Monitoring of annealing & coati ng lines Oil analysis for hydraulic units

HAINZL INDUSTRIESYSTEME GMBHIndustriezeile 56, A-4021 Linz

Austria

Tel. +43 (0) 732-7892-0Fax +43 (0) 732-7892-12E-Mail: cms@hainzl.atwww.hainzl.at

PRODUCT RANGE& INFORMATION

HAICMON CMUThe HAICMON CMU is the standard unit for vibrati on monitoring of large scale plants in combinati on with the HAICMON Analysis Center. It can be used for various applicati ons, such as classic vibrati on monitoring of drive trains, chatt er monitoring in rolling mills and fricti on bearing monitoring according to ISO 7919.

Key informati on: Cutti ng edge processing, even for complex analyses Up to 128 GB of local storage capacity Can be expanded to 64 inputs (up to 32 of them vibrati on inputs) or outputs 1 Ethernet interface for communicati on with automati on environment Straightf orward communicati on with ibaPDA process data acquisiti on system

microCMUThe microCMU is the „heart“ of hydraulic unit, hydraulic cylinder and rotary distributor monitoring.

Key informati on: Evaluati on intelligence in small form factor for top hat rail mounti ng 4 GB of local storage capacity 8 analogue inputs for standard sensors (e.g. pressure, fl ow rate, etc.) 8 digital outputs as signalling contacts

4 of which can be used as digital inputs for status signals 2 serial interfaces for connecti ng intelligent sensors with pre-evaluati on 1 CAN Bus interface for future expansion 1 Ethernet interface

HAICMON ANALYSIS CENTERConfi gurati on, central data storage with long term trend analysis and even email alerts are all taken care of by our highly capable server soft ware, the Analysis Center.

Key informati on: Advanced web applicati on without additi onal client soft ware Effi cient database on Microsoft ® SQL Server® Trouble-free performance in virtual environments Automati c and manual trend analysis Convenient confi gurati on with integrated component library Alerts via email in the case of deviati ons Flexible status calculati on Integrated data correlati on

SERVICEIn additi on to the products, Hainzl off ers a comprehensiverange of services:

System support service with recommendati ons for acti on Soft ware update service Turnkey system installati on and commissioning Temporary operati onal measurements in case of unexpected machine behaviour System training CONDITION

MONITORING 4.0

The Analysis Center also allows users to carry out straightf orward analysis of long term trends in leakage and fl uid monitoring systems. Users are also able to benefi t from automati c email alerts and re-ports. Trend analysis (e.g. oil humidity or cylinder leakage) over a longer period and the possibility of making comparisons between

diff erent components are major benefi ts. They provide users with valuable informati on for the opti misati on of maintenance and pro-ducti on processes. All conditi on monitoring products from Hainzl can be easily linked to the Analysis Center.

ANALYSIS CENTER

© voestalpine AG

EFFICIENT PROCESS MONITORING

Convenient web application forstraightforward operation

Long term trends and manual analysisby experts

Extensive component library forquick confi guration

Timely email alerts andautomatic reports

Trouble-free operation invirtual environments

BENEFITS

Monitoring of annealing & coati ng lines Oil analysis for hydraulic units

HAINZL INDUSTRIESYSTEME GMBHIndustriezeile 56, A-4021 Linz

Austria

Tel. +43 (0) 732-7892-0Fax +43 (0) 732-7892-12E-Mail: cms@hainzl.atwww.hainzl.at

PRODUCT RANGE& INFORMATION

HAICMON CMUThe HAICMON CMU is the standard unit for vibrati on monitoring of large scale plants in combinati on with the HAICMON Analysis Center. It can be used for various applicati ons, such as classic vibrati on monitoring of drive trains, chatt er monitoring in rolling mills and fricti on bearing monitoring according to ISO 7919.

Key informati on: Cutti ng edge processing, even for complex analyses Up to 128 GB of local storage capacity Can be expanded to 64 inputs (up to 32 of them vibrati on inputs) or outputs 1 Ethernet interface for communicati on with automati on environment Straightf orward communicati on with ibaPDA process data acquisiti on system

microCMUThe microCMU is the „heart“ of hydraulic unit, hydraulic cylinder and rotary distributor monitoring.

