conditioning of wastewater sludge using freezing and thawing: role of curing
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Conditioning of wastewater sludge using freezing andthawing: Role of curing
Kai Hu a, Jun-Qiu Jiang a, Qing-Liang Zhao a,b,*, Duu-Jong Lee b,c,d, Kun Wang a, Wei Qiu a
a School of Municipal & Environmental Engineering, Harbin Institute of Technology, Harbin 150090, Chinab State Key Laboratory of Urban Water Resources and Environment (SKLUWRE), Harbin Institute of Technology, Harbin 150090, ChinacDepartment of Environmental Science and Engineering, Fudan University, Shanghai 200344, ChinadDepartment of Chemical Engineering, College of Engineering, National Taiwan University of Science and Technology, Taipei,
Taiwan 10617, China
a r t i c l e i n f o
Article history:
Received 14 April 2011
Received in revised form
18 August 2011
Accepted 29 August 2011
Available online 3 September 2011
Keywords:
Freeze/thaw treatment
Curing
Waste activated sludge
Mixed sludge
Solubilization
Dewaterability
* Corresponding author. School of Municipalþ86 451 86283017; fax: þ86 451 86282100.
E-mail address: [email protected] (Q.-L.0043-1354/$ e see front matter ª 2011 Elsevdoi:10.1016/j.watres.2011.08.064
a b s t r a c t
Freeze/thaw (F/T) treatment is an efficient pre-treatment process for biological sludges.
When bulk sludge was frozen, tiny unfrozen regimes in the ice matrix were continuously
dehydrated by surrounding ice fronts, termed as the “curing stage”. This work demon-
strated that the F/T treatment could not only enhance sludge dewaterability, but also
solubilize organic matters from sludge matrix. Most enhancement of sludge dewaterability
was achieved during bulk freezing stage, with the waste activated sludge more readily
dewatered than the mixed sludges after treatment. Conversely, the freezing stage released
only limited quantities of organic matters to liquid. Conversely, the curing contributed
mostly on chemical oxygen demand (COD) solubilization and NH3eN release. The crys-
tallization of intra-aggregate moisture was claimed to damage cell membranes so to
release intracellular substances to surroundings. The F/T treatment with sufficient curing
is advised to effectively condition biological sludge as the feedstock of the following
anaerobic digestion process.
ª 2011 Elsevier Ltd. All rights reserved.
1. Introduction Studies on F/T for biological sludge and metal hydroxide
Organic matters hydrolysis presents the rate-limiting step in
sludge anaerobic digestion process (Elliott and Mahmood,
2007). Sludge pre-treatment techniques, including mechan-
ical (like sonication), chemical (such as alkali treatment),
thermal (heat treatment or freeze/thaw (F/T)) and biological
(enzymatic treatment), were studied in detail (Chu et al.,
2002a, 2002b; Whiteley and Lee, 2006). The F/T process pres-
ents a cost-effective sludge conditioning unit in case natural
freezing on sludge is feasible in field (Vesilind et al., 1991a;
Hedstrom and Hanaeus, 1999).
& Environmental Engine
Zhao).ier Ltd. All rights reserved
precipitates considered the associated changes in sludge
dewaterability (Martel and Diener, 1991; Parker et al., 1998a;
Wang et al., 2001; Kawasaki et al., 2004) and floc structure
(Vesilind et al., 1991a; Chang et al., 2004). Freezing tempera-
ture and time were revealed as two of the major factors that
influenced performance of F/T treatment. Wang et al. (2001)
demonstrated that improvement of sludge dewaterability
and degree of elution of intracellular water were more favor-
able at slow-frozen (�20 �C) than at fast-frozen (�80 �C) tests.Gao (2011) conducted bench scale experiments to examine the
effect of freezing temperature and freezeethaw cycles on the
ering, Harbin Institute of Technology, Harbin 150090, China. Tel.:
.
wat e r r e s e a r c h 4 5 ( 2 0 1 1 ) 5 9 6 9e5 9 7 65970
yielded sludge properties. During freezing, developing ice
front would partly engulf the floc and the force thereby built
up would compress the unfrozen part and pull apart the
network of the frozen part of sludge. By doing so, the sludge
was converted into a matrix of ice crystals and compacted
solid particles (Tao et al., 2006) with cell membrane integrity
damaged by the intracellular ice crystals (Thomashow, 1998).
