concrete machinery series - shantuiresource.shantui.com/files/201208/20120803084700938.pdfan...

Concrete Machinery Series

2011.09© 2011 Shantui

Shantui Construction Machinery Co., Ltd. is a flagship member of the Shandong Heavy Industry Group newly formed in 2009.

Shantui Construction Machinery Co., Ltd.

ADDRESS: No. 58 G327 Highway Jining City, Shandong, CHINA

TEL: +86-537-2909351 2909368 2909369 FAX: +86-537-2311219 EMAIL: [email protected] WEB: www.shantui.com

While Chutian is an older established brand, Shantui immediately began to implement its superior manufacturing processes and know-how to the Chutian production lines. The result is a company that is now poised to take over the #3 position in China’s vast market.

The combination of Chutian’s 20-year experience in concrete machinery and Shantui’s mature QC and parts and service network, appears to be a winner.

THINK OF IT AS MATURE PRODUCTS MEET MATURE SYSTEMS.

CONCRETE MACHINERY

In 2008, Shantui added concrete machinery to its growing portfolio of construction machinery product lines by purchasing Chutian. Located in Wuhan, in central China, Chutian has decades of experience making the entire gamut of concrete machinery, including concrete truck mixers, truck-mounted concrete pumps, trailer pumps, truck-mounted line pumps, concrete batching plants, and more. C

oncr

ete

Ma

chin

ery

Con

cret

e M

ach

iner

y

01

HJC5160THB 26M

Technical specifications:

Product features:

POWER SYSTEM: Cummins engine and NIKKO transfer case featuring a powerful transmission and reliable operation.

HYDRAULIC SYSTEM: a) Uses a constant power open hydraulic system.

b) NIKKO electronic control reversing system features simple operation, easy maintenance and reliability.

PUMPING SYSTEM: a) The truck can pump concrete with the trailer pump or using external pipes.

b) NIKKO advanced silencing technology ensures low noise and decreased vibration during pumping operation.

c) The D-valve provides for easy cleaning and maintenance.

d) Utilizes wear-resistant eye plates and cutting rings for reduced operating costs.

e) The rear drive uses an S-pipe and shaft-less hopper for smooth flow, pump efficiency, and lower pressure loss.

f) Constant pressure is applied automatically to adjust the clearance between the S-pipe and eye plate, for automatic sealing and to prevent cement leakage.

g) Automatic material detection alerts operator via indicator lights.

WASHING SYSTEM: An external water tank is used for easy operation. The large-capacity high-pressure washing device is fitted to the washing chamber, and is used for cleaning the concrete pipe. A high-pressure water pump is used for cleaning the hopper and truck body.

BOOM-OUTRIGGER SYSTEM: a) A WELTEN590RE high-strength steel plate is used for the structure.

b) Rotation at any angle is achievable by the rotary table. Concrete can be deposited by the boom at the operator’s discretion.

c) The front outrigger is arched while the rear outrigger rotates horizontally.

CENTRALIZED LUBRICATION SYSTEM: A centralized lubrication system is used for the D-valve and concrete delivery cylinder of the pump truck. The hydraulic control servo-lubricating valve assures efficient lubrication.

MODEL: HJC5160THB 26M

Weight 16000kg

Maximum speed 78km/h

Dimensions

Length 9588mm

Width 2490mm

Height 3688mm

Engine

TypeStraight 6-cylinder, 4-stroke, turbo-supercharged and central-cooler diesel engine

Model ISME345 30

Displacement 10800mL

Power 254kw/1800rpm

Emission standard Euro III

Pumping system

Delivery cylinder bore 215mm

Distribution valve “D” valve

Theoretical concrete displacement

Low pressure 107 m3/h

High pressure 74 m3/h

Theoretical pumping pressure

Low pressure 5.4 MPa

High pressure 8.2 MPa

Hopper capacity 0.45m3

Feeding height 1.48m

Slump scope 140~230mm

Maximum aggregate size 40mm

System pressure 31.5MPa

Pressure cut-off Automatic

Transmission

Model Fast 8JS180T-B

Operation mode Manual

Forward gears 8

Pumping gear 8

Water pump Drive method Hydraulic drive

Cleaning output 12.7L/min


Chassis model Shanqi SX1167DR511

Chassis drive mode 4x2

All cabs equipped with A/C, sleeper

Wheelbase

1–2 shaft 5100mm

2–3 shaft

3–4 shaft

Tread1 shaft 2036 mm

2 shaft 1860 mm

Tire model 11.00R22.5

Minimum turning radius 9.5m

Braking distance ≤9.5m/30km/h

Boom

Boom folding style “Z”

Quantities 4 sections

Turning angle of boom 90° /180° /235° /220°

Rotation angle of turntable Any angle

Vertical reach 25.9m

Horizontal reach 22.5m

Reach depth 12.6m

Delivery pipe size 125mm

Hose length 3m

Hydraulic system pressure 27.4MPa

Outrigger

Outrigger spread method Manual

Outrigger spread L-R front 5.4m

Outrigger spread L-R rear 5.4m

Hydraulic system pressure 25MPa

Power system

Transfer case Japan Nikko

Master pump Japan Mitsubishi

Boom/ outrigger pump Japan

Control method Manual/remote

Remote controller Japan

Water tank capacity 420L

Tank capacity 200L

Hydraulic oil cooling method Air cooled

Lubrication method Automatic hydraulic lubrication

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. THE PICTURES MAY INCLUDE OPTIONS. THE ACTUAL COLOR AND APPEARANCE OF THE PRODUCT MAY DIFFER FROM WHAT IS SHOWN.