Key informati on: Evaluati on intelligence in small form factor for top hat rail mounti ng 4 GB of local storage capacity 8 analogue inputs for standard sensors (e.g. pressure, fl ow rate, etc.) 8 digital outputs as signalling contacts

4 of which can be used as digital inputs for status signals 2 serial interfaces for connecti ng intelligent sensors with pre-evaluati on 1 CAN Bus interface for future expansion 1 Ethernet interface

HAICMON ANALYSIS CENTERConfi gurati on, central data storage with long term trend analysis and even email alerts are all taken care of by our highly capable server soft ware, the Analysis Center.

Key informati on: Advanced web applicati on without additi onal client soft ware Effi cient database on Microsoft ® SQL Server® Trouble-free performance in virtual environments Automati c and manual trend analysis Convenient confi gurati on with integrated component library Alerts via email in the case of deviati ons Flexible status calculati on Integrated data correlati on

SERVICEIn additi on to the products, Hainzl off ers a comprehensiverange of services:

System support service with recommendati ons for acti on Soft ware update service Turnkey system installati on and commissioning Temporary operati onal measurements in case of unexpected machine behaviour System training CONDITION

MONITORING 4.0

The Analysis Center also allows users to carry out straightf orward analysis of long term trends in leakage and fl uid monitoring systems. Users are also able to benefi t from automati c email alerts and re-ports. Trend analysis (e.g. oil humidity or cylinder leakage) over a longer period and the possibility of making comparisons between

diff erent components are major benefi ts. They provide users with valuable informati on for the opti misati on of maintenance and pro-ducti on processes. All conditi on monitoring products from Hainzl can be easily linked to the Analysis Center.

ANALYSIS CENTER

© voestalpine AG

EFFICIENT PROCESS MONITORING

Convenient web application forstraightforward operation

Long term trends and manual analysisby experts

Extensive component library forquick confi guration

Timely email alerts andautomatic reports

Trouble-free operation invirtual environments

BENEFITS

Crane monitoring in steel works Leakage detecti on for rotary distributorsGearbox monitoringBILDTEXT Monitoring of rolling mills in metal producti on Parti cularly advantageous in the case ofinstallati on locati ons that are diffi cult to accessEffi cient conditi on monitoring – from single components to an enti re plant.

Early detecti on Monitoring of test systems Leakage detecti onReliable oil-analysis Monitoring conditi on of sealing

The UFM system (Unit Fluid Monitoring) enables extensive moni-toring of hydraulic power packs and lubricati on systems. The main focus is on analysing the medium and operati onal parameters such as oil humidity, ageing and degree of contaminati on, as well as mo-nitoring the pressure, temperature and fl ow rate. In additi on, simple control functi ons can also be implemented.

The CLM system (Cylinder Leakage Monitoring) off ers a straightf or-ward and reliable means of monitoring sealing systems in various hydraulic cylinders. This system is parti cularly advantageous for cylinders which are process-relevant or not easily accessible. The HAICMON Analysis Center also provides a long term trend analysis tool which is the basis for system opti misati on.

As rotary distributors are generally installed in locati ons that are complicated or diffi cult to access, maintenance and replacement is not always straightf orward and oft en requires considerable eff ort. It is therefore all the more important to be aware of the current con-diti on of these components. Building on experience with the CLM system, Hainzl now off ers the RDM system (Rotary Distributor Moni-toring), a leakage monitoring system for rotati ng unions.

BENEFITSWeb interface for confi gurati on and status informati onOpti misati on of service intervalsAlerts in the event of water ingressEarly detecti on of wear in lubricati on systemsDetecti on of system leakagesData transfer to high level control systemsDocumentati on of oil changes and service calls

BENEFITSAdvance warning in the case of imminent leakageTimely purchasing of spare partsOpti mum scheduling of maintenance downti mesAvoidance of costs incurred through producti on downti mesEasy retrofi tti ng

BENEFITSMonitoring of several circuits using a single deviceCan be used with diff erent mediaAlerts in the case of media mixingLinked to machine controllerEarly detecti on of process-related problems

Increased plant availability

Optimised spare parts purchasing

Early detection of process-relatedproblems

Increased machine effi ciency

Avoidance of costs incurred throughproduction downtimes

Optimised maintenance scheduling

Avoidance of consequential damages

UFM FLUID MONITORINGPOWER UNITS

CLM HYDRAULIC CYLINDER LEAKAGE DETECTION

RDM ROTARY DISTRIBUTORLEAKAGE DETECTION

NEXT GENERATION IN

CONDITION MONITORING

FLEXIBLE & EFFICIENT

HAICMONVIBRATION MONITORING

The HAICMON system from Hainzl off ers an extremely effi ci-ent and fl exible vibrati on monitoring soluti on for producti on plants. What is known as the Conditi on Monitoring Unit (CMU) can record and automati cally analyse up to 32 vibrati on sensors at the same ti me. This allows damage to be detected at an ear-ly stage, right down to the component level (e.g. anti -fricti on bearings). The server soft ware, Analysis Center, enables con-venient and straightf orward confi gurati on of monitoring tasks.