The extracellular polymers (ECPs) were noted to release to the
sludge supernatant following F/T treatment (Hung et al., 1996;
Ormeci and Vesilind, 2001). Literature results demonstrated
that the enriched supernatant is favorable to enhance
anaerobic digestion of sludge (Montusiewicz et al., 2010).
When bulk sludge was completely frozen, there are tiny
unfrozen regimes in the ice matrix. Extended freezing, or
curing of the sludge, can significantly improve sludge dew-
aterability of drinking water residues (Vesilind and Martel,
1990; Parker et al., 1998b; Jean and Lee, 2000). In a city such
as Harbin, China, the average temperatures during November
to March are below freezing temperature (Wang et al., 2010),
making natural freezing a promising pre-treatment option to
sludge management. The sludge dumped into a freezing pool
during winter time will be kept frozen until it is thawed since
April and onward. Restated, during the whole year cycle with
complete freezing and complete thawing, most of the
freezing stage sludge will be in the curing state. Little atten-
tion was paid to unveil the effects of curing on the solubili-
zation of organic matters from biological sludges.
This study applied F/T treatment at �18 �C on wastewater
sludges and investigated the changes in physical and chem-
ical characteristics of sludge after F/T treatment. In particular,
the role of curing stage on sludge characteristics was clearly
demonstrated. Mechanisms corresponding to the noted
changes were discussed.
2. Materials and methods
2.1. Sludge samples
Sludge samples were collected from the primary sedimen-
tation tank (termed as primary sludge) and from the
secondary sedimentation tank (termed as the waste acti-
vated sludge (WAS)) in a municipal wastewater treatment
plant at Harbin City, China. All collected sludge samples
were first gravity thickened to around 97% w/w moisture
content. Then the mixed sludge samples were prepared by
mixing thickened primary sludges and thickened waste
Table 1 e Characterization of thickened WAS and mixed sludg
Mixed sludge Thickened WAS
TCOD/mgl�1 33,200 28,210
SCOD/mgl�1 920 948
pH 6.49 6.45
NH3eN/mgl�1 148 101
Alkalinity/mgl�1 720 580
a TCOD: total chemical oxygen demand; SCOD: soluble chemical oxygen d
volatile suspended solids.
activated sludge samples at 1:4 v/v to simulate the field
practice. The characteristics of sludge samples were shown
in Table 1.
2.2. F/T treatment
The thickened WAS and mixed sludge were placed in 550 ml
polyethyleneterephthalate bottles sealed with polyethylene
lids and frozen at �18 �C at different time periods. Following
freezing (and curing), the sludges were thawed for another 3 h
at 29 �C and at 47e56% relative humidity. Preliminary tests
revealed that complete freezing of sludge samples could be
reached in 3 h. Hence, the freezing tests at<3 hwere at freeing
stage; while those at >3 h were at curing stage.
2.3. Analytical methods
Total chemical oxygen demand (TCOD) and soluble chemical
oxygen demand (SCOD), total solids (TS), suspended solids
(SS), volatile solids (VS), volatile suspended solids (VSS) and
pH for the sludge samples before and after F/T treatment were
measured based on the Standard Analysis Methods (China
EPA, 2002). The sludge samples were centrifuged at 2770 � g
for 30 min prior to SCOD, alkalinity, NH3eN, SS and VSS
measurements. The VS and VSS contents were determined
after calcination at 600 �C for 1 h.
The COD solubilization was defined as the ratio of the
SCOD of treated sludge (SCOD)minus the initial SCOD (SCOD0)
divided by the initial particulate fraction of COD (CODp0) as
follows (Bougrier et al., 2008):
COD solubilizationð%Þ ¼ SCOD� SCOD0
TCOD0 � SCOD0¼ SCOD� SCOD0
CODp0
where TCOD0 is the initial sludge TCOD.
