computer-controlled, high-speed, single thread

R

ENGINEER’S MANUAL

AMB-289

Computer-controlled, High-speed, Single thread,

Chainstitch, Button-neck-wrapping Machine

40020579No.E365-00

PREFACE

This Engineer’s Manual is written for the technical personnel who are responsible for the service and maintenance

of the machine.

The Instruction Manual for these machines intended for the maintenance personnel and operators at an apparel

factory contains operating instructions in detail. And this manual describes “Standard Adjustment”, “Adjustment

Procedures”, “Results of Improper Adjustment”, and other important information which are not covered by the

Instruction Manual.

It is advisable to use the relevant Instruction Manual and Parts List together with this Engineer’s Manual when

carrying out the maintenance of these machines.

In addition, for the motor for the sewing machine with thread trimmer, refer to the separate Instruction Manual

or Engineer’s Manual for the motor. And for the control panel, refer to the Instruction Manual for the control

panel.

This manual gives the “Standard Adjustment” on the former page under which the most basic adjustment value

is described, and on the latter page “Results of Improper Adjustment” under which stitching errors and troubles

arising from mechanical failures are described together with the “Adjustment Procedures”.

CONTENTS

1. SPECIFICATIONS ........................................................................................................... 1(1) Specifications .......................................................................................................................................1(2) Shapes of buttons ................................................................................................................................2

2. CONFIGURATION ........................................................................................................... 4(1) Sewing machine....................................................................................................................................4(2) Operation panel ....................................................................................................................................5

3. STANDARD ADJUSTMENT ............................................................................................ 6(1) Adjusting the height of the needle bar ...............................................................................................6(2) Adjusting the clearance between the needle and the looper ...........................................................6(3) Adjusting the needle and the needle guide .......................................................................................8(4) Adjusting the position of the york slide .............................................................................................8(5) Wiper adjustment ................................................................................................................................10(6) Adjusting the face plate thread tension ...........................................................................................12(7) Adjusting the cloth presser cylinder for sewing flat button directly to cloth ...............................14(8) Adjusting the position of Y top feed motor ......................................................................................16(9) Adjusting the position of Y bottom feed motor ................................................................................18(10) Adjusting the tongue up/down cylinder .........................................................................................20(11) Adjusting the chuck up/down motor ..............................................................................................22(12) Adjusting the differential feed motor ..............................................................................................24(13) Adjusting the tongue stopper .........................................................................................................26(14) Adjusting the chuck inversion cylinder ..........................................................................................28(15) Adjusting the chuck open/close cylinder .......................................................................................30(16) Adjusting the respective sensors ...................................................................................................32

4. DISASSEMBLING, ASSEMBLING AND ADJUSTMENT ............................................. 36(1) Disassembling and assembling of the main shaft ..........................................................................36(2) Disassembling and assembling of the face plate ............................................................................40(3) Disassembling and assembling of the needle bar rocking base and the needle bar crank rod .... 42(4) Disassembling and assembling of the needle throwing motor and the needle bar rocking arm...44(5) Replacing the main motor .................................................................................................................48(6) Replacing the looper rocking base ...................................................................................................50(7) Disassembling and assembling the looper rocking link and the looper rocking shaft ............... 52(8) Replacing the thread trimmer cylinder .............................................................................................54(9) Replacing and adjusting the active tension (VCM) .........................................................................56(10) Replacing and adjusting the thread drawing cylinder ..................................................................58(11) Replacing the thread drawing motor ..............................................................................................60(12) Replacing the loader motor .............................................................................................................62(13) Replacing and adjusting the cloth presser cylinder for sewing

and wrapping flat button with blindstitch ......................................................................................64(14) Replacing and adjusting the tongue release cylinder ..................................................................66(15) Adjusting the moving knife and the fixed knife .............................................................................68

5. OPERATION PANEL ..................................................................................................... 72(1) Sewing method and sewing shape list .............................................................................................72(2) Data list ................................................................................................................................................73(3) Sensor list ...........................................................................................................................................75(4) Comunication function.......................................................................................................................76(5) Information function ...........................................................................................................................78

6. SETUP OF IP-200 .......................................................................................................... 79(1) Connecting procedure of operation panel with external vehicle ...................................................79(2) Setup of operation panel ...................................................................................................................83(3) Setup of main program ......................................................................................................................86(4) Setup of servo program .....................................................................................................................92(5) When using smart media other than that which has been packed together .................................98(6) Formating ............................................................................................................................................99

7. SEWING DATA............................................................................................................. 100(1) Sewing data list .................................................................................................................................100(2) Initial sewing data .............................................................................................................................104

8. MEMORY SWITCH ...................................................................................................... 105(1) Memory switch data list ...................................................................................................................105

9. OPTION........................................................................................................................ 110(1) Optional parts list .............................................................................................................................110(2) Movable eye-guard ...........................................................................................................................111

10. MAINTENANCE ......................................................................................................... 112(1) Replacing the attachments ..............................................................................................................112(2) Replacing the fuse ............................................................................................................................113(3) Greasing parts ..................................................................................................................................114(4) Changing the voltage of 100 / 200V ................................................................................................120

11. ERROR CODE LIST .................................................................................................. 121

12. TROUBLES AND CORRECTIVE MEASURES ......................................................... 127(1) Sewing ...............................................................................................................................................127(2) Electrical parts ..................................................................................................................................129

13. TIMING CHART.......................................................................................................... 150

14. CIRCUIT DIAGRAM ................................................................................................... 152(1) Block diagram A ...............................................................................................................................152(2) Block diagram B ...............................................................................................................................153(3) Block diagram C ...............................................................................................................................154(4) Block diagram D ...............................................................................................................................155(5) Power circuit diagram (3-phase 200 to 240V type) ........................................................................156(6) Power circuit diagram (Single phase 100V type) ...........................................................................157(7) Power circuit diagram (Single phase 220 to 240V type) ................................................................158(8) Control box and machine head circuit diagram 1 ..........................................................................159(9) Control box and machine head circuit diagram 2 ..........................................................................160(10) Head sensor circuit diagram .........................................................................................................161(11) Motor circuit diagram .....................................................................................................................162(12) Servo motor circuit diagram ..........................................................................................................163

15. AIR CIRCUIT DIAGRAM............................................................................................ 164

16. DRAWING OF THE TABLE ........................................................................................ 165(1) Table ...................................................................................................................................................165(2) Auxiliary table ...................................................................................................................................166

－ 1 －

(1) Specifications

1. SPECIFICATIONS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

No. Item Specifications

Model

Name of model

Application

Feature

Sewing speed

Button size

Button chuck

Needle

Thread used

Lubrication

Grease

Thread take-up lever

Needle throwing method

Feed method

Presser lifting method

Cloth presser method

Thread trimmer method

Thread tension adjustment

Dimensions

Weight of head /

Control box weight

Number of data that can

be stored in memory

Number of times of

cycle sewing

Basic shape setting

range

Pattern selection

Memory backup

Sewing count

Power requirements

Control/operation panels

Button loader

Optiona

Air pressure

AMB-289

Computer-controlled, high-speed, single-thread, chainstitch, button-neck-wrapping

machine

Various buttons sewing (Buttons which can be sewn with the sewing machine)

The machine comes standard with plural sewing patterns by computer-controlled feed,

needle throwing, thread tension and thread trimmer. It can perform efficiently high-

quality button sewing and a multipurpose button sewing machine that can be used as

the general machine.

Max. 1,800 rpm (buttons with neck wraps), 1,200 rpm (button sewing)

Normal speed 1,500 rpm (buttons with neck wraps), 1,000 rpm (button sewing)

Sewing buttons without button neck : 8 mm to 38 mm

Sewing buttons with neck wraps : Max. 32 mm

Counter button : 8 mm to 25 mm

Counter button neck wrapping : Total of material and front button is up to 32 mm.

small : ø 8 to 16 mm (Accessory), medium : ø 14 to 25 mm (Installed on machine head), large : ø 25 to 38 mm (Accessory)

(Part No.40020932) (Part No.40020931) (Part No.40020930)

SM332EXTLG-NY (Standard) #12 to #18

Polyester spun thread #30 to #60, Cotton thread #30 to #60

Non-lubrication

1. Grease tube : 13525506 (containing 10g, green) for gear section of rack or the like and cam section

2. JUKI grease B tube : 40013640 (containing 10g, white) for worm section

3. JUKI grease A tube : 40006323 (containing 10g, white) for other rocking mechanism section to which lubrication is necessary

Needle bar thread take-up lever : Stroke 60 mm

Stepping motor drive



Air drive

Air drive

Active tension (VCM) method

Width : 600 x Height : 400 x Length : 600 (mm)

Head : 65 kg / Control box : 13 kg

Max. 99 patterns

Number of registered patterns : 20 patterns (1 cycle 30 patterns)

Interval between buttonholes : 1.5 to 6.0 mm (in increments of 0.1 mm)

Height of neck wraps : 0, 1.5 to 10.0 mm (in increments of 0.1 mm)

Number of crossover threads : 2 to 64 threads (in increments of 2 threads)

Pattern No. designation method (scroll 1 to 99 patterns)

Pattern data, sewing data, cycle sewing data

Number of times of sewing count method (0 to 9999) up/down

Sewing counter is possible.

Single phase 200V, 220V, 230V and 240V, Three phase 200V, 220V and 240V 400VA

MC-640/IP200D

Provided as standard

Movable eye-guard

0.5 MPa

－ 2 －

(2) Shapes of buttons

BA

CB

D D

H

F

G

E1

H

F

G

E2

G

E3

H

F

G

E3

1) Specifications for 4-holed and 2-holed buttons

A : Buttonhole diameter Needle used : ø 1.5 mm or more when using #12 to #16

Needle used : ø 2 mm or more when using #16 to #18

B : Distance between buttonholes 1.5 to 6.0 mm (in increments of 0.1 mm)

C : Location of buttonholes All holes must be located equidistant from the center of each button.

D : Outside diameter Min. outside diameter : ø 8 mm

Max. outside diameter : ø 32 mm

Line height : within ± 0.25 mm

E1 : Button with a round edge R (roundness) of button edge must be a 3 mm radius or less.

E2 : Button with a V-shaped edge Within 120˚ angle

E3 : Button with an angular edge The thickness must be 5 mm or less.

F : Bulge 5 mm or less

G : Area around buttonholes Must be smooth

H : Thickness of button 8 mm or less

2) Specifications for shank button and marble button

A : Buttonhole diameter ø 1.5 mm or more

B : Thickness of button 6.8 mm or less

C : Distance from the Shank button :

bottom of the button 1 mm to 6 mm

head to the center Marble button :

of the buttonhole 1.5 mm or more

D : Length of shank 8 mm or less

E : Height of the 3.5 mm or less

straight section on the000

side face of button

F : Outside diameter Min. outside diameter :

ø 8 mm

Max. outside diameter :

ø 32 mm

G : Distance from the center 2 mm or less

of the hole to the button

edge

A

C

F

E

A

F

EB

B

DC

G

(Caution) When the button loader is used, there are cases where the buttons cannot be used due to

the shape. So, be careful.

－ 3 －

4) Counter button specifications

BA

CB

D D

H

F

G

E1

H

F

G G

E2

H

F

G

E2

Commendable dimension

3) Specifications for stay button

Rightside

1 mm or less

Buttonholediameter

Outsidediameter

Outside Buttonhole Buttonhole Thicknessdiameter diameter pitch of button

Type A 8.5mm 2.5mm 3.1mm 2.0mm

Type B 10.2mm 3.2mm 4.0mm 2.0mm

Commendable dimension

(Caution)1. For the stay buttons, use those, the

amount of convex on the right side

of which is 1 mm or less.

Thickness of buttonButtonhole pitch

A : Buttonhole diameter Needle used : ø 1.5 mm or more when using #12 to #16

Needle used : ø 2 mm or more when using #16 to #18

B : Distance between buttonholes 1.5 to 6.0 mm

C : Location of buttonholes All holes must be located equidistant from the center of each button.

D : Outside diameter Min. outside diameter : ø 8 mm

Max. outside diameter : ø 25 mm

E1 : Button with a round edge R (roundness) of button edge must be a 2 mm radius or less.

E2 : Button with an angular edge The thickness must be 5 mm or less.

F : Height of button edge 2 mm or less

G : Area around buttonholes Must be smooth

H : Thickness of button 5 mm or less

(Caution)1.

－ 4 －

(1) Sewing machine

2. CONFIGURATION

AMB-289 consists of the following components.

1 Power ON/OFF switch

2 Machine head(AMB-289)

3 Operation panel(IP-200D)

4 Control box(MC-640)

5 Foot pedal

6 Start switch

7 Thread stand device

1

2

5

4

36

7

－ 5 －

(2) Operation panel

1) Body

1 Touch panel・LCD display section

2 READY key → Changeover of the data input screen and the sewing screen can be performed.

3 INFORMATION key → Changeover of the data input screen and the information screen can be performed.

4 COMMUNICATION key → Changeover of the data input screen and the communication screen can be performed.

5 MODE key → Changeover of the data input screen and the mode changeover screen whichperforms various detail settings can be performed.

6 Smart media card slot (Close the cover for use.)7 Slide switch (Not used・OFF)8 Connector for RS-232C communication9 Variable resistor for color LCD → Screen contrast can be adjusted. Adjust it as you desire.!0 Connector for external input!1 Cable

2) Buttons to be used in commonThe buttons which perform common operations in each screen of IP-200 are as follows :

CANCEL button → This button closes the pop-up screen. In case of the data changescreen, the data being changed can be cancelled.

ENTER button → This button determines the changed data.

UP SCROLL button → This button scrolls the button or the display in the upward direction.

DOWN SCROLL button → This button scrolls the button or the display in the downwarddirection.

RESET button → This button performs the release of error.

NUMERAL INPUT button → This button displays ten keys and input of numerals can be performed.

SEWING DATA DISPLAY button → This button displays the sewing data list corresponding to thepattern No. being selected.

→ Refer to "20. CHANGING SEWING DATA" of the Instruction Manual.

CHARACTER INPUT button → This button displays the character input screen.→ Refer to "5. NAMING THE PATTERN"of the Instruction Manual.

1

!0

!1

9

8

7

6

2

3 4 5

－ 6 －

3. STANDARD ADJUSTMENT

(1) Adjusting the height of the needle bar

Standard Adjustment

Standard Adjustment

D

C

0.05 to 0.1mm

1

2

To align32.6

mm

37.6mm

(2) Adjusting the clearance between the needle and the looper

3

2

4

29.6

mm

34.6mm

B

A

1

To alignMarker

line

－ 7 －

Adjustment Procedures Results of improper Adjustment

1. Use the timing gauge supplied as accessories.Loosen screw 1 and adjust in case of SM332EXTLG-NY(standard needle) so that when plane A is SM332SUPLG-NY, turn the timing gauge up side down, and plane B alignswith the height of throat plate when the needle bar comesdown to the lowest position.

(Caution) Adjust the needle at the position of center (aligns

with the engraved marker line on the machine bed).

JUKI Part No. Needle Part No.

MSM3AAN1100 NEEDLE SM332EXTLG-NY #11





MSM3ABN1100 NEEDLE SM332SUPLG-NY #11





[Needle list]

Standard

needle

Remarks


1. Use the timing gauge supplied as accessories.

2. Loosen two screws 1, move looper 2 and adjust by loosening

screw 4 so that the clearance between the needle and the

blade tip of looper is 0.05 to 0.1 mm when plane C in case of

SM332EXTLG-NY (standard needle) or plane D in case of

SM332SUPLG-NY aligns with the height of the needle bar.

In addition, adjust so that the left position of needle 3 aligns

with the top end of looper 2 as observed from the front.

(Caution) Adjust the needle at the position of center (aligns

with the engraved marker line on the machine bed).

Long

needle

－ 8 －

(3) Adjusting the needle and the needle guide

Standard Adjustment

Center3

4

0 to 0.1mm

1

[The position of the needle and the throat plate] [The clearance between the needle and the needle guide]

(4) Adjusting the position of the york slide

Standard Adjustment

Locus of york slide

On the same line

Blade tipof looper

4

5

76

2

B

A

Approx.6mm

0 to 0.2mm

0.2

to 0

.4m

m

1

8

ATo align

1

3

2

CalvinH

Highlight

CalvinH

Highlight

CalvinH

Line

CalvinH

Note

PHOTO ERROR

－ 9 －


Adjusting the position of the needle and the throat plate

1. Loosen screws 1 and adjust the throat plate 2 so that the

needle enters the center of the needle hole.

Adjusting the clearance between the needle and the needle guide

1. Loosen screw 3 and adjust so that the clearance between

needle guide 4 and the needle is 0 to 0.1 mm at the lowest

position of the needle bar.

(Caution) When the needle size is changed, perform re-

adjustment.


1. Adjust the lateral position of needle 8 and the looper shaft so that the left side ofneedle 8 aligns with section A of yoke slide 1.

2. The position of york slide 1 has been factory-assembled so that the clearance betweenyork slide 1 and the needle 8 is longitudinally 0.2 to 0.4 mm and laterally 0 to 0.2 mmwhen the needle bar comes to the lowest position.

3. Adjust the lateral position of yoke slide 1 by loosening setscrew 2 and moving yokeslide support A 3 to the right and left.

4. Adjust the longitudinal position of york slide 1 by loosening setscrew 4 and movingyork slide cam 5 longitudinally. The motion timing of york slide cam 5 at this time isadjusted by making the engraved marker line on york slide cam 5 directly below andtightening the cam with setscrew 4 when the needle bar is at the lowest position.

5. Timing of the yoke slide motion is performed in the order that yoke slide 1 starts movingfrom point A to point B immediately after the blade tip of looper has passed the triangleof the thread.(Position where the needle bar goes up approximately 6 mm from the lowest position)

6. Loosen setscrews 7 in york slide triangle cam 6 and turn the cam in the direction ofrotation to perform this adjustment.

(Reference) Marks made by the electron pen have been put on york slide cam5 and york slide triangle cam 6 at the time of delivery fromfactory. Make them as the standard of timing adjustment.

7. Adjust the locus of york slide motion by loosening setscrew 4 in york slide cam 5 andturning the cam in the direction of rotation so that the locus becomes as shown in thefigure.

(Caution) When the needle size is changed, perform re-adjustment.

™ St i t ch sk ipp ing o r th read

breakage will be caused.

™ St i t ch sk ipp ing o r th readbreakage will be caused.

－ 10 －

(5) Wiper adjustment

Standard Adjustment

[Wiper components]

51

!2

6

3

9

!1

2

4

8

!0

3 to 5mm

6 to 8mm

4

7

!3

－ 11 －


Assembling adjustment

1. Temporarily tighten the wiper at the position where cap nut 2

is tightened to wiper cylinder rod !2.

2. Fix wiper guide 3 so that wiper guide 3 and wiper 4 equally

come in contact with each other within the range of the stroke

of cylinder 1.

3. Securely tighten wiper 4.

4. Fix spring A 5 so that wiper 4 and spring A 5 equally come

in contact with each other on the plane within the range of the

stroke of cylinder 1.

5. Adjust the holding force of thread with spring B 6.

6. To adjust the holding force, loosen screw !3 and adjust so

that thread slips off with the force of approximately 20 to 25g

when polyester spun thread #50 is held.

Installing adjustment

1. Turn OFF the air supply, and fully draw out wiper 4.

2. Adjust wiper cylinder installing bases A 8 and B 9 with the

respective setscrews !0 and !1 so that the vertical clearance

between needle tip 7 and the top surface of wiper 4 is 3 to 5

mm and the lateral dimension between needle tip 7 and the

thread holding section of wiper 4 is 6 to 8 mm at the sewing

machine stop position (needle bar upper dead point).

－ 12 －

(6) Adjusting the face plate thread tension

Standard Adjustment

1

A 12mm

1

25

6

4

3

－ 13 －


1. Adjust face plate thread tension cylinder 1 so that a clearance

is opened between the face plate thread tension cylinder and

tension release plate 2 in the state that the air is drawn out.

(For the standard, the distance from frame processed plane

A to the top end of cylinder shaft is 12 mm at the time of

suction.)

2. When installing tension release plate 2 to face plate 3, make

sure that needle thread pressing plate 4 is not pressed up,

there is a clearance between the plate and stopper pin 5,

and the top end of tension release plate 2 is in the center of

thread pressing base 6.

™ Face plate thread tension fails to

work unless there is a clearance.

－ 14 －

(7) Adjusting the cloth presser cylinder for sewing flat button directly to cloth

Standard Adjustment

514

6

7mm

2

3

18.5

± 0

.5m

m

－ 15 －


1. Loosen cylinder nut 1, turn cylinder knuckle 4 and adjust so

that the top surface of the top end of cloth presser 2 for sewing

flat button directly to cloth is 18.5 ± 0. 5mm from the top surface

of counter button lower plate 3 with the cylinder sucked. Then

tighten cylinder nut 1. (For the reference value : 7 mm from

end of cylinder boss 5 to end of knuckle 6)

™ When the height of cloth presser

2 for sewing flat button directly

to cloth is higher than specified

one, the presser interferes with

chuck click and step-out of top

feed will be caused, or damage

of chuck click will be caused.

－ 16 －

(8) Adjusting the position of Y top feed motor

Standard Adjustment

1

2

3

5

4

6

－ 17 －


1. Loosen four setscrews 1, lightly press Y top feed motor 2

in the direction of arrow mark, and tighten four setscrews 1

again, while moving the top feed unit to and fro and

confirming that it smoothly moves within the movable range.

2. Apply grease (green : grease tube) to lengthwise feed gear

section 3.

3. Place button gauge 5 in button chuck 4. Set button gauge

5 to the position where the center of button gauge almost

aligns with needle 6.

4. Turn ON the power, and confirm whether there is any

looseness after the origin retrieval.

5. For adjusting the origin position, refer to “3) Adjusting the

top feed origin sensor” of “(16) Adjusting the respective

sensors”.

™ When pressing is insufficient,

backlash becomes large, and

pressing is excessive, torque

becomes large. Then step-out

may be caused.

－ 18 －

(9) Adjusting the position of Y bottom feed motor

Standard Adjustment

3

1

2

－ 19 －


1. Loosen four setscrews 1, lightly press Y bottom feed motor

2 in the direction of arrow mark, and tighten four setscrews

1 again, while moving the top feed unit to and fro and


2. Apply grease (green : grease tube) to lengthwise feed gear

section 3.

3. Turn ON the power, and confirm whether there is any

looseness after the origin retrieval.

4. For adjusting the origin position, refer to “2) Adjusting the

bottom feed origin sensor” of “(16) Adjusting the respective

sensors”.




becomes large. Then step-out

may be caused.

－ 20 －

1

2

7

1

2

(10) Adjusting the tongue up/down cylinder

Standard Adjustment

4

5

9 19mm

5mm

3

7

Gauge

A

8

6

－ 21 －


1. Lower the tongue section, and tighten cylinder nut 3 at the

position where side face plates 1 on both sides ride on rollers

2 and rollers 2 turn when tongue section is moved to and

fro.

2. Loosen stopper setscrew 8 and adjust so that the clearance

between the top surfacre of throat plate and tongue stopper

7 is 14 ± 0.5 mm with the tongue section raised.

Insert the gauge between the throat plate and tongue stopper

7, and perform adjustment as shown in the figure since

dimension A of the gauge supplied as accessories is 14 mm.

3. Loosen sensor setscrew located on the side of cylinder, adjust

the sensor to the position where it goes off and lights, and

further moves by 0.5 to 1 mm, and tighten the setscrew. In the

figure, adjust upper sensor 4 at the time of going up and lower

sensor 5 at the time of coming down respectively.

4. Supply air and adjust with the speed controller so that the

motion is not shocked largely at the time of going up or coming

down.

5. There is adjustment screw 6 of air damper on the side of this

cylinder, and adjust it when there is a shock in motion even

when adjustment is performed with speed controller.

6. Adjust the installing dimension of upper sensor 4 of tongue

up/down cylinder 9 to 5 mm from the edge of cylinder.

(Reference dimension)

7. Adjust the installing dimension of lower sensor 5 of tongue

up/down cylinder 9 to 19 mm from the edge of cylinder.

(Reference dimension)

™ Button size is set up to 32 mm,

and when using small sized

buttons only, influence of

needle bend is lessened by

lowering this height.

™ When the position is improper,

error occurs.

™ Do not adjust except when the

motion is shocked largely since

adjustment has been performed

at the time of delivery.


motion is shocked largely or the

cylinder is replaced since



－ 22 －

!1

2

4

1

!2

9

!0

17.6

mm

(11) Adjusting the chuck up/down motor

Standard Adjustment

7

6

8

45

8

6

7

2

14

5

!2 !1

3

8

!3

The centers almost align with each other.

!3

!3

－ 23 －


1. Remove hinge screw 2 of lever 1 and two screws 5 located

on the side of arm 4, and remove the unit.

2. Loosen four screws 7 fixing presser motor 6, and adjust the

backlash of worm gear 8.

(Caution) When adjusting the backlash, adjust at the position

where the centers of worm gear 8 and worm wheel

!3 almost align with each other.

Set the amount of backlash to 0.1 to 0.3 mm.

3. Apply enough JUKI grease B tube (white grease) to the whole

teeth section after cleanly wiping white grease gathered around

teeth of worm gear 8.

4. Turn the cross section attached to worm gear 8 with a

screwdriver, loosen upper/lower sensor plate setscrews !1 of

sensor !2 when the clearance between the bottom face of

chuck 9 and the top surface of throat plate !0 is 17.6 mm,

adjust the sensor to the position where it goes off and lights,

and tighten upper/lower sensor plate setscrews !1.

5. When the pedal is depressed at K57 Presser motor origin

compensation, the chuck goes up to sensor origin position

(17.6 mm), detects the sensor, and comes down to the top

end of tongue stopper 3.

At this time, make sure of the clearance of within 0 to 0.5 mm

between the top end of tongue stopper 3 and the bottom end

of the chuck, perform fine adjustment with the panel, and set

the clearance to 0 mm.

™ When backlash is too close,

worm gear 8 is apt to be worn.


error occurs.

－ 24 －

(12) Adjusting the differential feed motor

Standard Adjustment

2

1

7

5

6

3

765

4

7

Align

6 ± 0.5mm

－ 25 －


1. Loosen four screws 1, slightly press differential feed motor

2 in the direction of arrow mark, and tighten four screws 1

again, while moving rack gear shaft 5 to the left and right and


2. Apply grease (green : grease tube) to gear 3 section.

3. This sensor 4 is a fixed type and cannot be adjusted.

4. Perform adjustment with the operation panel.

Refer to “(16) Adjusting the respective sensors 3)”.

5. Set the position of rack gear shaft 5 and roller base 6 to the

position where the clearance between roller base 6 and base

7 is 6 ± 0.5 mm when the left end of rack gear shaft 5 is

aligned with base 7.




becomes large, and step-out may

be caused.

－ 26 －

(13) Adjusting the tongue stopper

Standard Adjustment

1

4

5

3

56

6

3

8

3

3

14

2

7

marker line A

1

[Tongue components]

B

B

2

－ 27 －


1. Adjust engraved marker line A at the top end of machine bed

to the center of tongue stopper guide 2, and make the guide

come in contact with step section B in the rear of tongue

stopper installing base 3. Then fix it with setscrews 1.

