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    9.2 Traction Systems (ASR, ETS) Contents

    9.2 Model 202 as of 06/94 up to 08/95

    Model 210 with engines 104, 606 up to 05/96

    Page

    DiagnosisFunction Test (ASR only) . . . . . . . . . . . . . . . . . . . . . . . . . . 11/1

    Diagnostic Trouble Code (DTC) Memory . . . . . . . . . . . . . . . . 12/1

    Complaint Related Diagnostic Chart . . . . . . . . . . . . . . . . . . . 13/1

    Electrical Test Program

    Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21/1

    Preparation for Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22/1

    Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23/1

    bDiagnostic Manual Chassis and Drivetrain 09/96 9.2 ASR, ETS C/1

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    9.2 Traction Systems (ASR, ETS)

    Diagnosis - Function Test (ASR only)

    Test step/Test scope Test condition Nominal value Possible cause/Remedy 1)

    O1.0 Brake torque control

    circuit

    Lift rear of vehicle so that both rear

    wheels can be rotated freely.

    aSecure vehicle!Engine: at Idle

    Selector lever in transmission range D.

    Apply WOT using accelerator pedal.

    aCAUTION!Should ASR not come into effect:

    Release accelerator pedal to idle speed.

    The rear wheels are noticeably braked;

    simultaneously the return/pressure

    pump can audibly be heard operating.

    Engine speed is reduced to appprox.

    1000 rpm. The ASR warning lamp

    (A1e21) will blink.

    23,

    DM, Engines, Vol. 3, section 6.4.

    O2.0 Switching off ASR using

    ASR OFF switch (S76/5)

    Engine: at idle

    Selector lever in transmission range N.

    Press ASR Off switch (S76/5).

    Selector lever in transmission range D.Slowly press on accelerator pedal.

    The ASR warning lamp (A1e21) will

    remain on.

    The engine speed will not be reduced.

    The rear brakes will not be applied.

    The ASR warning lamp (A1e21) will

    blink.

    23O31.1

    1) Observe Preparation for Test

    bDiagnostic Manual Chassis and Drivetrain 09/95 9.2 ASR, ETS 11/1

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    9.2 Traction Systems (ASR, ETS)

    Diagnosis - Diagnostic Trouble Code (DTC) Memory

    Preparation for DTC Readout

    1. Connect Hand-Held Tester (HHT) to data link connector (X11/4)

    according to connection diagram (see section 0).

    2. Ignition: ON

    3. Read out DTC memory for control modules.

    Special Tools

    Hand-Held-Tester

    965 589 00 01 00

    Test cable

    965 589 00 40 00

    bDiagnostic Manual Chassis and Drivetrain 09/95 9.2 ASR, ETS 12/1

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    9.2 Traction Systems (ASR, ETS)

    Diagnosis - Diagnostic Trouble Code (DTC) Memory

    DTC

    APossible cause Test step/Remedy 1)

    No fault in system In case of complaint: 23 (entire test)

    002 ASR/SPS (N47-1) or ETS/SPS (N47-2) control module Replace control module.

    003 Left front axle VSS sensor (L6/1), open circuit 23O13.0

    004 Right front axle VSS sensor (L6/2), open circuit 23O15.0

    005 Left rear axle VSS sensor (L6/3), open circuit 23O17.0

    006 Right rear axle VSS sensor (L6/4), open circuit 23O19.0

    007 Left front axle VSS sensor (L6/1), implausible2) 23O13.0

    008 Right front axle VSS sensor (L6/2), implausible 2) 23O15.0

    009 Left rear axle VSS sensor (L6/3), implausible 2) 23O17.0

    0I0 Right rear axle VSS sensor (L6/4), implausible 2) 23O19.0

    0II VSS (L6/1, L6/2, L6/3, L6/4), implausible 2) 23O13.0, 15.0, 17.0, 19.0

    Visually inspect.

    0I2 ASR/ETS hydraulic unit, solenoid valve relay (A7/3k1) 23O8.0

    1) Observe Preparation for Test, see 22.2) Rotor with incorrect tooth count, dirt accumulation on or damaged rotor, incorrect rear axle ratio, wrong wheel or tire size.