The particle size distribution was measured by dilution of
sludge supernatant using a Liquid Particle Counting System
(HIAC 9703, USA). The detected particles ranged from 2 to
300 mm. A drop of sludge sample was spread via pasteur
pipette onto a microscope slide, at which point the floc
structure was observed and photographed using an Olympus
BX051 at 200� magnification. 100 ml of sludge sample was
settled in a graduated cylinder and the settled volume of
sedimentation was recorded.
A vacuum filtration system equipped with Buchner funnel
was installed and adopted for a 100 ml sludge sample at
a pressure difference of 0.7 bar. The filtrate volume was
e.a
Mixed sludge Thickened WAS
TS/mgl�1 37,870 24,280
SS/mgl�1 35,870 22,400
VS/mgl�1 19,530 15,760
VSS/mgl�1 18,620 14,720
emand; TS; total solids; SS: suspended solids; VS: volatile solids; VSS:
0
10000
20000
30000
40000
50000
0 20 40 60 80
freezing time /h
TS
(V
S)
/mg•
L-1
TS of mixed sludge TS of WASVS of mixed sludge VS of WAS
Fig. 1 e TS and VS of mixed sludges and WAS versus
freezing time.
Table 2 e Settled sludge volumes after 24 h (initial sludgevolume: 100 ml).
Mixedsludge
Settledsludge
volume/ml
WAS Settledsludge
volume/ml
Raw 67 � 4 Raw 78 � 6
1 h freezing 59 � 4 1 h freezing 65 � 5
3 h freezing 55 � 5 3 h freezing 59 � 5
72 h freezing 46 � 3 72 h freezing 52 � 4
Table 3eCentrifugation of sludges (initial sludge volume:100 ml).
Freezingtime formixedsludge/h
Sedimentvolume/ml
Freezingtime forWAS/h
Sedimentvolume/ml
0 32 � 2 0 47 � 3
1 25 � 2 1 22 � 2
3 25 � 1 3 30 � 2
72 22 � 1 72 26 � 2
wat e r r e s e a r c h 4 5 ( 2 0 1 1 ) 5 9 6 9e5 9 7 6 5971
recorded to determine the average specific resistance of filter
cake.
A digitally controlled centrifuge (TDL-40B, ANKE Shanghai,
China) with a rotational speed of 4000 rpm for 30 min was
used in the centrifugal settling tests. Four tubes of sludge
samples with an initial volume of 100 ml were centrifuged
with the sediment volumes recorded over time.
3. Results and discussion
3.1. Physical characteristics
The F/T treatment did not yield significant changes in the
sludge TS or VS (Fig. 1), a self-evident result since the freezing
and curing did not remove organic matters or induce evapo-
ration loss from sludge. This observation correlates with that
by El-Hadj et al. (2007).
The capillary suction time (CST) tests were conducted but
would not be discussed based on the comments by Ormeci
et al. (2001) that CST is not an appropriate indicator for
0
20
40
60
80
100
0 20 40 60 80 100settling time /h
sedi
men
tatio
n vo
lum
e /m
l
original sludge1h freezing3h freezing72h freezing
ba
Fig. 2 e Settling tests for original and treat
sludge dewaterability. Fig. 2a and b shows the sediment
volume versus settling time data for the original and the
treated sludges. The F/T treatment enhanced the settleability
of sludge samples as noted by the higher settling speed and
the less sediment volumes. It is also noticeable that within
1 h and 3 h freezing (and 3 h thawing), the improvement of
sludge settleability was noted marginal for both WAS and
mixed sludge. However, with a long curing time of about 69 h
(72 he3 h), the sludge settleability was significantly
improved. Curing has minimal effects on sediment volumes
(Table 2).