HJC

5160

THB

26M

Tru

ck-M

oun

ted

Con

cret

e Pu

mp

Ser

ies

02 03

STRONG AND RELIABLE POWER SYSTEM: a) Chassis: Isuzu chassis provides powerful performance at low cost.

b) Transfer case: Stiebel-brand transfer case features durability, power, efficiency, and reliable operation.

STABLE HYDRAULIC SYSTEM: German Rexroth-produced double-pump and double-circuit open hydraulic system. The swing cylinder features rapid reversal and light impact. The electronically controlled reversing system is simple to use and easy to maintain. The unique design of the independent oil and water tanks facilitates easy maintenance. A superior filtration system assures hydraulic oil purity.

HIGH-EFFICIENCY PUMPING SYSTEM: a) The volume of the hopper can be filled up to 0.6m3. The inner wall is arced to prevent material accumulation and promote suction power.

b) Wear-resistant eye plates and cutting ring are used for the S-valve for durability and low maintenance costs.

c) The mixing system is driven by a hydraulic motor with a simple transmission structure for easy maintenance.

d) Rational blade design improves concrete suction and can automatically reverse if sticking. After reversing, it can return to normal rotation.

LIGHTWEIGHT BOOM AND OUTRIGGER: WELDOX high-strength steel made by Swedish SSAB is used throughout the boom and outrigger, providing a high strength-to-weight ratio and excellent durability. The balance valve is made by Hawe of Germany and comes with an overload buffer protection function, greatly improving reliability.

LOW-CONSUMPTION AND HIGH-EFFICIENCY LUBRICATION SYSTEM: The centralized lubrication system provides low consumption and high efficiency and the servo-lubricating grease pump provides excellent performance. A multi-blade progressive lubricating grease distributor comes with a clog indicator for all the respective lubricating points, and the jam of an individual fluid circuit will not affect normal work.

ERGONOMIC OPERATING CONTROL SYSTEM: Comes with three operating modes: Electrical cabinet panel operation, wireless remote control operation, and manual emergency operation.

HJC5270THB 37M


Weight 27000 kg

Maximum speed 89 km/h

Dimensions

Length 11850mm

Width 2490mm

Height 3940mm

Engine

TypeWater-cooled, straight 6-cylinder, four-stroke and turbocharged diesel engine

Model Isuzu 6WF1A

Displacement 14256 mL

Power 265kw/1800rpm


Pumping system


Distribution valve “S” valve


Low pressure 138 m3/h

High pressure 81 m3/h



High pressure 9.4 MPa





System pressure 32 MPa

Pressure cut-off Automatic (optional)

Transmission

Model MAL6U


Forward gears 6

Pumping gear 5


Cleaning output 20L/min


Chassis model Isuzu CYZ51Q



Wheelbase

1–2 shaft 4595 mm

2–3 shaft 1310 mm

3–4 shaft


2 shaft 1850 mm

Tire model 295/80R22.5



Boom

Boom folding style “R”


Turning angle of boom 90° /180° /180° /240°

Rotation angle of turntable 365°



Reach depth 23.7m


Hose length 4m


Outrigger

Outrigger spread method Rear swing




Power system

Transfer case Germany STIEBEL

Master pump Germany Rexroth

Boom/ outrigger pump Germany Rexroth


Remote controller Germany HBC


Tank capacity 700L




Product features:

HJC

5270

THB

37M

Tru

ck-M

oun

ted

Con

cret

e Pu

mp

Ser

ies


04 05

HJC5320THB 45M









LIGHTWEIGHT BOOM AND OUTRIGGER: a) WELDOX high-strength steel made by Swedish SSAB is used throughout the boom and outrigger, providing a high strength-to-weight ratio and excellent durability.

b) The boom is a five-section arm, with an ‘RZ’-pattern articulation for wide placement range and flexible operation.

c) The balance valve is made by Hawe of Germany and comes with an overload buffer protection function, greatly improving reliability.

d) An X-shape outrigger is used for efficient use of space and rational design of the structural frame.


HIGH-EFFICIENCY COOLING SYSTEM: With its high-efficiency electronic control cooling system, the rise in temperature of the hydraulic oil is slight.