2. Adjust tongue stopper installing base 3 so that the clearance

between the bottom end of tongue stopper 4 and the top

surface of throat plate is 0.5 mm, and fix the tongue stopper

with setscrew 6 while pressing the tongue stopper to the edge

in the rear of side face plate 5.

3. Adjust the origin of Y bottom feed. "Refer to (9) Adjusting the

position of Y bottom feed motor. "(Caution) Correctly adjust the origin since it becomes the

origin for all.

4. When performing sewing flat button with blindstitch, fix spacer

A7(Part No. : 40020764) supplied as accessories with

setscrews 8.

* Underplate spacer A 7 : thickness of 1.6 mm, There are

underplate spacer B : thickness of 2.0 mm and underplate

spacer C : thickness of 2.6 mm as the other optionals. Select

a proper one from among them for use.

Part No.

40020764

40020769

40020770

Remarks

Accessory

Optional

Optional

No.

1

2

3

Discription

UNDER_PLATE_SPACER A

UNDER_PLATE_SPACER B

UNDER_PLATE_SPACER C

Thickness

t=1.6mm

t=2.0mm

t=2.6mm

－ 28 －

(14) Adjusting the chuck inversion cylinder

Standard Adjustment

32

41

2 5

1

22 ± 0.5 mm

7 6

1

6 7

1

4mm

15mmVertical

Level

－ 29 －


1. To remove chuck inversion cylinder 1, remove hinge screw

3 of knuckle 2, cylinder 1 and two setscrews 4.

2. In the state that the button chuck is level, loosen nut 5 and

adjust so that the clearance between knuckle 2 and cylinder

1 is 22 ± 0.5 mm.

3. Loosen setscrews 7 in respective sensors 6 located on the

sides of respective cylinders 1, adjust the sensors 6 to the

position where they go off and light, and further move by 0.5

to 1 mm, and tighten setscrews 7. Adjust sensor 6 attached

to the arm on the right-hand side in the figure when the chuck

is level, and sensor 6 on the left-hand side when the chuck is

vertical respectively.


motion is not shocked largely at the time of inversion.

5. Adjust the installing dimension of sensor 6 of chuck inversion

cylinder 1 1 (vertical) to 4 mm from the top end. (Reference

dimension)

6. Adjust the installing position of sensor 6 of chuck inversion

cylinder 2 1 (level) to 15 mm from the top end. (Reference

dimension)


error occurs.





－ 30 －

5

(15) Adjusting the chuck open/close cylinder

Standard Adjustment

12

8

9

!0

!1

54

!3!2

3

26 ± 0.5mm

6

!1

3

7

!1

－ 31 －


1. To remove sensor 1, remove two setscrews 2.

2. Fix sensor 1 with setscrew 2 at the position where sensor 1

is returned to the front by 0.5 to 1 mm from the position where

sensor 1 lights and goes off at the position where the chuck

fully closes in the state that the button is not placed in the

chuck.

3. To replace chuck open/close cylinder 3, it is necessary to

remove loader unit 4 first. To facilitate this work, remove loader

unit 4 beforehand.

4. To remove loader unit 4, remove the power cord and the

sensor cord at the position of the relay cord. (The position is in

the rear of the motor section.)

5. Loosen two setscrews 5 and remove loader unit 4.

6. Loosen setscrew 7 and remove differential feed guide 6.

7. Loosen fixing screw 9 of presser lifter shaft 8, and remove

presser lifter bracket !0.

8. Remove four screws !1 located on the both sides of the chuck

unit, and remove the unit.

9. Loosen nut !3 and adjust so that the clearance between

knuckle !2 and cylinder 3 is 26 ± 0.5 mm.


motion is not shocked largely at the time of open/close.™ Do not adjust except when the




－ 32 －

(16) Adjusting the respective sensors (1/2)

Standard Adjustment

marker line A

2

5

3

6

4

B

1

To align with engraved marker line Aon the machine bed

－ 33 －


1) Adjusting the needle throwing motor origin sensor1. After assembling the needle throwing components, turn ON the power to

display K51 of level 2 of the memory switch. (At this time, set the parameterdisplay to “0”.)

2. Move the position of sensor 1 to the direction of arrow mark so that theneedle is positioned to align with engraved marker line A on the machinebed when depressing the pedal once and performing the origin retrieval.

3. To change the position of the sensor, loosen setscrews 2, move sensor1 along the slit, and fix setscrews 2.

4. Compensation of the needle throwing motor origin™ After performing adjustment of the sensor, when the needle is out of

the center, compensation of the position can be performed with thepanel.

™ Display K51 of level 2.™ By changing the parameter, compensation can be performed to the

right and left sides up to 5 mm.2) Adjusting the bottom feed origin sensor (Adjust after confirming

that the needle throwing motor origin has been adjusted.)1. Display K54 of level 2 of the mempry switch. (At this time, set the parameter

display to “0”.)2. Move the position of sensor 3 to the direction of arrow mark so that the

needle aligns with position B of tongue stopper in the longitudinal directionwhen depressing the pedal once and performing the origin retrieval.

3. To change the position of the sensor, loosen setscrews 4, move sensor3 along the slit, and fix setscrews 4.

4. Compensation of the bottom feed motor origin™ After performing adjustment of the sensor, when the tongue stopper

in terms of the needle is out of the position, compensation of theposition can be performed by changing the parameter of K54.

™ By changing the paramer, compensation can be performed to the frontand rear sides up to 5 mm.

3) Adjusting the top feed origin sensor (Adjust after confirming that theneedle throwing motor origin has been adjusted.)

1. Set the button gauge supplied with the chuck as accessories.2. Display K52 and K53 of level 2 of the memory switch. (At this time, set the

parameter display to “0”.)3. Position where the needle aligns with the hole in the center of the gauge

is the position of origin when depressing the pedal once and performingthe origin retrieval.

4. Move the position of position sensor 5 in the longitudinal direction to thedirection of arrow msark.

5. To change the position of sensor, loosen setscrews 6, move sensor 5along the slit, and fix setscrews 6.

6. Perform the adjustment of the position in the differential direction (directionX) by changing the parameter of K52 of level 2 of the memory switchsince the position of sensor is fixed.

7. By changing the parameter, adjustment can be performed to the right andleft sides up to 2 mm.

8. For the adjustment of the position in the longitudinal direction,compensation of the position is performed by changing the parameter ofK53 of level 2 of the memory switch.

9. By changing the parameter, compensation can be performed to the frontand rear sides up to 5 mm.

－ 34 －

5

(16) Adjusting the respective sensors (2/2)

Standard Adjustment

2

1

7

6

To alignthe height

3

4

829.5mm

Center of needle

9

!0

Looper thread guide

Thread guide

Thread9 lightlytouches.

－ 35 －


4) Adjusting the top feed sensor in the vertical direction

1. Set the button gauge supplied with the chuck as

accessories.

2. Display K57 of level 2 of the memory switch. (At this time,

set the parameter display to “0”.)

3. Move the position of sensor 2 so that the bottom face of

chuck 6 is as high as the upper part of tongue stopper 7

when depressing the pedal once and performing the origin

retrieval.

4. To change the position of sensor, loosen setscrews 1,

move sensor 2 along the slit, and fix setscrews 1.

5. Compensation of the position of top feed origin

™ After performing the adjustment of sensor, when the

tongue stopper in terms of the needle is out of the

position, compensation of the position can be oerformed

by changing the parameter of K57.

5) Adjusting the sensor of loader

1. Display K57 of level 2 of the memory switch. (At this time,

set the parameter display to “0”.)

2. Move the position of sensor 4 so that the distance from

the center of needle to the front edge of button set pin 8 is

29.5 mm when depressing the pedal once and performing

the origin retrieval.

3. To change the position of sensore, loosen setscrew 3,

move sensor 4 along the slit, and fix setscrew 3.

4. After performing the adjustment of sensor, when the tongue

stopper in terms of the needle is out of the position,

compensation of the position can be performed by changing

the parameter of K59.

6) Adjusting the thread drawing motor sensor

1. Fix the position of sensor with setscrews 5 which are

symmetrically set from the center of the slit.

2. Display K58 of level 2 of the memory switch.

3. Adjust the parameter of K58 so that thread 9 lightly

touches the upper side of the thread 9 drawing hole

(thread guide No. 2 !0).

－ 36 －

4. DISASSEMBLING, ASSEMBLING AND ADJUSTMENT

(1) Disassembling and assembling of the main shaft (1/2)

Procedures of disassembling / assembling

3

2!1

5

8

6

7

!0

1

7

6

4

5

98

!3

@4

5

Setscrew6

79

8

!5

!4

!6

!7

!9

!8

@3

!9

@1

＊

＊

＊Counterweight !99 is a set of components.

9

!2

@2

@0

4

－ 37 －

Procedures of disassembling / assembling Caution in disassembling / assembling

Disassembling of the main shaft

1. Remove needle, rear cover 1, arm cover 2 and face plate

3 “refer to (2) Disassembling and assembling of the face

plate”.

2. When timing belt 4 is not replaced, put marking with white

paint or the like on main shaft sprocket 5, main motor shaft

sprocket 6, looper shaft sprocket 7 and timing belt 4.

3. Loosen two setscrews 9 in idler pulley installing plate 8,

and remove timing belt 4.

4. Remove with two setscrews !1 relay circuit board installing

plate !0. Connector does not have to be removed. However,

remove it if it is hard to perform the work.)

5. Remove frame support and needle bar rocking shaft, and

remove needle bar rocking base.

“Refer to (3) Disassembling and assembling of the needle

bar rocking base and the needle bar crank rod.” At this time,

be careful not to lose the needle bar connecting rod and the

square block.

6. When timing belt 4 is not replaced, put marking with white

paing or the like on main shaft sprocket 5 and sprocket

bush A !2.

7. Loosen setscrew @4 and remove main shaft sprocket 5.

8. Loosen two setscrews !3 in sprocket bush A !2. (Screw No.

1 is set to the flat section of the shaft.)

9. Enter the hand from the section of relay circuit board

installing plate !0 which has been removed, and loosen two

setscrews !5 in main shaft bearing !4. (Screw No. 1 is set

to the flat section of the shaft.)

10. Loosen two setscrews !7 in gear A !6 from the top surface

of machine arm.

11. Make the lacked part of counter weight !9 below, and draw

out main shaft !8 together with needle bar crank rod @0. Be

careful not to lose main shaft spacer @1.

12. Loosen setscrew @2 in counter weight !9, remove taper

screw @3 (screw No. 1), and draw out main shaft !8.

™ At the time of assembling, timing

adjustment of main motor shaft,

main shaft and looper shaft does

not have to be performed if the

components are adjusted to the

positions where marking has

been put.

™ At the time of assembling, timing

adjustment of the main shaft does

not have to be performed if the

components are adjusted to the

positions where marking has

been put.

－ 38 －

!4

!5

!6

@5

!9

!8

@3

@2!9

@1

＊

＊

＊Counterweight !99 is a set of components.

@7

#0

@9

@8

#2

#1#3

@0

@6

!7

(1) Disassembling and assembling of the main shaft (2/2)


!3

@4

5

6

79

8

!2

!8

4

7

6

4

5

98

85N

－ 39 －

Assembling of the main shaft1. Enter main shaft !8 to counter weight !9, and tighten taper

screw @3 and setscrew @2.2. Enter main shaft !8 until it goes no further, tighten two

setscrews !3 while taking thrust with sprocket bush A !2.

3. Tighten two setscrews !5 in main shaft bearing !4.4. Adjust to the position of gear B @5, and tighten two

setscrews !7 in gear A !6.(Caution) When replacing timing belt 4, proceed to step 5.

If not, proceed to step 10.5. Temporarily tighten three setscrews @4 at the center of the

slot of main shaft sprocket 5.6. Turn ON the power to display the needle bar angle of the

sensor check screen.(Refer to "39. USING CHECK PROGRAM" in the InstructionManual.)Angle of the main motor is displayed. Put timing belt 4 torespective sprockets 5, 6 and 7 at the position where thedisplay of "0" degree almost aligns with the upper dead pointof needle bar, and the looper is roughly adjusted.

7. Temporarily fix the idler pulley in the state that timing belt 4is slightly tense, loosen setscrew @4 in main shaft sprocket5, adjust it to the position where "0" degree of the panelaligns with the upper dead point of needle bar, and tightensetscrews @4.

8. Loosen setscrews 9 in the idler pulley and tightensetscrews 9 while applying tension to timing belt 4.

9. Adjust the looper to the yoke slide. "Refer to (2) Adjusting theclearance between the needle and the looper, and (4)Adjusting the position of the yoke slide." Proceed to step 12.

10. Enter main shaft sprocket 5 to sprocket bush A !2, adjust itto the position where marking has been performed, andtighten setscrews @4.

11. Adjust timing belt 4 to the marking, put it to respectivesprockets 5, 6 and 7, and tighten two setscrews 9 in idlerpulley installing plate 8 while applying tension to timing belt4.

12. Make sure of the direction of needle connecting rod @6, andsimultaneously entering square block @7, assemble needlebar rocking base @8. Enter needle bar rocking shaft @9 andtighten setscrew #0 while taking the lengthwise thrust."Refer to (3) Disassembling and assembling of the needlebar rocking base and the needle bar crank rod".

13. Assemble frame support plate #1, and tighten setscrew #2

while talking the lengthwise thrust at the lower section ofneedle bar rocking base @8.

14. Attach face plate 3, rear cover 1, arm cover 2 and needle#3.

™ Assemble main shaft !8 so thatscrew No. 1 comes to the flatsection.

™ Assemble main shaft !8 so thatscrew No. 1 comes to the flatsection.

™ Press idler pulley 8 with 85Nload, and tighten two screws 9.Make sure again that “0” degreeof the panel aligns with the upperdead point of needle bar. If not,perform re-adjustment.

™ Press idler pulley 8 to the right-hand side with 85N load, andtighten two screws 9.

(Reference) There is a screwtapping of M5 in thebearing fulcrumshaft of idler pulley8. Attach screw orthe like to thistapping to draw.


－ 40 －

(2) Disassembling and assembling of the face plate

!4

8

7

6

2

1

!2

!5

9

!0

!1

6

4

3

5

!3


－ 41 －

Disassembling of the face plate

1. Remove finger guard 1 and eye guard 2.

2. Loosen setscrew 4 of marking light stay 3, and remove

marking light 5.

3. Remove top cover 6, and remove the air tube of thread

tension. "Refer to 15. AIR PIPING DIAGRAM."

4. Remove connector 7 of active tension !4 and connector 8 of

temperature sensor.

5. Remove thread guide No. 2 9 . At this time, turn thread guide

No. 2 9 so that setscrw !0 can be easily removed.

6. Remove four setscrews !2 in face plate !1, slightly draw face

plate !1 to the front, remove air tube of thread drawing cylinder

!3, and remove face plate !1.

Assembling of the face plate

1. Entering connector 7 of active tension !4 and connector 8 of

temperature sensor so that they are not caught in the frame,

attach air tube of thread drawing cylinder !3, set face plate !1

until it goes no further, and tighten four setscrews !2.

2. Connect connector 7 of active tension !4 with connector 8

of temperature sensor.

3. Attach the air tube of thread tension, and install top cover 6.

4. Adjust thread guide No. 2 9 to the groove of boss !5 and

install it with setscrew !0.

5. Install marking light 5 and adjust the position.

6. Install finger guard 1 and eye guard 2.

2

1

™ Marking light stay 3 consists of

U-groove, and can be removed

when setscrew 4 is loosened.

™ Lead wire of the temperature

sensor is apt to be broken. Be

careful not to apply the stress to

the wire.

™ Be careful that air tube of thread

drawing cylinder !3 and wiring

of active tension !4 temperature

sensor do not come in contact

with the moving parts such as

main shaft or the like.


－ 42 －

(3) Disassembling and assembling of the needle bar rocking base and the needle bar crank rod


!5!2

9

!1

8!6

!0!4

7

1

8

6

5

4

3

2

!0

!4

!67.8mm

7

!0

!6

!4

8

Face plate side

Oil hole

!3

－ 43 －

Disassembling of the needle bar crank rod

1. Remove needle 1 and face plate. "Refer to (2) Disassembling

and assembling of the face plate".

2. Loosen setscrew 3 in frame support 2, and remove frame

support 2.

3. Lower the needle bar, loosen setscrew 5 in needle bar rocking

shaft 4, remove needle bar rocking shaft 4, and remove

needle bar rocking base 6. At this time, be careful not to lose

needle bar connecting rod 7 and square block 8.

4. Remove crank rod setscrew 9, and remove crank rod !0.

At this time, be careful not to lose square block 8.

5. Remove needle bar crank setscrew !1, and remove needle

bar crank !2.

6. Loosen crank rod shaft setscrew !3, and remove crank rod

shaft !4. Draw it out on the E-ring !6 side since E-ring !6 is

attached.

Assembling of the needle bar crank rod

1. Paying attention to the direction of crank rod !0, enter crank

rod shaft !4, adjust it to the flat position with the protruding

amount of 7.8 mm, tighten setscrew !3, and install crank rod

shaft !4.

2. Install needle bar crank !2 to counter weight !5 with setscrew

!1.

3. Paying attention to the direction of crank rod !0, enter square

block 8 to crank rod shaft !4, assemble them to needle bar

crank !2, and tighten setscrew !1.

4. Paying attention to the direction and entering procedure of

needle bar connecting rod 7, assemble needle bar rocking

base 6 while entering square block 8.

5. Enter needle bar rocking shaft 4 with the flat section upward,

and tighten setscrew 5 while taking the lengthwise thrust.

6. Enter frame support 2, and tighten setscrew 3 while taking

the lengthwise thrust.

7. Assemble the face plate "refer to (2) Disassembling and

assembling of the face plate", and attach needle 1.

™ There is a flat section at setscrew

section of frame support 2.


section of needle bar rocking

shaft 4.


section of crank rod shaft !4.

™ Set the oil hole of square block

8 to the upside

™ Assemble so that the base

smooth ly rocks w i thou t

looseness.


section of frame support 2.

Assemble so that needle bar

rocking base 6 smoothly rocks

without looseness.


－ 44 －

(4) Disassembling and assembling of the needle throwing motor and the needle bar rocking arm (1/2)


Setscrew

Setscrew

1

6

8

!4

!3

!2

!0

7

9

@4@6

@5

!1

!6

5@5

4

@3@2

!9

!7

@0

!8

!2

@4

!44

5

6

!1!0

@6

Upper side of slot aligns

with bottom edge of

needle throwing

connecting shaft A @4.

2

Setscrew

@1

3

－ 45 －

Disassembling of the needle throwing motor and the needle

bar rocking arm

1. Remove needle, remove face plate "refer to (2) Disassembling

and assembling of the face plate.", and remove needle bar

rocking base "refer to (3) Disassembling and assembling of

the needle bar rocking base and the needle bar crank rod."

2. Remove side cover 1 and rear cover 2.

3. Remove relay circuit board installing plate 3. (Connector may

not be removed. However, remove it when it is hard to perform

the work.)

4. Loosen setscrew 5 in needle throwing lever, rear 4.

(Caution) When removing needle throwing motor 6,

proceed to step 5. If not, proceed to step 9.

5. Remove setscrew 8 in needle throwing sensor installing plate

7, and remove needle throwing sensor 9.

6. Turn needle throwing motor drive arm !0, and loosen setscrew

!1 after setting it to the position where it is easily loosened.

7. Remove setscrew !3 in needle throwing motor installing base

!2, and remove needle throwing motor 6 (coupling).

8. Remove setscrew !4 in needle throwing motor 6, and remove

needle throwing motor 6.

9. Loosen setscrew !6 in looper rocking lever @8.

10. Remove setscrew !8 in needle bar cover !7, and take out felt

!9 and needle bar cover !7.

11. Remove setscrew @2 in needle bar square block base @1, and

remove needle bar square block base @1.

12. Draw out needle bar rocking arm (asm.) @3.

13. Loosen setscrew @5 in needle throwing connecting shaft A

@4, and remove needle throwing rod @6 and needle throwing

connecting shaft A @4 from needle throwing lever, rear 4.

14. Loosen setscrew @5 in needle throwing connecting shaft A

@4, and remove needle throwing rod @6 and needle throwing

connecting shaft A @4 from needle throwing motor drive arm

!0.

™ There is washer @0 in setscrew

!8. Be careful not to lose it.


section of needle throwing



section of needle throwing


™ Needle throwing connecting shaft

A @4 is the selective part. There

are four kinds from A to D. Select

an adaptable needle throwing

connecting shaft from among

them for use.


－ 46 －

(4) Disassembling and assembling of the needle throwing motor and the needle bar rocking arm (2/2)


6

8

!4

Setscrew

!3

!2

!0

7

9

@4@6

@5

!1

[Main shaft components]

!2

@4

!44

5

6

!1!0

@6

!6

5@5

4

@3@2

!9

!7

@0

!8

@8

@7

!5

@1

@9

Upper side of slot aligns with bottom edge of

needle throwing connecting shaft A @4.

Marker line A

－ 47 －

Assembling of the needle throwing motor and the needlebar rocking arm(Caution) When needle throwing motor 6 is removed,

proceed to step 1. If not, proceed to step 6.1. Install needle throwing motor 6 on installing base !2 with setscrews !4.2. Paying attention to the assembling direction, enter needle throwing

connecting shaft A @4 to needle throwing rod @6 and needle throwinglever, rear 4, adjust it to the flat section, and tighten with setscrews @5.

3. Paying attention to the assembling direction, enter needle throwingconnecting shaft A @4 to needle throwing rod @6 and needle throwingmotor drive arm !0, adjust it to the flat section, and tighten setscrews @5.

4. Paying attention to the assembling direction, enter needle throwing motordrive arm !0 to the shaft of needle throwing motor 6, and temporarilytighten screw !1 at the position where both planes of the top end of shaftand needle throwing motor drive arm !0 align with each other.

5. Install needle throwing motor installing base !2 with setscrews !3.6. Entering needle bar rocking arm (asm.) @3 from the face plate section,

pass it through needle throwing lever, rear 4 and looper drive lever @8.(Caution) When needle throwing motor 6 is removed,

proceed to step 7. If not, proceed to step 9.7. Loosen setscrew !1 in needle throwing motor drive arm !0, make needle

throwing lever, rear 4 come in contact with metal @7, and tightensetscrew !1 in needle throwing motor drive arm !0 at the position where itsmoothly moves.

8. Temporarily tighten meedle throwing sensor installing plate 7 at the centerof the slot with setscrew 8.

9. Temporarily tighten needle bar square block base @1 with setscrews @2.10. Attach felt !9 together with needle bar cover !7 and washer @0 using

setscrew !8.11. Assemble the needle bar rocking base. "Refer to (3) Disassembling and

assembling of the needle bar rocking base and the needle bar crank rod."12. Loosen setscrews @2 in needle bar square block base @1, move the

needle bar up and down to check whether there is any torque. Then tightensertscrews @2.

13. Attach needle, and align the needle with engraved marker line A on themachine bed when the needle bar is in the lowest position (lateraldirection). "Refer to (13) Adjusting the tongue stopper." At this time, alignthe bottom edge of needle throwing connecting shaft A @4 with the upperside of the slot of motor installing base !2. Then taking the lengthwisethrust of needle bar rocking arm (asm.) @3 with needle throwing lever, rear4, tighten setscrew 5 in needle throwing lever, rear 4.

14. Align the needle with engraved marker line A on the machine bed whenthe needle bar is in the lowest position. “Refer to (13) Adjusting the tonguestopper” (lateral direction). At this time,move looper rocking lever @8 to andfro at the position where the bottom end of engraved marker line A on themachine bed is aligned with the edge on the lower side of the slot of looperrocking lever B !5. Then tighten setscrew @9 at the position where thelooper rocking lever smoothly moves.

15. Make sure of the position of the needle and the yoke slide when the needlebar is in the lowest position."Refer to (7) Disassembling and assembling of the looper rocking link andthe looper rocking shaft and (4) Adjusting the position of the yoke slide."

™ Assemble so that the componentssmoothly rock without looseness.

™ Needle throwing connecting shaft A @4is the selective part. There are fourkinds from A to D. Select an adaptableneedle throwing connecting shaft fromamong them for use.

™ Assemble so that the componentssmoothly rock without looseness.

™ Assemble so that the componentssmoothly rock without looseness. If theadjustment is improper, the lateralneedle throwing fails to performsymmetrically.

™ Assemble so that the componentssmoothly rock without looseness. If theadjustment is improper, the laterallooper throwing fails to performsymmetrically.


－ 48 －

(5) Replacing the main motor


[Main shaft components]5

6

2

5

3

4

7

!29

!0

9

8

!1

!5

B

1A

!4

1

B

!3

－ 49 －

Removing the main motor1. Fix the main shaft with hand pulley 1, and loosen three

setscrews 3 in main motor sprocket 2.Loosen two idler setscrews 4, and remove main motorsprocket 2.At this time, fix timing belt 6 with gum-tape or the like whileholding timing belt 6 with sprockets 5 of main shaft and loopershaft so that timing between main shaft and looper shaft isnot changed.

2. Loosen two main motor fixing screws 8 of main motor bearingbush 7, and remove main motor bearing bush 7.

3. Loosen four motor setscrews 9, remove main motor !0, anddraw out the connector.

Installing the main motor1. After adjusting the boss section of main motor !0 to the hole

and pressing it so that the main motor cord is on the front side,put the main motor between two main motor installing plates!1 and four main motor setscrews 9, and temporarily tightenthe motor.

2. Adjust the flat section of main motor shaft to screw No. 1 ofmain motor bearing bush 7, put main motor bearing bush 7between main motor bearing !2 and the main motor shaft,and securely tighten four main motor setscrews 9.

3. Pressing main motor bearing bush 7 to main motor bearing!2, loosen main motor shaft fixing screws 8.

4. Draw out the main motor cord from the slot located on thebottom face of frame, pass it through the hole of control boxunder the table, and insert the connector.

5. Assemble sprockets 2 and 5, put timing belt 6, and performtiming adjustment of main shaft and main motor !0. "Refer to(1) Disassembling and assembling of the main shaft." Adjustthe timing with the adjustment of main motor sprocket 2 sincethe timing between main shaft and looper shaft is adjusted.

Fixing procedure of the main shaft1. Remove three setscrews A, and remove top cover !3.2. Adjust the main shaft to the upper dead point.3. Setscrew B is used for fixing the main shaft using setscrew

B for fixing bottom feed unit (plate support !5).4. This setscrew B is the screw for fixing the bottom feed unit at

the time of delivery from factory and transportation. It is thescrew which is removed and not used at the time of sewing.

5. Press down hand pulley 1, install setscrew B to hand pulleyinstalling base !4, and fix the hand pulley.

6. When releasing the fixing, remove setscrew B.


－ 50 －

(6) Replacing the looper rocking base


[Main shaft components]

2

4

3

1

67

9

!5

!4

!2

!2

!38

5 6

!1!1

!0B

AB

A

!6!9

!8

@0

!6

!7

－ 51 －

Removing the looper rocking base

1. Fix the main shaft with hand pulley, and loosen three looper

shaft sprocket setscrews 1.