The F/T treatment enhances centrifugal settling of sludge,
correlating with the report by Vesilind et al. (1991b). Similar to
the gravity tests, the curing has minimal effects on sediment
volumes of the centrifugated sludge (Table 3). The 1e3 h
freezing of bulk sludge could not effectively improve filter-
ability of either mixed sludges or WAS. The 69-h curing had
0
20
40
60
80
100
0 20 40 60 80 100settling time /h
sedi
men
tatio
n vo
lum
e /m
l
original sludge
1h freezing
3h freezing
72h freezing
ed sludges. (a) Mixed sludge, (b) WAS.
Table 4 e Filtration tests for original and treated sludges(initial volume: 100 ml).
Freezingtime formixedsludge/h
Filtratevolume/ml
Freezingtime forWAS/h
Filtratevolume/ml
0 68 � 2 0 53 � 3
1 63 � 2 1 55 � 2
3 65 � 2 3 57 � 3
72 70 � 2 72 80 � 2
wat e r r e s e a r c h 4 5 ( 2 0 1 1 ) 5 9 6 9e5 9 7 65972
negligible enhancement of mixed sludge filterability;
conversely, curing markedly reduced cake resistance for WAS
(Table 4). The result of curing on WAS was in agreement with
that by Vesilind and Martel (1990). Lee and Hsu (1994) also
noted that the F/T treated biological sludges could be almost
completely dewatered via gravitational filtration.
The F/T treatment did not alter particle size distributions
for mixed sludge or WAS at 1e3 h freezing. In particular, the
0
10
20
30
40
50
60
2~2.7
2.7~3.7
3.7~5.0
5.0~6.8
6.8~9.3
9.3~12
.6
12.6~
17.2
17.2~
23
perc
ent o
f pa
rtic
les
/%
a
0
10
20
30
40
50
60
70
80
90
2~2.7
2.7~3.7
3.7~5.0
5.0~6.8
6.8~9.3
9.3~12
.6
12.6~
17.2
17.2~
23
perc
ent o
f pa
rtic
les
/%
b
Fig. 3 e Particle size distribution for original and
69-h curing produced excess quantity of fine particles for
WAS, but had minimal effects on those for mixed sludge
(Fig. 3). This result correlates with Vesilind and Martel (1990)
which concluded that F/T treatment was most effective with
small particles.
3.2. Chemical characteristics
TheCODsolubilization reached0.6%formixedsludgeand1.6%
forWAS after 3 h freezingþ 3 h thawing F/T treatment (Fig. 4).
The presence of primary sludge increases resistance to solu-
bilization action by the F/T treatment of WAS. In the subse-
quent curing stage (3e72 h), the COD solubilization was
increasedwith curing time in a linearlymanner, reaching 7.5%
formixed sludge and 10.5% forWAS at the end of the 72-h test.
This level of solubilization is comparable to that from WAS
sample treated at 100 �C for 30 min (Bougrier et al., 2008) and
with 0.8 W/ml ultrasound for 5 min (Zhao et al., 2010).
The 1e3 h freezing þ 3 h thawing could release a limited
quantity of NH3eN from sludge (Fig. 5). Conversely, curing
effectively solubilizes NH3eN from sludge matrix into
.3
23.3~
31.7
31.7~
43.1
43.1~
58.6
58.6~
79.6
79.6~
108.2
108.2
~147.1
147.1
~200
original mixed sludge
1 h freezing
3 h freezing
72 h freezing
.3
23.3~
31.7
31.7~
43.1
43.1~
58.6
58.6~
79.6
79.6~
108.2
108.2
~147.1
147.1
~200
original WAS
1 h freezing
3 h freezing
72 h freezing
treated sludges. (a) Mixed sludge, (b) WAS.
0
2
4
6
8
10
12
0 20 40 60 80freezing time /h
CO
D s
olub
iliza
tion
/%
mixed sludge
WAS
Fig. 4 e COD solubilization with freezing time.
6.5
6.6
6.7
6.8
6.9
7
7.1
7.2
0 10 20 30 40 50 60 70 80
freezing time /h
pH
mixed sludge
WAS
Fig. 6 e Suspension pH with freezing time.
wat e r r e s e a r c h 4 5 ( 2 0 1 1 ) 5 9 6 9e5 9 7 6 5973
supernatant. Using ultrasonic treatment a dramatic quantity
of NH3eN was released (Feng et al., 2009).
