKET (6.0 x 17.5 x 7.5) 1

5 520030-1370-00TY0000 POSITION RUBBER,BATTERY BRACKET 1


7 833015-1870-00TY0000 FRONT PANEL 1

8 833017-1870-00HJ0000 RIGHT WINDSHIELD 1

9 833016-1870-00HJ0000 LEFT WINDSHIELD 1

10 833053-1870-00TY0000 MAIN GIRDER FRONT COVER DECORATED BOARD 1

11 833051-1870-00TY0000 MAIN GIRDER FRONT COVER 1


13 912002-1620-00TY0E0L INNER PYRAMID SCREW N6 x 12 2

14 GB96.1-06000-B WASHER 6 x 18 x 1.6 2

49

F-32 : LEFT & RIGHT SIDE COVER


1 833018-1870-00TY0000 LEFT INNER WINDSHIELD 1


3 833019-1870-00TY0000 RIGHT INNER WINDSHIELD 1


5 520030-1370-00TY0000 RUBBER RING,BATTERY BRACKET 2

6 833056-1870-00TY0E0B BUSH (6.5 x 17.5 x 7.5),WINDSHIELD BRACKET 2

7 912002-1870-00TY0E0L INNER PYRAMID SCREW 6 x 20 2

8 913001-1300-00TY0E0G CLIP NUT M4 2

9 833029-1870-00TY0000 LEFT SIDE COVER 1

10 833030-1870-00TY0000 RIGHT SIDE COVER 1

11 911072-1460-00TY0E0G HEXAGON FLANGE STEP BOLT 8 x 3 + M6 x 11 1

12 833052-1870-00TY0000 MAIN GIRDER REAR COVER 1

50

F-33 : LEFT & RIGHT BODY COVER


1 833023-1870-00TY0B01 RIGHT MIDDLE DÉCOR COVER 1


3 833022-1870-00TY0B01 LEFT MIDDLE DÉCOR COVER 1


5 913001-1300-00TY0E0G CLIP NUT M4 4

6 833026-1870-00HJ0000 LEFT BODY COVER 1

7 833027-1870-00HJ0000 RIGHT BODY COVER 1

8 520030-1370-00TY0000 POSITION RUBBER,BATTERY BRACKET 2

9 833056-1870-00TY0E0B BUSH (6.5 x 17.5 x 7.5),WINDSHIELD BRACKET 2

10381000-1870-00TY0000-

01CLIP,SEAT LOCK 1

11381000-1870-00TY0000-

02SEAT LOCK 1

12 833028-1870-00TY0B06 CONNECT BOARD,BODY COVER 1

13 912002-1870-00TY0E0L INNER PYRAMID SCREW 6 x 20 4

14 550003-1360-00TY0000 RUBBER RING,TORSION BAR 2

51

F-34 : LUGGAGE BOX


1 833007-1870-00TY0000 LUGGAGE BOX 1

2 913001-1300-00TY0E0G CLIP NUT M4 1


4 GB96.1-06000-G WASHER 6 x 18 x 1.6 3


6 833009-1870-00TY0000 BATTERY SHELL COVER 1

7 833057-1870-00TY0000 RUBBER CUSHION,LUGGAGE BOX 3

8 833058-1870-00TY0E0B BUSH RUBBER CUSHION (6.5 x 16 x 18),LUGGAGE BOX3

52

F-35 : STICKERS


1 87564-HBT-000 START INSTRUCTION STICKER 1

2 87512-HDYH-000 GEAR SHIFT STICKER 1

3 84013-136B-0000 CHAIN AND TYRE STICKER 1

53

contents · 2020. 12. 3. · 4 914041-018b-00ty0e0b steel washer 7 3 5 914019-018b-00ty0000 copper...

Documents