    If DTC appears only after repair work, it was caused by applying the brakes or driving vehicle on a dynamometer, erase DTC.

    bDiagnostic Manual Chassis and Drivetrain 09/95 9.2 ASR, ETS 12/2

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    9.2 Traction Systems (ASR, ETS)

    Diagnosis - Diagnostic Trouble Code (DTC) Memory

    DTC

    APossible cause Test step/Remedy 1)

    0I3 ASR/ETS hydraulic unit, left front axle solenoid valve (hold) (A7/3y6) 23O21.0

    0I4 ASR/ETS hydraulic unit, left front axle solenoid valve (release) (A7/3y7) 23O22.0

    0I5 ASR/ETS hydraulic unit, right front axle solenoid valve (hold) (A7/3y8) 23O23.0

    0I6 ASR/ETS hydraulic unit, right front axle solenoid valve (release) (A7/3y9) 23O24.0

    0I7 ASR/ETS hydraulic unit, left rear axle solenoid valve (hold) (A7/3y10) 23O25.0

    0I8 ASR/ETS hydraulic unit, left rear axle solenoid valve (release) (A7/3y11) 23O26.00I9 ASR/ETS hydraulic unit, right rear axle solenoid valve (hold) (A7/3y12) 23O27.0

    020 ASR/ETS hydraulic unit, right rear axle solenoid valve (release) (A7/3y13) 23O28.0

    02I ASR/ETS hydraulic unit, switchover/solenoid valve (A7/3y5) 23O29.0

    022 ASR/ETS hydraulic unit, inlet solenoid valve (A7/3y15) 23O30.0

    023 ASR only: ASR system pressure too low ASR hydraulic unit (A7/3)

    024 ASR/ETS hydraulic unit, high-pressure/return pump relay (A7/3k2) 23O9.0

    High-pressure/return pump (A7/3m1)

    027 Stop lamp switch (S9/1) 23O11.0

    028 Battery voltage too low, circuit 87 23O1.0

    1) Observe Preparation for Test, see 22.

    bDiagnostic Manual Chassis and Drivetrain 09/95 9.2 ASR, ETS 12/3

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    9.2 Traction Systems (ASR, ETS)

    Diagnosis - Diagnostic Trouble Code (DTC) Memory

    DTC

    APossible cause Test step/Remedy 1)

    029 ETS only: Circuit 30, voltage supply 23O2.0

    030 ASR only: CAN communication with EA/CC/ISC control module (N4/1), faulty 23O33.0Read out DTC (N4/1), see DM, Engines,

    Vol. 3, section 6.4 11.

    03I ASR only: CAN communication with engine control module (N3/4), faulty 23O33.0,

    Read out DTC (N3/4), see DM, Engines,

    Vol. 2, section 1.1 11.

    033 ASR only: CAN communication, faulty in general 23O33.0,

    Read out DTC (N4/1), see DM, Engines,

    Vol. 3,

    section 6.4 11 (ASR).

    Read out DTC (N3/4), see DM, Engines,

    Vol. 2,

    section 1.1 11 (HFM-SFI).

    034 ETS only: Brakes overheated Brakes were momentarily overloaded, erase

    DTC.

    038 ETS only: ETS/SPS control module (N47/2) not coded Input code data into control module with

    HHT.

    039 210 only: ASR/ SPS(N47-1) or ETS/SPS(N47-2) control module N47-1 or N47-2

    041 210 only: ASR/ SPS(N47-1) or ETS/SPS(N47-2) control module N47-1 or N47-2

    1) Observe Preparation for Test, see 22.

    bDiagnostic Manual Chassis and Drivetrain 09/95 9.2 ASR, ETS 12/4

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    9.2 Traction Systems (ASR, ETS)

    Diagnosis - Complaint Related Diagnostic Chart

    Complaint/Problem Possible cause Test step/Remedy 1)

    ASR MIL (A1e22), ETS MIL (A1e35) or ABS MIL (A1e17)

    come when engine is running

    Read out DTC 12

    ETS MIL (A1e35) comes on while driving and then after awhile goes out

    Rear brakes at one time were overloaded Read out DTC 12Erase DTC 034

    ASR MIL (A1e22), ETS MIL (A1e35) or ABS MIL (A1e17)

    comes on while driving and does not go out

    Read out DTC 12

    ASR MIL (A1e22), ETS MIL (A1e35) or ABS MIL (A1e17)

    comes on while driving and then goes out

    Vehicle system voltage < 11 V, too many electrical

    consumers in use.