2. Loosen two idler setscrews 2, and remove looper shaft

sprocket 3. At this time, fix timing belt 4 with gum-tape or

the like while holding timing belt 4 with the sprockets of main

shaft and main motor shaft so that the timing of main shaft

and main motor shaft is not changed.

3. Loosen two looper shaft fixing screws 6 of looper bearing

bush 5, and remove looper bearing bush 5.

4. Loosen two looper rocking base fixing screws 7 and 8, and

remove looper rocking base 9.

5. Loosen four setscrews !1 of two looper shaft thrust collars !0.

Installing the looper rocking base

1. Place four washers !2 to looper rocking base 9, and aim at

the center of screw holes of the washers to attach the base

with two looper rocking base fixing screws 7 and 8.

2. Insert looper bearing bush 5 to looper shaft bearing !3, adjust

the flat section of looper shaft !4 to screw No. 1 of looper

bearing bush 5 in the state that the edge of looper bearing

bush 5 is aligned with the edge of looper shaft !4, and tighten

looper shaft fixing screws 6.

3. Insert thrust washer !5 to looper shaft thrust collar !0 in the

rear, and take the thrust looseness of looper shaft !4. Then

adjust the flat section of looper shaft !4 to screw No. 1, and

fix the collars with four setscrews !1.

4. Put looper shaft thrust collar !0 on the front side to the edge of

the other thrust collar !0 and fix it with four setscrews !1.

5. Insert looper shaft sprocket 3 to looper bearing bush 5, and

tighten screws 1 in the center of the slot of looper shaft

sprocket 3.

6. Loosen looper sleeve setscrew !6, and setscrews !9 and @0

of yoke slide triangle cam !7 and yoke slide lengthwise cam

!8.

7. After performing looper adjustment "refer to (2) Adjusting the

clearance between the needle and the looper.", and perform

adjustment of the yoke slide triangle cam and the yoke slide

lengthwise cam "refer to (4) Adjusting the position of the yoke

slide.".


－ 52 －

(7) Disassembling and assembling the looper rocking link and the looper rocking shaft


4

1

2

2

6

4

!3

!6

8

3

7

A

!4

A

!0

!09

!5

!2!1

Machine bed

Engraved marker

line on machine bed

5

－ 53 －

Disassembling the looper rocking link and the looper rocking shaft

1. Remove the rear cover.

2. Remove the relay circuit board installing plate. (Connector may not be

removed. However, remove it when it is hard to perform the work.)

3. Loosen pin setscrews 2 of looper rocking lever 1, and draw out pin 3.

4. Tilt the machine head, loosen setscrew 5 of looprer rocking lever B 4,

and remove looper rocking link (asm.) 6.

5. Loosen pin setscrews 7 of looper rocking lever B 4, and draw out pin 8.

6. Loosen setscrews !0 of thrust collar 9.

7. Loosen setscrew !2 of looper rocking arm !1, and draw out looper rocking

shaft !3.

Assembling the looper rocking link and the looper rocking shaft

1. Paying attention to the assembling direction of looper rocking arm !1, set

the arm to square block !4, enter looper rocking shaft !3 to looper rocking

arm !1, looper rocking metal !5 and thrust collar 9, align the front end of

looper rocking arm !1 with the front end of looper rocking shaft !3, and

temporarily tighten setscrew !2 of looper rocking arm !1.

2. Take the thrust of looper rocking shaft !3 with thrust collar 9.

3. Paying attention to the assembling direction, enter pin 8 to looper rocking

link 6 and looper rocking lever B 4, adjust it to the flat section, and

tighten setscrews 7.

4. Paying attention to the assembling direction, enter looper rocking lever B

4 to looper rocking shaft !3, enter pin 3 to looper rocking link (asm.) 6

and looper rocking lever 1, adjust it to the flat section, and tighten

setscrews 2.

5. Attach the needle, and align the needle with the engraved marker line on

the machine bed when the needle bar is in the lowest position (lateral

direction).

6. Raise the machine head, and confirm again adjustment of step 5. When it

is good, tighten setscrew !2 of looper rocking arm !1. When it is not good,

loosen setscrew !2 of looper rocking arm !1, and perform adjustment.

™ Assemble so that the components

smoothly rock without looseness.

™ Assemble so thart the components

smoothly rock without looseness.

™ Make sure that the bottom end of the

engraved marker line on the machine bed

aligns with the edge of the lower side of

slot of looper rocking lever B 4. "Refer

to (4) Disassembling and assembling of

the needle throwing motor and the needle

bar rocking arm."

Tilt the machine head, adjust the lateral

position of the needle and the yoke

slide. "Refer to (4) Adjusting the position

of thge yoke slide." Press looper rocking

lever B 4 to looper rocking shaft metal

!6, and tighten setscrew 5.

™ When the lateral position is improper,

sewing trouble will be caused.


－ 54 －

(8) Replacing the thread trimmer cylinder


1

6

5

32

4

4.5mm

－ 55 －

Cylinder removing procedure

1. Remove nut 2 from cylinder 1, and remove link 3.

2. Remove screw 4, remove air tube, and take out cylinder 1

from the machine.

3. Remove nut 5, and replace cylinder 1.

Cylinder assembling procedure

* Temporarily tighten the screw since the adjustment of position

is performed after assembling,

1. Assemble cylinder 1 to cylinder installing plate 6, and connect

air tube.

2. Assemble cylinder installing plate 6 to the machine bed with

screw 4.

3. Assemble link 3 to the cylinder rod.

Fix the dimension between the top end of cylinder rod and nut

2 to 4.5 mm.


－ 56 －

(9) Replacing and adjusting the active tension (VCM)


[Thread tension components]

3

!42

7

4

1

6

!1

5

9!0

!2!3 8

67

5

1 ± 0.3 mm

－ 57 －

Removing active tension

1. Rmove face plate 1. "Refer to (2) Disassembling and

assembling the face plate."

2. Remove thread tension disk lock nut 2, and remove thread

tension disk 3.

3. Loosen active tension setscrew 4, and remove active tension

(VCM) 5 from face plate 1.

4. Fix the flat section of active tension shaft with a spanner or

the like, loosen active tension stud adjustment nut 6, remove

active tension stud 7, and remove spring setscrew 8 on the

opposite side as well.

5. Cut the cable clip band fixing temperature sensor 9, and

remove temperature sensor 9 with setscrew !0.

Assembling active tension

1. Fix the flat section of active tension shaft with a apanner or

the like, insert spacer !1, spring !2 and washer !3, and tighten

it with spring setscrew 8.

2. Screw in active tension stud 7 with adjustmrent nut 6 to active

tension shaft. Adjust the end of active tension stud 7 to the

end of adjustment nut 6 to 1 ± 0.3 mm, and tighten adjustment

nut 6.

3. Install temperature sensor 9 with setscrew !0, and fix the

lead wire of temperature sensor 9 to the lead wire of active

tension 5 with the cable clip band.

4. Adjust so that active tension shaft comes to the center of the

hole of active tension spacer !1, and fix active tension 5 to

face plate 1 with active tension setscrew 4.

5. Insert two thread tension disks 3 and one piece of washer !4

to active tension stud 7, and tighten active tension stud 7

with adjustment nut 6.

6. Attach face plate 1. "Refer to (2) Disassembling and



－ 58 －

(10) Replacing and adjusting the thread drawing cylinder


!0

!1

!0

8

!1

1 to

3 m

m

7

7

6

3

4

5

1

8

2

8

1

9

9

－ 59 －

Removing the thread drawing cylinder

1. Remove the face plate. "Refer to (2) Disassembling and


2. Remove screw 2 of cylinder installing plate 1.

3. Remove thread guide lock nut 3,and remove rubber presser

4 at the top end of shaft and cap nut 5.

4. Remove cylinder nut 6, and remove cylinder installing plate

1.

Assembling the thread drawing cylinder

1. Insert cylinder installing plate 1, and tighten cylinder nut 6.

At this time, be careful of the direction of joint 7.

2. Screw in thread guide lock nut 3, insert thread guide 8, and

tighten cap nut 5 until it goes no further. Then tighten thread

guide lock nut 3, and fix thread guide 8. At this time, make

the direction of thread guide 8 vertical to the installing plane

of cylinder installing plate 1.

3. Install the cylinder unit to face plate !0 with two screws 2.

Adjust so that thread guide 8 passes the center of slot of face

plate !0 and the opening amount of nipper !1 is 1 to 3 mm

when cylinder 9 is expanded or contracted.

4. Attach rubber presser 4 and cap nut 5.

5. Connect the air tube, and install face plate !0. "Refer to (2)

Disassembling and assembling the face plate."


－ 60 －

(11) Replacing the thread drawing motor


1

2

5

72

4

3

6B

A

2

6

3

34

5

7

81

－ 61 －

Removing the thread drawing motor unit

1. Remove the loader unit. "Refer to (12) Replacing the loader

motor."

2. Remove the top cover. "Refer to (2) Disassembling and

assembling the face plate,"

3. Remove the connector of thread drawing motor 7.

4. Remove the stop plug of machine arm, and remove hinge

screw 1.

5. Remove screw 2, and take out thread drawing motor unit

from the main unit.

6. Loosen screws 3, and remove motor arm 4.

7. Remove screws 5, and remove thread drawing motor 7 from

motor base 6.

Installing the thread drawing motor unit

1. Install thread drawing motor 7 on motor base 6, and fix it

with screws 5. (At this time, install the motor so that the outlet

of motor cord faces downward.)

2. Adjust so that the clearance between plane A of motor base

6 and the rear of motor arm 4 is 12 mm, and fix motor arm

4 with screws 3.

3. Temporarily tighten motor base 6 with screw 2.

4. Connect the motor connector.

5. Fix link 8 and motor arm 4 with hinge screw 1.

6. Pressing section B of motor base 6 to the machine arm,

move it to and fro, and fix screw 2 at the position where thread

drawing motor 7 smoothly rotates.

7. Install the loader unit. "Refer to (12) Replacing the loader

motor."

8. Attach the top cover. "Refer to (2) Disassembling and


9. Attach the stop plug of machine arm.


－ 62 －

(12) Replacing the loader motor

1

6

3

4

7

5

8

6

5

4

!0

1

9

2

!1


－ 63 －

Removing the loader motor

1. Draw out the connectors of loader motor 1 and loader sensor

2 from the relay cable connector.

2. Loosen two loader installing screws 3, and remove the loader.

3. Loosen four loader motor setscrews 4, and remove loader

motor 1.

Assembling the loader motor

1. Insert loader motor 1 to which gear A 5 has been attached

beforehand to loader base 6 so that the cord comes upward.

2. Adjust the backlash (refer to adjusting procedure below.), and

fix the motor with loader motor setscrews 4.

3. Insert the connectors of loader motor 1 and loader sensor 2

to the relay cable connector.

4. Slip the loader to the frame, press top end 7 of loader base to

the processed plane of frame, and press front end 8 to the

hinge screw. Then fix the loader with loader installing screws

3.

Adjusting the backlash of loader gear

1. Loosen loader motor setscrews 4.

2. Adjusting the center of gear A 5 to that of gear B 9, press

gear A 5 to gear B 9 (direction of arrow mark), and make

carrier arm A !0 and carrier arm B !1 smoothly move on

condition that the backlash is less than 0.1 mm. Then

tighten loader motor setscrews 4.

™ When the gear is excessively

pressed in the direction of arrow

mark, a load is applied to the

motor, and step-out will be

caused, or the button may come

off from the pin during carrying

since the carrier arm does not

smoothly move.

™ When backlash is more than 0.1

mm, the trouble of delivery of

button to chuck will be caused.


－ 64 －

(13) Replacing and adjusting the cloth presser cylinder for sewing and wrapping flat button with blindstitch

6

9

8

2

7

4

35

1

Align

Align

9

8B

9

8

A


－ 65 －

(1) Replacing the cylinder

1. Remove the air tube of cylinder 1.

2. Remove screw 2 and hinge screw 3, and remove cylinder

1.

3. Remove the cylinder shaft from joint 4.

4. Connect the rod of cylinder 1 to be replaced with joint 4. At

this time, dimension A is 8 mm in the state that the rod is

moved back.

5. Install cylinder 1 with screw 2 and hinge screw 3.

6. Make sure that pin 5 does not come in contact with the groove

of presser lever 6 when cylinder 1 is moved up and down

with the air.

(2) Adjusting the position of the cloth presser for sewing and

wrapping flat button with blindstitch

* Positioning and fixing both in the height direction and the lateral

direction are simultaneously performed with screw 7.

(3) Adjusting the height of the cloth presser for sewing and

wrapping flat button with blindstitch

1. Adjust so that cloth presser for sewing and wrapping flat button

with blindstitch 9 enters the underside of tongue 8 when

tongue 8 is released, cloth presser for sewing and wrapping

flat button with blindstitch 9 is lowered, and tongue 8 is moved

to the set position again.

2. Adjust so that dimension B between the top surface of tongue

8 and cloth presser for sewing and wrapping flat button with

blindstitch 9 is 10 to 13 mm when in the state of step 1.,

tongue 8 is released, cloth presser for sewing and wrapping

flat button with blindstitch 9 is moved to the upside of tongue

8, and tongue 8 is moved to the set position.

(4) Adjusting the lateral direction of the cloth presser for

sewing and wrapping flat button with blindstitch

Adjust so that the center of the groove of tongue 8 aligns with

the center of cloth presser for sewing and wrapping flat button

with blindstitch 9 when cloth presser for sewing and wrapping

flat button with blindstitch 9 is lowered on tongue 8 in the

state of step 2. of (3).


－ 66 －

(14) Replacing and adjusting the tongue release cylinder

!1

!1

!0

9

4

8

6

75

1

3

6

2

29mm

2


－ 67 －

Rmoving the tongue release cylinder

1. Turn OFF the power and the air.

2. Remove air tube from joint 1.

3. Loosen nut 3 of the shaft of cylinder 2, and remove stud 4.

4. Tilt the machine head, loosen the screw of sensor installing

metal fitting 5, and remove sensor 6.

5. Remove thrust collar 7, and remove cylinder 2.

Installing the tongue release cylinder

1. Paying attention to the direction of cylinder 2, enter it to

cylinder shaft 8, and fix with thrust collar 7.

2. Temporarily tighten sensor 6.

3. Assemble stud 4.

4. Insert the air tube.

5. Loosen setscrew !0 of tongue open/close arm 9, and tighten

setscrew !0 of tongue open/close arm 9 at the position where

cylinder is drawn by 1 mm from the place where it is fully moved

back when tongue !1 is pressed to the end in the directon of

arrow mark ( ).

6. Turn ON the power, and adjust so that sensor 6 is turned ON

when tongue !1 is pressed to the end in the direction of arrow

mark () while observing LED of sensor 6.

7. Adjust the installing dimension of sensor 6 of tongue open/

close cylinder 2 to 29 mm from the edge.(Reference

dimension)

™ Assemble so that cylinder 2

smoothly moves wi thout

looseness.

™ Insert the air tube without

mistaking the direction of rear and

front.

™ There is a detecting range of

sensor 6. Adjust the sensor so

that it is turned ON early when

tongue !1 is moved in the

direction of arrow mark ( ),

and still ON when tongue !1 is

pressed to the end.


－ 68 －

(15) Adjusting the moving knife and the fixed knife (1/2)

23

1 2 2

6

5

7

4

8

7


－ 69 －

Removing procedure of the knives

1. Remove fixed knife link 1.

2. Remove three screws 2, and remove throat plate unit 3.

3. Remove two screws 4 and 5, and remove fixed plate 6.

4. Remove moving knife 7 and fixed knife 8 respectively.

Installing procedure of the knives

Assemble them by reversing the removing order.

™ Washers attached with knives are

different from each other. Be

careful not to mistake when

assembling.

™ Be careful not to mistake the

relations of positions between the

washers and the knives.


－ 70 －

(15) Adjusting the moving knife and the fixed knife (2/2)

Top end of thread separation nail

0.5 to 0.7mm

9

!0

1

24

6

5

[Waiting position]

(2) Adjusting the moving knife thread separation nail

[Thread trimming position]

(1) Position of the moving knife and the fixed knife

1 2 3

13 to 14 mm

0

7 3 to 5 mm

3

Standard Adjustment

－ 71 －

[Waiting position]

1. Loosen screws 1 and close the clearance with stopper 2 so

that the dimension between the edge of fixed knife link 3 and

the groove end of throat plate is 13 to 14 mm. Then fix screws

1.

[Thread trimming position]

1. Adjust the clearance between the blade point of moving knife

7 and the right end of the slot of throat plate is 3 to 5 mm in

the state that air only is ON (solenoid valve No. 14), loosen

screws 5, actuate the cylinder, and fix screws 5 in the state

that the clearance is closed.

2. After the adjustment, check that moving knife link 4 smoothly

moves.

* When the work is completed, do not forget to perform the

release of lock 6 of the solenoid valve.

1. Bend thread separation nail 9 using a screwdriver or the like

and adjust so that a clearance of 0.5 to 0.7 mm should be

provided between thread separation nail 9 and looper !0.

™ When dimension value is smaller

than 13 mm, knife cannot wait

and sewing trouble will be

caused.

™ When dimension value is larger

than 5 mm, knives do not engage

with each other and thread

trimming trouble will be caused.


－ 72 －

5. OPERATION PANEL

(1) Sewing method and sewing shape listSewing method Sewing shape

Sewing flat/wrapped-

around button with

blindstitch

Sewing flat button

directly to cloth

Sewing flat button

with blindstitch

Sewing counter/stay

button

Sewing button with

neck wraps

– – –

－ 73 －

(2) Data list

1. In case of point setting mode

2. In case of sewing motion step mode

3. Parameter which can be set depends on sewing method and sewing shape.

–2.00 to

4.00

–2.00 to

4.00

–13.00 to

4.00

–2.00 to

4.00

–3.0 to 3.0

–2.0 to 2.0

–5.0 to 5.0

–4.0 to 4.0

–4.0 to 4.0

–4.0 to 4.0

–4.0 to 4.0

0 to 5.0

0 to 5.0

–1.0 to 3.0

–1.0 to 5.0

–1.0 to 1.0

No. Item Setting range Edit unit Initial display Remarks

1st stitch hole position of upper button (longitudinal)

1st stitch hole position of upper button (lateral)

1st stitch hole position of lower button (longitudinal)

1st stitch hole position of lower button (lateral)

Whole compensation of button holding position (lateral)

Compensation of shank/marble blindstitch position (left)

Hole position of shank/marble button

Tie stitch position of 1st stitch at the start of sewing of

neck wrapping (longitudinal)

Tie stitch position of 1st stitch at the start of sewing of

neck wrapping (lateral)

Tie stitch position of 2nd stitch at the start of sewing of

neck wrapping (longitudinal)

Tie stitch position of 2nd stitch at the start of sewing of

neck wrapping (lateral)

Stitch width of neck wrapping (right side)

Stitch width of neck wrapping (left side)

Start position of neck wrapping

Top position of neck wrapping

1st stitch of first compensation of tie stitch position at the

end of button sewing (longitudinal)

0.05

0.05

0.05

0.05

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

1.80

1.80

1.60

1.60

0

0

0.5

0

–0.3

1.0

0.3

3.0

3.0

1.0

0

0.3

－ 74 －

–1.0 to 1.0

–1.0 to 1.0

–1.0 to 1.0

–1.0 to 1.0

–1.0 to 1.0

–1.0 to 1.0

–1.0 to 1.0

–1.0 to 1.0

–1.0 to 1.0

–1.0 to 1.0

–1.0 to 1.0

–4.0 to 4.0

–4.0 to 4.0

–4.0 to 8.0

–4.0 to 8.0

–2.0 to 5.0

–2.0 to 5.0


1st stitch of first compensation of tie stitch position at the

end of button sewing (lateral)

2nd stitch of first compensation of tie stitch position at the


2nd stitch of first compensation of tie stitch position at the


3rd stitch of first compensation of tie stitch position at the


3rd stitch of first compensation of tie stitch position at the


1st stitch of second compensation of tie stitch position at

the end of button sewing (longitudinal)

1st stitch of second compensation of tie stitch position at

the end of button sewing (lateral)

2nd stitch of second compensation of tie stitch position at


2nd stitch of second compensation of tie stitch position at


3rd stitch of second compensation of tie stitch position at


3rd stitch of second compensation of tie stitch position at


Tie stitch position at the end of sewing of neck wrapping

(longitudinal)

Tie stitch position at the end of sewing of neck wrapping

(lateral)

Longitudinal position of thread trimming of button sewing

Longitudinal position of thread trimming of neck wrapping

sewing

Blindstitch width of shank/marble (right)

Blindstitch width of shank/marble (left)

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0

0

0

0

0

0.3

0

0

0

0

0

1.2

3.0

–1.0

–0.2

0.3

0.3

－ 75 －

(3) Sensor list

Needle rocking motor origin

Differential motor origin

Y feed upper motor origin

Y feed lower motor origin

Button loader motor origin

Presser motor origin

Thread drawing motor origin

Temperature detection

Pause

Safety switch

20 kinds of sensors below are displayed.

No. Pictograph Description of sensor No. Pictograph Description of sensor

Air pressure sensor

Tongue open/close

Feed plate up (rear side)

Feed plate down (front side)

Chuck inversion (left side)

Chuck level (right side)

Chuck open/close

Pedal start

Pedal input

Needle bar angle

－ 76 －

(4) Comunication function

AMB289

Communication function can download the sewing data created with other sewing machine, creation of

sewing data and sewing data created by editing device PM-1 to the sewing machine. In addition, the function

can upload the aforementioned data to the smart media or personal computer.

Smart media and RS-232C port are prepared as the vehicle to communicate.

* However, SU-1 (data server utility) is necessary to perform download/upload from the personal computer.

(1) Handling possible data

Handling possible sewing data is one kind below and the data format is as described below.

Data name Extension Description of data

AMB 00 .EPDParameter data

In case of saving the data in the smart media, save the data in the state of directory structure below.When

the data are not saved in the correct folder, reading of file cannot be performed.

: file No.

Pictograph

Format of the data of sewing proper to AMB

such as sewing shape, sewing method, interval

of button holes, etc. created with the sewing

machine

Smart media

drive

Save parameter data

(exclusive for AMB).

AMB00 .EPD

AMB00 .EPD

AMB00 .EPD

(Caution) There is beforehand the PROG folder in the Smart media purchased from our company.

Do not delete it.

1. Normal use level

－ 77 －

For the communication screen, the level which is normally used and the one which is used by the maintenance

personnel are different in the kinds of data to be handled.

: File No.

Model name+00 .MSW

Example) AMB00001.MSW

Model name+00 .MSP

Example) AMB00001.MSP

IP+RVL(6 digits).PRG

IM+RVL(6 digits).BHD

MA+RVL(6 digits).PRG

MT+RVL(6 digits).PRG

Data of memory switches 1 and 2

All data which are held by sewing

machine

Program data and display data of

panel

Program data of main

Program data of servo

Data name Pictograph Extension Description of data

Adjustment data

All sewing machine

data

Panel program data ( * )

Main program data ( * )

Servo program data ( * )

* For panel program data, main program data and servo program data, refer to "6.-(2),-(3) and -(4)"

of Engineer’s Manual.

2. Maintenance personnel level

(1) Data which are possible to be handledIn case of the maintenance

In case of the personnel level, it is possible to use 5 different kinds of data in addition to the normal one

kinds.The respective data formats are as below.

－ 78 －

(5) Information function

In addition, information on plural sewing machines can be controlled by the server when this function is

used by connecting SU-1 (sewing machine data server utility) with the sewing machines.

SU–1

LK–1900A LBH–1790 LZ–2290A

There are three functions below in the information function.

1) Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the

warning notice can be performed after the lapse of the specified time.

→ Refer to "42. (1) Observing the maintenance and inspection information" and

"42. (2) Inputting the maintenance and inspection time" of the Instruction Manual for AMB-289.

2) Speed can be checked at a glance and the target achieving consciousness as a line or group is increased

as well by the function to display the target output and the actual output.

→ Refer to "42. (4) Observing the production control information" and

"42. (5) Performing setting of the production control information" of the Instruction Manual for

AMB-289.

3) Information on machine working ratio, pitch time, machine time and machine speed can be displayed

from the working state of the sewing machine.

Refer to "42. (6) Observing the working measurement information" of the Instruction Manual for

AMB-289.

－ 79 －

6. SETUP OF IP-200(1) Connecting procedure of operation panel with external vehicle

It is possible for this operation panel to perform communication with the external vehicle other than thecontrol box. Connecting procedure is given below.

1. Communication by means of smart media card (3.3V voltage type only)2. Communication by means of RS-232C3. Input of signal by means of the connector for external input

Notch< 3.3V type > < 5V type >

(Setting procedure)

1. Smart media cardIt is possible to give and take data by using the smart media card.

For the smart media card, it is recommended to use SmartMedia of 3.3V voltage type which is prescribed by

SSFDC forum. The card is different in the position of notch as shown in the figure below. Judge it by the

position of notch.

(Caution) When the contact part becomes dirty, contact failure will be caused. Control so that the

contact part is not touched by hand, or that dust, oil or other foreign material does not

adhere to the contact part. Besides, be very careful of handling the card since the internal

data is broken by the static electricity or the like.

2 When continuing inserting the smart media card, the card stops once in the state that it protrudes by

approximately 10 mm. When some force is applied to it, it is further inserted and goes to the end. When

it goes no further, reduce the force and it returns by approximately 1 mm. This work completes the

setting of the card.

1 When the upper side cover located on the side of

operation panel is opened, there is the inserting

opening of the smart media card. Insert the card

there while facing the contact part to the front.

Contact part

－ 80 －

3 When the setting of the card is completed, close the smart media card cover. By closing the cover, it is

possible to perform communication. For the communication procedure, refer to the Instruction Manual

for this operation panel.

If the smart media card comes in contact with the cover and the cover is not closed, check the following

matters.

• Check that inserting is stopped in the state that the card protrudes by approximately 10 mm.

• Check that the coantact part is faced downward and inserted.

• Check that the smart media card other than 3.3V voltage type is used.

(Removing procedure)

1 Open the smart media cover, press the card until it goes no further and reduce the force. The card

returns by approximately 10 mm by reversing order at the time of setting.

2 Then drawing up the card completes removing.

< Handling the smart media card >

1) Smart media is a precision instrument. Do not bend or shock it.

2) It is recommended to periodically save the data saved in the smart media into the other vehicle for the

accident.

3) When initializing data, perform it after checking that there is no necessary data in the card. When the

data is initialized, the internal data is deleted.

4) Avoid using or keeping the card in a high temperature or high humidity place.

5) Avoid using the card near heating or combustible articles.

6) When the contact part becomes dirty, contact failure will be caused. Control so that the card is not

touched by hand, or that dust, oil or other foreign material does not adhere to the card. Besides, be

careful of handling the card since the internal data is broken by the static electricity or the like.

7) Smart media has the life, and writing and deletion cannot be performed after an extended period of use.

In this case, replace the smart media with a new one.

< Prevention of memory error >

1) When write protect seal 1 is pasted, the card

becomes exclusive for reading and writing

cannot be performed.

2) Strip off the seal when you desire to record

again.

3) Do not use again the seal which was pasted

once and stripped off. The trouble of the main

unit will be caused.

< 3.3V type >

1

－ 81 －

2. Communication by means of RS-232COperation panel can give and take the data with the personal computer by using communication by means

of RS-232C.