Weight 32000 kg


Dimensions

Length 12000mm

Width 2500mm

Height 4000mm

Engine

Type

Four-stroke, water-cooled direct-injection, turbo-supercharged diesel engine

Model Isuzu 6WF1A


Power 265kw/1800rpm


Pumping system




Low pressure 120m3/h


Low pressure 7MPa







Transmission

Model MAL6U


Forward gears 6

Pumping gear 5


Cleaning output 20 L/min


Chassis model Isuzu CYH51Q



Wheelbase

1–2 shaft 4595 mm

2–3 shaft 1310 mm

3–4 shaft


2 shaft 1850 mm




Boom

Boom folding style “RZ”


Turning angle of boom 90° /180 ° /180° /250° /180°

Rotation angle of turntable ±270°

Vertical reach 45m

Horizontal reach 41m

Reach depth 28m


Hose length 3m


Outrigger

Outrigger spread method “X” shaped




Power system







Tank capacity 740L



Product features:

HJC

5320

THB

45M

Tru

ck-M

oun

ted

Con

cret

e Pu

mp

Ser

ies


06 07















HJC5320THB 47M


Weight 32300 kg


Dimensions

Length 12000mm

Width 2500mm

Height 4000mm

Engine

Type

Four-stroke, water-cooled direct-injection, turbo-supercharged diesel engine

Model Isuzu 6WF1A


Power 265kw/1800rpm


Pumping system






Low pressure 7MPa







Transmission

Model MAL6U


Forward gears 6

Pumping gear 5




Chassis model Isuzu CYH51Q



Wheelbase

1–2 shaft 4595 mm

2–3 shaft 1310 mm

3–4 shaft


2 shaft 1850 mm




Boom







Reach depth 30m


Hose length 3m


Outrigger





Power system







Tank capacity 740L




HJC

5320

THB

47M

Product features:

Tru

ck-M

oun

ted

Con

cret

e Pu

mp

Ser

ies


08 09

HJC5330THB 47M


Product features:STRONG AND RELIABLE POWER SYSTEM: a) Chassis: Benz chassis provides powerful performance at low cost.















Weight 33000kg


Dimensions

Length 12000mm

Width 2500mm

Height 4000mm

Engine

Type

Water-cooled direct-injection, turbo-supercharged diesel engine

Model OM501 LA V6

Displacement 11946mL

Power 300kw/1800rpm

Emission standard Euro IV

Pumping system






Low pressure 7MPa







Transmission

Model G240-16/11.7 0.69


Forward gears 16

Pumping gear 14




Chassis model Benz Actros3341



Wheelbase

1–2 shaft 4500mm

2–3 shaft 1350mm

3–4 shaft

Tread1 shaft 2034mm

2 shaft 1804mm




Boom







Reach depth 30m


Hose length 3m


Outrigger





Power system







Tank capacity 740L



HJC

5330

THB

47M

Tru

ck-M

oun

ted

Con

cret

e Pu

mp

Ser

ies


10 11

HJC5390THB 48M


Product features:
















Weight 39000 kg


Dimensions

Length 12807mm

Width 2490mm

Height 3970mm

Engine

Type

Straight 6-cylinder, water-cooled, turbo-charged intercooled and direct-injection diesel engine

Model Isuzu 6WF1D


Power 287kw/1800rpm


Pumping system













Transmission

Model MJT7S


Forward gears 6

Pumping gear 5




Chassis model Isuzu CYH51Y



Wheelbase

1–2 shaft 1850 mm

2–3 shaft 4605 mm

3–4 shaft 1310 mm


2 shaft 1850 mm




Boom







Reach depth 33.7m


Hose length 3m


Outrigger





Power system







Tank capacity 740L

Hydraulic oil cooling method Air cooed


HJC

5390

THB

48M

Tru

ck-M

oun

ted

Con

cret

e Pu

mp

Ser

ies


12 13

HJC5391THB 49M


Product features:STRONG AND RELIABLE POWER SYSTEM: a) Chassis: Isuzu chassis provides powerful performance at low cost.




b) Wear-resistant eye plates and cutting ring are used for the S-valve, for durability and low maintenance costs.

c) Rational blade design improves concrete suction and can automatically reverse if sticking. After reversing, it can return to normal rotation. The blades are powered by a direct-drive hydraulic motor with a simple transmission structure for easy maintenance.

LIGHTWEIGHT BOOM AND OUTRIGGER: WELDOX high-strength steel made by Swedish SSAB is used throughout the boom and outrigger, providing a high strength-to-weight ratio and excellent durability. The boom is articulated in an ‘RZ’-pattern for wide placement range and flexible operation. The balance valve is made by Hawe of Germany and comes with an overload buffer protection function, greatly improving reliability. The outrigger is a conventional rear swing type, for rapid stretching, as well as simple and reliable operation.


HIGH-EFFICIENCY COOLING SYSTEM: The highly efficient electronically-controlled cooling system maintains hydraulic fluid temperature.