Fig. 6 showsthepHversus freezing timedata forboth treated
sludges. The suspension pH slightly decreased following F/T
treatment (from 6.89 to 6.57 for WAS and from 7.16 to 6.78 for
mixed sludge). The decrease in suspension pH is attributable to
the release of fatty acids from solid phase (Montusiewicz et al.,
2010), which was also noted by Stabnikova et al. (2008) for food
waste, by Ormeci and Vesilind (2001) for activated sludge, and
by Liu et al. (2009) onmarine intertidal sludge.
We conducted Fourier transform infrared spectroscopy
(FT-IR) tests for the original and treated sludge (Fig. 7). The
intensity of the 1546 cm�1 peak was decreased following F/T
treatment, corresponding to the solubilization of proteins into
supernatants.
3.3. Effects of curing on sludge conditioning
Curing is a storage process of frozen sludge under subfreezing
temperatures (Parker and Collins, 1997a). The unfrozen zones
presented in the frozen bulk sludge can be further dewatered
by the surrounding ice (Vesilind and Martel, 1990). As Jean
0
50
100
150
200
250
0 10 20 30 40 50 60 70 80freezing time /h
NH
3-N
/mg•
L-1
mixed sludge
WAS
Fig. 5 e NH3eN in suspension for treated sludge.
et al. (2000) mentioned, completeness of curing can be ratio-
nalized by the accomplishment of dehydration of moisture
that can be frozen. Jean et al. (2000) also claimed that themass
transfer rate of intra-aggregate water to diffuse to the growing
ice front determines the time needed for sludge curing.
Table 5 lists the percentage of changes of sludge properties
after F/T treatments for the present biological sludges. Most
enhancement of sludge dewaterability was achieved in the
freezing stage. The WAS was more readily conditioned by
1e3 h freezing þ 3 h thawing, as noted by the 73.1e81%
reduction of sediment volumes for WAS compared with the
57.1e70% for mixed sludge. Based on the conceptual models
by Vesilind and Martel (1990) and by Parker and Collins (1999),
the freezing process involved rejection and entrapment of
sludge flocs. Smaller solid particles associated with WAS
would be more readily moved by advancing ice front and be
dehydrated into solids pockets. Restated, the bulk freezing of
sludge is sufficient to transform puffy sludge structures into
compact aggregates to facilitate settleability and filterability.
According to the postulated mechanism for sludge freezing,
Vesilind and Martel (1990) pointed out that the freezing rate
was possibly the governing variable that determined the
dewaterability of freezeethaw sludge compared with curing
temperature and time, inasmuch as freezing temperature
affected the movement and aggregation of solids. If a proper
freezing temperature (freezing rate) was applied, the free
water surrounding the flocs and surface water surrounding
the particles would be frozen in sequence, causing the water
molecules being extracted from flocs interior to build the
crystalline structures, and forcing the particles migrated into
tightly compacted solids pockets. This conclusion on sludge
dewaterability was also proposed by Parker and Collins
(1997b).
Conversely, the freezing stage released limited quantities
of COD (15.5% for WAS and 8.1% for mixed sludge). Curing
contributed mostly on COD solubilization and NH3eN release
(Table 5). The interactions between unfrozen zones in bulk
sludge and the surrounding front not only dehydrate the
Fig. 7 e FT-IR spectra for original and treated sludges. (a)Mixed sludge, (b) WAS.
Table 5 e Relative contribution of freezing (1e3 h of freezing test) and curing (3e72 h of freezing test) for mixed sludge andWAS.