It off ers many useful functi ons from trend analysis and manual sig-nal analysis carried out by experts, to email alerts and automati c re-ports. The Analysis Center is implemented as a web applicati on and can be seamlessly integrated into virtual environments. This simpli-fi es soft ware maintenance and expansion signifi cantly. Monitoring rolling mills, fricti on bearings according to ISO 7919-3, and cranes, are classic HAICMON applicati ons.

With the CMS product range, Hainzl off ers machine and plant mo-nitoring soluti ons to suit to any type of industry. Conti nuous data recording and automati c analysis of relevant parameters, such as vibrati on, temperature, pressure, leakage, oil conditi on, etc. mean that possible defects or potenti al process-related problems can be detected at an early stage.

This informati on allows operators to schedule necessary repair work more eff ecti vely, thereby increasing the effi ciency and availability of their producti on plant. Thanks to the versati le combinati on possibi-liti es, the monitoring system can be extended simply and economic-ally from covering a single component to monitoring an enti re plant.

BENEFITS

Crane monitoring in steel works Leakage detecti on for rotary distributorsGearbox monitoringBILDTEXT Monitoring of rolling mills in metal producti on Parti cularly advantageous in the case ofinstallati on locati ons that are diffi cult to accessEffi cient conditi on monitoring – from single components to an enti re plant.

Early detecti on Monitoring of test systems Leakage detecti onReliable oil-analysis Monitoring conditi on of sealing

The UFM system (Unit Fluid Monitoring) enables extensive moni-toring of hydraulic power packs and lubricati on systems. The main focus is on analysing the medium and operati onal parameters such as oil humidity, ageing and degree of contaminati on, as well as mo-nitoring the pressure, temperature and fl ow rate. In additi on, simple control functi ons can also be implemented.

The CLM system (Cylinder Leakage Monitoring) off ers a straightf or-ward and reliable means of monitoring sealing systems in various hydraulic cylinders. This system is parti cularly advantageous for cylinders which are process-relevant or not easily accessible. The HAICMON Analysis Center also provides a long term trend analysis tool which is the basis for system opti misati on.

As rotary distributors are generally installed in locati ons that are complicated or diffi cult to access, maintenance and replacement is not always straightf orward and oft en requires considerable eff ort. It is therefore all the more important to be aware of the current con-diti on of these components. Building on experience with the CLM system, Hainzl now off ers the RDM system (Rotary Distributor Moni-toring), a leakage monitoring system for rotati ng unions.

BENEFITSWeb interface for confi gurati on and status informati onOpti misati on of service intervalsAlerts in the event of water ingressEarly detecti on of wear in lubricati on systemsDetecti on of system leakagesData transfer to high level control systemsDocumentati on of oil changes and service calls

BENEFITSAdvance warning in the case of imminent leakageTimely purchasing of spare partsOpti mum scheduling of maintenance downti mesAvoidance of costs incurred through producti on downti mesEasy retrofi tti ng

BENEFITSMonitoring of several circuits using a single deviceCan be used with diff erent mediaAlerts in the case of media mixingLinked to machine controllerEarly detecti on of process-related problems

Increased plant availability

Optimised spare parts purchasing

Early detection of process-relatedproblems

Increased machine effi ciency

Avoidance of costs incurred throughproduction downtimes

Optimised maintenance scheduling

Avoidance of consequential damages

UFM FLUID MONITORINGPOWER UNITS

CLM HYDRAULIC CYLINDER LEAKAGE DETECTION

RDM ROTARY DISTRIBUTORLEAKAGE DETECTION

NEXT GENERATION IN

CONDITION MONITORING

FLEXIBLE & EFFICIENT

HAICMONVIBRATION MONITORING

The HAICMON system from Hainzl off ers an extremely effi ci-ent and fl exible vibrati on monitoring soluti on for producti on plants. What is known as the Conditi on Monitoring Unit (CMU) can record and automati cally analyse up to 32 vibrati on sensors at the same ti me. This allows damage to be detected at an ear-ly stage, right down to the component level (e.g. anti -fricti on bearings). The server soft ware, Analysis Center, enables con-venient and straightf orward confi gurati on of monitoring tasks.

