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Guy W. Guillet Jr.– Sr. Field Service Technician– Program Manager (Connected Services)

Connected Services for MOV’sr

Potential Failure Curve

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Creating Connected Services Opportunity

Create Long Term Sustainability

Ensure plants ability to protect theenvironment and public health by havinga safe/reliable operation.

Help the end user make better decisions on when it is most appropriate to repair, replace, or rehabilitate particular assets.

Developing long-term inspection, maintenance, renewal, and funding strategies through remote monitoring.

Actuation Technologies Connected Services are based on Identify, Decide, Act

Decide

ActACT

DECIDE

IDENTIFY

Customer Site

Repair Recommendations, Collaboration, or Services

Customer Site

On-Premise Sensing and Data Collection

Emerson Monitoring

Expert Analysis

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Proof Of Concept Architecture Remote Connected Service

Data Transfer Expert Analysis

Master Station

Interface

Distributed Control System(Host)

Customers Existing Modbus Master Station Network

ModbusActuators

Retrieve Data Over Wireless HART

Network

Critical On-Off Asset

Critical On-Off Asset

Supported Protocols

Connecting the actuators to a single Emerson Digital Ecosystem

Equipment Used to Monitor and Gather

TEC2000 boards w/ACM

TEC2 Upgrade enhances diagnostic capability

Enhance user Interface Micro-processor reduction ( 5 to 2) Improved position encoder Supports Networking functionalities DCMlink Software compatibility Smaller PCB and fewer

components Unique wire hardness's Higher level of torque accuracy Lower power mode

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Equipment Used to Monitor and Gather

TEC2 boards w/ACM

TEC2 Upgrade enhances diagnostic capability

Enhance user Interface Micro-processor reduction ( 5 to 2) Improved position encoder Supports Networking functionalities DCMlink Software compatibility Smaller PCB and fewer

components Unique wire harnesses Higher level of torque accuracy Lower power mode

Equipment Used to Monitor and Gather

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TEC2 – Features & Diagnostics

Real Time Clock

Event Logger Records 4800+ Events Records retained when power is

removed

Monitor 68 different actuator functions

Control mode LSO/C/A/B

Temperature, RDM status, Analog I/O (lost/high/low), common failure etc.

Lower Power mode available

ESD Delay when triggered

Valve Stall delay time

Full Stroke Test

Partial Stroke Test (PST) Can be triggered via discrete

or network Records torque log Event log records alarm

Analog Input #1 or #2 of range

Signal is 1mA above or below calibrated value

Controls temperature alarm

Firmware upgradeable

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Equipment Used to Monitor and Gather

Device for use on HART communicating instruments.

Adapts the wired HART protocol to the Wireless HART protocol.

Easy way to unleash otherwise “stranded” valve diagnostics.

Reduces unplanned shutdowns

Features

No Batteries required.

2 or 4-wire HART devices

Wireless output with >99% data reliability delivers rich HART data

Protected by industry leading Security

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Smart Wireless THUM™ Adapter Smart Wireless Gateway 1420/1410

Network Management Easy Robust Security VPN Network Expansion

Information Management >99% Data Reliability Trending Host integration

Modbus (TCP & RTU) OPC HTTP

User Alerts

Device Management Simple Configuration Enabled by AMS

I.S. Class 1 Div 2 Approvals

DCMlink™

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Single uniform solution for all electric actuators• Diagnose, Configure and Monitor all electric actuators from

a central location, independent of the protocol, actuator or host system

Benefits• Easy to use, next generation software based on human

centered design • Promotes single, uniform solution for all electric actuators

from EIM/Bettis• Improve maintenance efficiency, and reduce maintenance

cost• Integrates with Emerson’s PlantWeb™ solution

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DCMlink™ – Diagnostics

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Diagnostics to detect emerging valve repair requirements Torque profile Archived torque profile Partial stroke test