    Check generator (G2),

    Read out DTC 12

    ABS MIL (A1e17) does not come on with ignition turned on 23O

    3.0ASR MIL (A1e22) or ETS MIL (A1e35) does not come on with

    ignition turned on

    23O5.0

    ABS MIL (A1e17) comes on with engine running after brake

    test or dynamometer use

    Nonplausible rpm signal due to different rpm at front and

    rear axles.

    Read out DTC 12, erase

    1) Observe Preparation for Test, see 22.

    bDiagnostic Manual Chassis and Drivetrain 09/95 9.2 ASR, ETS 13/1

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Component Locations

    P42.40-0264-57

    Model 202

    Figure 1

    A1e17 ABS MIL

    A7/3k1 ETS/ASR hydraulic unit, solenoid valve relay

    A7/3k2 ETS/ASR hydraulic unit, high-pressure/return pump relay

    A7/3m1 ETS/ASR hydraulic unit, high-pressure/return pump

    K1 Overvoltage protect ion relay

    L6/1 Left front axle VSS sensor

    L6/2 Right front axle VSS sensor

    L6/3 Left rear axle VSS sensorL6/4 Right rear axle VSS sensor

    S9/1 Stop lamp switch (4 pole)

    X11/4 Data link connector

    ASR only

    A1e21 ASR warning lamp

    A1e22 ASR MIL

    N47-1 ASR/SPS control module

    S12 Parking brake switch

    S76/5 ASR Off switch

    ETS only

    A1e35 ETS MIL

    A1e36 ETS warning lamp

    N47-2 ETS/SPS control module

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 21/1

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Component Locations

    P42.40-0285-57

    Model 210

    Figure 1

    A1e17 ABS MIL

    A7/3 ETS/ASR hydraulic unit,

    K40 Relay module (Base function)

    L6/1 Left front axle VSS sensor

    L6/2 Right front axle VSS sensor

    L6/3 Left rear axle VSS sensor

    L6/4 Right rear axle VSS sensor

    S9/1 Stop lamp switch (4 pole)

    S12 Parking brake switch

    X11/4 Data link connector

    ASR only

    A1e21 ASR warning lamp

    A1e22 ASR MIL

    N47-1 ASR/SPS control module

    S76/5 ASR OFFswitch

    ETS only

    A1e35 ETS MIL

    A1e36 ETS warning lamp

    N47-2 ETS/SPS control module

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 21/2

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Preparation for Test

    1. Ignition: OFF

    2. Disconnect ASR/SPS or ETS/SPS control module (N47/1 or N47/2).

    3. Connect socket box with test cable as per connection

    diagram (Figure 1).

    ElectricalWiring Diagrams:

    Electrical Troubleshooting Manual, Model 202.

    aWhen exchanging an ETS/SPS control module, the replacement module

    must have the code data entered via the HHT. Follow instructions on HHT

    display.

    Special Tools

    126-pin socket box

    129 589 00 21 00

    Test cable, 61-pin

    202 589 12 63 00

    Electrical connecting set

    201 589 00 99 00

    Conventional tools, test equipment

    Description Brand, model, etc.

    Digital multimeter 1) Fluke models 23, 83, 85, 87

    1) Available through the MBUSA Standard Equipment Program.