It off ers many useful functi ons from trend analysis and manual sig-nal analysis carried out by experts, to email alerts and automati c re-ports. The Analysis Center is implemented as a web applicati on and can be seamlessly integrated into virtual environments. This simpli-fi es soft ware maintenance and expansion signifi cantly. Monitoring rolling mills, fricti on bearings according to ISO 7919-3, and cranes, are classic HAICMON applicati ons.

With the CMS product range, Hainzl off ers machine and plant mo-nitoring soluti ons to suit to any type of industry. Conti nuous data recording and automati c analysis of relevant parameters, such as vibrati on, temperature, pressure, leakage, oil conditi on, etc. mean that possible defects or potenti al process-related problems can be detected at an early stage.

This informati on allows operators to schedule necessary repair work more eff ecti vely, thereby increasing the effi ciency and availability of their producti on plant. Thanks to the versati le combinati on possibi-liti es, the monitoring system can be extended simply and economic-ally from covering a single component to monitoring an enti re plant.

BENEFITS

Crane monitoring in steel works Leakage detecti on for rotary distributorsGearbox monitoringBILDTEXT Monitoring of rolling mills in metal producti on Parti cularly advantageous in the case ofinstallati on locati ons that are diffi cult to accessEffi cient conditi on monitoring – from single components to an enti re plant.

Early detecti on Monitoring of test systems Leakage detecti onReliable oil-analysis Monitoring conditi on of sealing

The UFM system (Unit Fluid Monitoring) enables extensive moni-toring of hydraulic power packs and lubricati on systems. The main focus is on analysing the medium and operati onal parameters such as oil humidity, ageing and degree of contaminati on, as well as mo-nitoring the pressure, temperature and fl ow rate. In additi on, simple control functi ons can also be implemented.

The CLM system (Cylinder Leakage Monitoring) off ers a straightf or-ward and reliable means of monitoring sealing systems in various hydraulic cylinders. This system is parti cularly advantageous for cylinders which are process-relevant or not easily accessible. The HAICMON Analysis Center also provides a long term trend analysis tool which is the basis for system opti misati on.

As rotary distributors are generally installed in locati ons that are complicated or diffi cult to access, maintenance and replacement is not always straightf orward and oft en requires considerable eff ort. It is therefore all the more important to be aware of the current con-diti on of these components. Building on experience with the CLM system, Hainzl now off ers the RDM system (Rotary Distributor Moni-toring), a leakage monitoring system for rotati ng unions.

BENEFITSWeb interface for confi gurati on and status informati onOpti misati on of service intervalsAlerts in the event of water ingressEarly detecti on of wear in lubricati on systemsDetecti on of system leakagesData transfer to high level control systemsDocumentati on of oil changes and service calls

BENEFITSAdvance warning in the case of imminent leakageTimely purchasing of spare partsOpti mum scheduling of maintenance downti mesAvoidance of costs incurred through producti on downti mesEasy retrofi tti ng

BENEFITSMonitoring of several circuits using a single deviceCan be used with diff erent mediaAlerts in the case of media mixingLinked to machine controllerEarly detecti on of process-related problems

Increased plant availability

Optimised spare parts purchasing

Early detection of process-relatedproblems

Increased machine effi ciency

Avoidance of costs incurred throughproduction downtimes

Optimised maintenance scheduling

Avoidance of consequential damages

UFM FLUID MONITORINGPOWER UNITS

CLM HYDRAULIC CYLINDER LEAKAGE DETECTION

RDM ROTARY DISTRIBUTORLEAKAGE DETECTION

NEXT GENERATION IN

CONDITION MONITORING

FLEXIBLE & EFFICIENT

HAICMONVIBRATION MONITORING

The HAICMON system from Hainzl off ers an extremely effi ci-ent and fl exible vibrati on monitoring soluti on for producti on plants. What is known as the Conditi on Monitoring Unit (CMU) can record and automati cally analyse up to 32 vibrati on sensors at the same ti me. This allows damage to be detected at an ear-ly stage, right down to the component level (e.g. anti -fricti on bearings). The server soft ware, Analysis Center, enables con-venient and straightf orward confi gurati on of monitoring tasks.