Weight 391000 kg


Dimensions

Length 13949mm

Width 2500mm

Height 4000mm

Engine

Type

Four-stroke, water-cooled direct-injection, turbo-supercharged and central-cooler diesel engine, with overhead camshaft and common rail system

Model Isuzu 6WF1D


Power 287kw/1800rpm


Pumping system






Low pressure 7MPa







Transmission

Model MJT7S


Forward gears 7

Pumping gear 6







Wheelbase

1–2 shaft 1850 mm

2–3 shaft 4605 mm

3–4 shaft 1310 mm


2 shaft 1850 mm




Boom





Vertical reach 49m

Horizontal reach 47m

Reach depth 34.2m


Hose length 3m


Outrigger





Power system







Tank capacity 820L



HJC

5391

THB

49M

Tru

ck-M

oun

ted

Con

cret

e Pu

mp

Ser

ies


14 15

HJC5391THB 51M


Product features:





b) Wear-resistant eye plates and cutting ring are used for the S-valve, for durability and low maintenance costs.

c) Rational blade design improves concrete suction and can automatically reverse if sticking. After reversing, it can return to normal rotation. The blades are powered by a direct-drive hydraulic motor with a simple transmission structure for easy maintenance.

LIGHTWEIGHT BOOM AND OUTRIGGER:

WELDOX high-strength steel made by Swedish SSAB is used throughout the boom and outrigger, providing a high strength-to-weight ratio and excellent durability. The boom is articulated in an ‘RZ’-pattern for wide placement range and flexible operation. The balance valve is made by Hawe of Germany and comes with an overload buffer protection function, greatly improving reliability. The outrigger is a conventional rear swing type, for rapid stretching, as well as simple and reliable operation.


HIGH-EFFICIENCY COOLING SYSTEM: The highly efficient electronically-controlled cooling system maintains hydraulic fluid temperature.



Weight 391000 kg


Dimensions

Length 13949mm

Width 2500mm

Height 4000mm

Engine

Type

Four-stroke, water-cooled direct-injection, turbo-supercharged and central-cooler diesel engine, with overhead camshaft and common rail system

Model Isuzu 6WF1D


Power 287kw/1800rpm


Pumping system






Low pressure 7MPa







Transmission

Model MJT7S


Forward gears 7

Pumping gear 6







Wheelbase

1–2 shaft 1850 mm

2–3 shaft 4605 mm

3–4 shaft 1310 mm


2 shaft 1850mm




Boom







Reach depth 36m


Hose length 3m


Outrigger





Power system







Tank capacity 820L



HJC

5391

THB

51M


Tru

ck-M

oun

ted

Con

cret

e Pu

mp

Ser

ies

16 17


HBT

60/H

BT60

08Z/

HBT

6014

Con

cret

e Tr

ail

er P

um

p S

erie

s

UNIT HBT60 HBT6008Z HBT6014

Pumping system

Theoretical concrete displacement m3/h 55 64.5 70~38

Theoretical pumping pressure MPa 6.7 8 7~13.5

Distribution valve Oblique gate valve Oblique gate valve “S” valve

Slump scope mm 80~230 50~230 80~230

Delivery cylinder bore x Stroke mm 195x1400 200x1650 200x1800

Master cylinder bore x Stroke mm 90x1400 100x1650 130x1800

Hopper capacity/ Feeding height m3/m 0.38/1.40 0.38/1.47 0.8/1.47

Maximum aggregate size mm 40(125A) 40(125A) 40(125A)

Power system Power/Rotating speed kw/

rpm 55/1480 75/1480 90/1480

OthersGross weight kg 5400 5600 6300

Overall dimensions (LxWxH) mm 6450x1820x2150 6650x2110x2260 6530x2060x2260

HBT6008Z

Product features:• An oblique gate valve provides for good concrete

suction performance.

• The hydraulic valve is manufactured by a major manufacturer, offering excellent performance.

• No-contact programmable logic controller (PLC) system sourced from major global manufacturers.

• An innovative mixing mechanism, driven by dual hydraulic motors and a reliable concrete mortar isolation technique, greatly improves drive performance.

• V-shaped outrigger structure provides for more stable operation.

HBT6014

Product features:• A double-pump and double-circuit open

hydraulic system and a highly integrated electro-hydraulic control valve set minimizes reversing impact, and the performance to be stable and reliable.

• The main oil pump, constant pressure pump and hydraulic control components are sourced from major global manufacturers. An overpressure cut-off device makes for a system that is stable and capable of strong performance.

• The programmable logic control (PLC) system and integrated power supply are designed with reliability and simplicity in mind.

• The S-pipe valve is made of wear-resistant material using advanced manufacturing processes, greatly improving the life of the part.

• An innovative mixing mechanism is designed to seal the end of shaft, allowing for easier and faster maintenance. An optimized bucket structure prevents the accumulation of material, vastly improving suction efficiency.

HBT60

Product features:• The oblique gate valve is uniquely suited for

concrete. A constant power variable pump can be adjusted manually or automatically to change the concrete displacement. A high-pressure large-displacement water pump is used to clean the residual concrete in the delivery pipe.

• This advanced pump is efficient, easy to operate, and makes for excellent concrete cast quality. It can be used when projects need a large volume of high quality concrete. It is ideal for foundations, dams, bridges, tunnels and narrow worksites.

HBT6014


HBT60

HBT6008Z

18 19


HBT

8016

/HBT

8016

R/H

BT80

16R

-I/H

BT80

16R

-II

Con

cret

e Tr

ail

er P

um

p S

erie

s

HBT8016R

Product features:• Diesel engine-powered for projects with

insufficient electric power sources. The Volvo engine provides excellent power and performance.

