Conmat Oil & Gas Pvt. Ltd.(A Subsidiary of Conmat Systems Pvt. Ltd.)

www.conmatindia.com

Conmat Oil & Gas Pvt. Ltd., is a leading manufacturer and

service provider, specializes in safe and innovative

solutions for management, maintenance and

modification of pressurized piping systems,

hydrocarbon processing units, fertilizers, steel and

pharmaceutical companies.

Empowered by highly skilled Engineers, our Oil & Gas

segment is increasing productivity of our clients by

eliminating 'downtime', cutting down safety risks and

delivering the most cost-efficient services. Our

comprehensive portfolio of services is tailored to suit our

client's individual requirement and provides exceptional

value and efficiency.

Our complete range of online services include Hot

Tapping & Line Stop, In-Service Welding Valve Repair,

Field machining, Repair and Refurbishment of Dry Gas

Seals, Circumferential barrier Seals and Multi-Ring

Circumferential Seals, tank management program.

IDEOLOGY

We believe that profit has no significance if

the organization does not play its role of

giving back the due to the society and

environment which forms the company's

corporate social responsibility.

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Definition of Quality – Conformance to

requirements

System – The system of causing quality is

preventive, not appraisal

Performance Standard – Zero Defect – Do it

right the first time

Measurement – The price of non-

conformance

QUALITY MANAGEMENT SYSTEM

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Safely perform all services

Be timely in execution

Cost-effective and economical

Do it right the first time

GOALS AND OBJECTIVES

Excellence through technological solutions

for customer delight.

VISION

HSE PRINCIPLES

CORE VALUES

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All injuries are preventable

All operating exposures can be safeguarded

Management is responsible for preventing injuries/illnesses and

protecting the environment

HSE is a shared responsibility for all CONMAT personnel

Training employees to work safely and protect the environment

is essential

Working safely is a condition of employment

Working safely is equal to all other aspects of CONMAT's business

No task is so important that the safety of personnel should be

compromised in order to complete that task.

Safety First – In everything we do

Integrity – Means doing the right thing

Service Leadership – Throughout the company

Innovation – Supports continuous growth and improvement

Pride and Respect – For ourselves and our company

www.conmatindia.com

CONMAT’S IN-SERVICE WELDING SERVICES

In-Service Welding is specialized welding on a piping materials joining services, contract research,

system that is flowing and/or under pressure. With a consulting services and training to Oil and Gas

team of Hot Tapping & Welding expertise, having over segment, Energy and Chemical, Steel Plant, Heavy

15 years of field experience, we provide expert Manufacturing and many more.

OUR STANDARD WELDING PACKAGE

THERMAL ANALYSIS

SAMPLE COPY

1

2

3

4

5

6

7

8

17.0

18.0

20.0

22.0

24.0

26.0

30.0

35.0

169.1

152.5

124.8

102.5

84.3

74.1

59.2

48.2

1.47

1.61

1.90

2.23

2.57

2.95

3.74

4.84

775

792

849

881

900

892

925

952

(412)

(422)

(454)

(471)

(482)

(477)

(496)

(516)

293.69

282.62

253.02

246.90

233.65

222.76

205.48

192.32

CaseNumber

Heat InputkJ/in

Max. CoolingRate

oF/sec at 1000 F

Max. CoolingTime

ot(800-500 ),sec

Max. CoolingTemp. F©

HAZHardness

Hv

Thermal Analysis model program

Welding Procedure Specifications (WPS) as per API 1104 Appendix B, ASME Sec. IX , AS 2885.2Complete Non-Destructive Examination (NDE) procedure & services

Quality Assurance Plan

Comprehensive equipment and tooling package, with state-of-the-art pre-heating and monitoring

Trained welders qualified according to API 1104, ASME IX recommendations

We develop special Weld Procedure Specification (WPS) to avoid the need for Post Weld Heat Treatment (PWHT) which especially arises as per the wall thickness restrictions of ASME B 31.3 code, including Finite Element Analysis (FEA) and Engineering Critical Assessment (ECA) if required.