For the cable to be connected, connect the straight type 9-pin (female) to the operation panel side. Signal

names of the operation panel are as follows.



adhere to the contact part. Besides, be careful of handling the contact part since the

internal element is broken by the static electricity or the like.

(Setting procedure)

1 When the lower side cover located on the side of operation panel is opened, there is a 9-pin connector

for RS-232C. Insert the cable there. When the screw for lock is attached to the connector, tighten the

screw to prevent the screw from falling.

Pin No.

1

2

3

4

5

6

7

8

9

Signal name

N.C.

RXD

TXD

DTR

GND

DSR

RTS

CTS

N.C.

Function

Not connected

Receive data

Transmit data

Data terminal ready

Earth

Data set ready

Transmission request

Transmission approved

Not connected

Signal direction

To panel

From panel

From panel

To panel

From panel

To panel

－ 82 －

3. Input of signal by means of the connector for external input

It is possible to input the signal from the outside.

When the switch is connected, it is possible to use as the input of the production control information.

For the details, refer to "Observing the production control information" of the Instruction Manual.

Cable (separately-sold) as shown in the figure below

can be connected.



adhere to the contact part. Besides, be careful of handling the contact part since the

internal element is broken by the static electricity or the like.

Connector housing : KYOCERA ELCO CO. 60-8263-3038-15-000

Pin contact : KYOCERA ELCO CO. 60-8263-0513-00-808

2 m

3 2 1

+ 5 VSW

GND

123

(Note) The switch main unit is not installed to therelay cable A (asm.).

1 Relay cable A (asm.) (40008168)

1

－ 83 －

Data edit screen

1) Press key 笊 for three seconds.

Communication screen 1

2) Press key 笆.

3) Press key 笳 .

Data selection screen

4) Press key 笘 .

5) Press key 笙 .

d

d

d

(2) Setup of operation panel

笊

笆

笳

笙

笘

When the case is as below, it is necessary to perform re-setup of the program of the operation panel.

™ When the operation panel is used as that for other model.

™ When version-up of the program is performed.

The way of performing setup of the program from the smart media is shown below. Besides, it is regarded

that the program to perform setup has already entered the smart media card.

1) First, turn ON the power. Normally, the sewing ready screen is displayed.

2) Insert the smart media card into the operation panel.

3) Perform operation by the procedure below.

－ 84 －


6) Press key 笞 .

File selection screen

7) Press key 笵 and select the

download program at display 笨 .

8) Press key 笶 .


9) Press key 筐 .

<-<- Start of communication ->->

d

d

d

d

d

笞

笵笨

笶

筐

－ 85 －

Screen during data deletion Screen 1 during data writing Screen 2 during data writing

Data writing abnormal screen

End screen

If the screen below is displayed, quickly

turn OFF the power and perform the set-

up again after checking [Checking items]

below.

d

d d

d

(Caution) Do not turn OFF the power and close/open the smart media cover during the work.

The main unit may be broken.

The procedure above completes

the replacing work of application

software.

Checking items

1 Smart media cover is opened during the data communication from the smart media.

2 Data of the smart media is not correct. Or, there is no data file.

3 Contact of the smart media is dirty. Contact is defective.

－ 86 －

Data edit screen



2) Press key 笆 .

3) Press key 笳 .


4) Press key 笘 .

5) Press key 笙 .

d

d

d

笊

笆

笳

笙

笘

(3) Setup of main program

When you have purchased the single unit of IP-200 operation panel, the smart media card is packed together.You can perform re-setup of the main program of MAIN circuit board on the control box side by using thissmart media card.It is necessary that the main program and panel program have to match with each other.If not, there is a possibility that trouble such as Error "E703 or E704" occurs. Be sure to perform setup byusing the smart media card which is packed together.

1. When panel program matches with main programPerform the work by the procedure below when performing version-up of the main program by using thesmart media card.1) First, turn ON the power.2) Insert the smart media card into the operation panel.3) Perform operation by the procedure displayed in the screen below.

－ 87 －


6) Press key 笞 .


7) Press key 笵 and select download

program at display 笨 .

8) Press key 笶 .


9) Press key 筐 .


d

d

d

d

d

笞

笵笨

笶

筐

－ 88 －

Screen during data writing


Screen of end of data writing




below.

d

d





software.

Checking items




－ 89 －

Error screen



2) Press key 笆 .


3) Press key 笳 .

4) Press key 笘 .

d

d

d

笆

笳

笘

2. When panel program does not match with main program and an error occurs

Perform the work by the procedure below when replacing the main program in case trouble such as Error

"E703", "E704", etc. occurs.

1) First, turn ON the power. Error screen (E703 or E704) is displayed after turning ON the power.


3) Perform operation by the procedure displayed in the screen below.

笊

－ 90 －


5) Press key 笙 .


6) Prees key 笞 and select the

download program at display 笵 .

7) Press key 笨 .


8) Press key 笶 .


d

d

d

d

d

笙

笞笵

笨

笶

－ 91 －







below.

d

d





software.

Checking items




－ 92 －

Data edit screen



2) Press key 笆 .

3) Press key 笳 .


4) Press key 笘 .

5) Press key 笙 .

d

d

d

笆

笳

笙

笘

(4) Setup of servo program

Perform the work by the procedure below when rewriting the servo program in the same way of “(3) Setup of

main program”.

1. When main program matches with servo program

Perform the work by the procedure below when making the servo program version-up by using the smart

media card.

1) First, turn ON the power. Normally, the sewing ready screen is displayed.



笊

－ 93 －


6) Press key 笞 .


7) Press key 笵 and select the

download program at display 笨 .

8) Press key 笶 .


9) Press key 筐 .


d

d

d

d

d

笞

笵笨

笶

筐

－ 94 －







below.

d

d





software.

Checking items




－ 95 －

Error screen



2) Press key 笆 .


3) Press key 笳 .

4) Press key 笘 .

d

d

d

笊

笆

笳

笘

2. When main program does not match with servo program and an error occurs

Perform the work by the procedure below when replacing servo program in case trouble such as "E703",

"E704", etc. occurs.

1) First, turn ON the power. Error screen (E703 or E704) is displayed after turning ON the power.



－ 96 －


5) Press key 笙 .


6) Press key 笞 and select the

download program at display 笵 .

7) Press key 笨 .


8) Press key 笶 .


d

d

d

d

d

笙

笞笵

笨

笶

－ 97 －







below.

d

d





software.

Checking items




－ 98 －

(5) When using smart media other than that which has been packed together

Save program file (.prg) and image file

(.bin) corresponding to the machine

model of the aforementioned folder name.

ROUTE DIRECTORY

¥¥

PROG

AMB289

Make the folder name the machine model name.

The example above is in case of AMB-289.

However, do not put "-" (hyphen) of the machine

model name.

When copying the contents of the smart media card which is packed together to the other smart media,

create the directory structure mentioned below with the personal computer after formatting the smart media

to be the copy destination with IP-200.

For the formating procedure of the smart media, see (6) Formatting.

－ 99 －

2

1

3

(6) Formating

1) Display the smart media format screen.

When MODE key 1 is held pressed for three

seconds, smart media format button 2 is

displayed on the screen. When this button is

pressed, the smart media format screen is

displayed.

2 ) Start formating of the smart media.

Set the smart media you desire to format to the

smart media slot, close the cover, press ENTER

button 3 and formating starts.

(Caution) Save necessary data in the smart

media to the other vehicle before

formating. When formating is

performed, the inside data are

deleted.

[ Prohibition items in handling the smart media ]

1 Smart media is a precision electronic instrument. Do not bend it or apply shock to it.

2 It is recommended to periodically save the data saved in the smart media to the other vehicle to prepare

for accidents.

3 When initializing the data, perform it after checking that necessary data do not exist in the card.

4 Avoid using or storing the smart media in a place of high temperature and high humidity.

5 Avoid using the smart media near exothermic and combustible articles.

6 If the contact part of the card becomes dirty, failure of contact will be caused. Do not touch by hand, and

control so that dust, oil, or other foreign material does not adhere to it. In addition, the inside element is

damaged by static electricity or the like. So, be very careful when handling.

7 Smart media has a span of life. Writing and deletion cannot be performed after an extended period of

use. In this case, replace it with a new one.

In case of re-formating the smart media, be sure to perform it with IP-200. The smart media formated with the

personal computer cannot be read with IP-200.

－ 100 －


Sewing method

This item sets the sewing method.

Stitch shape (sewing flat/wrapped-around button with blindstitch)

This item sets the stitch shape of sewing flat/wrapped-around

button with blindstitch.

Stitch shape (sewing flat button directly to cloth)

This item sets the stitch shape of sewing flat button directly to cloth.

Stitch shape (sewing flat button with blindstitch)

This item sets the stitch shape of sewing flat button with

blindstitch.

Stitch shape (counter/stay button sewing)This item sets the stitch shape of counter/stay button sewing.

* Selection of the shape of lower button is performed with

.

Upper buttonhole interval (longitudinal)

This item sets the needle entry interval of top feed.

– – –

– – –

– – –

– – –

– – –

0.10 to

6.00

– – –

– – –

– – –

– – –

– – –

0.05mm

Sewing flat/wrapped-around

button withblindstitch

4-holed buttonwithout cross-over stitches(longitudinal)



F r o n t : 4 -holed buttonwithout cross-over stitches(longitudinal)

Rear : 4-holedbutton withoutc r o s s - o v e rs t i t c h e s(longitudinal)

3.60

: Sewing flat/wrapped- around button with blindstitch

: Sewing flat button directly to cloth

: Sewing flat button with blindstitch

: Neck wrapping

: Counter/stay button sewing

7. SEWING DATA

Sewing data are those that can be inputted to 99 patterns from pattern 1 to 99 and can be inputted

to each pattern.However, the sewing data that can be inputted differ according to the selected sewing method

or sewing shape.

(1) Sewing data list

－ 101 －


0.10 to

6.00

0.10 to

6.00

0.10 to

6.00

2 to 32

1 to 3

–1.00 to

1.00

0 to 0.5

0.0 to K05

–1.00 to

5.00

0.0 to 10.0

– – –

0 to 0.30

0.05mm

0.05mm

0.05mm

2 stitchs

1 stitch

0.05mm

0.05mm

0.2mm

0.05mm

0.1mm

– – –

0.05mm

3.60

3.20

3.20

6

1

0

0

0.6

0.40

3.0

Without

thinning

0.30

Upper buttonhole interval (lateral)

This item sets the needle entry interval of top feed.

Needle entry interval of bottom feed (longitudinal)

This item sets the needle entry interval of bottom feed.

Needle entry interval of bottom feed (lateral)

This item sets the needle entry interval of bottom feed.

Number of stitches for button sewing

This item sets the number of stitches for button sewing.

Number of stitches at the start of button sewing (1 to 3 stitches)

This item sets the number of stitches at the start

of button sewing.

Compensation of lower left position of upper button

This item is set when cloth is pulled and the amount of blindstitch

on the left side is different from that on the right side.

Compensation of 3rd stitch at the start of sewing

This item compensates the position of 3rd stitch

at the start of sewing to prevent thread from

slipping off at the start of button sewing

Blindstitch width

This item has to be set within the range where needle

and tongue do not come in contact with each other.

Blindstitch amount

This item sets the blindstitch amount to cloth.

Buttonhole height of shank/marble button sewing

(Height from the feed plate)

This item is set to prevent the contact of needle

and buttonhole.

Thinning level of the stay button

This item decreases the number of cross-over stitches of

the lower side button at the time of stay button sewing.

: Without thinning : Thinning level 1

: Thinning level 2 : Thinning level 3

Lateral compensation of needle entry of lower button at the

time of sewing counter button (front : 4 holes, rear : 2 holes)

Perform compensation to such an extent that needle does not come

in contact with buttonhole within the range of lower buttonhole.

* 1 The maximum value of the range of data editing depends on the setting of K05.

* 1

－ 102 －


2 to 3

1 to 3

0.5 to 15.0

0 to 15.0

0 to 20.0

1 to 3

2 to 3

–5.0 to 5.0

–5.0 to 5.0

– – –

0 to 5

1 stitch

1 stitch

0.1mm

0.1mm

0.1mm

1 stitch

1 stitch

0.1mm

0.1mm

– – –

1 time

2

2

2.5

3.4

4.5

2

2

–0.5

0.5

Loader used

(Front side)

0

Number of stitches of tie stitch at the end of sewing flat button directly to cloth.

This item sets the number of stitches of tie stitch

at the end of sewing flat button directly to cloth.

Number of stitches of tie stitch at the end of counter sewing

This item sets the number of stitches of tie stitch

at the end of counter sewing.

Button height (sewing flat/wrapped-around button with blindstitch)

This item sets the button holding height (finished

height) in the neck wrapping process.

Button height (shank/marble)


height) in the neck wrapping process.

Button height (counter button)


height) in the button sewing process.

Number of stitches at the start of sewing of neck wrapping

This item sets the number of stitches at the start

of sewing of neck wrapping.

Number of stitches of tie stitch at the end of sewing of neck wrapping

This item sets the number of stitches of tie stitch at

the end of sewing in the neck wrapping process.

Compensation of the button holding height at the time

of sewing flat/wrapped-around button with blindstitch

This item sets when compensating the button holding height in the button sewing

process and desiring to give slackness between button and neck wrapping section.

Thread release compensation

This item is the compensation value of the button holding height in the

button sewing process. Sewing is performed in the neck wrapping process

by gradually returning the compensation value to the former one.

This item is set when desiring to tightly wrap up to the root of the button.

Button loader selection

<In case of shank/marble button>

: Loader OFF : Loader ON

<In case of normal button>

: Loader OFF : Loader ON

Number of times of wrapping

This item sets the number of times of thread

wrapping sewing in the neck wrapping process.

－ 103 －


0 to 20

–5.0 to 5.0

– – –

0 to 130

0 to 100

1 to 2

–90 to 90

1 stitch

0.1mm

– – –

1˚

1 pulse

1 stitch

1˚

6

0

Without

80

30

1

0

Number of stitches of thread air-blow

This item sets the number of stitches of thread

air-blow in the neck wrapping process.

Compensation of button height in the neck wrapping process

This item compensates the button holding height in the

neck wrapping process and adjusts the wrapped condition.

Button positioning motion With/without

: With : Without

This item sets whether the compensation motion of button positioning is

performed at the time of operation by operator before driving the sewing machine.

It is convenient to use this item when sewing buttons which are uneven in shape.

* Compensation value which has been set here is applied to one button sewing

only and the compensation value returns to 0 after completion of sewing.

Needle height at the time of button positioning

This item sets the angle which automatically lowers

needle at the time of button positioning motion.

Set the angle which is easy to perform positioning

according to kinds of buttons, neck wrapping height, etc.

Thread drawing motor start position in the

button sewing process

This item sets the thread slack amount at the

start of sewing to stabilize thread remaining

amount at the start of sewing.

Number of stitches to start thread drawing

motor operation in the button sewing process

This item sets number of stitches to hold the

thread slack amount set in No. S39.

Compensation of tension timing on cloth

side and rear side in the button sewing

process

This item changes the tension changeover

timing at the needle entry on cloth side and

rear side, and shifts the knotting position.

－ 104 －

Patterns from 1 to 8 have been already registered at the time of your purchase and the data which are different

in sewing method and sewing shape are inputted in the sewing data as the initial value.

(2) Initial sewing data

Pattern Data changed from Changed

No. Sewing method Sewing shape initial value value

1

2

3

4

5

6

7

8


around button with

blindstitch


around button with

blindstitch


around button with

blindstitch

Sewing counter/stay button

Sewing counter/stay button

Sewing button with neck wraps

Sewing flat button with

blindstitch

Sewing flat button directly

to cloth

Without


Top position of neck wrapping

Button height (shank/marble)


Hole position of shank/marble button

Without

Needle entry interval of bottom feed

(longitudinal)

1st stitch hole position of lower button

(longitudinal)

1st stitch hole position of lower button

(lateral)

Tie stitch position of 1st stitch at the

start of sewing of neck wrapping (longitudinal)

Tie stitch position of 2nd stitch at the

start of sewing of neck wrapping (longitudinal)

Without

Without

– – –

0.5 → 0.0mm

0.5 → 2.7mm

4.0 → 2.5mm

0.5 → 0.0mm

0.3 → 2.5mm

3.6 → 3.2mm

1.8 → 1.6mm

1.8 → 0.0mm

0.0 → 0.5mm

1.0 → 1.5mm

－ 105 －

1) Level 1Memory switch data (level 1) are the motion data that the sewing machine has in common and the datathat operate on all sewing patterns in common.

(1) Memory switch data list

No. Item Setting range Edit unit Initial display RemarksPedal motion modeMotion mode of the pedal is set.

1 : Lower the button by depressing the front part of the pedal.Lower the cloth presser with the tongue sensor.

2 : Lower the button and the cloth presser by depressing thefront part of the pedal.

3 : Lower the button and the cloth presser with the tongue sensor.

Button loader motion mode

Motion mode of the button loader is set.

: Unused

: Automatic inserting mode

: Pedal inserting mode

Cloth take-out timeWaiting time for operator to take outcloth is set in case of sewing flatbutton directly to cloth and countersewing.

Button loader setting position

setting

Soft start mode (button sewing)

Soft start 1st stitch (button sewing)

Soft start 2nd stitch (button sewing)

1 to 3

– – –

0 to 20.0

0 to 90

– – –

200 to 1200

200 to 1200

1

– – –

0.1s

1˚

– – –

100rpm

100rpm

*1 Displayed only when is set optionally.

1

Automatic

inserting

mode

2.0s

20˚

Rather fast

400rpm

600rpm

*1

*1

8. MEMORY SWITCH

300 400 700 900 1100

400 600 800 1000 1200

800 1000 1200 1200 1200

Optional setting

: Slow

: Rather fast

: Fast

Display 1st 2nd 3rd 4th 5thstitch stitch stitch stitch stitch

(Unit : rpm)

－ 106 －


Soft start 3rd stitch (button sewing)

Soft start 4th stitch (button sewing)

Soft start 5th stitch (button sewing)

Soft start mode (neck wrapping)

Soft start 1st stitch (neck wrapping)

Soft start 2nd stitch (neck wrapping)

Soft start 3rd stitch (neck wrapping)

Soft start 4th stitch (neck wrapping)

Soft start 5th stitch (neck wrapping)

Cloth thicknessHeight of the chuck motor is compensatedin case of sewing flat button directly to clothand counter sewing.

Tongue cloth presser ON timingWaiting time from working of tonguesensor to cloth presser ON is set.

200 to 1200

200 to 1200

200 to 1200

– – –

200 to 1800

200 to 1800

200 to 1800

200 to 1800

200 to 1800

0 to 10.0

0 to 500

100rpm

100rpm

100rpm

– – –

100rpm

100rpm

100rpm

100rpm

100rpm

0.1mm

5ms



800rpm

1000rpm

1200rpm

Rather fast

400rpm

500rpm

700rpm

1000rpm

1500rpm

2.0mm

100

*1

*1

*1

*2

*2

*2

*2

*2

300 400 600 900 1200

400 500 700 1000 1600

600 900 1200 1600 1800

Optional setting

: Slow

: Rather fast

: Fast

Display 1st 2nd 3rd 4th 5thstitch stitch stitch stitch stitch

(Unit : rpm)

－ 107 －

Operation speed settingMotion speed of the feed motor by means of pedaloperation is set.

1 : Slow

10 : Fast

Bottom feed move amount at the time of manual

modeAs much as the move amount of thebottom feed motor to which cloth

setting position is set is advanced.

Position of the cloth presser at the time of manual

mode

: Up

: Down

1 to 10

0 to 25.0

– – –

1

0.1mm

– – –

10.0

10.0

Up


2) Level 2

Memory switch data (level 2) can be edited when pressing MODE switch for as long as 6 seconds.


VCM control starting angle offset

Tongue lifting amount

Thread trimming control mode

: Thread trimming priority mode

: Cycle time priority mode

Button loader inserting height

compensation

Max. value of blindstitch width

setting

Bottom feed position of rear hole

of blindstitch

Bottom feed position from origin at

the rear hole of blindstitch is set.

Head tilt sensor detection ON/OFF

: OFF : ON

– 20 to 20.0

10.0 to 24.0

– – –

10.0 to 25.0

0.0 to 6.0

0.0 to 2.0

– – –

1˚

0.1mm

– – –

0.1mm

0.2mm

0.1mm

– – –

0

16.5mm

Thread trimming

priority mode

17.0

1.6

1.5

ON

*1

*1

*1 Data that have been memorized in the machine head EEP-ROM, and the adjustment value has beenwritten at the time of delivery.

－ 108 －


Button loader lifting amount

Lifting amount after grasping button

is set.

Height from tongue stopper lower plate

Set this item when tongue stopper

parts are changed.

Tongue change display mode

When READY key is pressed, whether AMB-189

type tongue or AMB-289 type one is judged, and

displays below are shown.

* Judge value is determined with .

: Without display

: When tongue change is necessary

: When AMB-189 type tongue (wide

gauge) is used

: When AMB-289 type tongue

(narrow gauge) is used

: Tongue type used is displayed

each time.

Tongue change blindstitch width

Blindstich width which is the

standard to make the check screen

display.

Pedal type

Kind of pedal to be used is set.

: Standerd pedal

: PK-47

5.0 to 10.0

0 to 8.0

– – –

1.0 to 20.0

– – –

0.1mm

0.1mm

– – –

0.1mm

– – –


Head type

1 : Standard

2 to 9 : Unused

Each time origin retrieval

1 : Bottom feed only

2 : Bottom feed + needle rocking

3 : Bottom feed + thread drawing

4 : Bottom feed + needle rocking + thread drawing

* Origin retrieval of bottom feed is performed only at the time

of sewing flat/wrapped-around button with blindstitch.

1 to 9

1 to 4

1

1

1

1

6.5

5.6

When tongue

change is

necessary

1.6

Standerd

pedal

*1

*1

－ 109 －


Y feed upper motor origin compensation

Y feed lower motor origin compensation

(blindstitch origin)


(neck wrapping compensation)


(origin of button sewn directly to cloth)

Presser motor origin compensation

Thread drawing motor origin compensation

Loader motor origin compensation

–5.00 to 5.00

–5.00 to 5.00

–5.00 to 5.00

–5.00 to 5.00

–50 to 50

–10 to 10

–50 to 50

0.05mm

0.05mm

0.05mm

0.05mm

1pulse

1pulse

1pulse

0

0

0

0

0

0

0

*1

*1

*1

*1

*1

*1

*1

*1

*1


Needle rocking motor origin compensation

Differential motor origin compensation

0.05mm

0.1mm

– 5.00 to 5.00

– 2.0 to 2.0

0

0

－ 110 －

(1) Optional parts list

1) Marking light asm.

2) Counter button B asm.

3) Button carrier pin

4) Button set pin

5) Under plate spacer

6) Movable eye-guard

9. OPTION

1) Marking light asm. (Part No.40021446)

No. Part No. Description Qty

1 40021018 LIGHT_STAY _OPTION 1

2 SL6040892TN BOLT 2

3 40020995 LIGHT_BUSH 1

4 SL6040892TN BOLT 1

5 40019209 LIGHT MARKING PROJECTOR 1

6 SL6042092TN SCREW M4 L=20 1

* Refer to Optional components (2) of Parts List.

2) Counter button B asm. (Part No.40021447)


1 40020809 COUNTER_BUTTON_FEED_PLATE 1

2 40020815 COUNTER_BUTTON_PLATE_B 1

3 40020816 COUNTER_BUTTON_CLAMP_L 1

4 40020817 COUNTER_BUTTON_CLAMP_R 1

* Refer to Optional components (2) of Parts List.

4) Button set pin


1 17974056 BUTTON SET PIN A 1

(marble button)

2 17974254 BUTTON SET PIN B 1

(shank button ø 1.5 to ø 2.0)

3 17974452 BUTTON SET PIN C 1

(shank button ø 2.0 or more)

4 40023428 ASSY_BUTTON_SET_PIN D 1

(metallic button)

* Refer to (1) Replacing the attachments of 10.

MAINTENANCE.

5) Under plate spacer


1 40020769 UNDER_PLATE_SPACER B t=2.0 1

2 40020770 UNDER_PLATE_SPACER C t=2.6 1

* Refer to (13) Adjusting the tongue stopper of 3.

STANDARD ADJUSTMENT.

3) Button carrier pin

No. Part No. Description Stamp Qty Remarks

1 17856600 BUTTON CARRIER A 1

2 17856709 BUTTON CARRIER B 1

3 17856808 BUTTON CARRIER C 1

4 17856907 BUTTON CARRIER D 1

5 17857004 BUTTON CARRIER E 1

6 17857103 BUTTON CARRIER F 1

7 17857202 BUTTON CARRIER F1 1

8 17857301 BUTTON CARRIER G 1

9 17857400 BUTTON CARRIER H 1

(Standard spec)

10 17857509 BUTTON CARRIER J 1

11 17857608 BUTTON CARRIER K 1

12 17857707 BUTTON CARRIER K1 1

13 17857806 BUTTON CARRIER L 1

14 17858002 BUTTON CARRIER M 1

15 17858101 BUTTON CARRIER N 1

16 17858200 BUTTON CARRIER P 1

17 17858309 BUTTON CARRIER Q 1

18 17858408 BUTTON CARRIER R 1

19 17858507 BUTTON CARRIER S 1

20 17858606 BUTTON CARRIER T 1

(Standard spec)

21 17858705 BUTTON CARRIER U 1

22 17858804 BUTTON CARRIER V 1

23 17858903 BUTTON CARRIER W 1

24 17859000 BUTTON CARRIER X 1

25 17859109 BUTTON CARRIER Y 1

26 17859208 BUTTON CARRIER Z 1

* Refer to (1) Replacing the attachments of 10.

MAINTENANCE.

for 4-

holed

button

for 2-

holed

button

6) Movable eye-guard


1 40024087 MOVING SAFETY PLATE OPTION 1

* Refer to (2) Movable eye-guard of 9. OPTION.

－ 111 －

1. Assemble the movable eye-guard to face plate 1 with setscrews 2 and 3 as shown in the figure.

(Refer to Parts List.)

2. Structure is as shown in figure C. Loosen setscrew 5 of stopper block 4 in figure B, and assemble 5-

port solenoid valve 6 supplied as accessories.

3. Perform the piping of air hoses 7 so that the hoses follow the same route of the wiper and go to 5-port

solenoid valve 6.

(2) Movable eye-guard

Fig.A

3

2

1

5

4

7

7

6

3

2

Fig.C

Fig.B

－ 112 －

<Carrier pin list>

Button carrier (for 4-holed button) Button carrier (for 2-holed button)

1 2 3 4 5

Stamp Part No. Dimensions

A 17856600a 2.0

b 1.0

B 17856709a 2.4

b 1.2

C 17856808a 2.6

b 1.2


D 17856907a 2.8

b 1.2

E 17857004a 2.8

b 1.4

F 17857103a 3.0

b 1.2

F1 17857202a 3.0

b 1.4

G 17857301a 3.2

b 1.4

H 17857400a 3.4

b 1.4

J 17857509a 3.6

b 1.4


K 17857608a 4.0

b 1.4

K1 17857707a 4.0

b 1.8

L 17857806a 5.0

b 1.8


M 17858002a 2.0

b 1.0

N 17858101a 2.4

b 1.2

P 17858200a 2.6

b 1.2

Q 17858309a 2.8

b 1.2

R 17858408a 3.0

b 1.2

S 17858507a 3.2

b 1.4

T 17858606a 3.4

b 1.4

Standard spec


U 17858705a 4.0

b 1.4

V 17858804a 4.2

b 1.4

W 17858903a 4.4

b 1.4

X 17859000a 4.6

b 1.4

Y 17859109a 4.8

b 1.4

Z 17859208a 5.0

b 1.4

Standard spec

a

a

ø b

a

a

ø b

a

a

ø b

a

ø b

a

ø b

1

2

4

3

B

0.3

to0.