Overlay test results for comparison with baseline Help customer to determine optimal maintenance time Reduce maintenance cost by avoiding unnecessary

maintenance Reduce probability of unplanned downtime

DCMlink™ – Live Trending

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DCMlink allows live trending of critical parameters

User friendly graph to easily visualize the actuator response to a control system command

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Benefits of DCMlink™

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Features BenefitsSNAP-ON™ to AMS (HART interface)

DCMlink runs as SNAP-ON™ to AMS Device Manager

Command Diagnostics Save, archive and overlay PST/FST profiles

Unified Platform for Electrics Actuators

TEC2, EHO, M2CP, MPA, XTE, RTS

Industry Protocols Supported Modbus, TCP-IP, RDM-Slave, Bluetooth, HART, Wireless HART

Diagnostics & Configuration Torque profiles , valve control, calibration, Setpoint management, Import & Export configuration data

Status Monitor / Event Log Alarms in NE-107 format. Live trending of asset health.

CPU Reset Ability to reset loss of power alarm

Municipal Site in Virginia

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Proof of Concept Beta Installation Site

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Monitoring Results Achieved

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• Assets Monitored

• Monitored Events – Seating Torque 26%-40% average to date – Enclosure Temperature 86-95 F – Run Time Varies by application & acquisition schedule – Strokes Varies by application & acquisition schedule – Motor Starts Varies by application & acquisition schedule – Stroke Time 32 Seconds (average) – Alarms 3 Close Torque in Log (700-FEV-4 11-1-17)

Asset Tag #s STATUS

700-FAV-4 700-FWV-4 700-FDV-4 700-FIV-4700-FEV-4

EIM TEC 2000 Actuators Converted to TEC2 Controls with Modbus Control and HART Wireless Monitoring.

Current Status: Operational without failure or observed deviation or abnormal operating status.

MOV Connected Services – Asset Condition Monitoring

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MOV Connected Services – Asset Condition Monitoring

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Valve Tag # Date Event Status

700‐FEV‐4 8‐30‐17 Seating Torque Not Available Valve in Modulation 

700‐FEV‐4 8‐30‐17 Enclosure Temp 86 F; Normal; Thermistor Control to 115 F

700‐FEV‐4 8‐30‐17 Run Time Max record per 5000 events 130 Hrs 48 Min 5 Sec

700‐FEV‐4 8‐30‐17 Motor starts 18644

700‐FEV‐4 8‐30‐17 Alarms None

700‐FEV‐4  8‐30‐17  Stroke Time 32 Sec

700‐FEV‐4 11‐1‐17 Seating Torque Not Available Valve in Modulation

700‐FEV‐4 11‐1‐17 Enclosure Temp 95 F; Normal; Thermistor Control to 115 F

700‐FEV‐4 11‐1‐17 Run Time Max record per 5000 events 133 Hrs 9 Min 42 Sec

700‐FEV‐4 11‐1‐17 Motor Starts 36509

700‐FEV‐4 11‐1‐17 Alarms Close TQ (3 recorded in Alarm Log)

700‐FEV‐4 11‐1‐17 Stroke Time 32 Sec

MOV Connected Services – Asset Condition Monitoring

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Alert: Close Torque Alarm– 20” BAW Modulating with R7Q6‐3 Actuator. User TQ set at 85%. Factory is at 90% No current alarms in Event Log, so alarms may have been during setup.

Recommendation: We recommend monitoring Alarm Log; Verifying Mechanical stops properly set; Monitor seating torque during closing if possible (can be at the Local Display Module or if scheduled properly by data acquisition). Clear Alarm Log to discern if new alarm occurrence. 

Potential Impact: May indicate issue with valve seat or limit setting or mechanical linkage to the valve. Particularly if additional alarms are logged or occur frequently. Dependent upon valve service or location in process, this could be an indicator of debris buildup in valve seating area. 

700‐FEV‐4 Motor starts and stroke time

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The Future……

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Data Diode

Strategy

Identify Potential

Customers

Collaborate with AT

Routine Local Data

Pulls

Convert to Cloud

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Questions?

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