CONSULTANCY SERVICES

Engineering and design consultancy for Hot Tap & Plugging

Hot Tap & Plugging Fitting Design

In-service Welding for Pipelines and Petroleum Storage Tank

Pipeline Integrity Management

Pipeline Pigging

Finite Element Analysis and Engineering Critical Assessment

Deflections Scale = 100

Node 56393Coard (D) = 1100,612,0Solid Tresca Stress = 633.0879

Node 244066Coard (D) = 1100,612,0Solid Tresca Stress = 630.2892

Node 789909Coard (0) = 573 5039, 606 6573, 0Solid Tresca Stress = 393.7992

Node 111396Coard (0) = 573 5039, 606 6573, 0Solid Tresca Stress = 393.824

Y

X

Z

400.

375.

350.

325.

300.

275.

250.

225.

200.

175.

150.

125.

100.

75.

50.

25.

0.

Gate Lift

HOT TAP SERVICES

Pipeline tie-ins (On Land, Offshore)

Rerouting Process Flows

Installation of By-pass Systems

Pressure, Vacuum Gauge installation

New pipeline construction

Sight Glass installations

Quality Control sample points

Valve installations

Thermo Well coupling installation

Orifice Taps for flow meters

Offshore and underwater service

Pipe inspection

Temperature indicators

Applications

Measuring Road

Hot Tap Machine

Hot Tap HousingBleeder Valve

Cutter / Pilot Assembly

Hot TapValve

Hot Tap Fitting

TemperatureTo 1350°F(732°C)

½” – 48”(15mm - 1200mm)

Sizes PressureTo 2600 psig(179 bar)

On-Line Thermowell Installation

Typical Hot Tap

Angle Tap

Tee Stop

LINE STOP AND HOT STOP SERVICES

PressureTo 1,000 psig(69 bar)

To 400°F(204°C)

Line Stop Temperature

PressureTo 700 psig(48 bar)

To 700°F(371°C)

Hot Stop Temperature

Initial operation requires a hot tap.

®SealTite fitting is welded or bolted to the pipe.

The fitting is pressure tested.

The valve is installed.

A hot tap is made on the pipe through the valve.

The coupon is retained by U-wires on the pilot drill.

The hot tap machine and coupon are removed.

The valve is closed.

A sealing element is selected for compatibility based on the process, pressure and temperature.

The line stop machine is attached to the valve.

The line stop head seals and isolates the section of pipe.

Line Pressure is equalized and the line stop head is retracted.

®The SealTite completion plug is set and locked into place with jackbolts.

Valve is removed enabling re-entry at a future date.

Blind flange is installed.

Elbow StopThrough-The Valve-Stop

Ideal for non-functioning Valves on tanks and vessels.

Special machine is installed to an existing valve.

The damaged valve is removed and a new valve installed.

The special machine is removed.

Across-The-Header-Stop

Applicable when clearance limitation does not permit normal line stopping methods.

®A SealTite fitting is welded to the header and a valve is installed.

A hot tap is made and the plug is set.

When the repairs are complete the ®SealTite completion plug is set.

®A special SealTite fitting is installed to the elbow.

An angle tap is performed on the elbow through a temporary valve.

The line stop is set and the defective valve replaced.

®SealTite completion plug is set and the temporary valve removed.

®A special SealTite fitting is installed to the backside of the Tee.

A temporary valve is installed and a hot tap performed.

The line stop plug passes through the Tee and is set into the outlet.

®The SealTite completion plug is set and the temporary valve removed.

SPECIALTY LINE STOPS

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®Two SealTite fittings are welded to the line.

Temporary valves are installed and two line stop

taps completed.

The two line stops are set and the pressure is vented.

The work between the two line stops is completed.