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 22/1

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Preparation for Test

    U42-5311-57

    Connection Diagram Socket Box

    Model 202

    Figure 1

    001 Control module connector003 Digi tal multimeter

    050 Socket box, 126-pole

    101 Test cable, 1404 589 39 63 00

    N47-1 ASR/SPS control module

    N47-2 ETS/SPS control module

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 22/2

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Preparation for Test

    P42.40-0265-57

    Connection Diagram Socket Box

    Model 210

    Figure 2

    001 Control module connector003 Digi tal multimeter

    050 Socket box, 126-pole

    101 Test cable, 1404 589 39 63 00

    N47-1 ASR/SPS control module

    N47-2 ETS/SPS control module

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 22/3

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    1.0 028 ASR/SPS or ETS/SPS

    control module (N47/1 or

    N47/2)

    Circuit 87

    Voltage supply

    16 w(1.16)

    34 w(1.34)

    N47-1 or

    N47-2

    Ec

    c

    L27(1.27)

    L27(1.27)

    Ignition: ON 11 14 V O1.1,

    O1.2.

    1.1 Voltage supply from

    overvoltage protection relay

    module

    (K1, model 202)

    Relay module (K40, model

    210)

    o c

    N47/1

    or

    N47/2

    EL27

    (1.27)

    Ignition: ON 11 14 V Fuse on K1, (model 202)

    Fuse F1 on K40 (model 210)

    Wiring.

    K1 (model 202)

    K40 (model 210)

    1.2 Ground wire

    Model 202

    Model 210

    Model 202

    Model 210

    W16/4

    W15/1

    W16/4

    W15/1

    b

    b

    N47/1

    or

    N47/2

    EL16

    (1.16)

    L34(1.34)

    Ignition: OFF

    RemoveASR/SPS or

    ETS/SPS control module

    (N47-1 or N47-2):

    Disconnectground wire

    < 1 ] Wiring,

    Model 202 (W16/4) ground,

    component compartment - right

    Model 210 (W15/1) ground, right

    footwell.

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 23/1

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    2.0

    ETS

    only

    029 ETS/SPS control

    module (N47-2)

    Circuit 30

    Voltage supply

    16 w

    (1.16)

    N47/2

    Ec L9

    (1.9)

    Ignition: OFF 11 14 V Wiring.

    Model 210 only

    Fuse F1 on relay module (K40)

    3.0 ABS MIL (A1e17)

    16 w(1.16)

    N47/1 or

    N47/2

    Ec L17

    (1.17)

    Ignition: ON

    Engine: at Idle

    < 2 V

    A1e17: ON

    10 14 V

    A1e17: OFF

    A1e17

    Read out DTC, 12,

    Wiring,

    ASR/SPS or ETS/SPS controlmodule (N47-1 or N47-2).

    4.0 ASR or ETS warning lamp

    (A1e21 or A1e36)

    16 w(1.16)

    N47/1 or

    N47/2

    Ec L19

    (1.19)

    Ignition: ON

    Engine: at Idle

    < 2 V

    A1e21 or

    A1e36: ON

    10 14 V

    A1e17: OFFA1e36: OFF

    Wiring

    A1e21 or A1e36

    Wiring

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    5.0 ASR or ETS warning lamp

    (A1e22 or A1e35)

    34 w(1.34)

    N47-1 or

    N47-2

    E

    c L33(1.33)

    Ignition: ON

    Engine: at Idle

    < 2 V

    A1e22 or

    A1e35: ON

    10 14 V

    A1e22 or

    A1e35: OFF

    A1e22 or A1e35.

    Read out DTC 12

    Wiring.

    ASR/SPS or ETS/SPS control

    module (N47-1 or N47-2).

    6.0 Diagnostic output

    16 w(1.16)

    N47-1 or

    N47-2

    Ec L10

    (1.10)

    Ignition: ON 10 14 V Wiring.

    ASR/SPS or ETS/SPS control

    module (N47-1 or N47-2).