• Uses a double-pump and double-circuit open hydraulic system.The main pumping oil circuit and S valve swing oil circuits are independent, simplifying and increasing the reliability of the system. The main oil pump, valve and other components are sourced from major global manufactures.

• A fully hydraulic control reversing technique enables the main pumping oil circuit to be more reliable and stable.

• A wear-resistant welding rod is used for the base welding of the S-pipe. The spindle nose is nitride-treated high-strength alloy steel for durability. A wear-resistant hard alloy is used for the eye plates and cutting rings, also for durability.

• Automatic and manual high/low pressure configurations are available.

HBT8016R-I

Product features:• Diesel engine-powered for projects with

insufficient electric power sources. The Weichai engine provides excellent efficiency and reliability, high torque reserves and low noise levels.

• Uses a double-pump and double-circuit open hydraulic system.The main pumping oil circuit and S valve swing oil circuits are independent, simplifying and increasing the reliability of the system.

• The main oil pump and valves are sourced from major global manufacturers. An automatic high/low pressure cutoff device is included.



• An innovative mixing mechanism is designed to seal the end of shaft, allowing for easier and

HBT8016

Product features:• Uses a double-pump and double-circuit open

hydraulic system.The main oil pump circuit and the S-valve swing oil circuit are independent, allowing for a simpler, more reliable system.

• The main oil pump, constant pressure pump and hydraulic control components are sourced from major global manufacturers. An overpressure cut-off device makes for a system that is stable and capable of strong performance.

• Automatic and manual high/low pressure cut-off switches configurations are available.

• Fully hydraulic control reversing technique greatly improves the control and further reduces system compaction.

• Automatic piston retraction technology saves labor and time in checking, maintaining and replacing the piston.


UNIT HBT8016 HBT8016R HBT8016R-I HBT8016R-II

Pumping system

Theoretical concrete displacement m3/h 80~44 88~49 85~47 88~49

Theoretical pumping pressure MPa 8.5~16 8~16 8.5~15.6 8~16

Distribution valve “S” valve “S” valve “S” valve “S” valve

Slump scope mm 80~230 80~230 80~230 80~230

Delivery cylinder bore x Stroke mm 200x1800 200x1800 200x1800 200x1800

Master cylinder bore x Stroke mm 140x1800 140x1800 140x1800 140x1800

Hopper capacity/ Feeding height m3/m 0.8/1.47 0.8/1.47 0.8/1.47 0.8/1.47

Maximum aggregate size mm 40(125A) 40(125A) 40(125A) 40(125A)

Power system

Power/Rotating speed kw/rpm 132/1480 174/2300 162/2200 174/2300

Brand of diesel engine n/a VOLVO Weichai DEUTZ

OthersGross weight kg 7400 7300 7400 7200

Overall dimensions (LxWxH) mm 6900x2060x2260 6900x2060x2640 7040x2060x2990 6930x2110x2640


• An innovative mixing mechanism, driven by dual hydraulic motors and a reliable concrete mortar isolation technique, greatly improves drive performance.

• Automatic piston retraction technology saves labor and time in checking, maintaining and replacing the piston.

• Original imported parts from German Siemens, etc. are used for all the main electronic control components, which help assure the reliability of components.

faster maintenance. An optimized bucket structure prevents the accumulation of material, vastly improving suction efficiency.

HBT8016 HBT8016R-I

HBT8016R


20 21

HJC5120THB / HJC5120THB-I


Product features:


POWER SYSTEM: A Volvo diesel engine (174kw/2300rpm) features excellent performance, high reliability, low emission, low fuel consumption, low vibration, low noise, large torque at low speed and a fast start time.

HYDRAULIC SYSTEM: a) A double-pump and double-circuit open hydraulic system is used. The main pumping oil circuit and S valve swing oil circuits are independent, simplifying and increasing the reliability of the system. The main oil pump, valve and other components are sourced from major global manufactures.

b) A hydraulic control pilot reversal mechanism allows for the reversal of the main pumping oil circuit, increasing reliability and stability.

c) The hydraulic pump system has overflow protection and the main pump includes an automatic high-pressure cutoff device, providing multi-level protection.

d) A constant pressure pump supplies the swing oil circuit. The swing force is great. An energy saving function is also included.

e) A cone-shaped surface seal is applied to all pipelines, and the pipeline joints are carefully sealed.

f) An automatic high/low pressure valve avoids maintenance issues.

g) Automatic piston retraction technology saves labor and time in checking, maintaining and replacing the piston and delivery chamber.

h) An outrigger multi-direction valve allows for simple movement.

WASHING MECHANISM: A washing water tank and cleaning water pump are fitted to facilitate maintenance and cleaning.

ELECTRONIC CONTROL SYSTEM: a) The main electrical components are sourced from Siemens, Hella, Balluff and Schneider, ensuring quality and reliability.

b) The electronic control system is designed with simplicity and reliability in mind.

S VALVE AND MIXING MECHANISM: a) A unique mixing mechanism with a fully isolated hydraulic motor ensures protection even if the mixing seal leaks. The high torque motor continues working even with poor material.

b) A wear-resistant welding rod is used for the base welding of the S-pipe. The spindle nose is nitride-treated high-strength alloy steel for durability.

c) A wear-resistant hard alloy is used for the eye plates and cutting rings, also for durability.