7 m

m

1 2 3 4

1) Replacing the button set pin (optional)When replacing button set pin 2, loosen knob 1 and

replace it. However, when replacing the set pin with

those below, remove knob 1 and install it in the screw

hole on side B.

No. Part No. Description

1 17974056 Set pin for marble button

2 17974254 Set pin for shank button

(ø 1.5 to ø 2.0)

3 17974452 Set pin for shank button

(ø 2.0 or more)

4 40023428 Set pin for metallic button

2) Replacing the carrier pinWhen replacing button carrier 4, loosen screw 3 and replace it. At this time, adjust the height of carrier

pin to 0.3 to 0.7 mm from the top surface of button set pin 2.

10. MAINTENANCE(1) Replacing the attachments

－ 113 －

3) Replacing the tongue stopper

When using the standard 4-holed tongue (Part No.

25006602) of the former AMB-189N, replace the

tongue stopper guide together.

1) Replacing the tongue

Remove screws 1 and replace tongue 2.

2) Replacing the tongue stopper guide

Remove screws 3 and replace tongue stopper

guide 4 with tongue stopper guide B (Part No. :

40020763) 5 supplied as accessories.

3) Finally, perform the change of memory switch level

K12.

2

1

3

5

4

1

2

3

(2) Replacing the fuse

The machine uses the following three fuses :

笊 For pulse motor power supply protection

5A (time-lag fuse)

笆 For solenoid and pulse motor power supply

protection

3.15A (time-lag fuse)

笳 For control power supply protection

2A (fast-blow type fuse)

－ 114 －

(3) Greasing parts

Periodically perform grease-up every 6 months as a standard.There are three kinds of the exclusive greases supplied as accessories.

Grease in GREASE TUBE (green, Part No. 13525506) is applied to the gear section such as rack, etc. and the

cam section.

Grease in JUKI GREASE B TUBE (white, Part No. 40013640) is applied to the worm section.

Grease in JUKI GREASE A TUBE (white, Part No. 40006323) is applied to the parts other than the aforementioned

ones.

(Caution) 1. When applying grease, apply new grease after carefully wiping old grease with a pieceof cloth or the like.

2. When the air gun or the like is blown to the greasing parts and the grease is scattered,perform grease-up again.

A GREASE TUBE (green) Part No. : 13525506

B JUKI GREASE A (white) Part No. : 40006323

C JUKI GREASE B (white) Part No. : 40013640

B B

B

A

A

B B

B

BB

B

B

B

B

A GREASE TUBE

B JUKI GREASE A

BB

B

B

1) Main shaft components (1)

－ 115 －

B

B

B

A

B

A B

B

B

B

B

B

AB

B

A

B

AB

3) Thread trimmer componets

BB

BB

B B

B

B

B

B

B

B

B

B

B

B

B

B

A

BB

B JUKI GREASE A

2) Main shaft components (2)

A GREASE TUBE

B JUKI GREASE A

B

－ 116 －

A

B

B

B

D

C A

C

D

B

B

B

B

B

B

B

B

B

B

B

B

A

B

B

C

B

B

B

BB

B

4) Thread hook and thread tension components

5) Counter button clamp and cloth presser, second process components

B JUKI GREASE A

B JUKI GREASE A

B

－ 117 －

B

B

B

BB

B

A

6) Upper feed components

B

B

A

A

B

B

B

B

B

B

B

B

B

B

B

A B

C

C

B

A

7) Under feed components

A GREASE TUBE

B JUKI GREASE A

A GREASE TUBE

B JUKI GREASE A

B

B

－ 118 －

B

B

B

B JUKI GREASE A

B

C

C

B

BB

B

B

A

A

B

B

A GREASE TUBE

B JUKI GREASE A

C JUKI GREASE B

9) Tongue components

B

8) Vertical and differential feed components

－ 119 －

10) Chuck components

A GREASE TUBE

B JUKI GREASE A

D

A

B

C

A

B

B

B

B

BB

B

B BBB

B B

B

B B

B

B

BB

B

B

B

B

B

B

B

A

BB

B

B

AB B

B

BB

B

B

BB

B

B

11) Loader components

D

C

B

B JUKI GREASE A

－ 120 －

(4) Changing the voltage of 100 / 200V

Changing procedure of the changeover connector1. Turn OFF the power source with the power

switch after confirming that the sewing machinehas stopped.

2. Draw out the power cord from the power plugsocket after confirming that the power switch isturned OFF. Then wait for five minutes or more.

3. Remove the front cover.4. Remove four screws fixing the rear cover of the

control box and slowly open the rear cover.

A. In case of using with 3-phase 200V to 240V• Changing the changeover connector

Connect to 200V the 100/200V changeoverconnector of FLT p.c.b. 1 located on the sideof the Box Side of the control box.

• Connect the crimp style terminal of AC input cordto the power plug as shown in the figure.

B. In case of using with single phase 100V to 120V• Changing the changeover connector


• Connect the crimp style terminal of AC input cordto the power plug as shown in the figure.(Caution) Securely perform the insulation

treatment to the red terminal whichis not used with insulation tape orthe like. (When the insulation isinsufficient, there is a danger ofelectric shock or leakage current.)

C. In case of using with single phase 200V to 240V• Changing the changeover connector


• Connect the crimp style terminal of AC input cordto the power plug as shown in the figure.(Caution) Securely perform the insulation

treatment to the red terminal whichis not used with insulation tape or thelike. (When the insulation isinsufficient, there is a danger ofelectric shock or leakage current.)

5. Check that the change has been performedwithout fail before closing the rear cover.

6. Be careful that the cord is not pinched betweenthe rear cover and the control box main unit.Close the rear cover while pressing the lowerside of rear cover, and tighten four screws.

It is adaptable to the voltage of single phase 100V to 120V/3-phase 200V to 240V by changing the voltagechangeover connector mounted on FLT p.c.b.(Caution) When the changing procedure is wrong, the control box will be broken. So, be very careful.

1

GREEN/YELLOW

(Plug side)

WHITE

BLACK

RED

WHITE

BLACK

RED

GREEN/YELLOW

GREEN/YELLOW

(Plug side)

WHITE

BLACK

RED

WHITEBLACK

RED

GREEN/YELLOW

(Plug side)

GREEN/YELLOW

GREEN/YELLOW

A

B

C

WHITE

BLACK

RED

WHITEBLACK

RED

－ 121 －

11. ERROR CODE LIST

Contact of EEP-ROM initialization of MAIN

CONTROL p.c.b.

When data is not written in EEP-ROM or data

is broken, data is automatically initialized and

the initialization is informed.

Main shaft motor-lock

When large needle resistance sewing product

is sewn

External media not inserted

External media is not inserted.

Turn OFF the

power.

Turn OFF the

power.

P o s s i b l e t o

recover by reset.

E001

E007

E011

Error code Description of error How to recover Place of recoveryPictograph

Read error

Data read from external media cannot be

performed.

Write error

Data write from external media cannot be

performed.

Write protect

External media is in the write prohibition state

Format error

Formatting of external media cannot be

performed.

External media capacity over

Capacity of external media is short.

EEP-ROM capacity over

Capacity of EEP-ROM is short.

Type of EER-ROM is different

When the mounted EEP-ROM is different in

type.

File size over

File size to be read in is too large.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

Turn OFF the

power.

P o s s i b l e t o

recover by reset.

E012

E013

E014

E015

E016

E017

E018

E019

Previous screen

Previous screen

Previous screen

Previous screen

Previous screen

Previous screen

Previous screen

Previous screen

－ 122 －

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

E022

E023


P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

E024

E027

E028

E029

E030

E031

E042

E050

E098

File No. error

There is no designated file in the server or

external media.

Detection of step-out of presser lifting

motor error

When step-out of motor is detected at the

time when presser lifting motor passes the

origin sensor.

Pattern data size over

When sewing cannot be performed since the

size of downloaded sewing data is too large.

Read error

Data read from server cannot be performed.

Write error

Data write to the server cannot be performed.

Smart media slot release error

Lid of smart media slot is open.

Needle bar upper position failure

When needle does not stop at UP position

at the time of needle UP operation.

Air pressure drop

When air pressure dropped.

Operation error

Operation of sewing data cannot be

performed.

Stop switch

When stop switch is pressed during machine

running.

Needle bar down error

When needle bar cannot be lowered.

Previous screen

Data input screen

Data input screen

Previous screen

Previous screen

Previous screen

Data input screen

Data input screen

Data input screen

Data input screen

Step screen

－ 123 －

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

E099

E302


T u r n O F F

thepower.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

Possible to re-

s t a r t a f t e r

pressing cancel

button.

Possible to re-

s t a r t a f t e r

pressing cancel

button.

E303

E394

E395

E396

E397

E398

E399

E401

E402

Loader motor step-out detection error

When step-out of motor is detected at the

time when loader motor passes origin

sensor.

Confirmation of tilt of machine head

When tilt of machine head sensor is OFF.

Main shaft semilunar plate sensor error

Semilunar plate of sewing machine motor is

abnormal.

Feed plate lowering sensor can not detect.

When feed plate lowering sensor fails to work.

Feed plate lifting sensor can not detect.

When feed plate lifting sensor fails to work.

Tongue close/open sensor can not detect.

When the sensor fails to work, or the tongue

is not drawn out at the time of tongue close/

open operation.

Chuck close/open sensor can not detect.

When the button is not in the chuck at the

start of sewing machine operation.

Chuck level sensor can not detect.

When the sensor fails to work at the time of

chuck level operation.

Chuck inversion sensor can not detect.

When the sensor fails to work at the time of

chuck inversion operation.

Copy disapproval error

When trying to perform copying to the pattern

No. which has been registered.

In case of cycle stitching :

Pattern deletion errorWhen the registered pattern No. is registered

to cycle stitching, or trying to delete the pattern

No. when there is only one pattern No.

In case of cycle stitching :

Step screen

Data input screen

Data input screen

Data input screen

Data input screen

Data input screen

Data input screen

Data input screen

Pattern list screen

Pattern list screen

－ 124 －

P o s s i b l e t o

recover by reset.

P o s s i b l e t o

recover by reset.

E497

E498

E499


P o s s i b l e t o

recover by reset.

Turn OFF the

power.

R e w r i t i n g o f

program.

Possible to rewriteprogram a f te rpressing downcommunicationswitch.

Possible to rewriteprogram a f te rpressing downcommunicationswitch.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

E702

E703

E704

E730

E731

E733

E801

E802

Tongue type error

When AMB-289 type tongue and AMB-189

type one are mixedly used in the cycle data.

Button holding height over at the time ofsewingButton holding height is too high and sewing

cannot be performed at the time of buttonsewing.

Y feed motor move limit value over

When input data of shank/marble sewing

exceed the maximum of Y feed move amount

(max. operating amount : 15 mm).

Abnormality of display data

When there is no display data of panel.

Panel is connected to the machine other

than supposed. (Machine type error)

When machine type code of system is

improper in case of initial communication.

Nonagreement of system version

When version of system software is improper

in case of initial communication.

Main shaft motor encoder defectiveness

or phase-out

When encoder of sewing machine motor is

abnormal.

Main motor hole sensor defectiveness or

position sensor defectiveness

When hole sensor or position sensor of

sewing machine is defective.

Reverse rotation of main shaft motor

When sewing machine motor rotates in

reversedirection.

Phase-lack of power

When phase-lack of input power occurs.

Power instantaneous cut detection

When input power is instantaneously OFF.

Data input screen

Data input screen

Data input screen

C o m m u n i c a t i o n

screen

C o m m u n i c a t i o n

screen

－ 125 －

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

E811

E813

E901


Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

E902

E903

E904

E905

E907

E908

E910

E915

Overvoltage

When input voltage is 280V or more.

Low voltage

When input voltage is 150V or less.

Abnormality of main shaft motor IPM

When IPM of servo control p.c.b. is abnormal.

Overcurrent of main shaft motor

When current flows excessively to sewing

machine motor.

Abnormality of stepping motor power

When stepping motor power of servo control

p.c.b. fluctuates ±15% or more.

Abnormality of solenoid power

When solenoid power of servo control p.c.b.

fluctuates ±15% or more.

Abnormality of temperature of heat sink

for servo control p.c.b.

When temperature of heat sink of servo

control p.c.b. is 85 ˚C or more.

Needle rocking width motor origin retrieval

error

When origin sensor signal is not inputted at

the time of origin retrieval motion.

Y-feed motor origin retrieval error



Presser motor origin retrieval error



Abnormality of communication between

operation panel and main CPU

When abno rma l i t y occu rs i n da ta

communication.

－ 126 －

Abnormality of communication between

main CPU and main shaft CPU


communication.

Failure of communication between

operation panel and personal computer


communication.

E916

E917

E918

E923

E943

E946

E948

E996

E997

E998

E999

Abnormality of heat sink temperature for

MAIN p.c.b.

When temperature of heat sink for MAIN p.c.b.

is 85˚C or more.

Abnormality of VCM temperature

When temperature of VCM has risen to 70˚C

or more.

Main EEP-ROM trouble

When data writing to EEP-ROM cannot be

performed.

Head EEP-ROM trouble

When data writing to EEP-ROM cannot be

performed.

Abnormality of F ROM.

When deletion or writing of F ROM is not

performed at the time of downloading

program.

Thread drawing motor origin retrieval error

Origin sensor signal is not inputted at the time

of operation of origin retrieval.

Button loader motor origin retrieval error



Differential motor origin retrieval error



Y feed upper motor origin retrieval error



Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.

Turn OFF the

power.


－ 127 －

12. TROUBLES AND CORRECTIVE MEASURES(1) Sewing

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

1.B

utto

n ne

ck-w

rapp

ed w

ith

blin

dstit

ch fa

ils to

pro

perly

stan

d.

1-1)

Set

ting

of n

eck

wra

ppin

g is

not p

rope

r.

1-A

) N

umbe

r of

stit

ches

of n

eck

wra

ppin

g is

insu

ffici

ent.

Perfo

rm c

hang

e of

det

aile

d se

tting

of n

eck

wrap

ping

sin

ce v

alue

to b

e

neat

ly fin

ished

at s

uch

heig

ht o

f nec

k wr

appi

ng a

s lo

w as

abo

ut 2

.5 m

m

is in

put i

n in

itial s

ettin

g of

pat

tern

.

Disp

lay

neck

wra

ppin

g da

ta d

etai

led

scre

en, a

nd c

hang

e se

tting

of i

tem

belo

w.

S121

[Nec

k wr

appi

ng h

eigh

t (lo

wer s

ectio

n of

2nd

)] : 0

.2 →

0.4

S123

[Nec

k wr

appi

ng p

itch

(cen

ter o

f 2nd

)] : 1

.0 →

0.5

S124

[Nec

k wr

appi

ng h

eigh

t (up

per s

ectio

n of

2nd

)] 0 →

0.5

S102

[Num

ber o

f stit

ches

at t

op o

f nec

k wr

appi

ng] :

2 →

4

S111

[Nec

k wr

appi

ng g

oing

hei

ght (

lowe

r sec

tion

of 2

nd to

p)] :

0.1

→ 0

.2

S113

[Nec

k wr

appi

ng g

oing

pitc

h (c

ente

r of 1

st to

p)] :

0.5

→ 0

.3

S114

[Nec

k wr

appi

ng g

oing

hei

ght (

uppe

r sec

tion

of 1

st to

p)] :

0 →

0.3

Re-a

djus

t the

val

ues

acco

rdin

g to

stit

ches

sin

ce th

e ch

ange

d va

lues

are

for r

efer

ence

onl

y.

2.N

umbe

r of

stit

ches

of n

eck

wra

ppin

g fa

ils to

incr

ease

.

2-1)

Pitc

h of

nec

k w

rapp

ing

is n

ot

prop

er.

1-A

) P

itch

of n

eck

wra

ppin

g is

too

larg

e.

Dec

reas

e S

123

Nec

k w

rapp

ing

pitc

h an

d S

113

Nec

k

wra

ppin

g go

ing

pitc

h re

spec

tivel

y. E

ven

whe

n nu

mbe

r of

stitc

hes

is n

ot in

crea

sed,

mak

e S

518

smal

l (dr

aw c

loth

) or

S51

9 (d

raw

but

ton)

sm

all t

o in

crea

se th

e ra

nge

sinc

e th

e

rang

e pu

t bet

wee

n S

518

Nec

k w

rapp

ing

star

t pos

ition

and

S51

9 N

eck

wra

ppin

g to

p po

sitio

n in

term

s of

S26

But

ton

heig

ht is

sm

all.

3.B

linds

titch

am

ount

of t

ie s

titch

fails

to d

ecre

ase.

(It d

oes

not d

isap

pear

.)

3-1)

Nee

dle

entr

y po

sitio

n of

1st

stitc

h of

nec

k w

rapp

ing

is

impr

oper

.

1-A

) N

eedl

e en

try

posi

tion

of 1

st

stitc

h of

nec

k w

rapp

ing

exce

ssiv

ely

scoo

ps c

loth

.

Stit

ch b

ecom

es a

s tie

stit

ch w

hen

1st s

titch

of n

eck

wra

ppin

g

exce

ssiv

ely

scoo

ps c

loth

. Inc

reas

e va

lue

of S

510

[Tie

stit

ch

posi

tion

of 1

st s

titch

of n

eck

wra

ppin

g (lo

ngitu

dina

l).

3-2)

Orig

in p

ositi

on o

f blin

dstit

ch

is im

prop

er.

Che

ck K

54 Y

feed

low

er m

otor

orig

in c

ompe

nsat

ion

of

leve

l 2 o

f mem

ory

switc

h (b

linds

titch

orig

in).

Adj

ust s

o th

at p

lane

to w

hich

tong

ue is

pre

ssed

of t

ongu

e

stop

per

alig

ns w

ith c

ente

r of

nee

dle.

－ 128 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

4.T

hrea

d at

the

star

t of s

ewin

g

fails

to in

terla

ce.

4-1)

Thr

ead

path

com

pone

nts

are

impr

oper

.

1-A

) T

hrea

ding

is im

prop

er.

Che

ck th

read

ing.

5.T

hrea

d af

ter

thre

ad tr

imm

ing

fails

to in

terla

ce a

t the

sta

rt o

f

sew

ing.

5-1)

Thr

ead

trim

min

g fa

ilure

1-A

) T

hrea

d tr

imm

ing

posi

tion

is

impr

oper

.

Adj

ust t

hrea

d tr

imm

ing

posi

tion

with

poi

nt s

ettin

g m

ode

of

step

mot

ion

sinc

e tw

o th

read

s on

loop

er m

ay b

e cu

t

(thr

ead

trim

min

g fa

ilure

).

™ T

hrea

d is

not

cut

at t

he e

nd o

f sew

ing.

→ A

djus

t S53

5 [L

ongi

tudi

nal p

ositi

on o

f thr

ead

trim

min

g

of n

eck

wra

ppin

g se

win

g] in

the

plus

dire

ctio

n. S

tand

ard

is 0

.3 u

nit.

™ T

hrea

d is

not

cut

at b

utto

n se

win

g.

→ A

djus

t S53

4 [L

ongi

tudi

nal p

ositi

on o

f thr

ead

trim

min

g

of b

utto

n se

win

g] in

the

plus

dire

ctio

n. S

tand

ard

is 0

.3

unit.

6.T

hrea

d is

not

trim

med

. Wip

er

trim

s th

read

.

6-1

)T

hrea

d tr

imm

ing

failu

re1-

A)

Thr

ead

trim

min

g po

sitio

n is

impr

oper

.

Adj

ust t

hrea

d tr

imm

ing

posi

tion

with

poi

nt s

ettin

g m

ode

of

step

mot

ion

sinc

e th

ere

is th

e po

ssib

ility

of t

hrea

d

trim

min

g fa

ilure

.

™ T

hrea

d is

not

trim

med

at t

he e

nd o

f sew

ing.

→ A

djus

t S53

5 [L

ongi

tudi

nal p

ositi

on o

f thr

ead

trim

min

g

of n

eck

wra

ppin

g se

win

g] in

the

plus

dire

ctio

n.

Sta

ndar

d is

0.3

uni

t.

™ T

hrea

d is

not

trim

med

at b

utto

n se

win

g.

→ A

djus

t S53

4 [L

ongi

tudi

nal p

ositi

on o

f thr

ead

trim

min

g

of b

utto

n se

win

g] in

the

plus

dire

ctio

n.

Sta

ndar

d is

0.3

uni

t.

－ 129 －

(2) Electrical parts1) Turning ON the power

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

1.P

ower

fails

to w

ork.

1-1)

Pow

er is

not

sup

plie

d up

to

the

pow

er s

witc

h.

1-A

)P

ower

plu

g is

dis

conn

ecte

d.C

onne

ct th

e po

wer

plu

g.

1-2)

Pow

er is

not

sup

plie

d up

to

the

cont

rol b

ox.

2-A

)C

onne

ctio

n of

pow

er c

ord

is

diffe

rent

.

Che

ck th

e co

nnec

tion

of w

iring

.

2.P

anel

is n

ot d

ispl

ayed

.2-

1)+

5V is

not

sup

plie

d to

MA

IN

p.c.

b.

1-A

)C

onne

ctor

(C

N31

,CN

32)

of

MA

IN p

.c.b

. is

disc

onne

cted

.

Con

nect

CN

31,C

N32

.

2-2)

+5V

is n

ot s

uppl

ied

to

PA

NE

L p.

c.b.

2-A

)C

onne

ctor

(C

N34

) of

MA

IN

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

34.

2-B

)S

DC

p.c

.b. i

s br

oken

dow

n.R

epla

ce S

DC

p.c

.b.

2-3)

+24

V is

not

sup

plie

d to

MA

IN p

.c.b

.

3-A

) C

onne

ctor

(C

N31

) of

MA

IN

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

31.

3-B

)C

onne

ctor

(C

N11

) of

PO

WE

R

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

11.

2-4)

+24

V is

not

sup

plie

d to

PA

NE

L p.

c.b.

4-A

)C

onne

ctor

(C

N34

) of

MA

IN

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

34.

4-B

)S

DC

p.c

.b. i

s br

oken

dow

n.R

epla

ce S

DC

p.c

.b.

2-5)

Dat

a is

not

sen

t to

LCD

(liq

uid

crys

tal d

ispl

ay d

evic

e) o

f the

pan

el.

5-A

)C

onne

ctor

(C

N10

5) o

f PA

NE

L

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

105.

2-6)

+24V

is n

ot s

uppl

ied

to th

e

back

-ligh

t of L

CD

(liq

uid

crys

tal

disp

lay

devi

ce) o

f the

pan

el.

6-A

)C

onne

ctor

(C

N10

8) o

f PA

NE

L

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

108.

2-7)

Pan

el c

anno

t be

disp

laye

d.7-

A)

PA

NE

L p.

c.b.

id b

roke

n do

wn.

Rep

lace

the

pane

l.

－ 130 －

3.E

001

(Con

tact

of E

EP

-RO

M

initi

aliz

atio

n of

MA

IN p

.c.b

.) is

disp

laye

d.

3-1)

Perfo

rm in

itial

izat

ion

sinc

e EE

P-

RO

M d

ata

is b

roke

n or

dat

a is

not

writ

ten.

1-A

)C

onte

nts

of E

EP

-RO

M a

re

brok

en o

r a n

ew E

EP

-RO

M is

mou

nted

.

It is

nor

mal

whe

n E

001

is n

ot d

ispl

ayed

whe

n po

wer

is tu

rned

ON

aga

in. W

hen

it is

dis

play

ed a

gain

, EE

P-R

OM

is b

roke

n.

1-B

)E

EP

-RO

M is

not

sec

urel

y

inse

rted

or

brok

en.

Che

ck in

sert

ion

of E

EP

-RO

M. O

r, r

epla

ce it

.

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

5.E

031

(Air

pres

sure

dro

p) is

disp

laye

d.

5-1)

Air

pres

sure

dro

p is

det

ecte

d.1-

A)

Air

is n

ot s

uppl

ied.

Che

ck a

ir pi

ping

, or

chec

k op

en/c

lose

of a

ir va

lve.

1-B

)S

igna

l fro

m p

ress

ure

gaug

e

does

not

com

e.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of p

ress

ure

gaug

e

rela

y co

rd a

sm.

1-C

)S

ettin

g of

pre

ssur

e ga

uge

is

too

high

.

Adj

ust s

ettin

g of

pre

ssur

e ga

uge

(0.5

MP

a).

6.E

302

(Con

firm

atio

n of

tilt

of

mac

hine

hea

d) is

dis

play

ed.

6-1)

Saf

ety

switc

h fo

r

conf

irmat

ion

of ti

lt of

mac

hine

hea

d is

OF

F.

1-A

)In

stal

latio

n of

saf

ety

switc

h

is im

prop

er.

Adj

ust i

nsta

llatio

n of

saf

ety

switc

h.

Rep

lace

saf

ety

switc

h.

1-A

)P

anel

whi

ch is

diff

eren

t in

mac

hine

type

set

ting

is

conn

ecte

d.

4.E

018

(EE

P-R

OM

type

abno

rmal

ity)

is d

ispl

ayed

.

4-1)

Typ

e of

EE

P-R

OM

mou

nted

on M

AIN

p.c

.b. i

s im

prop

er.

1-A

)T

ype

of E

EP

-RO

M m

ount

ed

on M

AIN

p.c

.b. i

s im

prop

er.

Che

ck ty

pe a

nd r

epla

ce E

EP

-RO

M.

1-B

)E

EP

-RO

M is

not

sec

urel

y

inse

rted

or

brok

en.

Che

ck in

sert

ion

of E

EP

-RO

M. O

r, r

epla

ce it

.

1-B

) S

afet

y sw

itch

is b

roke

n.

7.E

703

(Pan

el is

con

nect

ed to

mac

hine

oth

er th

an s

uppo

sed.

Con

nect

pan

el o

f the

sam

e m

achi

ne ty

pe.

7-1)

Mac

hine

type

cod

e of

syst

em is

impr

oper

in in

itial

com

mun

icat

ion

betw

een

pane

l and

MA

IN.

Pre

ss c

omm

unic

atio

n sw

itch,

and

writ

e sa

me

prog

ram

of

mac

hine

type

cod

e in

pan

el.

－ 131 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

9.E

801

(Pha

se-la

ck o

f pow

er)

is

disp

laye

d.

9-1)

1 ph

ase

is la

ckin

g w

hen

inpu

t pow

er is

of 3

-pha

se.

1-A

)1

phas

e am

ong

3 ph

ases

of

inpu

t pow

er is

lack

ing.