The line stops are equalized and removed.

®SealTite completion plugs are set and the temporary

valves removed.Double Line Stop

Double Block and Bleed

DOUBLE LINE STOP

®Two SealTite fittings are welded to the line.

Temporary valves are installed and two line stop taps completed.

The two line stops are set and the pressure is vented downstream of both line stops.

The primary line stop holds the pressure while the secondary line stop ensures a 100% safe seal.

The work downstream is completed.

The line stops are equalized and removed.

®SealTite competion plugs are set and the temporary valves removed.

DOUBLE BLOCK AND BLEED

FOLDING HEAD LINESTOP

FH LineStop Uses

Low Pressure system Class 150#Large dia pipelines - 48”, 66”, 72”, 78”Water; Crude Oil

® SEALTITE COMPLECTION FLANGE

®SEALTITE COMPLETION FLANGE

PATENTED METAL-TO-METAL PLUG SEAL OFFERS GREATER ONLINE SAFETY

®SealTite Flange and fitting with patented metal-to-metal plug

Custom-manufactured 150# and 2500# ®high temperature/high pressure SealTite

Completion Flanges are available upon request.

®SealTite Completion Plug ®SealTite Flange Completion Plug(Note recessed jack screws)

Completion plug offers greater sealing strength with its metal-to-

metal seal.

The O-ring provides an additional safety for the completion plug.

® Packing glands are located on the SealTite Flange’s recessed

jack bolts.

®The solid SealTite completion plug eliminates potential check

valve leaks.

®SealTite Flanges can be safely utilized to re-enter the line at high

temperatures and pressures.

®SealTite Flanges can be rebuilt online.

® SealTite completion Flanges are available in stock for 150#,

300#, 600# and 900# flange ratings. 1500# and 2500# flange

ratings are available on request.

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®PATENTED HI-STOP SERVICES

TemperatureTo 1100°F(593°C)

½” – 16”(15mm - 406mm)

Sizes PressureTo 2600 psig(179 bar)

®The Hi-Stop plug is retracted.

®The SealTite completion plug is set

and locked into place with jackbolts.

The valve is removed.

The valve at a later date for re-entry,

if required.

®The Hi-Stop reamer teams a tapered

hole completely through the pipe.

U-wire on the pilot drill retain the two

coupons inside the reamer.

The hot tap machine is removed.

The valve is closed.

®Hi-Stop fitting is welded to the pipe.

®The Hi-Stop fitting is pressure tested.

A temporary valve is installed.

The tapping machine is installed and

aligned through the viewports.

®The Hi-Stop plug setting machine is

attached to the valve.

®The Hi-Stop plug is inserted across the

pipe to provide a safe and reliable

metal-to-metal seal.

The section of pipe is isolated.

® Super Hi-Stop are available when pressures® and/or temperatures exceed conventional Hi-Stop ranges.

®Permanent Hi-Stop.®Hi-Stop being set at a southern fefinery.

®Hot pipes isolated with Hi-Stop are readyfor repair and refitting.

VALVE REPAIR SERVICES (VRS)

Maintaining valves in optimum working condition delivers

direct benefits to your organization. Team provides full inline,

onsite and shop valve repair services and maintenance

programs for virtually all valve types, brands, sizes, materials,

pressures and operating conditions, including actuators and

operators

We can meet the following valve repair needs:

In-service valve testing

Routine repairs during outages / turnarounds

Onsite valve repair and testing

Shop repair and testing

Valve Asset Management Program

Full-Service Industrial Engineering Services

At Conmat, you can expect to partner with a company that

has highly trained technical experts capable of providing

quality solutions for any unique, challenging application.

Our technicians utilize OEM parts and industry standards

along with superior craftsmanship to rebuild valves that

meet the most rigorous industry criteria. This commitment

to excellence provides you with a cost-effective means of

keeping maintenance and repair costs down and

turnaround time short.