LUBRICATION SYSTEM: a) Hydraulic controlled servo-lubricating pump used in the lubrication system to ensure reliability.

b) Lubrication is divided into three methods: large, medium, and small. This keeps grease consumption low.

COOLING SYSTEM: A forced air cooling and large radiator device is adopted, to ensure that the temperature of the working oil for the hydraulic system is controlled below 60°C, thus ensuring that the mainframe hydraulic system remains under normal operating status.

CHASSIS: A China-III emissions compliant Dongfeng chassis fitted with a Cummins engine provides a comfortable cabin with sleeper as well superior performance and good fuel economy.

MODEL: UNIT HJC5120THB HJC5120THB-I HJC5120THB-12II HJC5120THB-16II HJC5120THB-16I

Complete vehicle parameters

LxWxH mm 8750x2500x3110 8750x2500x3127 8750x2500x3110

Feeding height m 1.5

Gross weight kg 12450

Pumping system

Type Horizontal single-action double-row hydraulic piston type


Delivery status Low-pressure/ High-pressure

Maximum aggregate size mm 40(125A)

Slump scope mm 80~230

Hopper capacity m 0.8

Power system

Diesel engine model VOLVO TAD720VE DEUTZ BF6M1013ECP (-24)

DEUTZ BF6M1013ECP (-26) VOLVO TAD720VE

Power/rotating speed kw/rpm 174/2300 174/2300 174/2300 195/2300 174/2300

Main technical parameters


High-pressure status

m3/h

65 49 65 49

Low-pressure status 115 88 115 88


High-pressure status

MPa

12 16 12 16

Low-pressure status 6.4 8 6.4 8

Master cylinder bore x Stroke mm 140x1700

Delivery cylinder bore x Stroke mm 230x1700 200x1700 230x1700 200x1700

Pumping frequency

High-pressure status times/

min

15

Low-pressure status 27

Oil pressure of pumping system MPa 32

Oil pressure of distribution system MPa 19

Oil pressure of outrigger, mixer, and washer system MPa 12

Hydraulic oil tank capacity L 550

Chassis parameters

Brand Dongfeng

Chassis model EQ1126KJ1 DFL1120B13

Engine model ISDe160-30 ISDe180-40

Engine power kw 118 132

Wheelbase mm 4700

Emission standard China-III China-IV

Fuel tank capacity L 2x120

Maximum speed km/h 90

HJC

5120

THB/

-I/-

12II

/-16

I/-1

6II

Tru

ck-M

oun

ted

Lin

e Pu

mp

Ser

ies


22 23

HJC5250GJB


Product features:

HJC

5250

GJB

Con

cret

e Tr

uck

Mix

er S

erie

s


• The GAC Hino truck features excellent power, performance, comfort, economy and reliability.

• Engine: High power and energy efficient. Fuel consumption and emissions meet China-III environmental standards.

• Power transmission via compact planetary gearbox for smooth shifting, high efficiency and reliability.

• Vehicle Advantages: Strong wide-based frame for increased stability and a low center of gravity. Reinforced front and rear axles and suspension system ensures safety and maneuverability.

• Excellent visibility.

• Improved easy-to-read instrument panel. All system controls and indicators conveniently located for the operator.

• Ergonomic adjustable seating with user-adjustable steering wheel.

• Comfortable, spacious cabin with heating and air conditioning, high-grade stereo and sleep area.

• HJC5250GJB (GAC Hino Brand YC1250FS2PM Chassis)

MODEL: UNIT HJC5250GJB

Mixer drum

Geometric volume m3 15.09 17.1

Mixer capacity m3 9 10

Maximum diameter inside drum mm 2300 2380

Length of mixer drum mm 5234 5337

Angle of inclination ° 12

Operating speed rpm 0~14


Hydraulic system

Oil pump

Model EATON 6423-518

Maximum operating pressure x Delivery capacity MPaxml/rev 41.5x105.5

Motor

Model EATON 6433-138 (Eaton)


Speed reducer

Model PMP 6.5SP

Maximum operating torque/Speed ratio N·m/i 65000/120.3

Oil tank capacity L 18 Italy Emmegi (Optional)

Water supply systemWater supply method Compressed air water supply type

Water tank capacity L 350

Vehicle chassis

Model YC1250FS2PM

Engine

Model P11C-UJ

TypeStraight-line 6-cylinder, 4-stroke, water cooled, turbocharging, direct injection electric controlled high-pressure common rail diesel engine