Che

ck b

reak

ing

of w

ire o

r co

nnec

tion

of c

ontr

ol b

ox

pow

er c

ord

3P a

sm. a

nd C

N1

of F

LT-T

p.c

.b.

1-B

)F

LT-S

DC

cor

d S

(as

m.)

is in

trou

ble.

Che

ck b

reak

ing

of w

ire o

r co

nnec

tion

of F

LT-S

DC

cor

d S

asm

.

1-C

)SD

C p

.c.b

. is

brok

en d

own.

Rep

lace

SD

C p

.c.b

.

1-D

)FLT

-T p

.c.b

. is

brok

en.

Rep

lace

FLT

-T p

.c.b

.

10.

E81

1 (O

verv

olta

ge)

is

disp

laye

d.

10-1

) Inp

ut v

olta

ge is

280

V o

r

high

er a

nd p

ower

ove

rvol

tage

sign

al (

OV

L) is

det

ecte

d.

1-A

) In

put p

ower

is h

igh.

Che

ck th

e in

put p

ower

.

1-B

)S

DC

p.c

.b. i

s br

oken

dow

n.R

epla

ce S

DC

p.c

.b.

11.

E81

3 (L

ow v

olta

ge)

is

disp

laye

d.

11-1

)In

put v

olta

ge is

150

V o

r

low

er a

nd lo

w v

olta

ge s

igna

l

(LV

L) is

det

ecte

d.

1-A

) In

put p

ower

is lo

w.

Che

ck th

e in

put p

ower

.

1-B

)S

DC

p.c

.b. i

s br

oken

dow

n.R

epla

ce S

DC

p.c

.b.

8.E

704

(Non

agre

emen

t of

syst

em v

ersi

on)

is d

ispl

ayed

.

8-1)

Ver

sion

s of

pan

el, M

AIN

and

mai

n sh

aft a

re im

prop

er in

initi

al c

omm

unic

atio

n of

syst

em.

Pre

ss c

omm

unic

atio

n sw

itch,

and

re-

writ

e pr

ogra

m o

f pan

el.

1-B

)V

ersi

on o

f MA

IN is

impr

oper

.P

ress

com

mun

icat

ion

switc

h, a

nd r

e-w

rite

prog

ram

of M

AIN

.

1-A

)V

ersi

on o

f pan

el is

impr

oper

.

1-C

) Ver

sion

of m

ain

shaf

t is

impr

oper

.

Pre

ss c

omm

unic

atio

n sw

itch,

and

re-

writ

e pr

ogra

m o

f

mai

n sh

aft.

－ 132 －

12.

E91

5 (A

bnor

mal

com

mun

icat

ion

betw

een

oper

atio

n pa

nel a

nd M

AIN

CP

U)

is d

ispl

ayed

.

12-1

) Com

mun

icat

ion

cann

ot b

e

perf

orm

ed b

etw

een

oper

atio

n

pane

l and

MA

IN C

PU

.

1-A

)C

onta

ct o

f con

nect

or (

CN

34)

of M

AIN

p.c

.b. i

s im

prop

er.

Che

ck th

e co

nnec

tion

of C

N34

.

1-B

)P

rogr

am o

f MA

IN is

bro

ken.

Per

form

rew

ritin

g of

the

prog

ram

of M

AIN

.

1-C

)D

ata

of M

AIN

p.c

.b. i

s br

oken

.In

itial

ize

the

data

on

the

side

of M

AIN

of M

AIN

p.c

.b.

1-D

) MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

13.

E91

6 (A

bnor

mal

com

mun

icat

ion

betw

een

MA

IN C

PU

and

mai

n sh

aft

CP

U)

is d

ispl

ayed

.

13-1

)Com

mun

icat

ion

cann

ot b

e

perf

orm

ed b

etw

een

MA

IN

CP

U a

nd m

ain

shaf

t CP

U.

1-A

)C

onta

ct fa

ilure

of c

onne

ctor

(CN

32)

of M

AIN

p.c

.b. o

r

conn

ecto

r (C

N15

) of

SD

C

p.c.

b.

Che

ck th

e co

nnec

tion

of C

N34

, CN

15.

1-B

)P

rogr

am o

f mai

n sh

aft i

s

brok

en.

Per

form

rew

ritin

g of

the

prog

ram

of m

ain

shaf

t.

1-C

) Dat

a of

SD

C p

.c.b

. is

brok

en.

Initi

aliz

e da

ta o

f SD

C p

.c.b

.

1-D

)SD

C p

.c.b

. is

brok

en d

own.

Rep

lace

SD

C p

.c.b

.

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

－ 133 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

2) Panel operation

1.E

011

(Ext

erna

l med

ia is

not

inse

rted

) is

dis

play

ed.

1-1)

Rec

ogni

tion

of s

mar

t med

ia

cann

ot b

e pe

rfor

med

.

1-A

)S

mar

t med

ia is

not

inse

rted

.In

sert

the

smar

t med

ia.

1-B

)R

eadi

ng s

ectio

n of

the

smar

t med

ia is

dirt

y.

Cle

an th

e re

adin

g se

ctio

n.

1-C

)In

side

of t

he th

rottl

e of

the

smar

t med

ia is

dirt

y.

Cle

an th

e in

side

of t

he th

rottl

e.

1-D

)S

mar

t med

ia is

bro

ken.

Rep

lace

the

smar

t med

ia.

3.E

013

(Writ

e er

ror)

is

disp

laye

d.

3-1)

Dat

a ca

nnot

be

writ

ten

to th

e

smar

t med

ia.

1-A

)R

eadi

ng s

ectio

n of

the

smar

t med

ia is

dirt

y.

Cle

an th

e re

adin

g se

ctio

n.

1-B

)In

side

of t

he th

rottl

e of

the

smar

t med

ia is

dirt

y.

Cle

an th

e in

side

of t

he th

rottl

e.

1-C

)S

mar

t med

ia is

bro

ken.

Rep

lace

the

smar

t med

ia.

2.E

012

(Rea

d er

ror)

is

disp

laye

d.

2-1)

Dat

a ca

nnot

be

read

from

the

smar

t med

ia.

1-A

)R

eadi

ng s

ectio

n of

the

smar

t med

ia is

dirt

y.

Cle

an th

e re

adin

g se

ctio

n.

1-B

)In

side

of t

he th

rottl

e of

the

smar

t med

ia is

dirt

y.

Cle

an th

e in

side

of t

he th

rottl

e.

1-C

)S

mar

t med

ia is

bro

ken.

Rep

lace

the

smar

t med

ia.

－ 134 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

5.E

015

(For

mat

err

or)

is

disp

laye

d.

5-1)

Sm

art m

edia

is in

the

writ

ing

proh

ibite

d st

ate.

1-A

)W

rite

proh

ibiti

on s

eal i

s

past

ed o

n th

e sm

art m

edia

.

Str

ip o

ff th

e se

al.

1-B

)R

eadi

ng s

ectio

n of

the

smar

t med

ia is

dirt

y.

Cle

an th

e re

adin

g se

ctio

n.

1-C

)In

side

of t

he th

rottl

e of

the

smar

t med

ia is

dirt

y.

Cle

an th

e in

side

of t

he th

rottl

e.

1-D

)S

mar

t med

ia is

bro

ken.

Rep

lace

the

smar

t med

ia.

6.E

016

(Ext

erna

l med

ia

capa

city

over

) is

dis

play

ed.

6-1)

Cap

acity

of s

mar

t med

ia is

lack

ing.

1-A

)S

pace

reg

ion

is n

ot in

the

smar

t med

ia.

Del

ete

the

insi

de d

ata

of th

e sm

art m

edia

and

sec

ure

the

spac

e re

gion

.

2-A

)R

eadi

ng s

ectio

n of

the

smar

t med

ia is

dirt

y.

Cle

an th

e re

adin

g se

ctio

n.

2-B

)In

side

of t

he th

rottl

e of

the

smar

t med

ia is

dirt

y.

Cle

an th

e in

side

of t

he th

rottl

e.

2-C

) S

mar

t med

ia is

bro

ken.

Rep

lace

the

smar

t med

ia.

6-2)

Rec

ogni

tion

of th

e sm

art

med

ia c

anno

t be

perf

orm

ed.

4.E

014

(Writ

e pr

otec

t) is

disp

laye

d.

4-1)

Sm

art m

edia

is in

the

writ

ing

proh

ibite

d st

ate.

1-A

)W

rite

proh

ibiti

on s

eal i

s

past

ed o

n th

e sm

art m

edia

.

Str

ip o

ff th

e se

al.

1-B

)R

eadi

ng s

ectio

n of

the

smar

t med

ia is

dirt

y.

Cle

an th

e re

adin

g se

ctio

n.

1-C

)In

side

of t

he th

rottl

e of

the

smar

t med

ia is

dirt

y.

Cle

an th

e in

side

of t

he th

rottl

e.

1-D

)S

mar

t med

ia is

bro

ken.

Rep

lace

the

smar

t med

ia.

－ 135 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

10.

E02

4 (P

atte

rn d

ata

size

ove

r)

is d

ispl

ayed

.

10-1

)Whe

n th

e si

ze o

f sew

ing

data

dow

nloa

ded

is to

o la

rge

and

sew

ing

cann

ot b

e pe

rfor

med

.

Che

ck th

e si

ze o

f file

.

1-A

) F

ile is

bro

ken.

Che

ck th

e fil

e.

2-B

)In

side

of t

he th

rottl

e of

the

smar

t med

ia is

dirt

y

Cle

an th

e in

side

of t

he th

rottl

e.

2-C

) Sm

art m

edia

is b

roke

n.R

epla

ce th

e sm

art m

edia

.

9.E

022

(File

No.

err

or)

is

disp

laye

d.

9-1)

The

des

igna

ted

file

is n

ot in

the

smar

t med

ia.

Des

igna

te th

e ex

istin

g fil

e.

2-A

)R

eadi

ng s

ectio

n of

the

smar

t

med

ia is

dirt

y.

Cle

an th

e re

adin

g se

ctio

n.

8.E

019

(File

siz

e ov

er)

is

disp

laye

d.

8-1)

File

siz

e to

be

read

is to

o

larg

e.

Che

ck s

ize

of fi

le.

1-A

)F

ile is

bro

ken.

Che

ck th

e fil

e.

7.E

017

(EE

P-R

OM

cap

acity

over

) is

dis

play

ed.

7-1)

Cap

acity

of M

AIN

EE

P-R

OM

is la

ckin

g.

1-A

)E

EP

-RO

M o

f 256

K is

mou

nted

.

Rep

lace

it w

ith E

EP

-RO

M o

f 1M

.

1-B

)M

AIN

p.c

.b. i

s br

oken

.R

epla

ce M

AIN

p.c

.b.

1-C

) MA

IN E

EP

-RO

M is

bro

ken.

Rep

lace

EE

P-R

OM

9-2)

Rec

ogni

tion

of th

e sm

art

med

ia c

anno

t be

perf

orm

ed.

－ 136 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

11.

E02

7 (r

ead

erro

r) is

dis

play

ed.

11-1

) Dat

a re

ad fr

om s

erve

r

cann

ot b

e pe

rfor

med

.

1-A

)C

onta

ct fa

ilure

of R

S23

2C

conn

ecto

r (C

N10

2) o

f pan

el

Che

ck c

onne

ctio

n of

CN

102.

1-B

)C

onta

ct fa

ilure

of R

S23

2C

conn

ecto

r of

ser

ver

Che

ck c

onne

ctio

n of

RS

232C

con

nect

or o

f ser

ver.

12.

E02

8 (w

rite

erro

r) is

disp

laye

d.

12-1

)Dat

a w

rite

to s

erve

r ca

nnot

be p

erfo

rmed

.

1-A

)C

onta

ct fa

ilure

of R

S23

2C

conn

ecto

r (C

N10

2) o

f pan

el

Che

ck c

onne

ctio

n of

CN

102.

1-B

)C

onta

ct fa

ilure

of R

S23

2C

conn

ecto

r of

ser

ver

Che

ck c

onne

ctio

n of

RS

232C

con

nect

or o

f ser

ver.

14.

E04

2 (O

pera

tion

erro

r) is

disp

laye

d.

14-1

)Ope

ratio

n of

sew

ing

data

cann

ot b

e pe

rfor

med

.

1-A

)R

ange

of s

ewin

g da

ta is

impr

oper

.

Re-

ente

r se

win

g da

ta.

1-B

)S

ewin

g da

ta is

bro

ken.

Re-

ente

r se

win

g da

ta.

1-C

)MA

IN p

.c.b

. is

brok

en.

Rep

lace

MA

IN p

.c.b

.

13.

E02

9 (S

mar

t med

ia s

lot

rele

ase

erro

r) is

dis

play

ed.

13-1

)Cov

er o

f the

sm

art m

edia

is

open

.

Clo

se th

e co

ver.

Rep

lace

the

clos

e/op

en s

witc

h (S

W2)

.13

-2) C

lose

/ope

n de

tect

ion

switc

h of

the

cove

r is

brok

en.

15.

E40

1 (C

opy

disa

ppro

val e

rror

)

is d

ispl

ayed

.

15-1

)Cop

ying

is tr

ied

to r

egis

tere

d

patte

rn N

o.

Per

form

cop

ying

to p

atte

rn N

o. w

hich

is n

ot r

egis

tere

d.

16.

E40

2 (P

atte

rn d

elet

ion

erro

r)

is d

ispl

ayed

.

16-1

)whe

n re

gist

ered

pat

tern

No.

is r

egis

tere

d to

cyc

le

stitc

hing

, or

tryi

ng to

del

ete

the

patte

rn N

o. w

hen

ther

e

is o

nly

one

patte

rn N

o.

In c

ase

of d

elet

ion,

cha

nge

regi

ster

of c

ycle

stit

chin

g.

Del

etio

n is

impo

ssib

le w

hen

ther

e is

onl

y on

e pa

ttern

No.

－ 137 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

20.

E70

2 (A

bnor

mal

ity o

f dis

play

data

) is

dis

play

ed.

20-1

)Dis

play

dat

a of

pan

el d

oes

not e

xist

.

1-A

)P

anel

p.c

.b. i

s br

oken

.R

epla

ce p

anel

p.c

.b.

1-B

)D

ispl

ay d

ata

of p

anel

is

brok

en.

Rew

rite

prog

ram

of p

anel

.

1-C

)Writ

ing

of p

rogr

am o

f pan

el

is n

ot p

rope

rly p

erfo

rmed

.

Rew

rite

prog

ram

of p

anel

.

19.

E49

9 (Y

feed

mot

or m

ove

limit

valu

e ov

er)

is d

ispl

ayed

.

19-1

)Inp

ut d

ata

of s

hank

/mar

ble

sew

ing

exce

eded

max

imum

of Y

feed

mov

e am

ount

.

1-A

)Y

feed

mov

e am

ount

is

larg

er th

an m

axim

um m

ove

amou

nt o

f 15

mm

.

Cha

nge

inpu

t dat

a so

that

Y fe

ed m

ove

amou

nt is

sm

alle

r

than

max

imum

mov

e am

ount

of 1

5 m

m.

21.

E91

7 (F

ailu

re o

f

com

mun

icat

ion

betw

een

oper

atio

n pa

nel a

nd

pers

onal

com

pute

r) is

ispl

ayed

.

21-1

)C

omm

unic

atio

n ca

nnot

be

perf

orm

ed b

etw

een

oper

atio

n

pane

l and

per

sona

l com

pute

r.

1-A

)C

onta

ct o

f RS

232C

conn

ecto

r (C

N10

2) o

f the

pane

l is

impr

oper

.

Che

ck th

e co

nnec

tion

of C

N10

2.

1-B

)C

onta

ct o

f RS

232C

conn

ecto

r of

per

sona

l

com

pute

r is

impr

oper

.

Che

ck th

e co

nnec

tion

of R

S23

2C c

onne

ctor

of t

he

pers

onal

com

pute

r.

1-C

)P

AN

EL

p.c.

b. is

bro

ken

dow

n.1-

C)

PA

NE

L p.

c.b.

is b

roke

n do

wn.

17.

E49

7 (T

ongu

e ty

pe e

rror

) is

disp

laye

d.

17-1

)AM

B28

9 ty

pe to

ngue

and

AM

B18

9 ty

pe to

ngue

are

mix

edly

use

d in

the

cycl

e

data

.

Uni

te to

ngue

type

to e

ither

one

and

cre

ate

cycl

e da

ta.

18.

E49

8 (B

utto

n ho

ldin

g he

ight

over

at t

he ti

me

of s

ewin

g) is

disp

laye

d.

18-1

)But

ton

hold

ing

heig

ht is

too

high

and

sew

ing

cann

ot b

e

perf

orm

ed a

t the

tim

e of

butto

n se

win

g.

Cha

nge

inpu

t dat

a so

that

but

ton

hold

ing

heig

ht is

not

too

high

.

－ 138 －

23.

E94

6 (E

EP

-RO

M o

f hea

d re

lay

p.c.

b. tr

oubl

e) is

dis

play

ed.

23-1

)Dat

a w

ritin

g to

EE

P-R

OM

cann

ot b

e pe

rfor

med

.

1-A

)C

onne

ctor

of M

AIN

-INT

cord

D

asm

. is

disc

onne

cted

or b

roke

n.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of M

AIN

-IN

T c

ord

D

asm

.

1-B

)M

AIN

p.c

.b o

r IN

T p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

. or

INT

p.c

.b.

24.

E94

8 (

Abn

orm

ality

of F

RO

M)

is d

ispl

ayed

.

24-1

)D

elet

ion

or w

ittin

g of

F R

OM

cann

ot b

e pe

rfor

med

at t

he

time

of d

ownl

oadi

ng p

rogr

am.

1-A

)M

AIN

p.c

.b. i

s br

oken

.R

epla

ce M

AIN

p.c

.b.

22.

E94

3 (E

EP

-RO

M o

f MA

IN

cont

rol p

.c.b

. tro

uble

) is

disp

laye

d.

22-1

) Dat

a w

ritin

g to

EE

P-R

OM

cann

ot b

e pe

rfor

med

.

1-A

)E

EP

-RO

M is

not

sec

urel

y

inse

rted

or

brok

en.

Che

ck in

sert

ion

of E

EP

-RO

M o

r re

plac

e it.

1-B

)M

AIN

p.c

.b. i

s br

oken

.R

epla

ce M

AIN

p.c

.b.

25.

Key

is n

ot a

ccep

ted

even

whe

n pr

essi

ng th

e to

uch

pane

l.

25-1

)Sig

nal d

oes

not c

ome

to

PA

NE

L p.

c.b.

1-A

)C

onne

ctor

(C

N10

9) o

f PA

NE

L

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

109.

2-A

)P

AN

EL

p.c.

b. is

bro

ken

dow

n.R

epla

ce th

e pa

nel.

25-2

)PA

NE

L p.

c.b.

dos

not

acc

ept

the

sign

al.

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

－ 139 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

3) Sewing

1.E

023

(Det

ectio

n of

ste

p-ou

t of

pres

ser

liftin

g m

otor

err

or)

is

disp

laye

d.

1-1)

Ste

p-ou

t of m

otor

is

dete

cted

whe

n pa

ssin

g

pres

ser

liftin

g or

igin

sen

sor.

1-A

)P

ress

er m

otor

ste

pped

out

.C

heck

pre

sser

lifte

r.

1-B

)S

igna

l fro

m p

ress

er li

fting

orig

in s

enso

r do

es n

ot c

ome.

Chr

eck

conn

ectio

n or

bre

akin

g of

wire

of p

ress

er li

fting

orig

in s

enso

r an

d M

AIN

-IN

T c

ord

C a

sm.

1-C

) Pre

sser

lifti

ng o

rigin

sen

sor

is b

roke

n.

Rep

lace

pre

sser

lifti

ng o

rigin

sen

sor.

1-D

) MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

2.E

030

(Nee

dle

bar

uppe

r

posi

tion

failu

re)

is d

ispl

ayed

.

2-1)

Nee

dle

bar

does

not

sto

p at

need

le U

P p

ositi

on a

t the

time

of n

eedl

e U

P o

pera

tion.

1-A

)Lo

ad is

hea

vy.

Rem

ove

the

caus

e.

3.E

031

(Air

pres

sure

dro

p) is

disp

laye

d.

3-1)

Air

pres

sure

dro

p is

det

ecte

d.1-

A)

Air

pres

sure

is to

o lo

w o

r

supp

ly c

apac

ity o

f

com

pres

sor

is to

o lo

w.

Che

ck o

pen/

clos

e of

air

valv

e an

d ai

r pi

ping

, or

com

pres

sor.

1-B

)S

igna

l fro

m p

ress

ure

gaug

e

does

not

com

e.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of p

ress

ure

gaug

e

rela

y co

rd a

sm.

1-C

)Set

ting

of p

ress

ure

gaug

e is

too

high

.

Adj

ust s

ettin

g of

pre

ssur

e ga

uge

(0.5

MP

a).

1-D

) Pre

ssur

e ga

uge

is b

roke

n.R

epla

ce p

ress

ure

gaug

e.

4.E

050

(Sto

p sw

itch)

is d

ispl

ayed

.4-

1)S

top

switc

h is

det

ecte

d

durin

g m

achi

ne r

unni

ng.

1-A

) S

top

switc

h is

pre

ssed

.R

elea

se w

ith r

eset

key

on

the

pane

l.

1-B

)S

igna

l fro

m s

top

switc

h do

es

not c

ome.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of s

top

switc

h re

lay

cord

asm

.

1-C

)Sto

p sw

itch

is b

roke

n.R

epla

ce s

top

switc

h.

－ 140 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

6.E

099

(Loa

der

mot

or s

tep-

out

dete

ctio

n er

ror)

is d

ispl

ayed

.

6-1)

Ste

p-ou

t of m

otor

is

dete

cted

whe

n lo

ader

mot

or

pass

es o

rigin

sen

sor.

1-A

)Lo

ader

mot

or s

tepp

ed o

ut.

Che

ck th

e lo

ader

.

1-B

)S

igna

l fro

m lo

ader

mot

or

orig

in s

enso

r do

es n

ot c

ome.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of l

oade

r or

igin

senb

sor

rela

y co

rd a

sm.,

load

er o

rigin

sen

sor

and

MA

IN-

INT

cor

d C

asm

.

1-C

)Lo

ader

orig

in s

enso

r is

brok

en.

Rep

lace

the

load

er o

rigin

sen

sor.

1-D

)MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

7.E

303

(Mai

n sh

aft s

emilu

nar

plat

e se

nsor

err

or)

is

disp

laye

d.

7-1)

Sem

iluna

r pl

ate

sens

or o

f

mai

n sh

aft m

otor

is

abno

rmal

.

1-A

)E

ncod

er o

f mai

n sh

aft m

otor

is b

roke

n.

Rep

lace

the

mai

n sh

aft m

otor

.

7-2)

Enc

oder

sig

nal (

sem

iluna

r

plat

e) is

not

inpu

tted.

2-A

)C

onne

ctio

n of

con

nect

or

(CN

14)

of S

DC

p.c

.b. i

s

impr

oper

.

Che

ck c

onne

ctio

n of

CN

14.

2-B

)C

onne

ctio

n of

con

nect

or

(CN

15)

of S

DC

p.c

.b. i

s

impr

oper

.

Che

ck c

onne

ctio

n of

CN

15.

2-C

)Con

nect

ion

of c

onne

ctor

(CN

32)

of M

AIN

p.c

.b. i

s

impr

oper

.

Che

ck c

onne

ctio

n of

CN

32.

5.E

098

(Nee

dle

bar

dow

n er

ror)

is d

ispl

ayed

.

5-1)

Nee

dle

bar

cann

ot b

e

low

ered

.

1-A

)Lo

ad o

f the

mac

hine

is to

o

heav

y.

Che

ck th

e se

win

g m

achi

ne.

1-B

)S

DC

p.c

.b. i

s br

oken

dow

n.R

epla

ce S

DC

p.c

.b.

－ 141 －

8.E

394

(Fee

d pl

ate

low

erin

g

sens

or c

anno

t be

dete

cted

) is

disp

laye

d.

8-1)

Fee

d pl

ate

low

erin

g se

nsor

is n

ot d

etec

ted

even

whe

n

feed

pla

te li

fting

sol

enoi

d

valv

e is

turn

ed O

FF

.

1-A

)F

eed

plat

e lif

ting

cylin

der

fails

to w

ork.

Che

ck li

fting

of t

he fe

ed p

late

.

1-B

)S

igna

l fro

m fe

ed p

late

low

erin

g

sens

or d

oes

not c

ome.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of f

eed

plat

e

low

erin

g se

nsor

and

MA

IN-I

NT

cor

d C

asm

.

1-C

) Fee

d pl

ate

low

erin

g se

nsor

is

brok

en.

Rep

lace

the

feed

pla

te lo

wer

ing

sens

or.

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

10.

E39

6 (T

ongu

e cl

ose/

open

sens

or c

anno

t det

ect)

is

disp

laye

d.

10-1

)Sen

sor

cann

ot b

e de

tect

ed

or tu

rned

OF

F w

hen

tong

ue

clos

e/op

en o

pera

tion

ie

perf

orm

ed.

1-A

)T

ongu

e cl

ose/

open

ope

ratio

n

fails

to w

ork.

Che

ck c

lose

/ope

n of

the

tong

ue.

1-B

)S

igna

l fro

m to

ngue

clo

se/

open

sen

sor

does

not

com

e.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of t

ongu

e cl

ose/

open

sen

sor

and

MA

IN-I

NT

cor

d C

asm

.

1-C

)Ton

gue

clos

e/op

en s

enso

r is

brok

en.

Rep

lace

the

tong

ue c

lose

/ope

n se

nsor

.

9.E

395

(Fee

d pl

ate

liftin

g

sens

or c

anno

t be

dete

cted

) is

disp

laye

d.

9-1)

Fee

d pl

ate

liftin

g se

nsor

is

not d

etec

ted

even

whe

nfee

d

plat

e lif

ting

sole

noid

val

ve is

turn

ed O

N.

1-A

)F

eed

plat

e lif

ting

cylin

der

fails

to w

ork.

Che

ck li

fting

of t

he fe

ed p

late

.

1-B

)S

igna

l fro

m fe

ed p

late

lifti

ng

sens

or d

oes

not c

ome.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of f

eed

plat

e lif

ting

sens

or a

nd M

AIN

-IN

T c

ord

C a

sm.

1-C

)Fee

d pl

ate

liftin

g se

nsor

is

brok

en.

Rep

lace

the

feed

pla

te li

fting

sen

sor.

－ 142 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

13. E

399

(Chu

ck in

vers

ion

sens

or

cann

ot d

etec

t) is

dis

play

ed.

13-1

)Sen

sor

cann

ot b

e de

tect

ed

at th

e tim

e of

chu

ck

inve

rsio

n op

erat

ion.

1-A

)A

djus

tmen

t of c

huck

inve

rsio

n se

nsor

is im

prop

er.

Adj

ust t

he c

huck

inve

rsio

n se

nsor

.

1-B

)S

igna

l fro

m c

huck

inve

rsio

n

sens

or d

oes

not c

ome.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of c

huck

inve

rsio

n

sens

or a

nd M

AIN

-IN

T c

ord

C a

sm.

1-C

)C

huck

inve

rsio

n se

nsor

is b

roke

n.R

epla

ce th

e ch

uck

inve

rsio

n se

nsor

.