We Meet Any Challenge

We Provide Quality Assurance

All our operations are conducted under our comprehensive Quality

Assurance Program. All our technicians are trained to employ the

latest safety practices and standards. Technicians are only certified

after years of experience and upon completion of one of the

industries' most stringent training programs.

On line Testing of Safety & Relief Valves during Plant Operation.

Testing at any location, even in explosion-safe areas.

Highest accuracy through digital technology.

Reducing down time.

Avoiding emergency shutdown, solely for mandatory testing.

The salient features are:

Our PC based Safety Valve testing equipment "LEGATEST"

is designed to test Relief Valves online.

Online Safety Valve Testing

www.conmatindia.com

FIELD MACHINING SERVICES (FMS)

Conmat’s onsite and in-place Field Machining operation of company’s field machining equipment by Services (FMS) can help you lower costs, protect assets experienced Conmat technicians eliminates costly and provide a leak-free operation. Quick set-up and downtime for removal off site.

Our comprehensive, proven Field Machining Services (FMS) allow you to modify and repair your piping, fitting, equipment, hardware or machinery onsite and in-place.

Advantages of Conmat’s Onsite FMS

Precision repairs can be made onsite and in-place

Minimum dismantling required

- Downtime minimized

- Lost production minimized

- Helps accelerate turnarounds

Compact tools are applicable in tight, cramped locations

Multiple tools, sizes can be utilized on separate jobs simultaneously

Onsite repairs completed quick and economic than offsite repairs

Productivity is increased

Ideal for remote locations

Applicable for any manufactured hardware alignment, secure installation

Field machines are powered for fast, efficient cutting, beveling and lathing

Conmat provides day-to-day testing and inspection on a

permanent or call-out basis. Our state-of-the-art inspection

facilities, labs and trained technicians provide unparalleled

response times, turn-times and production quantities for

process industries as well as aerospace, automotive,

defense and nuclear industries.

NDE/NDT INSPECTION SERVICES

Range of Inspection Services

Phased array inspection

Digital and film radiography utilizing X-ray and

gamma sources

Automated ultrasonic inspection

A-, B- and C-scan ultrasonic inspection

Immersion ultrasonic's

Alternating Current Field Measurement (ACFM)

Long–range guided-wave Ultrasonic's

(GUL Wavemaker and Teletest)

Eddy current/electromagnetic (RFT, IRIS)

examination for tube and surface applications

Boiler mapping program for tube

erosion/corrosion analysis

Positive Material Identification (PMI)

Mechanical integrity, process safety management

and corrosion monitoring

Visual inspection including API 510, API 570 and

CWI Services

Tank inspection (API 653)

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We are a single source supplier for your turbo supplier, our goal is to provide the best seal for the machinery shaft seal requirements. From labyrinth to application, improving seal performance and Oil Seals to Dry Gas Seals, we do it all. As a full line reliability and extending time between overhauls.

Dry Gas Seal

We repair, retrofit & refurbish seals of any manufacturer and of any type, including Dry Gas Seals, Circumferential Barrier seals, Multi-ring Circumferential Seals, and Oil Seals. The Seals repaired by us will be tested and certified (by KAYDON) to perform at the specifications required of new seals, and they will be guaranteed to perform like new (or better).

Only Kaydon has the engineering knowledge base, manufacturing capability, and testing facility to offer ‘Kaydon Certified’ guaranteed seal repair for any make, any type, any model.

We at Conmat also design and manufacture Control and Filtration Skid for your DGS System

Control Skid

DRY GAS SEAL & CONTROL SKID

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CM0412 SERIES TAPPING MACHINE

The CM0412 series of

CONMAT tapping machines

are used to make 1/2”

through 4” taps while

pipeline is under pressure

without interrupting

service. The tapping

machine is furnished with

a ratchet crank handle as

standard. Optional power-

drive with air drive socket

and air wrench is

available. Consult CONMAT

for additional sizes

Description CM0412 Series Tapping Machines

Description Part Number

Tapping Machine w/12 Inches of Travel CM0412-12

Tapping Machine w/18 Inches of Travel CM0412-18

Tapping Machine w/24 Inches of Travel CM0412-24

Tapping Machine w/30 Inches of Travel CM0412-30

Optional Accessories

Features

All CM0412 models have

a maximum operating

pressure of 1480 PSIG at

100°F; and 700 PSIG up

to 700°F.