    7.0 Voltage circuit 61 A Ignition: ON

    Engine: at Idle

    OFF

    ON

    Wiring

    Generator (G2)

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    8.0 0I2 Solenoid valve relay:

    Model 202 (A7/3k1)

    Model 210: (N65k3)

    Voltage supply

    Control

    16 w

    (1.16)

    37w(2.3)

    N47-1 or

    N47-2

    E

    c

    N47-1 or

    N47-2

    Ec

    L51

    (2.17)

    51L(2.17)

    Ignition: ON 11 14 V Read out DTC, 12,

    Wiring,

    O8.1.

    8.1 Coil resistance

    37 w(2.3)

    N47-1 or

    N47-2

    Eb L51

    (2.17)

    Ignition: OFF

    Disconnect ASR/SPS or

    ETS/SPS control module

    (N47/1 or N47/2).

    40 - 80 Wiring

    Model 202: (A7/3k1)

    Model 210 (N65)

    O8.2.

    8.2 Working contact

    16 w(1.16)

    N47-1 orN47-2

    Ec L41

    (2.7)

    Ignition: ON 11 14 V Wiring,Model 202: A7/3k1.

    Model 210: (N65)

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    11.0 027 Stop lamp switch (S9/1)

    Normally open (N.O.) contact

    Normally closed (N.C.)

    contact

    A Ignition: ONBrakes notapplied

    Brakes applied

    Brakes notapplied

    Brakes applied

    OFF

    ON

    OFF

    ON

    Wiring,

    S9/1.

    12.0

    ETS

    only

    ETS signal

    16 w(1.16)

    N47-2

    E

    c L21(1.21)

    Ignition: ON

    Engine: at Idle

    < 1 V

    ETS MIL

    (A1e35): ON

    11 14 V

    A1e35: OFF

    Wiring,

    N47-2.

    13.0 003

    007

    0II

    Left front axle VSS

    sensor (L6/1)A Raise front of vehicle

    Ignition: ON

    Rotate left front tire byhand (> 1 rev./sec.)

    >3Km/h O13.1

    O13.2

    13.1 Internal resistance

    48 w(2.14)

    N47-1 or

    N47-2

    Eb

    L35(2.1)

    Ignition: OFF

    Disconnect control module

    (N47/1 or N47/2). 0.8 2.3 k]

    Wiring,

    L6/1.

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    13.2 Insulation resistance

    16 w

    (1.16)

    N47-1 or

    N47-2

    E

    b

    L48

    (2.14)

    Ignition: OFF

    Disconnect control module

    (N47/1 or N47/2). > 20 k]

    Wiring,

    L6/1.

    14.0 Left front axle VSS

    sensor (L6/1) output

    16 w(1.16)

    N47-1 or

    N47-2

    Ec L26

    (1.26)

    Raise front of vehicle

    Ignition: ON

    Rotate left front tire by

    hand (> 1 rev./sec.) > 3 V

    Wiring,

    O14.1,

    N47-1 or N47-2.

    14.1 Load with control modules

    connected

    16 w(1.16)

    N47-1 or

    N47-2

    Eb L26

    (1.26)

    Ignition: OFF

    Disconnect control module

    (N47-1 or N47-2). > 5 k]

    Wiring,

    Connected control modules (N4/1,

    N4/2, N22, etc.),

    O13.0.

    15.0 004

    008

    0II

    Right front axle VSS

    sensor (L6/2)A Raise front of vehicle

    Ignition: ON

    Rotate right front tire by

    hand (> 1 rev./sec.) > 3Km/h

    O15.1,

    O15.2.

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    15.1 Internal resistance

    49 w(2.15)

    N47-1 or

    N47-2

    Eb

    L36(2.2)

    Ignition: OFF

    Disconnect control module

    (N47/1 or N47/2). 0.8 2.3 k]

    Wiring,

    L6/2.

    15.2 Insulation resistance

    16 w(1.16)

    N47-1 or

    N47-2

    Ec

    L49(2.15)

    Ignition: OFF

    Disconnect control module

    (N47/1 or N47/2). > 20 k]

    Wiring,

    L6/2.

    16.0 Right front axle VSS

    sensor (L6/2) output

    16 w(1.16)

    N47-1 or

    N47-2

    Ec L23

    (1.23)

    Raise front of vehicle

    Ignition: ON

    Rotate right front tire by

    hand (> 1 rev./sec.) > 3 V

    Wiring,

    O16.1,

    N47-1 or N47-2.