Sample Stage Settled sludge volume Centrifugal settling volume COD solubilization NH3eN release
Mixed sludge Freezing 57.1% 70% 8.1% 15.2%
Curing 42.9% 30% 91.9% 84.8%
WAS Freezing 73.1% 81% 15.5% 4.1%
Curing 26.9% 19% 84.5% 95.9%
wat e r r e s e a r c h 4 5 ( 2 0 1 1 ) 5 9 6 9e5 9 7 65974
aggregates as commented by Jean et al. (2000), but also solu-
bilize the organic matters into supernatants. Freezing causes
cell disrupt through intracellular and extracellular ice crystals
formed during freezing (Thomashow, 1998; Ormeci and
Vesilind, 2001). As temperature decreases below 0 �C, ice
forms and accumulates in the intercellular spaces, which
results in the physical cell disruption (Thomashow, 1998).
However, most cellular damage results from the freeze-
induced dehydration. At temperatures below �10 �C (such as
�18 �C adopted in this study), with the consequent low water
potentials and severe dehydration, membrane damage can
occur in the form of “fracture-jump lesions” (Thomashow,
1998). In addition, the water in sludge cells expands during
freezing process, and cells vulnerable to the pressure of the
expanding ice may burst. It is also possible that the
compression and suction on cells exerted by the advancing ice
front may cause the cells to disrupt (Ormeci and Vesilind,
2001). Gao (2011) summarizes that intracellular ice formation
that usually occurs during rapid freezing may cause the
mechanical disruption of cellswhile slow freezing (such as the
one used in this study) often results in the release of more
outer-membrane materials. The release of ECPs and intracel-
lular materials to the surroundings contributed to the signif-
icant increase of SCOD and NH3eN concentrations in
freezeethaw sludge.
Ice formation is generally initiated in the intercellular
spaces, as opposed to intracellularly, as a result of high
freezing point and homogeneous ice-nucleation sites for the
former. So the surface water (difficult-to-freeze water) takes
a longer time to freeze (Thomashow, 1998; Vesilind and
Martel, 1990). The cell freezing process is governed by the
competition between the mass transfer (intracellular water
movement) and the heat transfer, which is distinguished by
a freezing rate of 3000 K/min (Silvares et al., 1975). The average
temperature-decreasing rate in this study was approx.
0.183 K/min, amuch lower valuewater transport would not be
dominating in the freezing process. Based on the calculation
by Jean et al. (2000), our curing time should be 3380 s, of the
same order of that noted in experiments.
Natural freezing and thawing can be a promising pre-
treatment stage of biological sludge to enhance dewater-
ability. In case the F/T treated sludge is to be used as feedstock
of the following anaerobic digestion process, sufficient curing
time is needed to allow development of intra-aggregate ice to
solubilize organic matters to supernatants.
4. Conclusions
The following conclusions are drawn based on the presented
experimental results:
(1) Freeze/thaw (F/T) treatment could enhance biological
sludgedewaterability. A 72-h treatment at�18 �Cdecreased
the sedimentation volumes by 31.2e31.3% formixed sludge
and by 33.3e44.7% for waste activated sludge, respectively.
(2) F/T treatment could facilitate mass transfer from the solid
phase into the aqueous phase. The maximum chemical
oxygen demand (COD) solubilization obtained in the study
were 7.5% for mixed sludge and 10.5% for waste activated
wat e r r e s e a r c h 4 5 ( 2 0 1 1 ) 5 9 6 9e5 9 7 6 5975
sludge. And maximum increments in NH3eN concentra-
tion reached 45.3% for mixed sludge and 74.5% for waste
activated sludge.
(3) Most enhancement of sludge dewaterability was achieved
during bulk freezing stage, with the waste activated
sludges more readily dewatered than the mixed sludges
after F/T treatment.
(4) Unlike sludge dewaterability, the freezing stage released
only limited quantities of organic matters to liquid. Thus,
COD solubilization and NH3eN release reliedmostly on the
curing stage.
Acknowledgments
The authors gratefully acknowledge funding from Project
50821002 (National Creative Research Groups) supported by
National Nature Science Foundation of China, National Water
Pollution Control and Management Key Project (2009ZX07317-
008), partial supports by State Key Laboratory of Urban Water
Resource and Environment, Harbin Institute of Technology
(No. 2010DX17), and funding from Heilongjiang Province
Science Foundation for Youths (QC2009C113).
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