Air delivery displacement ml 10520

Maximum power kw/rpm 259/2100

Maximum torque N·m/rpm 1454 /1100

Maximum drive speed km/h 85

Minimum turning diameter m 17

Gradeability 30%

Wheelbase mm 3640+1410

Tire 11.00R20/10

Drive method 6x4

Complete vehicle

Curb weightTotal

kg

13860

Front/Rear 4970/8890

Gross weightTotal 25000


Overall dimensions (LxWxH) mm 9115x2500x3977

24 25


Mixer drum

Geometric volume m3 12.5 15.1 17.1

Mixer capacity m3 8 9 10

Maximum diameter inside drum mm 2140 2300 2380

Length of mixer drum mm 4577 5234 5337

Angle of inclination ° 15 12



Hydraulic system

Oil pump

Model Rexroth/ Eaton/ Sauer

Maximum operating pressure x Delivery capacity MPaxml/rev 42x90

Motor



Speed reducer

Model PMP/ Topunion/ Sauer/ Bonfiglioli

Maximum operating torque/Speed ratio N·m/i 60000/99.9 68000/102.8 65000/120.3

Oil tank capacity L 15 Emmegi/ Binglun



Vehicle chassis

Model SX5255GJBJR364

Engine

Model Shandong Weichai WP10.290 Shandong Weichai WP10.336

Type Straight-line 6-cylinder, 4-stroke, water cooled, turbocharging, direct injection electric controlled common rail diesel engine


Maximum power kw/rpm 213/1900 247/1900

Maximum torque N·m/rpm 1390/(1200~1500) 1500/(1200~1500)



Gradeability 35%


Tire 11.00-20, 12.00-20, 11.00R20, 12.00R20/10

Drive method 6x4

Complete vehicle

Curb weightTotal

kg

13120 13230 13760




Overall dimensions (LxWxH) mm 9186x2500x3820 9230x2500x3860 9230x2500x3875

HJC5256GJB


Product features:

HJC

5256

GJB

Con

cret

e Tr

uck

Mix

er S

erie

s

• The Shaanqi Delong series truck features excellent power, performance, comfort, economy and reliability.

• Engine: High power and energy efficient. Fuel consumption and emissions meet China-III environmental standards.







• HJC5256GJB (Shaanqi SX5255GJBJR364 Chassis)


26 27

HJC5256GJB2


Product features:

HJC

5256

GJB

2

Con

cret

e Tr

uck

Mix

er S

erie

s


• Engine: Powerful and energy efficient. Fuel consumption and emissions meet China-III environmental standards.







• HJC5256GJB2 (Shaanqi SX5255GJBJR404 Chassis)


MODEL: UNIT HJC5256GJB2

Mixer drum

Geometric volume m3 19.1

Mixer capacity m3 12

Maximum diameter inside drum mm 2380

Length of mixer drum mm 5688




Hydraulic system

Oil pump



Motor



Speed reducer






Vehicle chassis


Engine

Model Shandong Weichai WP10.336

TypeStraight-line 6-cylinder, 4-stroke, water cooled, turbocharging, direct injection electric controlled common rail diesel engine



Maximum torque N·m/rpm 1500/(1200~1500)



Gradeability 35%


Tire 12.00R20

Drive method 6x4

Complete vehicle

Curb weightTotal

kg

13960





28 29

HJC5256GJB3


Product features:

HJC

5256

GJB

3

Con

cret

e Tr

uck

Mix

er S

erie

s









• HJC5256GJB3 (Shaanqi SX5255GJBDT404 Chassis)


Mixer drum








Hydraulic system

Oil pump



Motor



Speed reducer






Vehicle chassis


Engine


Type






Gradeability 35%


Tire 12.00R20

Drive method 6x4

Complete vehicle

Curb weightTotal

kg

13960






30 31

HJC5257GJB


Product features:

HJC

5257

GJB

Con

cret

e Tr

uck

Mix

er S

erie

s

• ISUZU chassis features excellent power, performance, comfort, economy and reliability.








• HJC5257GJB (Isuzu CYZ51L Chassis)



Mixer drum


Mixer capacity m3 9






Hydraulic system

Oil pump

Model German Rexroth A4VTG

Maximum operating Pressure x Delivery capacity

MPaxml/rev 42x90

Motor

Model German Rexroth AA2FM


Speed reducer

Model TOPUNION P68


Oil tank capacity L 15 (Italy Emmegi) Optional

Water supply systemWater supply method Compressed Air Water Supply Type


Vehicle chassis

Model CYZ51L

Engine

Model Isuzu 6WF1A

Type

Straight-line 6-cylinder, 4-stroke, water cooled direct injection attached with turbocharger and intercooler, diesel engine, top-mounted camshaft, and common rail system



Maximum torque N·m/rpm 1422/1100


Minimum turning diameter m 14.6

Gradeability 30%


Tire 295/80R22.5

Drive method 6x4

Complete vehicle

Curb weightTotal

kg

12920





32 33

HJC5258GJB


Product features:

HJC

5258

GJB

Con

cret

e Tr

uck

Mix

er S

erie

s

• The Sinotruk Howo truck features excellent power, performance, comfort, economy and reliability.