    16.1 Load with control modules

    connected

    16 w(1.16)

    N47-1 or

    N47-2

    Eb L23

    (1.23)

    Ignition: OFF

    Disconnect control module

    (N47-1 or N47-2). > 5 k]

    Wiring,

    Connected control modules,

    O15.0.

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 23/8

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    17.0 005

    009

    0II

    Left rear axle VSS

    sensor (L6/3)A Raise rear of vehicle

    Ignition: ON

    Rotate left rear tire by

    hand (> 1 rev./sec.) > 3Km/h

    O17.1,

    O17.2.

    17.1 Internal resistance

    12 w(1.12)

    N47-1 or

    N47-2

    Eb

    L13(1.13)

    Ignition: OFF

    Disconnect control module

    (N47-1 or N47-2). 0.6 1.8 k]

    Wiring,

    L6/3.

    17.2 Insulation resistance

    16 w(1.16)

    N47-1 or

    N47-2

    Eb

    L12(1.12)

    Ignition: OFF

    Disconnect control module

    (N47-1 or N47-2). > 20 k]

    Wiring.

    18.0 Left rear axle VSS

    sensor (L6/3) output

    16 w(1.16)

    N47/1 or

    N47/2

    Ec L18

    (1.18)

    Raise rear of vehicle

    Ignition: ON

    Rotate left rear tire by

    hand (> 1 rev./sec.) > 3 V

    Wiring,

    O18.1,

    N47/1 or N47/2.

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 23/9

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    18.1 Load with control modules

    connected

    16 w

    (1.16)

    N47-1 or

    N47-2

    Eb L18

    (1.18)

    Ignition: OFF

    Disconnect control module

    (N47-1 or N47-2). > 5 k]

    Wiring,

    Connected control modules (N3/4,

    N4/1, etc.),

    O17.0.

    19.0 006

    0I0

    0II

    Right rear axle VSS

    sensor (L6/4)A Raise rear of vehicle

    Ignition: ON

    Rotate right rear tire by

    hand (> 1 rev./sec.) > 3Km/h

    O19.1,

    O19.2.

    19.1 Internal resistance

    14 w(1.14)

    N47-1 or

    N47-2

    Eb

    L15(1.15)

    Ignition: OFF

    Disconnect control module

    (N47-1 or N47-2). 0.6 1.6 k]

    Wiring,

    L6/4.

    19.2 Insulation resistance

    16 w(1.16)

    N47-1 or

    N47-2

    Eb

    L14(1.14)

    Ignition: OFF

    Disconnect control module

    (N47-1 or N47-2). > 20 k]

    Wiring.

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 23/10

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    OTest scope Test connection Test condition Nominal value Possible cause/Remedy

    20.0 Right rear axle VSS

    sensor (L6/4) output

    16 w(1.16)

    N47-1 or

    N47-2

    E

    c L8(1.8)

    Raise rear of vehicle

    Ignition: ON

    Rotate right rear tire by

    hand (> 1 rev./sec.) > 3 V

    O20.1,

    N47-1 or N47-2.

    20.1 Load with control modules

    connected

    16 w

    (1.16)

    N47-1 or

    N47-2

    Eb L8

    (1.8)

    Ignition: OFF

    Disconnect control module

    (N47/1 or N47/2). > 5 k]

    Wiring,

    Connected control modules (N3/4,

    N4/1, etc.),

    O19.0.

    21.0 0I3 ASR/ETS hydraulic unit,

    left front axle solenoid

    valve (hold) (A7/3y6)

    Internal resistance

    (202)

    1 v(210)

    15v

    A7/3

    b

    b

    K12

    K7

    Ignition: OFF

    Disconnect electrical

    connector on A7/3. 5.4 12.6 ]

    Wiring,

    A7/3.

