Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! Data sheet 685001 englisch (english)

External test chamber - with flanges (Fig. 685....1) - with screwed sockets (Fig. 685....2) - with socket weld ends (Fig. 685....3) - with butt weld ends (Fig. 685....4)

Bolt-on test chamber (as option for ARI-CONA®)

CONA®-controlMonitoring system for steam traps

CONA®-control - Monitoring system for steam traps

Features: • Identificationoffailessteamtraps-Leakingsteamtrap(energywastage)-Blockedsteamtraps(poorplantperformance)

• Patentapplied,safetemperaturesensor• Localindicationofmaintenancerequirement• Continousmonitoringoftrapperformanceforinstantindicationoffailure

• Externalchamberandsensormaybeusedonalltypesandmakesofsteamtrap

• NetworkcompatiblebyAS-i-Buslinkingofchambersandsensors(optional)

• Singleoperationwithrelayoutputs(optional)• AS-i-Busgivestheopportunityforvisualdisplay(optional)

Central status indication External test chamber Bolt-on test chamber

Bus circuit

PC connection Lineartopology

Treetopology

Steamtrap

Steamtrapwithbolt-ontestchamberandsensor

Externaltestchamberwith

sensor

Measuringamplifier

Inclusive:

-AS-i-Mas

ter

-Powersu

pply

Measuringamplifier

AWH ARMATUREN-�WERK HALLE GMBH

®

HALLE

AmemberoftheARIgroup

2 Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

Central status indication •Centralstatusindicationofupto30steamtraps•ConnectionofmeasuringamplifierbyAS-i-Bus•IntegratedAS-i-Master/Gateway•IntegratedpowersupplyforAS-i-Bussystem•Oneindicationcardnecessaryforeachmeasuringamplifier

Technical data

InternalBus-systemforsteamtraps: AS-i-Bus

Interfaceforsuperiorsystems: ProfibusDPotherBussystemsonrequest

Ambienttemperature: 0to+50°C

Supplyvoltage: 100-240V~optional:24V~

Dimensionsofbody(HxWxD): 360x200x160mm

Bodymaterial: PC/ABS

Enclosure: IP65

Measuring amplifier •IndicationofoperatingstatusforthesupervisingsteamtrapsbyLED’s•Adjustablecategorytemperaturefor„Blockage“indication•AS-i-bussystemoption(necessaryforconnectiontothecentralstatusindication)•Optionallysingleoperationwithrelayoutputs(evaluatione.g.overSPSpossible)•Measuringamplifierrequiredforeachtestchamber•Maybewallorpanelmounted•Maximumdistancetothesensorapprox.1m

Technical data

Ambienttemperature: 0upto+70°C

Supplyvoltage: 18-36VDCorbyAS-i-Bus

Dimensionsofbody(HxWxD): 75x125x60mm

Bodymaterial: Aluminum

Enclosure: IP65

Currentconsumption: <100mA

CONA®-controlElektronic components

Power supply •AS-i-Buscompatible•Built-inapplianceformountingonaprofileinthecontrolcabinet

Technical data

Supplyvoltage: 100VAC-240VAC45-65Hz

Outputvoltage: 30VDC

Ambienttemperature: -25upto+70°C

Inputfuse: 5Aslowfuse

Outputcurrent: 4,8A

Enclosure: IP20

Currentconsumption: approx.2,1A(120VAC)/1A(230VAC)

Weight: 0,9kg

Indication card •Indicationcardforthecentralstatusindication•Indicationofoperationstandards„Blockage”and„SteamLeakage”oftheconnectedsteamtrapsbyAS-i-Bus

•Resetbuttonforoneorallerrormessages

Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! 3

CONA®-control 685 External test chamber - PN40 - DN15-25

rotatedview

External test chamber (Forged steel, Stainless steel)

Fig. 685....1 with flanges

Fig.685....2withscrewedsockets

Fig.685....3withsocketweldends

Fig.685....4withbuttweldends

Figure Nominal pressure Material Nominal diameter / NPS

Operating pressure PS

Inlet temperature TS

45.685 PN40 1.0460 DN15-25/1/2"-1" 32barg 250°C55.685 PN40 1.4541 DN15-25/1/2"-1" 32barg 250°CDIN/EN-ConstructionsrefertodatasheetCONA®-controlANSI

Types of connection Othertypesofconnectiononrequest.• Flanges....1___________ acc.toDINEN1092-1• Screwedsockets....2 ___Rpthreadacc.toDINEN10226-1orNPTthreadacc.toANSIB1.20.1• Socketweldends....3___ acc.toDINEN12760• Buttweldends....4_____ Weldpreparationacc.toENISO9692identificationNo.1.3and1.5