Standard packing is rated

at 1480 PSIG up to 100°

F. Severe packing is rated

at 700 PSIG up to 700° F.

We recommend that for

most normal operations,

standard packing be used.

Severe service packing

relies upon higher

temperatures to provide

sealing capabilities.

For higher temperature

operations, please consult

CONMAT customer service.

Machine is manually or air

driven.

Air requirement is 90PSIG

@ 105 CFM.

Rate of travel is 8 turns

per inch.Description Part Number

Optional Air Drive Angle Wrench CM0412-64

3/4” Hex Air Drive Socket CM0412-65

Severe Service Packing (700° F CM0412-66

Model CM0412 machines include the

following items

Description Part Number

Steel Carrying Case

Retainer Clip CM0412-56

Packing Wrench CM0412-57

Standard Packing CM0412-58

Crank Handle CM0412-59

Bleeder Valve CM0412-60

Valve Nipple CM0412-61

Operations Manual CM0412-62

3/4” x 1/4” NPT Bushing CM0412-63

CM0412-55

Full-Encirclement, Split-Tee Fitting With Weld-End Connection

Mechanical Hot Tap Fitting Flange Repair Clamp

Full Encirclement Hot Tap and Line Stop Fitting

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CONMAT’S PRODUCT LINE

CM1603 SERIES TAPPING MACHINE

CONMAT CM1603 tapping

machines are used to

make 3” through 16” taps

while pipeline is under

pressure without

interrupting service.

CM1203 tapping machines

are used to make 3”

through 12” taps (42”

Boring Bar travel)

CM1603 Series Tapping Machines

All CM1603 / 1203 models

have a maximum

operating pressure of

1480 PSIG at 100°F; and

700 PSIG up to 700°F.

Tapping Capacity

For CM1603: 3” to 16”

For CM1203: 3” to 12”

Stroke (Standard)

For CM1603: 66”

For CM1203: 42”

Feed Rate

0.003” & 0.005”/ rev

Boring Bar Tool

Retention

*Spline Drive

Depth Measuring

System

Mounting Flange

4”, Class 600 RTJ-type

ADDITIONAL

FEATURE

*NO RETAINER ROD

Description Features

HYDRAULIC POWER UNIT

Diesel Engine :

Pump : Vane Type

Pressure relief : Factory Preset @ 1100psig

Starting System : 12V Electric

Fluid Level : Indicator on Tank

Mounting : Skid Mounted

Hoses : 15 meter each, inlet & outlet

Coupling : Aeroquip wing style coupling

16 HP

Description Part Number

Tapping Machine w/66 Inches of Travel CM1603

Tapping Machine w/42 Inches of Travel CM1203

Model 1603 / 1203 machines includethe following items:

Description Part Number

Transportation Skid CM1603-55

Bleeder Valve CM1603-56

Packing Wrenches CM1603-57

Standard Packing CM1603-58

Crank Handle CM1603-59

Operations Manual CM1603-60

Bushing CM1603-60

BOLT-ON HOT TAP, LINE STOP FITTINGS

Designed for use with critical service for extended periods

Tige

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Assembly Line Conveyer Canal Paver Construction Equipment

845, G.I.D.C., Makarpura, Vadodara - 390 010, Gujarat, India

Ph.: 0265-2647276, 3293916, 2792164 • Fax: 0265-2630763

E-mail: oil@conmatindia.com • www.conmatindia.com

Tige

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