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 23/11

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    22.0 0I4 ASR/ETS hydraulic unit,

    left front axle solenoid

    valve (release) (A7/3y7)

    Internal resistance

    (202)

    v1

    (210)v15

    A7/3

    b

    b

    K13

    K6

    Ignition: OFF

    Disconnect electrical

    connector on A7/3. 2.8 6.6 ]

    Wiring,

    A7/3.

    23.0 0I5 ASR/ETS hydraulic unit,

    right front axle solenoid

    valve (hold) (A7/3y8)

    Internal resistance

    (202)

    v1(210)

    v15

    A7/3

    b

    b

    K3

    K8

    Ignition: OFF

    Disconnect electrical

    connector on A7/3. 5.4 12.6 ]

    Wiring,

    A7/3.

    24.0 0I6 ASR/ETS hydraulic unit,

    right front axle solenoid

    valve (release) (A7/3y9)

    Internal resistance

    (202)

    v1(210)

    v15

    A7/3

    b

    b

    K14

    K5

    Ignition: OFF

    Disconnect electrical

    connector on A7/3. 2.8 6.6 ]

    Wiring,

    A7/3.

    25.0 0I7 ASR/ETS hydraulic unit,

    left rear axle solenoid valve

    (hold) (A7/3y10)

    Internal resistance

    (202)

    v1(210)

    v 15

    A7/3

    b

    b

    K19

    K10

    Ignition: OFF

    Disconnect electrical

    connector on A7/3. 5.4 12.6 ]

    Wiring,

    A7/3.

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 23/12

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    26.0 0I8 ASR/ETS hydraulic unit,

    left rear axle solenoid valve

    (release) (A7/3y11)

    Internal resistance

    202

    1 v

    21015 v

    A7/3

    b

    b

    K18

    K11

    Ignition: OFF

    Disconnect electrical

    connector on A7/3. 2.8 6.6 ]

    Wiring,

    A7/3.

    27.0 0I9 ASR/ETS hydraulic unit,

    right rear axle solenoid

    valve (hold) (A7/3y12)

    Internal resistance

    202

    1 v210

    15 v

    A7/3

    b

    b

    K20

    K9

    Ignition: OFF

    Disconnect electrical

    connector on A7/3. 5.4 12.6 ]

    Wiring,

    A7/3.

    28.0 020 ASR/ETS hydraulic unit,

    right rear axle solenoid

    valve (release) (A7/3y13)

    Internal resistance

    202

    1 v210

    15 v

    A7/3

    b

    b

    K17

    K13

    Ignition: OFF

    Disconnect electrical

    connector on A7/3. 2.8 6.6 ]

    Wiring,

    A7/3.

    29.0 02I ASR/ETS hydraulic unit,

    switchover/solenoid

    valve (A7/3y5)

    Internal resistance

    202

    1 v210

    15 v

    A7/3

    b

    b

    K21

    K1

    Ignition: OFF

    Disconnect electrical

    connector on A7/3. 5.4 12.6 ]

    Wiring,

    A7/3.

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 23/13

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    30.0 022 ASR/ETS hydraulic unit,

    inlet solenoid

    valve (A7/3y15)

    Internal resistance

    202

    1

    21015

    A7/3

    b

    b

    202

    16

    21012

    Ignition: OFF

    Disconnect electrical

    connector on A7/3. 5.4 12.6 ]

    Wiring,

    A7/3.

    31.0

    ASR

    only

    ASR Off switch (S76/5) A Ignition: ON

    Press and hold switch

    S76/5: ON

    Release switch

    Press and hold switch

    S76/5: OFF

    1 -2 V

    3.5 -5 V

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    O A Test scope Test connection Test condition Nominal value Possible cause/Remedy

    32.0 VSS sensor output status

    Signal: Vehicle stationary 16 w

    (1.16)

    N47-1

    Ef L11

    (1.11)

    Engine: at idle > 3 V

    33 030

    03I

    033

    CAN bus

    (ASR ONLY)

    3 w(1.3)

    N47-1

    Eb L1

    (1.1)

    Ignition: OFF

    Disconnect test cable or

    control module (N47/1)

    and test directly on control

    module using an

    ohmmeter.