(Noterestrictiononoperatingpressure/inlettemperaturedependingtodesign!)Features •Installationdirectlyinfrontofthesteamtrap•Patentapplied,integratedtemperaturesensor•Installationposition:horizontal,capdownwards!•ApplicableforballfloatsteamtrapsCONAS/SC,steamtrapsofothermanufacturersorifasteamtrapwithscreenisnecessary

Types of connection Flanges Screwed sockets Socket weld ends Butt weld ends

DN 15 20 25 15 20 25 15 20 25NPS 1/2" 3/4" 1" 1/2" 3/4" 1" 1/2" 3/4" 1"

Face-to-face acc. to data sheet resp. customer requestL (mm) 150 150 160 95 95 95 250 250 250

DimensionsH (mm) 73 73 73 73 73 76 73 73 73S (mm) 60 60 60 60 60 60 60 60 60SQR (mm) 54 54 54 54 54 54 54 54 54ØD (mm) 95 105 115 -- -- -- -- -- --ØK (mm) 65 75 85 -- -- -- -- -- --nxØd (nxmm) 4x14 4x14 4x14 -- -- -- -- -- --

WeightsFig.685 (approx.) (kg) 3,2 3,2 4,2 1,7 1,6 2,1 2,2 2,3 2,4

PartsPos. Sp.p. Description Fig. 45.685 Fig. 55.6851 Body P250GH,1.0460 X6CrNiTi18-10,1.45411.8 CapSensor X6CrNiTi18-10,1.45412 x Sensor,cpl. X6CrNiMoTi17-12-2,1.4571

└Spareparts

Information/restrictionoftechnicalrulesneedtobeobserved!Resistanceandfitnessmustbeverified(contactmanufacturerforinformation,refertoProductoverviewandResistancelist).Operatingandinstallationinstructionscanbedownloadedatwww.ari-armaturen.com

4 Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

CONA®-control 685 External test chamber - PN40 - DN40-50

External test chamber (Forged steel, Stainless steel)

Fig. 685....1 with flanges

Fig.685....2withscrewedsockets

Fig.685....3withsocketweldends

Fig.685....4withbuttweldends

Figure Nominal pressure Material Nominal diameter / NPS

Operating pressure PS

Inlet temperature TS

45.685 PN40 1.0460 DN40-50/11/2"-2" 32barg 250°C55.685 PN40 1.4541 DN40-50/11/2"-2" 32barg 250°CDIN/EN-ConstructionsrefertodatasheetCONA®-controlANSI

Types of connection Othertypesofconnectiononrequest.• Flanges....1___________ acc.toDINEN1092-1• Screwedsockets....2 ___Rpthreadacc.toDINEN10226-1orNPTthreadacc.toANSIB1.20.1• Socketweldends....3___ acc.toDINEN12760• Buttweldends....4_____ Weldpreparationacc.toENISO9692identificationNo.1.3and1.5

(Noterestrictiononoperatingpressure/inlettemperaturedependingtodesign!)Features •Installationdirectlyinfrontofthesteamtrap•Patentapplied,integratedtemperaturesensor•Installationposition:horizontal,capdownwards!•ApplicableforballfloatsteamtrapsCONAS/SC,steamtrapsofothermanufacturersorifasteamtrapwithscreenisnecessary

Types of connection Flanges Screwed sockets Socket weld ends Butt weld ends

DN 40 50 40 50 40 50 NPS 1 1/2" 2" 1 1/2" 2" 1 1/2" 2"

Face-to-face acc. to data sheet resp. customer requestL (mm) 230 230 onrequest

DimensionsH (mm) 78,5 78,5

onrequest

S (mm) 60 60SQR (mm) 105 105ØD (mm) 150 165ØK (mm) 110 125nxØd (nxmm) 4x18 4x18

WeightsFig.685 (approx.) (kg) 9,8 11,2 onrequest

PartsPos. Sp.p. Description Fig. 45.685 Fig. 55.6851 Body P250GH,1.0460 X6CrNiTi18-10,1.45412 x Sensor,cpl. X6CrNiMoTi17-12-2,1.45716 CoverSensor P250GH,1.0460 X6CrNiTi18-10,1.454126 x Sealingring Graphite(CrNilaminatedwithgraphite)27 Cheeseheadscrew 21CrMoV5-7,1.770928 Hexagonalnut 21CrMoV5-7,1.7709

└SparepartsInformation/restrictionoftechnicalrulesneedtobeobserved!Resistanceandfitnessmustbeverified(contactmanufacturerforinformation,refertoProductoverviewandResistancelist).Operatingandinstallationinstructionscanbedownloadedatwww.ari-armaturen.com

5Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

CONA®-control Bolt-on test chamber - PN40 - M20 x 1,5

Bolt-on test chamber (Forged steel, Stainless steel)

Options Bolt-on test chamber

Figure Nominal pressure Material Thread Operating pressure PS

Inlet temperature TS

Bolt-ontestchamber PN40 1.0460 M20x1,5 32barg 250°CBolt-ontestchamber PN40 1.4541 M20x1,5 32barg 250°CDIN/EN-ConstructionsrefertodatasheetCONA®-controlANSI

Types of connection • Thread_______________M20x1,5(forCONAsteamtraps)Features •Suitableforhorizontalorverticalinstallationpositionofthesteamtraps;Test chamber diagonally downwards!! •Patentapplied,integratedtemperaturesensor•ApplicableforCONAB(Fig.601)andCONAM(Fig.612)withY-bodyDN15-25(designofthesteamtrapsseecorrespondingdatasheets)

Typesofconnection Thread

Size M20 x 1,5

Dimensions Dimensions and weights of the CONA®-steam traps see corresponding data sheetH1 (mm) 117S1 (mm) 25

Weights (approx.) (kg) 1,2

PartsPos. Sp.p. Description Options Bolt-on test chamber1 x Sensor,cpl. X6CrNiMoTi17-12-2,1.45718 CapSensor P250GH,1.0460 X6CrNiTi18-10,1.454110 Socket X6CrNiMoTi17-12-2,1.4571

└Spareparts

Information/restrictionoftechnicalrulesneedtobeobserved!Resistanceandfitnessmustbeverified(contactmanufacturerforinformation,refertoProductoverviewandResistancelist).Operatingandinstallationinstructionscanbedownloadedatwww.ari-armaturen.com

6 Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

CONA®-control Circuit diagram

Operation with central status indication

Single operation without central status indication

Measuringamplifier Measuringamplifier

Sensor Sensor

AS-iPowersupply AS-iMaster Indicationcardmax.30

StandardProfibus

Measuringamplifier Measuringamplifier

Sensor Sensor

Powersupply

Centralstatusindication

Measuringamplifier Measuringamplifier

Sensor Sensor

Powersupply

Single operation without central status indication with relay outputs

K1=ColdcondensateK2=Steamflow

max.30

max.30 max.30

7Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

CONA®-control Indications of the system

Illustration of test chamber and steam trap LED indication at the measuring amplifier - Indication by Bus Operating status

TrapInspect*

Blockage

SteamLeakage

System/steam trap not in operationSensorincoldair/steamandthetemperatureis

belowthespecifiedtemperature

TrapInspect*

Blockage

SteamLeakage

Steam traps works correctSensorinhotcondensate

TrapInspect*

Blockage

SteamLeakage

Steam leakageSensorinsteamandthetemperatureisabovethe

specifiedtemperature

TrapInspect*

Blockage

SteamLeakage

Blocked steam trapSensorincoldcondensate,thecondensateis

belowthespecifiedtemperature

*Whenusingthe„Centralstatusindication“theerrorwillbesavedandtheLED„TrapInspect“isblinking.

8 Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!8

Informations about pipe weldingWelding groove acc. to DIN 2559ThematerialusedforARIvalveswithbuttweldendsare: 1.0460 P250GHacc.toDINEN10222-2

1.4541 X6CrNiTi18-10acc.toDINEN10222-5Note: Noterestrictiononoperatingpressure/inlettemperaturedependingtodesign!Duetoourexperience,werecommendtoapplyanelectricweldingprocess.Becauseofthedifferentmaterialcompositionsandwallthicknessofthesteamtrapsandthepipegasweldingshallnotbeapplied.Quenchingcracksandcoarsegrainstructuremaydevelop.Steamtrapswithsocket-weldendsshallonlybeweldedbyarcwelding(weldingprocess111acc.toDINEN24063).Ifduringthetimeofwarrantyothersthanthemanufacturerorbythemanufacturerauthorizedpersonsareinterferingintheproductand/orthesetting,therightofclaimforwarrantywilllapse!

CONA®-control Informations about pipe welding

ARI-ArmaturenAlbertRichterGmbH&Co.KG,D-33750SchloßHolte-Stukenbrock,Tel.+495207/994-0,Telefax+495207/994-158or159Internet:http://www.ari-armaturen.comE-mail:info.vertrieb@ari-armaturen.com

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AWH ARMATUREN-�WERK HALLE GMBH

®

HALLE

AmemberoftheARIgroup