12.

E39

8 (C

huck

leve

l sen

sor

cann

ot d

etec

t) is

dis

play

ed.

12-1

)Sen

sor

cann

ot b

e de

tect

ed

at th

e tim

e of

chu

ck le

vel

oper

atio

n.

1-A

)A

djus

tmen

t of c

huck

leve

l

sens

or is

impr

oper

.

Adj

ust t

he c

huck

leve

l sen

sor.

1-B

)S

igna

l fro

m c

huck

leve

l

sens

or d

oes

not c

ome.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of c

huck

leve

l

sens

or a

nd M

AIN

-IN

T c

ord

C a

sm.

1-C

)C

huck

leve

l sen

sor

is b

roke

n.R

epla

ce th

e ch

uck

leve

l sen

sor.

11.

E39

7 (C

huck

clo

se/o

pen

sens

or c

anno

t det

ect)

is

disp

laye

d.

11-1

)Chu

ck c

lose

/ope

n se

nsor

cann

ot b

e de

tect

ed w

hen

sew

ing

mac

hine

sta

rts

oper

atio

n.

1-A

)B

utto

n is

not

set

to c

huck

.S

et a

buu

ton

to th

e ch

uck.

1-B

)A

djus

tmen

t of c

huck

clo

se/

open

sen

sor

is im

prop

er.

Adj

ust t

he c

huck

clo

se/o

pen

sens

or.

1-C

) Sig

nal f

rom

chu

ck c

lose

/

open

sen

sor

does

not

com

e.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of c

huck

clo

se/o

pen

sens

or a

nd N

AIN

-IN

T c

ord

C a

sm.

1-D

) Chu

ck c

lose

/ope

n se

nsor

is

brok

en.

Rep

lace

the

chuc

k cl

ose/

open

sen

sor.

－ 143 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

17.

E90

5 (A

bnor

mal

ity o

f

tem

pera

ture

of h

eat s

ink

for

SD

C p

.c.b

) is

dis

play

ed.

17-1

)Hea

t sin

k of

SD

C p

.c.b

. has

beco

me

mor

e th

an 8

5

.

1-A

)F

an in

the

insi

de o

f box

is n

ot

rota

ting.

Che

ck c

onne

ctio

n of

fan

or th

e fa

n.

1-B

)V

entil

ator

of c

ontr

ol b

ox is

clog

ged.

Cle

an th

e ve

ntila

tor

of c

ontr

ol b

ox.

1-C

)SD

C p

.c.b

. is

brok

en d

own.

Rep

lace

SD

C p

.c.b

.

16.

E90

4 (A

bnor

mal

ity o

f sol

enoi

d

pow

er)

is d

ispl

ayed

.

16-1

)+30

V p

ower

of S

DC

p.c

.b.

fluct

uate

d m

ore

than

±15

%.

1-A

)Lo

ad o

f +30

V is

too

larg

e.S

tepp

ing

mot

or, V

CM

, sol

enoi

d va

lve,

ligh

t or

sens

or is

brok

en d

own,

or

wiri

ng is

sho

rtci

rcui

ted

som

ewhe

re.

1-B

)M

AIN

p.c

.b. i

s br

oken

dow

n.R

epla

ce M

AIN

p.c

.b.

1-C

)SD

C p

.c.b

. is

brok

en d

own.

Rep

lace

SD

C p

.c.b

.

14.

E80

2 (P

ower

inst

anta

neou

s

cut d

etec

tion)

is d

ispl

ayed

.

14-1

) Inp

ut p

ower

is m

omen

taril

y

turn

ed O

FF

.

1-A

)In

put p

ower

is m

omen

taril

y

turn

ed O

FF

.

Re-

turn

ON

the

pow

er.

1-B

)B

reak

ing

of w

ire o

r im

prop

er

conn

ectio

n of

inpu

t pow

er

Che

ck b

reak

ing

of w

ire o

r co

nnec

tion

of c

ontr

ol b

ox

pow

er c

ord

and

CN

1 of

FLT

-T p

.c.b

.

1-C

) FLT

-SD

C c

ord

S (

asm

.) is

in

trou

ble.

Che

ck b

reak

ing

of w

ire o

r co

nnec

tion

of F

LT-S

DC

cor

d S

asm

.

1-D

) SD

C p

.c.b

. is

brok

en d

own.

Rep

lace

SD

C p

.c.b

.

1-E

)F

LT p

.c.b

. is

brok

en.

Rep

lace

FLT

p.c

.b.

15.

E90

3 (A

bnor

mal

ity o

f ste

ppin

g

mot

or p

ower

) is

dis

play

ed.

15-1

)+48

V p

ower

of S

DC

p.c

.b.

fluct

uate

d m

ore

than

±15

%.

1-A

)Lo

ad o

f +48

V is

too

larg

e.5-

phas

e st

eppi

ng m

otor

is b

roke

n do

wn

or w

iring

is

shor

tcirc

uite

d so

mew

here

.

1-B

)M

AIN

p.c

.b. i

s br

oken

dow

n.R

epla

ce M

AIN

p.c

.b.

1-C

)SD

C p

.c.b

. is

brok

en d

own.

Rep

lace

SD

C p

.c.b

.

－ 144 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

19.

E90

8 (Y

feed

mot

or o

rigin

retr

ieva

l err

or)

is d

ispl

ayed

.

19-1

)Orig

in s

enso

r si

gnal

is n

ot

inpu

tted

at th

e tim

e of

Y fe

ed

mot

or o

rigin

ret

rieva

l mot

ion.

1-A

)Y

feed

mot

or fa

ils to

pro

perly

wor

k.

Che

ck Y

feed

.

1-B

)S

igna

l fro

m Y

feed

mot

or

orig

in s

enso

r do

es n

ot c

ome.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of Y

feed

orig

in

sens

or a

sm. a

nd M

AIN

-IN

T c

ord

C a

sm.

1-C

)Y

feed

orig

in s

enso

r is

bro

ken.

Rep

lace

the

Y fe

ed o

rigin

sen

sor.

1-D

)MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

18.

E90

7 (N

eedl

e th

row

ing

mot

or

orig

in r

etriv

al e

rror

) is

dis

play

ed.

18-1

)Orig

in s

enso

r si

gnal

is n

ot

inpu

tted

at th

e tim

e of

need

le th

row

ing

mot

or o

rigin

retr

ieva

l mot

ion.

1-A

)N

eedl

e th

row

ing

mot

or fa

ils

to p

rope

rly w

ork.

Che

ck th

e ne

edle

thro

win

g.

1-B

)S

igna

l fro

m n

eedl

e th

row

ing

mot

or o

rigin

sen

sor

does

not

com

e.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of n

eedl

e th

row

ing

orig

in s

enso

r as

m. a

nd M

AIN

-IN

T c

ord

C a

sm.

1-C

) Nee

dle

thro

win

g or

igin

sens

or is

bro

ken.

Rep

lace

the

need

le th

row

ing

orig

in s

enso

r.

1-D

) MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

－ 145 －

21.

E91

8 (A

bnor

mal

ity o

f hea

t

sink

tem

pera

ture

for

MA

IN

p.c.

b.)

is d

ispl

ayed

.

21-1

)Tem

pera

ture

of h

eat s

ink

for

MA

IN p

.c.b

. has

bec

ome

mor

e th

an 8

5

.

1-A

) F

an in

the

insi

de o

f box

is n

ot

rota

ting.

Che

ck th

e co

nnec

tion

of fa

n or

the

fan.

1-B

) V

entil

ator

of c

ontr

ol b

ox is

clog

ged.

Cle

an th

e ve

ntila

tor

of c

ontr

ol b

ox.

1-C

)MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

20.

E91

0 (P

ress

er m

otor

orig

in

retr

ieva

l err

or)

is d

ispl

ayed

.

20-1

)O

rigin

sen

sor

sign

al is

not

inpu

tted

at th

e tim

e of

pre

sser

mot

or o

rigin

ret

rieva

l mot

ion.

1-A

)P

ress

er m

otor

fails

to

prop

erly

wor

k.

Che

ck th

e pr

esse

r.

1-B

)S

igna

l fro

m p

ress

er m

otor

orig

in s

enso

r do

es n

ot c

ome.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of p

ress

er o

rigin

sens

or a

sm. a

nd M

AIN

-IN

T c

ord

C a

sm.

1-C

) Pre

sser

orig

in s

enso

r is

brok

en.

Rep

lace

the

pres

ser

orig

in s

enso

r.

1-D

) MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

22.

E92

3 (A

bnor

mal

ity o

f VC

M

tem

pera

ture

) is

dis

play

ed.

22-1

)V

CM

tem

pera

ture

sen

sor

dete

cted

that

VC

M

tem

pera

ture

is m

ore

than

70

.

1-A

)V

CM

tem

pera

ture

has

ris

en

to 7

0

or

mor

e.

Che

ck s

ettin

g of

VC

M.

1-B

)M

AIN

p.c

.b. i

s br

oken

dow

n.R

epla

ce M

AIN

p.c

.b.

－ 146 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

24.

E99

7 (B

utto

n lo

ader

mot

or

orig

in r

etrie

val e

rror

) is

disp

laye

d.

24-1

)Orig

in s

enso

r si

gnal

is n

ot

inpu

tted

at th

e tim

e of

but

ton

load

er m

otor

orig

in r

etrie

val

mot

ion.

1-A

)B

utto

n lo

ader

orig

in s

enso

r is

brok

en.

Che

ck th

e bu

tton

load

er.

1-B

)D

iffer

entia

l mot

or fa

ils to

prop

erly

wor

k.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of b

utto

n lo

ader

orig

in s

enso

r as

m. a

nd M

AIN

-IN

T c

ord

C a

sm.

1-C

)But

ton

load

er o

rigin

sen

sor

is

brok

en.

Rep

lace

the

butto

n lo

ader

orig

in s

enso

r.

1-D

)MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

23.

E99

6 (T

hrea

d dr

awin

g m

otor

orig

in r

etrie

val e

rror

) is

disp

laye

d.

23-1

)Orig

in s

enso

r si

gnal

is n

ot

inpu

tted

at th

e tim

e of

thre

ad

draw

ing

mot

or o

rigin

retr

ieva

l mot

ion.

1-A

)T

hrea

d dr

awin

g m

otor

fails

to

prop

erly

wor

k.

Che

ck th

read

dra

win

g.

1-B

)S

igna

l fro

m th

read

dra

win

g

mot

or o

rigin

sen

sor

does

not

com

e.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of t

hrea

d dr

awin

g

orig

in s

enso

r as

m. a

nd M

AIN

-IN

T c

ord

C a

sm.

1-C

) Thr

ead

draw

ing

orig

in s

enso

r

is b

roke

n.

Rep

lace

the

thre

ad d

raw

ing

orig

in s

enso

r.

1-D

) MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

－ 147 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

26.

E99

9 (Y

feed

upp

er m

otor

orig

in r

etrie

val e

rror

) is

disp

laye

d.

26-1

)Orig

in s

enso

r si

gnal

is n

ot

inpu

tted

at th

e tim

e of

Y fe

ed

uppe

r m

otor

orig

in r

etrie

val

mot

ion.

1-A

)Y

feed

upp

er m

otor

fails

to

prop

erly

wor

k.

Che

ck th

e Y

feed

upp

er.

1-B

)S

igna

l fro

m Y

feed

upp

er

mot

or o

rigin

sen

sor

does

not

com

e.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of Y

feed

upp

er

orig

in s

enso

r as

m. a

nd M

AIN

-IN

T c

ord

C a

sm.

1-C

)Y fe

ed u

pper

orig

in s

enso

r is

brok

en.

Rpl

ace

the

Y fe

ed u

pper

orig

in s

enso

r.

1-D

)MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

25.

E99

8 (D

iffer

entia

l mot

or o

rigin

retr

ieva

l err

or)

is d

ispl

ayed

.

25-1

) Orig

in s

enso

r si

gnal

is n

ot

inpu

tted

at th

e tim

e of

diffe

rent

ial m

otor

orig

in

retr

ieva

l mot

ion.

1-A

)D

iffer

entia

l mot

or fa

ils to

prop

erly

wor

k.

Che

ck d

iffer

entia

l mot

ion.

1-B

)S

igna

l fro

m d

iffer

entia

l mot

or

orig

in s

enso

r do

es n

ot c

ome.

Che

ck c

onne

ctio

n or

bre

akin

g of

wire

of d

iffer

entia

l orig

in

sens

or a

sm. a

nd M

AIN

-IN

T c

ord

C a

sm.

1-C

) Diff

eren

tisl o

rigin

sen

sor

is

brok

en.

Rep

lace

the

diffe

rent

ial o

rigin

sen

sor.

1-D

) MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

－ 148 －

2.E

730

(Mai

n sh

aft m

otor

enco

der

defe

ctiv

enes

s or

phas

e-ou

t) is

dis

play

ed.

2-1)

Enc

oder

sig

nal o

f mai

n sh

aft

mot

or is

abn

orm

al.

1-A

)E

ncod

er o

f mai

n sh

aft m

otor

is b

roke

n.

Rep

lace

the

mai

n sh

aft m

otor

.

2-2)

Enc

oder

sig

nal i

s no

t inp

utte

d.2-

A)

Con

nect

or (

CN

14)

of S

DC

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

14.

2-B

)C

onne

ctor

(C

N15

) of

SD

C

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

15.

2-C

)Con

nect

or (

CN

32)

of S

DC

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

32.

1.E

007

(Mai

n sh

aft m

otor

lock

)

is d

ispl

ayed

.

1-1)

Lock

of m

ain

shaf

t mot

or is

dete

cted

.

Rel

ease

the

lock

ing.

1-2)

Pow

er is

not

sup

plie

d to

mot

or.

2-A

)S

DC

p.c

.b. i

s br

oken

dow

n.R

epla

ce S

DC

p.c

.b.

1-3)

Enc

oder

sig

nal i

s no

t

inpu

tted.

3-A

)C

onne

ctor

(C

N14

) of

SD

C

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

14.

3-B

)C

onne

ctor

(C

N15

) of

SD

C

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

15.

3-C

) Con

nect

or (

CN

32)

of M

AIN

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

32.

1-4)

Driv

e si

gnal

is n

ot o

utpu

t to

mot

or.

4-A

)C

onne

ctor

(C

N16

) of

SD

C

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

16.

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

1-A

)M

ain

shaf

t mot

or is

lock

ed.

4) Starting of the sewing machine

－ 149 －

Tro

ub

leC

ause

(1)

Cau

se (

2)In

spec

tin

g o

rder

an

d a

dju

stin

g p

roce

du

re

3.E

731

(Mai

n m

otor

hol

e se

nsor

defe

ctiv

enes

s or

pos

ition

sens

or d

efec

tiven

ess)

is

disp

laye

d.

3-1)

Mai

n m

otor

hol

e se

nsor

or

posi

tion

sens

or is

impr

oper

.

1-A

)E

ncod

er o

f mai

n sh

aft m

otor

is b

roke

n.

Rep

lace

the

mai

n sh

aft m

otor

.

1-B

)C

onne

ctor

(C

N14

) of

SD

C

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

14.

1-C

) Con

nect

or (

CN

15)

of S

DC

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

15.

1-D

) Con

nect

or (

CN

32)

of M

AIN

p.c.

b. is

dis

conn

ecte

d.

Con

nect

CN

32.

4.E

733

(Mai

n sh

aft m

otor

reve

rse

rota

tion)

is d

ispl

ayed

.

4-1)

Mai

n sh

aft m

otor

rot

ates

in

the

reve

rse

dire

ctio

n.

1-A

)M

ain

shaf

t mot

or is

lock

ed.

Rep

lace

the

mai

n sh

aft m

otor

.

1-B

)S

DC

p.c

.b. i

s br

oken

dow

n.R

epla

ce S

DC

p.c

.b.

1-C

)MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

5.E

901

(Abn

orm

al IP

M)

is

disp

laye

d.

5-1)

IPM

of S

DC

p.c

.b. i

s

abno

rmal

.

1-A

)S

DC

p.c

.b. i

s br

oken

dow

n.R

epla

ce S

DC

p.c

.b.

1-B

)M

AIN

p.c

.b. i

s br

oken

dow

n.R

epla

ce M

AIN

p.c

.b.

6.E

902

(Ove

rcur

rent

of m

ain

shaf

t mot

or)

is d

ispl

ayed

.

6-1)

Cur

rent

mor

e th

an m

ax.

rate

d cu

rren

t has

flow

ed to

mai

n sh

aft m

otor

.

1-A

)M

ain

shaf

t mot

or is

lock

ed.

Rep

lace

the

mai

n sh

aft m

otor

.

1-B

)S

DC

p.c

.b. i

s br

oken

dow

n.R

epla

ce S

DC

p.c

.b.

1-C

)MA

IN p

.c.b

. is

brok

en d

own.

Rep

lace

MA

IN p

.c.b

.

－ 150 －

13. TIMING CHARTA

ctu

ato

r co

ntr

ol a

t th

e ti

me

of

sew

ing

(B

utt

on

sew

ing

pro

cess

)

T01

Ap

pro

x. 2

sti

tch

es

Lo

wer

ing

Mo

tion

am

ou

nt m

ove

bef

ore

thre

ad tr

imm

ing

Y f

eed

up

per

/low

er m

oto

r

T02

T03

T04

T05

110m

s

150m

s

Ap

pro

x.50

ms

En

d o

f se

win

g

Po

siti

on

dat

a is

op

erat

ed b

y in

pu

ttin

g o

f th

read

rem

ain

ing

len

gth

fro

m p

anel

.S

204

: N

ext,

sew

ing

left

sid

e fo

r b

utt

on

sew

ing

S20

5 :

Nex

t, s

ewin

g r

igh

t si

de

for

bu

tto

n s

ewin

gS

254

: N

ext,

nec

k w

rap

pin

g s

ewin

g

Th

read

rem

ain

ing

len

gth

UP

po

siti

on

of

the

last

sti

tch

Sew

ing

mac

hin

e m

oto

r

Sta

rt

Th

read

tri

mm

ing

cylin

der

Face

pla

te th

read

tens

ion

(Thr

ead

tens

ion

No.

3)

Wip

er

Th

read

dra

win

gcy

lind

er

Th

read

dra

win

g m

oto

r

Fee

d p

late

lift

ing

cylin

der

10m

s60

ms

－ 151 －

Act

uat

or

con

tro

l at

the

tim

e o

f se

win

g (

Nec

k w

rap

pin

g s

tan

dar

d t

hre

ad t

rim

min

g m

od

e)

Sew

ing

mac

hin

e m

oto

r

Th

read

tri

mm

ing

cylin

der

Face

pla

te th

read

tens

ion

(Thr

ead

tens

ion

No.

3)

Wip

er

Th

read

dra

win

gcy

lind

er

Th

read

dra

win

g m

oto

r

Fee

d p

late

lift

ing

cylin

der

UP

sto

p p

osi

tion

at t

he

end

of s

ewin

g

Sta

rt

T01

Ap

pro

x. 2

sti

tch

es

T04

T05

Mo

tion

am

ou

nt m

ove

bef

ore

thre

ad tr

imm

ing

150m

s

110m

s

200m

s11

0ms

60m

s

UP

po

siti

on

of

the

last

sti

tch

Y f

eed

up

per

/low

er m

oto

r

240m

s

Th

read

rem

ain

ing

len

gth

Po

siti

on

dat

a is

op

erat

ed b

y in

pu

ttin

g o

f th

read

rem

ain

ing

len

gth

fro

m p

anel

.S

204

: N

ext,

sew

ing

fo

r b

utt

on

sew

ing

S25

4 :

Nex

t, n

eck

wra

pp

ing

sew

ing

－ 152 －

14. CIRCUIT DIAGRAM(1) Block diagram A

BLAC

K

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

RED

RED

YELL

OW

YELL

OW

WHITE

WHITE

WHITE

YELL

OW

YELL

OW

BLAC

K

WHITE

WHITE

WHITE

BLAC

K

RED

RED

YELL

OW

YELL

OW RED

RED

BLAC

K

YELL

OW

YELL

OW RED

WHITE

BLAC

K

BLAC

K

RED

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

6P

AC IN

2

CN33

28

3CN

80

CN72

CN67

2

CN10

1

44P9P CN

16

CN14

3333333

CN85 3PCN82 3PCN75 3PCN76 3PCN86 3PCN77 3PCN87 3PCN78 3P

3

3

2020

P

CN40

20P

CN61

34

CN33

34P

CN96

9

2

33333222

6

666555

63015

CN35

3PCN41 6PCN45

2

JTAG

2

26

3 2

4014

3

CN1

6P3PCN

2

CN3

5P

3PCN17

CN13 5P

CN11

14P

40P

CN15

CN10 2P

CN31

14P

40P

CN32

CN38

16P

30P

CN39 6PCN43

CN63

16P

30P

CN62

CN69 6P

CN34

26P

CN36 2PCN37 2P

3PCN44

CN42 4PCN46 6P

CN66 6P CN65 6P CN64 6P CN71 6P CN68 6P CN70 6P CN67 6P CN72 2P CN73 2P 2PCN74

CN84 3P CN91 3P CN81 3P CN90 3P CN88 3P CN89 3P CN79 2PCN833PCN803P

COM

200V

100V

3

CN10

2

44

POWE

R CA

BLE

ASM.

,1OOV

(M90

2458

00A0

)

POWE

R CO

RD

3P A

SSY

(4000

5391

)

FLT-T

P.C.

B. A

ASS

'Y(40

0000

56)

FLT-S

DC C

ORD

P ASS

'Y(40

0053

93)

FLT-S

DC C

ORD

S ASS

'Y(40

0053

94)

SDC

P.C.B

. A A

SSY

(4000

0029

)

NEED

LE SW

ING

MOTO

R(40

0192

02)

LOWE

R FE

ED M

OTOR

ASS

Y(40

0192

03)

UPPE

R FE

ED M

OTOR

ASS

Y(40

0192

04)

DIF F

EED

MOTO

R AS

SY(40

0192

05)

PRES

S MOT

OR A

SSY

(4001

9206

)

THRE

AD M

OTOR

ASS

Y(40

0192

07)

LOAD

ER M

OTOR

ASS

Y(40

0192

08)

VCM

(4002

0700

)

LIGHT

MAR

KING

PROJ

ECTO

R(40

0192

09)

LIGHT

MAR

KING

PROJ

ECTO

R(40

0192

09)

LED

PCB

ASSY

(4001

8377

)

NEED

LE SW

ING

SENS

OR A

SSY

(4001

9188

)

LOWE

R FE

ED SE

NSOR

ASS

Y(40

0191

89)

UPPE

R FE

ED SE

NSOR

ASS

Y(40

0191

90)

DIF F

EED

SENS

OR A

SSY

(4001

9191

)

PRES

S SEN

SOR

ASSY

(4001

9192

)

THRE

AD SE

NSOR

ASS

Y(40

0191

93)

LOAD

ER SE

NSOR

ASS

Y(40

0191

94)

SWITC

H AS

M.(32

0023

54)

LOAD

ER M

OTOR

JOIN

T CO

RD A

SSY (

4002

1152

)

VCM

JOIN

T COR

D AS

SY(40

0211

54)

LOAD

ER SE

NSOR

JOIN

T CO

RD A

SSY (

4002

1153

PAUS

E SWI

TCH

JOIN

T CO

RD A

SSY (

4001

2836

)

INT P

CB A

SSY

(4001

2197

)

MAIN

-INT C

ORD

A AS

SY(40

0000

79)

MAIN

-INT C

ORD

B AS

SY(40

0000

80)

MAIN

-INT C

ORD

C AS

SY(40

0000

82)

MAIN

-INT C

ORD

D AS

SY(40

0000

84)

IP-2O

O D

ASSY

(4000

9941

)

CHUC

K HO

R SW

ITCH

ASSY

(4001

9195

)

CHUC

K VE

R SW

ITCH

ASSY

(4001

9196

)

FEED

UP S

WITC

H AS

SY(40

0191

97)

FEED

DOW

N SW

ITCH

ASSY

(400

1919

8)

TONG

UE O

PEN

SWITC

H AS

SY (4

0019

199)

CHUC

K OP

EN SE

NSOR

ASS

Y (4

0019

200)

SAFE

TY SW

ITCH

ASSY

(400

1920

1)

THER

MIST

ORAS

SY(40

0224

74)

FAN

MOTO

R AS

S'Y(40

0054

01)

FAN

MOTO

R AS

S'Y(40

0054

01)

MAIN

PCB

A AS

SY(40

0000

12)

SDC-

MAIN

COR

D P A

SS'Y

(4000

5395

)

SDC-

MAIN

COR

D S A

SS'Y

(4000

5396

)

PEDA

L SEN

SOR

JOIN

TCOR

D AS

SY(40

0210

48)

PEDA

L SEN

SOR

UNIT

A AS

M.(40

0059

80)

PRES

S GAU

GEJO

INT C

ORD

ASSY

(400

0008

5)

AC SE

RVO

MOTO

R(40

0034

70)

KNEE

SWITC

H FU

LL A

SSY

(4002

1177

)

FILTE

R RE

GULA

TOR

(4001

9187

)

AIR

VALV

E JOI

NT C

ORD

ASSY

(4001

9236

)AI

R VA

LVE C

ORD

ASSY

(4001

9210

)

THER

MIST

OR JO

INT

CORD

ASS

Y(40

0224

75)

CONT

ROL B

OX A

ASS

Y(40

0128

32)

1 : F

eed p

late l

ifting

2 : T

ongu

e clos

e/ope

n 23

: Ton

gue c

lose/o

pen 1

4 : C

loth p

resse

r (dire

ctly t

o clot

h)5

: Clot

h pres

ser (b

linds

titch)

6 : C

huck

clos

e/ope

n 27

: Chu

ck cl

ose/o

pen 1

8 : C

huck

inve

rsion

9 : W

iper

10 :

Air b

low11

: Di

sk ris

e12

: Th

read d

rawing

13 :

Eye g

uard

14 :

Threa

d trim

ming

SOLE

NOID

VALV

E

ENCO

DER

WIRE

POWE

R WI

RE

SENS

OR IN

PUT,

RESE

RVE

SENS

OR VA

LVE,

RESE

RVE

FAN

MOTO

R,RE

SERV

E

3-p

has

e 20

0 to

240

V t

ype

－ 153 －

(2) Block diagram B

BLAC

K

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

RED

RED

YELL

OW

YELL

OW

WHITE

WHITE

WHITE

YELL

OW

YELL

OW

BLAC

K

WHITE

WHITE

WHITE

BLAC

K

RED

RED

YELL

OW

YELL

OW RED

RED

BLAC

K

YELL

OW

YELL

OW RED

WHITE

BLAC

K

BLAC

K

RED

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

6P

AC IN

2

CN33

28

3CN

80

CN72

CN67

2

CN10

1

44P9P CN

16

CN14

3333333


3

3

2020

P

CN40

20P

CN61

34

CN33

34P

CN96

9

2

33333222

6

666555

63015

CN35

3PCN41 6PCN45

2

JTAG

2

26

3 2

4014

3

CN1

6P3PCN

2

CN3

5P

3PCN17

CN13 5P

CN11

14P

40P

CN15

CN10 2P

CN31

14P

40P

CN32

CN38

16P

30P

CN39 6PCN43

CN63

16P

30P

CN62

CN69 6P

CN34

26P

CN36 2PCN37 2P

3PCN44

CN42 4PCN46 6P



3

CN10

2

33

JE PO

WER

CABL

E ASM

.(40

0053

90)

POWE

R CO

RD

1P A

SSY

(4000

5392

)

FLT-T

P.C.