    < 115 - 125 ] Wiring for CAN BUS

    O33.1

    33.1

    CAN element in HFM-SFI

    control module (N3/4)

    Resistance

    L w(1.3)

    N3/4

    b LH(1.1)

    Disconnect control module

    (N3/4) and test directly on

    control module using an

    ohmmeter.

    < 115 - 125 ] N3/4,

    DM, Engines, Vol. 2, section 1.1

    23.

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 23/15

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    9.2 Traction Systems (ASR, ETS)

    Electrical Test Program - Test

    U42-5309-53

    Connector Layout - ASR/SPS or ETS/SPS

    control module (N47/1 or N47/2)

    25 Circuit 61 voltage26 Left front axle VSS sensor (L6/1) output

    27 Circuit 87 voltage

    28-32 not used

    33 ASR or ETS MIL (A1e22 or A1e35)

    34 Ground (W16/4 or W15/1)

    conn. 2 Engine harness connector

    1 Left front axle VSS sensor (L6/1) ( +)

    2 Right front axle VSS sensor (L6/2) (+)

    3 ASR/ETS hydraulic unit, solenoid valve relay(A7/3k1) ()

    4-5 not used

    6 ASR/ETS hydraulic unit, inlet solenoid valve

    (A7/3y15) ()

    7 ASR/ETS hydraulic unit, left front axle solenoid

    valve (hold) (A7/3y6) ()

    8 ASR/ETS hydraul ic unit, right front axle solenoid

    valve (release) (A7/3y9) ()

    9 not used

    10 ASR/ETS hydraulic unit, switchover/solenoid valve

    (A7/3y5) ()11 not used

    conn. 1 Interior harness connector1 CAN bus (+)

    2 not used

    3 CAN bus ()

    4 ASR: Parking brake switch (S12)

    5 ASR: ASR Off switch (S76/5)

    6 not used

    7 Stop lamp switch (S9/1) N.C. contact

    8 Right rear axle VSS sensor (L6/4) output

    9 ETS: Circuit 30 voltage supply

    10 Diagnosis output to DLC (X11/4)

    11 VSS sensor output status12 Left rear axle VSS sensor (L6/3) ( )

    13 Left rear axle VSS sensor (L6/3) (+)

    14 Right rear axle VSS sensor (L6/4) ()

    15 Right rear axle VSS sensor (L6/4) (+)

    16 Ground (W16/4 or W15/1)

    17 ABS MIL (A1e17)

    18 Left rear axle VSS sensor (L6/3) output

    19 ASR or ETS warning lamp (A1e21 or A1e36)

    20-21 not used

    22 Stop lamp switch (S9/1) N.O. contact

    23 Right front axle VSS sensor (L6/2) output24 not used

    12 ASR/ETS hydraulic unit, left rear axle solenoidvalve (release) (A7/3y11) ()

    13 ASR/ETS hydraulic unit, right rear axle solenoid

    valve (hold) (A7/3y12) ()

    14 Left front axle VSS sensor (L6/1) ()

    15 Right front axle VSS sensor (L6/2) ()

    16 not used

    17 ASR/ETS hydraulic unit, high-pressure/return pump

    relay (A7/3k2) and solenoid valve relay (A7/3k1)

    18-19 not used

    20 ASR/ETS hydraulic unit, left front axle solenoid

    valve (release) (A7/3y7) ()21 not used

    22 ASR/ETS hydraulic unit, right front axle solenoid

    valve (hold) (A7/3y8) ()

    23 ASR/ETS hydraulic unit, high-pressure/return pump

    relay (A7/3k2) ()

    24 not used

    25 ASR/ETS hydraulic unit, high-pressure/return pump

    relay (A7/3k2) control

    26 ASR/ETS hydraulic unit, left rear axle solenoid

    valve (hold) (A7/3y10) ()

    27 ASR/ETS hydraulic unit, right rear axle solenoidvalve (release) (A7/3y13) ()

    bDiagnostic Manual Chassis and Drivetrain 07/96 9.2 ASR, ETS 23/16