• HJC5258GJB (SINOTRUK ZZ1257N3847C/N1W38 Chassis)



Mixer drum








Hydraulic system

Oil pump



MPaxml/rev 42x90

Motor



Speed reducer


Maximum operating torque/Speed ratio N·m/i 68000/102.8 65000/120.3




Vehicle chassis

Model ZZ1257N3847C/N1W38

Engine

Model WD615.95E

Type

Straight-Line 6-Cylinder, 4-Stroke, Water Cooled Direct Injection Attached with Turbocharger and Intercooler, Direct Injection Electric Controlled EGR Diesel Engine



Maximum torque N·m/rpm 1500(1200~1500)



Gradeability 30%


Tire 12.00-20

Drive method 6x4

Complete vehicle

Curb weightTotal

kg

13870




Overall dimensions (LxWxH) mm 9310x2500x3850 9370x2500x3870

34 35

HJC5258GJB2


Product features:

HJC

5258

GJB

2

Con

cret

e Tr

uck

Mix

er S

erie

s









• HJC5258GJB2 (SINOTRUKZZ1257N4048W Chassis)


Mixer drum








Hydraulic system

Oil pump



MPaxml/rev 41.5x105.5

Motor



Speed reducer






Vehicle chassis

Model ZZ1257N4048W

Engine

Model WD615.95E

Type

Straight-line 6-cylinder, 4-stroke, water cooled direct injection attached with turbocharger and intercooler, direct injection electric controlled EGR diesel engine


Maximum power kw/rpm 247/1900, 276/2200




Gradeability 30%


Tire 12.00R20

Drive method 6x4

Complete vehicle

Curb weightTotal

kg

13960






36 37

HJC5259GJB


Product features:

HJC

5259

GJB

Con

cret

e Tr

uck

Mix

er S

erie

s

• The Dongfeng T-Lift truck features excellent power, performance, comfort, economy and reliability.








• HJC5259GJB (Dongfeng T-Lift Brand DFL5250GJBA Chassis)



Mixer drum








Hydraulic system

Oil pump



MPaxml/rev 42x90 41.5x89.13

Motor


Maximum operating pressure x Delivery capacity MPaxml/rev 42x80 41.5x89.13

Speed reducer


Maximum operating torque/Speed ratio N·m/i 68000/102.8 65000/120.3




Vehicle chassis

Model DFL5250GJBA

Engine

Model L340 30

Type Straight-line, supercharging intercooling, mechanical direct injection oil pump, and built-in EGR unit



Maximum torque N·m/rpm 1350/1400



Gradeability 35%


Tire 11.00-20, 11.00R20, 12.00R20

Drive method 6x4

Complete vehicle

Curb weightTotal

kg

13805





38 39

HJC5310GJB


Product features:

HJC

5310

GJB

Con

cret

e Tr

uck

Mix

er S

erie

s






• Improved easy-to-read instrument panel.Ergonomic adjustable seating with user-adjustable steering wheel.


• HJC5310GJB (SINOTRUK ZZ1317N3267C/S1W Chassis)



Mixer drum








Hydraulic system

Oil pump




Motor



Speed reducer






Vehicle chassis

Model ZZ1317N3267C/S1W

Engine

Model WD615.95E

Type

Straight-line 6-cylinder, 4-stroke, water cooled direct injection attached with turbocharger and intercooler, direct injection electric controlled EGR diesel engine






Gradeability 30%

Wheelbase mm 1800+3200+1350

Tire 12.00-20/12

Drive method 8x4

Complete vehicle

Curb weightTotal

kg

15960

Front/Rear 4840/2520/8600


Front/Rear 6500/7000/17500


40 41

HJC5311GJB

Product features:

Con

cret

e Tr

uck

Mix

er S

erie

s

• The Shaanqi Delong truck features excellent power, performance, comfort, economy and reliability.








• HJC5311GJB (Shaanqi SX5315GJBJT326 Chassis)


HJC

5311

GJB



Mixer drum








Hydraulic system

Oil pump




Motor



Speed reducer


Maximum operating torque/Speed ratio N·m/i 75000/129.94 80000/140

Oil tank capacity L 18 Emmegi/ Binglun 30 Emmegi/ Binglun



Vehicle chassis

Model SX5255GJBJT326

Engine


TypeStraight-line 6-cylinder, 4-stroke, water cooled, turbocharging, direct injection electric controlled common rail diesel engine






Gradeability 30%

Wheelbase mm 1800+3200+1350

Tire 11.00-20, 11.00R20, 12.00R20.

Drive method 8x4

Complete vehicle

Curb weightTotal

kg

15960

Front/Rear 4840/2520/8600


Front/Rear 6500/7000/17500


42 43 44 45

CONCRETE MACHINERY

Our diversification plan is now set in concrete, too. We recently added cement equipment to our growing portfolio of construction machinery. With the acquisition of Chutian in Wuhan, China, Shantui took a giant leap toward meeting our goal of offering a complete line of construction–related machinery.This acquisition under the Shantui name has served to solidify Shantui as a top multinational brand from China. It’s another concrete example of our progress toward diversification and internationalization.

But one thing has not changed. Whether it’s construction machinery or cement handling equipment, Shantui is uniquely able to offer a great balance of performance, quality and price.

IT’S WHAT WE CALL SHANTUI VALUE.

Con

cret

e M

ach

iner

y

Con

cret

e M

ach

iner

y

46

concrete machinery series - shantuiresource.shantui.com/files/201208/20120803084700938.pdfan...

Documents