It off ers many useful functi ons from trend analysis and manual sig-nal analysis carried out by experts, to email alerts and automati c re-ports. The Analysis Center is implemented as a web applicati on and can be seamlessly integrated into virtual environments. This simpli-fi es soft ware maintenance and expansion signifi cantly. Monitoring rolling mills, fricti on bearings according to ISO 7919-3, and cranes, are classic HAICMON applicati ons.

With the CMS product range, Hainzl off ers machine and plant mo-nitoring soluti ons to suit to any type of industry. Conti nuous data recording and automati c analysis of relevant parameters, such as vibrati on, temperature, pressure, leakage, oil conditi on, etc. mean that possible defects or potenti al process-related problems can be detected at an early stage.

This informati on allows operators to schedule necessary repair work more eff ecti vely, thereby increasing the effi ciency and availability of their producti on plant. Thanks to the versati le combinati on possibi-liti es, the monitoring system can be extended simply and economic-ally from covering a single component to monitoring an enti re plant.

BENEFITS

Monitoring of annealing & coati ng lines Oil analysis for hydraulic units

HAINZL INDUSTRIESYSTEME GMBHIndustriezeile 56, A-4021 Linz

Austria

Tel. +43 (0) 732-7892-0Fax +43 (0) 732-7892-12E-Mail: cms@hainzl.atwww.hainzl.at

PRODUCT RANGE& INFORMATION

HAICMON CMUThe HAICMON CMU is the standard unit for vibrati on monitoring of large scale plants in combinati on with the HAICMON Analysis Center. It can be used for various applicati ons, such as classic vibrati on monitoring of drive trains, chatt er monitoring in rolling mills and fricti on bearing monitoring according to ISO 7919.

Key informati on: Cutti ng edge processing, even for complex analyses Up to 128 GB of local storage capacity Can be expanded to 64 inputs (up to 32 of them vibrati on inputs) or outputs 1 Ethernet interface for communicati on with automati on environment Straightf orward communicati on with ibaPDA process data acquisiti on system

microCMUThe microCMU is the „heart“ of hydraulic unit, hydraulic cylinder and rotary distributor monitoring.

Key informati on: Evaluati on intelligence in small form factor for top hat rail mounti ng 4 GB of local storage capacity 8 analogue inputs for standard sensors (e.g. pressure, fl ow rate, etc.) 8 digital outputs as signalling contacts

4 of which can be used as digital inputs for status signals 2 serial interfaces for connecti ng intelligent sensors with pre-evaluati on 1 CAN Bus interface for future expansion 1 Ethernet interface

HAICMON ANALYSIS CENTERConfi gurati on, central data storage with long term trend analysis and even email alerts are all taken care of by our highly capable server soft ware, the Analysis Center.

Key informati on: Advanced web applicati on without additi onal client soft ware Effi cient database on Microsoft ® SQL Server® Trouble-free performance in virtual environments Automati c and manual trend analysis Convenient confi gurati on with integrated component library Alerts via email in the case of deviati ons Flexible status calculati on Integrated data correlati on

SERVICEIn additi on to the products, Hainzl off ers a comprehensiverange of services:

System support service with recommendati ons for acti on Soft ware update service Turnkey system installati on and commissioning Temporary operati onal measurements in case of unexpected machine behaviour System training CONDITION

MONITORING 4.0

The Analysis Center also allows users to carry out straightf orward analysis of long term trends in leakage and fl uid monitoring systems. Users are also able to benefi t from automati c email alerts and re-ports. Trend analysis (e.g. oil humidity or cylinder leakage) over a longer period and the possibility of making comparisons between

diff erent components are major benefi ts. They provide users with valuable informati on for the opti misati on of maintenance and pro-ducti on processes. All conditi on monitoring products from Hainzl can be easily linked to the Analysis Center.

ANALYSIS CENTER

© voestalpine AG

EFFICIENT PROCESS MONITORING

Convenient web application forstraightforward operation

Long term trends and manual analysisby experts

Extensive component library forquick confi guration

Timely email alerts andautomatic reports

Trouble-free operation invirtual environments

BENEFITS