B. A

ASS

'Y(40

0000

56)

REAC

TOR

CORD

ASS

'Y(40

0053

93)

FLT-S

DC C

ORD

S ASS

'Y(40

0053

94)

SDC

P.C.B

. A A

SSY

(4000

0029

)

NEED

LE SW

ING

MOTO

R(40

0192

02)

LOWE

R FE

ED M

OTOR

ASS

Y(40

0192

03)

UPPE

R FE

ED M

OTOR

ASS

Y(40

0192

04)

DIF F

EED

MOTO

R AS

SY(40

0192

05)

PRES

S MOT

OR A

SSY

(4001

9206

)

THRE

AD M

OTOR

ASS

Y(40

0192

07)

LOAD

ER M

OTOR

ASS

Y(40

0192

08)

VCM

(4002

0700

)

LIGHT

MAR

KING

PROJ

ECTO

R(40

0192

09)

LIGHT

MAR

KING

PROJ

ECTO

R(40

0192

09)

LED

PCB

ASSY

(4001

8377

)

NEED

LE SW

ING

SENS

OR A

SSY

(4001

9188

)

LOWE

R FE

ED SE

NSOR

ASS

Y(40

0191

89)

UPPE

R FE

ED SE

NSOR

ASS

Y(40

0191

90)

DIF F

EED

SENS

OR A

SSY

(4001

9191

)

PRES

S SEN

SOR

ASSY

(4001

9192

)

THRE

AD SE

NSOR

ASS

Y(40

0191

93)

LOAD

ER SE

NSOR

ASS

Y(40

0191

94)

SWITC

H AS

M.(32

0023

54)

LOAD

ER M

OTOR

JOIN

T CO

RD A

SSY (

4002

1152

)

VCM

JOIN

T COR

D AS

SY(40

0211

54)

LOAD

ER SE

NSOR

JOIN

T CO

RD A

SSY (

4002

1153

PAUS

E SWI

TCH

JOIN

T CO

RD A

SSY (

4001

2836

)

INT P

CB A

SSY

(4001

2197

)

MAIN

-INT C

ORD

A AS

SY(40

0000

79)

MAIN

-INT C

ORD

B AS

SY(40

0000

80)

MAIN

-INT C

ORD

C AS

SY(40

0000

82)

MAIN

-INT C

ORD

D AS

SY(40

0000

84)

IP-2O

O D

ASSY

(4000

9941

)

CHUC

K HO

R SW

ITCH

ASSY

(4001

9195

)

CHUC

K VE

R SW

ITCH

ASSY

(4001

9196

)

FEED

UP S

WITC

H AS

SY(40

0191

97)

FEED

DOW

N SW

ITCH

ASSY

(400

1919

8)

TONG

UE O

PEN

SWITC

H AS

SY (4

0019

199)

CHUC

K OP

EN SE

NSOR

ASS

Y (4

0019

200)

SAFE

TY SW

ITCH

ASSY

(400

1920

1)

THER

MIST

ORAS

SY(40

0224

74)

FAN

MOTO

R AS

S'Y(40

0054

01)

FAN

MOTO

R AS

S'Y(40

0054

01)

MAIN

PCB

A AS

SY(40

0000

12)

SDC-

MAIN

COR

D P A

SS'Y

(4000

5395

)

SDC-

MAIN

COR

D S A

SS'Y

(4000

5396

)

PEDA

L SEN

SOR

JOIN

TCOR

D AS

SY(40

0210

48)

PEDA

L SEN

SOR

UNIT

A AS

M.(40

0059

80)

PRES

S GAU

GEJO

INT C

ORD

ASSY

(400

0008

5)

AC SE

RVO

MOTO

R(40

0034

70)

KNEE

SWITC

H FU

LL A

SSY

(4002

1177

)

FILTE

R RE

GULA

TOR

(4001

9187

)

AIR

VALV

E JOI

NT C

ORD

ASSY

(4001

9236

)AI

R VA

LVE C

ORD

ASSY

(4001

9210

)

THER

MIST

OR JO

INT

CORD

ASS

Y(40

0224

75)

CONT

ROL B

OX B

ASS

Y(40

0128

33)

1 : F

eed p

late l

ifting

2 : T

ongu

e clos

e/ope

n 23

: Ton

gue c

lose/o

pen 1

4 : C

loth p

resse

r (dire

ctly t

o clot

h)5

: Clot

h pres

ser (b

linds

titch)

6 : C

huck

clos

e/ope

n 27

: Chu

ck cl

ose/o

pen 1

8 : C

huck

inve

rsion

9 : W

iper

10 :

Air b

low11

: Di

sk ris

e12

: Th

read d

rawing

13 :

Eye g

uard

14 :

Threa

d trim

ming

SOLE

NOID

VALV

E

ENCO

DER

WIRE

POWE

R WI

RE

SENS

OR IN

PUT,

RESE

RVE

SENS

OR VA

LVE,

RESE

RVE

FAN

MOTO

R,RE

SERV

E

Sin

gle

ph

ase

230V

(C

E)

typ

e

－ 154 －

(3) Block diagram CS

ing

le p

has

e 20

0 to

240

V t

ype

BLAC

K

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

RED

RED

YELL

OW

YELL

OW

WHITE

WHITE

WHITE

YELL

OW

YELL

OW

BLAC

K

WHITE

WHITE

WHITE

BLAC

K

RED

RED

YELL

OW

YELL

OW RED

RED

BLAC

K

YELL

OW

YELL

OW RED

WHITE

BLAC

K

BLAC

K

RED

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

6P

AC IN

2

CN33

28

3CN

80

CN72

CN67

2

CN10

1

44P9P CN

16

CN14

3333333


3

3

2020

P

CN40

20P

CN61

34

CN33

34P

CN96

9

2

33333222

6

666555

63015

CN35

3PCN41 6PCN45

2

JTAG

2

26

3 2

4014

3

CN1

6P3PCN

2

CN3

5P

3PCN17

CN13 5P

CN11

14P

40P

CN15

CN10 2P

CN31

14P

40P

CN32

CN38

16P

30P

CN39 6PCN43

CN63

16P

30P

CN62

CN69 6P

CN34

26P

CN36 2PCN37 2P

3PCN44

CN42 4PCN46 6P



3

CN10

2

33

POWE

R CA

BLE

ASM.

(M90

2458

00A0

)

POWE

R CO

RD

1P22

0V A

SSY

(4000

5388

)

FLT-S

P.C.

B. A

ASS

'Y(40

0000

46)

FLT-S

DC C

ORD

P ASS

'Y(40

0053

93)

FLT-S

DC C

ORD

S ASS

'Y(40

0053

94)

SDC

P.C.B

. A A

SSY

(4000

0029

)

NEED

LE SW

ING

MOTO

R(40

0192

02)

LOWE

R FE

ED M

OTOR

ASS

Y(40

0192

03)

UPPE

R FE

ED M

OTOR

ASS

Y(40

0192

04)

DIF F

EED

MOTO

R AS

SY(40

0192

05)

PRES

S MOT

OR A

SSY

(4001

9206

)

THRE

AD M

OTOR

ASS

Y(40

0192

07)

LOAD

ER M

OTOR

ASS

Y(40

0192

08)

VCM

(4002

0700

)

LIGHT

MAR

KING

PROJ

ECTO

R(40

0192

09)

LIGHT

MAR

KING

PROJ

ECTO

R(40

0192

09)

LED

PCB

ASSY

(4001

8377

)

NEED

LE SW

ING

SENS

OR A

SSY

(4001

9188

)

LOWE

R FE

ED SE

NSOR

ASS

Y(40

0191

89)

UPPE

R FE

ED SE

NSOR

ASS

Y(40

0191

90)

DIF F

EED

SENS

OR A

SSY

(4001

9191

)

PRES

S SEN

SOR

ASSY

(4001

9192

)

THRE

AD SE

NSOR

ASS

Y(40

0191

93)

LOAD

ER SE

NSOR

ASS

Y(40

0191

94)

SWITC

H AS

M.(32

0023

54)

LOAD

ER M

OTOR

JOIN

T CO

RD A

SSY (

4002

1152

)

VCM

JOIN

T COR

D AS

SY(40

0211

54)

LOAD

ER SE

NSOR

JOIN

T CO

RD A

SSY (

4002

1153

PAUS

E SWI

TCH

JOIN

T CO

RD A

SSY (

4001

2836

)

INT P

CB A

SSY

(4001

2197

)

MAIN

-INT C

ORD

A AS

SY(40

0000

79)

MAIN

-INT C

ORD

B AS

SY(40

0000

80)

MAIN

-INT C

ORD

C AS

SY(40

0000

82)

MAIN

-INT C

ORD

D AS

SY(40

0000

84)

IP-2O

O D

ASSY

(4000

9941

)

CHUC

K HO

R SW

ITCH

ASSY

(4001

9195

)

CHUC

K VE

R SW

ITCH

ASSY

(4001

9196

)

FEED

UP S

WITC

H AS

SY(40

0191

97)

FEED

DOW

N SW

ITCH

ASSY

(400

1919

8)

TONG

UE O

PEN

SWITC

H AS

SY (4

0019

199)

CHUC

K OP

EN SE

NSOR

ASS

Y (4

0019

200)

SAFE

TY SW

ITCH

ASSY

(400

1920

1)

THER

MIST

ORAS

SY(40

0224

74)

FAN

MOTO

R AS

S'Y(40

0054

01)

FAN

MOTO

R AS

S'Y(40

0054

01)

MAIN

PCB

A AS

SY(40

0000

12)

SDC-

MAIN

COR

D P A

SS'Y

(4000

5395

)

SDC-

MAIN

COR

D S A

SS'Y

(4000

5396

)

PEDA

L SEN

SOR

JOIN

T COR

D AS

SY(40

0210

48)

PEDA

L SEN

SOR

UNIT

A AS

M.(40

0059

80)

PRES

S GAU

GE JO

INT C

ORD

ASSY

(400

0008

5)

AC SE

RVO

MOTO

R(40

0034

70)

KNEE

SWITC

H FU

LL A

SSY

(4002

1177

)

FILTE

R RE

GULA

TOR

(4001

9187

)

AIR

VALV

E JOI

NT C

ORD

ASSY

(4001

9236

)AI

R VA

LVE C

ORD

ASSY

(4001

9210

)

THER

MIST

OR JO

INT

CORD

ASS

Y(40

0224

75)

CONT

ROL B

OX C

ASS

Y(40

0128

34)

1 : F

eed p

late l

ifting

2 : T

ongu

e clos

e/ope

n 23

: Ton

gue c

lose/o

pen 1

4 : C

loth p

resse

r (dire

ctly t

o clot

h)5

: Clot

h pres

ser (b

linds

titch)

6 : C

huck

clos

e/ope

n 27

: Chu

ck cl

ose/o

pen 1

8 : C

huck

inve

rsion

9 : W

iper

10 :

Air b

low11

: Di

sk ris

e12

: Th

read d

rawing

13 :

Eye g

uard

14 :

Threa

d trim

ming

SOLE

NOID

VALV

E

ENCO

DER

WIRE

POWE

R WI

RE

SENS

OR IN

PUT,

RESE

RVE

SENS

OR VA

LVE,

RESE

RVE

FAN

MOTO

R,RE

SERV

E

－ 155 －

(4) Block diagram DS

ing

le p

has

e 10

0V t

ype

BLAC

K

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

RED

RED

YELL

OW

YELL

OW

WHITE

WHITE

WHITE

YELL

OW

YELL

OW

BLAC

K

WHITE

WHITE

WHITE

BLAC

K

RED

RED

YELL

OW

YELL

OW RED

RED

BLAC

K

YELL

OW

YELL

OW RED

WHITE

BLAC

K

BLAC

K

RED

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

6P

AC IN

2

CN33

28

3CN

80

CN72

CN67

2

CN10

1

44P9P CN

16

CN14

3333333


3

3

2020

P

CN40

20P

CN61

34

CN33

34P

CN96

9

2

33333222

6

666555

63015

CN35

3PCN41 6PCN45

2

JTAG

2

26

3 2

4014

3

CN1

6P3PCN

2

CN3

5P

3PCN17

CN13 5P

CN11

14P

40P

CN15

CN10 2P

CN31

14P

40P

CN32

CN38

16P

30P

CN39 6PCN43

CN63

16P

30P

CN62

CN69 6P

CN34

26P

CN36 2PCN37 2P

3PCN44

CN42 4PCN46 6P



COM

200V

100V

3

CN10

2

2 1

4

POWE

R SO

URCE

CORD

ASM

.(M

9035

5800

A0)

GROU

ND C

ORD

ASM.

(M90

3458

00A0

)

POWE

R CO

RD

3P A

SSY

(4000

5391

)

FLT-T

P.C.

B. A

ASS

'Y(40

0000

56)

FLT-S

DC C

ORD

P ASS

'Y(40

0053

93)

FLT-S

DC C

ORD

S ASS

'Y(40

0053

94)

SDC

P.C.B

. A A

SSY

(4000

0029

)

NEED

LE SW

ING

MOTO

R(40

0192

02)

LOWE

R FE

ED M

OTOR

ASS

Y(40

0192

03)

UPPE

R FE

ED M

OTOR

ASS

Y(40

0192

04)

DIF F

EED

MOTO

R AS

SY(40

0192

05)

PRES

S MOT

OR A

SSY

(4001

9206

)

THRE

AD M

OTOR

ASS

Y(40

0192

07)

LOAD

ER M

OTOR

ASS

Y(40

0192

08)

VCM

(4002

0700

)

LIGHT

MAR

KING

PROJ

ECTO

R(40

0192

09)

LIGHT

MAR

KING

PROJ

ECTO

R(40

0192

09)

LED

PCB

ASSY

(4001

8377

)

NEED

LE SW

ING

SENS

OR A

SSY

(4001

9188

)

LOWE

R FE

ED SE

NSOR

ASS

Y(40

0191

89)

UPPE

R FE

ED SE

NSOR

ASS

Y(40

0191

90)

DIF F

EED

SENS

OR A

SSY

(4001

9191

)

PRES

S SEN

SOR

ASSY

(4001

9192

)

THRE

AD SE

NSOR

ASS

Y(40

0191

93)

LOAD

ER SE

NSOR

ASS

Y(40

0191

94)

SWITC

H AS

M.(32

0023

54)

LOAD

ER M

OTOR

JOIN

T CO

RD A

SSY (

4002

1152

)

VCM

JOIN

T COR

D AS

SY(40

0211

54)

LOAD

ER SE

NSOR

JOIN

T CO

RD A

SSY (

4002

1153

PAUS

E SWI

TCH

JOIN

T CO

RD A

SSY (

4001

2836

)

INT P

CB A

SSY

(4001

2197

)

MAIN

-INT C

ORD

A AS

SY(40

0000

79)

MAIN

-INT C

ORD

B AS

SY(40

0000

80)

MAIN

-INT C

ORD

C AS

SY(40

0000

82)

MAIN

-INT C

ORD

D AS

SY(40

0000

84)

IP-2O

O D

ASSY

(4000

9941

)

CHUC

K HO

R SW

ITCH

ASSY

(4001

9195

)

CHUC

K VE

R SW

ITCH

ASSY

(4001

9196

)

FEED

UP S

WITC

H AS

SY(40

0191

97)

FEED

DOW

N SW

ITCH

ASSY

(400

1919

8)

TONG

UE O

PEN

SWITC

H AS

SY (4

0019

199)

CHUC

K OP

EN SE

NSOR

ASS

Y (4

0019

200)

SAFE

TY SW

ITCH

ASSY

(400

1920

1)

THER

MIST

ORAS

SY(40

0224

74)

FAN

MOTO

R AS

S'Y(40

0054

01)

FAN

MOTO

R AS

S'Y(40

0054

01)

MAIN

PCB

A AS

SY(40

0000

12)

SDC-

MAIN

COR

D P A

SS'Y

(4000

5395

)

SDC-

MAIN

COR

D S A

SS'Y

(4000

5396

)

PEDA

L SEN

SOR

JOIN

T COR

D AS

SY(40

0210

48)

PEDA

L SEN

SOR

UNIT

A AS

M.(40

0059

80)

PRES

S GAU

GE JO

INT C

ORD

ASSY

(400

0008

5)

AC SE

RVO

MOTO

R(40

0034

70)

KNEE

SWITC

H FU

LL A

SSY

(4002

1177

)

FILTE

R RE

GULA

TOR

(4001

9187

)

AIR

VALV

E JOI

NT C

ORD

ASSY

(4001

9236

)AI

R VA

LVE C

ORD

ASSY

(4001

9210

)

THER

MIST

OR JO

INT

CORD

ASS

Y(40

0224

75)

CONT

ROL B

OX A

ASS

Y(40

0128

32)

1 : F

eed p

late l

ifting

2 : T

ongu

e clos

e/ope

n 23

: Ton

gue c

lose/o

pen 1

4 : C

loth p

resse

r (dire

ctly t

o clot

h)5

: Clot

h pres

ser (b

linds

titch)

6 : C

huck

clos

e/ope

n 27

: Chu

ck cl

ose/o

pen 1

8 : C

huck

inve

rsion

9 : W

iper

10 :

Air b

low11

: Di

sk ris

e12

: Th

read d

rawing

13 :

Eye g

uard

14 :

Threa

d trim

ming

SOLE

NOID

VALV

E

ENCO

DER

WIRE

POWE

R WI

RE

SENS

OR IN

PUT,

RESE

RVE

SENS

OR VA

LVE,

RESE

RVE

FAN

MOTO

R,RE

SERV

E

－ 156 －

(5) Power circuit diagram (3-phase 200 to 240V type)

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

FG

NC

NC

AC

200

to 2

40V

AC

200

to 2

40V

AC

200

to 2

40V

CO

M

200V

100V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9 10 11 12 13 14

280V

CE

NT

ER

AG

ND

NC

+12V

NC

RL

1(N

)

PD

0(N

)

+5V

+5V

AU

DE

T[N

]A

UD

ET

[N]

LS

W[N

]T

SW

[N]

PW

F[N

]μ

RE

S[N

]R

SW

[N]

AS

PC

SP

0[N

]S

P1[

N]

SP

2[N

]S

P3[

N]

SP

4[N

]S

P5[

N]

US

W[N

]T

RIM

[N]

ER

R[N

]P

DE

T[N

]M

AM

BB

RK

[N]

S.S

TA

TE

[N]

SD

ET

[N]

DD

ET

[N]

UD

ET

[N]

TG

1/45

[N]

SO

FF

[P]

NC

GN

DG

ND

GN

DG

ND

RX

DT

XD

DT

RD

SR

RT

SC

TS

+48V

+48V

+33V

+33V

+24V

+12V

+5V

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

+5V

+5V

AU

DE

T(N

)A

UD

ET

(N)

LS

W(N

)T

SW

(N)

PW

F(N

)μ

RE

S(N

)R

SW

(N)

AS

PC

0S

P0(

N)

SP

1(N

)S

P2(

N)

SP

3(N

)S

P4(

N)

SP

5(N

)U

SW

[N]

TR

MD

(N)

ER

R(N

)P

DE

T(N

)M

AM

BB

RK

(N)

SS

TA

TE

(N)

SD

ET

(N)

DD

ET

(N)

UD

ET

(N)

TG

1/45

SO

N(N

)N

CG

ND

GN

DG

ND

GN

DT

XD

RX

DD

SR

DT

RC

TS

RT

S

+85V

/ +4

8V+8

5V /

+48V

+33V

+33V

+24V

+12V +5

VP

GN

DP

GN

DP

GN

D1

PG

ND

1P

GN

D1

GN

DG

ND

280V

CE

NT

ER

AG

ND

FC

AN

CE

L

+12V N.C

RL

1

PD

D

CN

2C

N17

CN

3C

N13

GREE

N

RED

WHI

TE

BLAC

K

GREE

N

RED

WHI

TE

BLAC

K

MA

IN P

.C.B

. A A

SM

.P

OW

ER

SW

ITC

H

FL

T -

T P

.C.B

. A A

SM

.(C

ON

NE

CT

ION

TO

200

V)

SD

C P

.C.B

. C A

SM

.

po

wer

sou

rce

RED

WHI

TE

BLAC

K

BROW

N

WHI

TE

YELL

OW

PURP

LEPU

RPLE

ORAN

GEOR

ANGE

YELL

OWBR

OWN

RED

BLAC

KBL

ACK

BLAC

KBL

ACK

BLAC

KBL

ACK

BLAC

K

CN

11C

N31

CN

15C

N32

－ 157 －

(6) Power circuit diagram (Single phase 100V type)

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

FG

NC

NC

AC

100V

AC

100V

NC

CO

M

200V

100V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9 10 11 12 13 14

280V

CE

NT

ER

AG

ND

NC

+12V

NC

RL

1(N

)

PD

0(N

)

+48V

+48V

+33V

+33V

+24V

+12V

+5V

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

+5V

+5V

AU

DE

T(N

)A

UD

ET

(N)

LS

W(N

)T

SW

(N)

PW

F(N

)μ

RE

S(N

)R

SW

(N)

AS

PC

0S

P0(

N)

SP

1(N

)S

P2(

N)

SP

3(N

)S

P4(

N)

SP

5(N

)U

SW

(N)

TR

MD

(N)

ER

R(N

)P

DE

T(N

)M

AM

BB

RK

(N)

SS

TA

TE

(N)

SD

ET

(N)

DD

ET

(N)

UD

ET

(N)

TG

1/45

SO

N(N

)N

CG

ND

GN

DG

ND

GN

DT

XD

RX

DD

SR

DT

RC

TS

RT

S

+85V

/ +4

8V+8

5V /

+48V

+33V

+33V

+24V

+12V +5

VP

GN

DP

GN

DP

GN

D1

PG

ND

1P

GN

D1

GN

DG

ND

280V

CE

NT

ER

AG

ND

FC

AN

CE

L

+12V N.C

RL

1

PD

D

CN

2C

N17

CN

3C

N13

GREE

N

RED

WHI

TE

BLAC

K

GREE

N/YE

LLOW

GRAY

GRAY

MA

IN P

.C.B

. A A

SM

.P

OW

ER

SW

ITC

H

FL

T -

T P

.C.B

. A A

SM

.(C

ON

NE

CT

ION

TO

100

V)

SD

C P

.C.B

. C A

SM

.

po

wer

sou

rce

RED

WHI

TE

BLAC

K

BROW

N

WHI

TE

YELL

OW

PURP

LEPU

RPLE

ORAN

GEOR

ANGE

YELL

OWBR

OWN

RED

BLAC

KBL

ACK

BLAC

KBL

ACK

BLAC

KBL

ACK

BLAC

K

CN

11C

N31

CN

15C

N32

+5V

+5V

AU

DE

T[N

]A

UD

ET

[N]

LS

W[N

]T

SW

[N]

PW

F[N

]μ

RE

S[N

]R

SW

[N]

AS

PC

SP

0[N

]S

P1[

N]

SP

2[N

]S

P3[

N]

SP

4[N

]S

P5[

N]

US

W[N

]T

RIM

[N]

ER

R[N

]P

DE

T[N

]M

AM

BB

RK

[N]

S.S

TA

TE

[N]

SD

ET

[N]

DD

ET

[N]

UD

ET

[N]

TG

1/45

[N]

SO

FF

[P]

NC

GN

DG

ND

GN

DG

ND

RX

DT

XD

DT

RD

SR

RT

SC

TS

－ 158 －

(7) Power circuit diagram (Single phase 220 to 240V type)

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

FG

NC

NC

AC

220

to 2

40V

AC

220

to 2

40V

NC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9 10 11 12 13 14

280V

CE

NT

ER

AG

ND

NC

+12V

NC

RL

1(N

)

PD

0(N

)

+48V

+48V

+33V

+33V

+24V

+12V

+5V

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

+5V

+5V

AU

DE

T(N

)A

UD

ET

(N)

LS

W(N

)T

SW

(N)

PW

F(N

)μ

RE

S(N

)R

SW

(N)

AS

PC

0S

P0(

N)

SP

1(N

)S

P2(

N)

SP

3(N

)S

P4(

N)

SP

5(N

)U

SW

(N)

TR

MD

(N)

ER

R(N

)P

DE

T(N

)M

AM

BB

RK

(N)

SS

TA

TE

(N)

SD

ET

(N)

DD

ET

(N)

UD

ET

(N)

TG

1/45

SO

N(N

)N

CG

ND

GN

DG

ND

GN

DT

XD

RX

DD

SR

DT

RC

TS

RT

S

+85V

/ +4

8V+8

5V /

+48V

+33V

+33V

+24V

+12V +5

VP

GN

DP

GN

DP

GN

D1

PG

ND

1P

GN

D1

GN

DG

ND

280V

CE

NT

ER

AG

ND

FC

AN

CE

L

+12V N.C

RL

1

PD

D

CN

2C

N17

CN

3C

N13

GREE

N/YE

LLOW

BROW

N

LIGHT

BLU

E

GREE

N/YE

LLOW

BROW

N

LIGHT

BLU

E

MA

IN P

.C.B

. A A

SM

.P

OW

ER

SW

ITC

H

FL

T -

S P

.C.B

. A A

SM

.(C

ON

NE

CT

ION

TO

200

V)

SD

C P

.C.B

. C A

SM

.

po

wer

sou

rce

RED

WHI

TE

BLAC

K

BROW

N

WHI

TE

YELL

OW

PURP

LEPU

RPLE

ORAN

GEOR

ANGE

YELL

OWBR

OWN

RED

BLAC

KBL

ACK

BLAC

KBL

ACK

BLAC

KBL

ACK

BLAC

K

CN

11C

N31

CN

15C

N32

－ 159 －

(8) Control box and machine head circuit diagram 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16

1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16

1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16

1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16

M2M

_AM

2M_B

M2M

_CM

2M_D

M2M

_EM

1M_A

M1M

_BM

1M_C

M1M

_DM

1M_E

M3M

_AM

3M_B

M3M

_CM

3M_D

M3M

_E

+33V

+33V

+33V

+33V

+33V

+33V

+33V

+33V

M4M

_A1

M4M

_A2

M4M

_B1

M4M

_B2

M5M

_A1

M5M

_A2

M5M

_B1

M5M

_B2

M6M

_A1

M6M

_A2

M6M

_B1

M6M

_B2

M7M

_A1

M7M

_A2

M7M

_B1

M7M

_B2

SO

L A

CT

+S

OL

AC

T-

GN

DG

ND

GN

DG

ND

M1M

_AM

1M_B

M1M

_CM

1M_D

M1M

_EM

2M_A

M2M

_BM

2M_C

M2M

_DM

2M_E

M3M

_AM

3M_B

M3M

_CM

3M_D

M3M

_E

MA

IN P

.C.B

. A a

sm.

INT

P.C

.B. a

sm.

CN

38C

N63

CN

39C

N62

+33V

+33V

+33V

+33V

+33V

+33V

+33V

+33V

M4M

_A1

M4M

_A2

M4M

_B1

M4M

_B2

M5M

_A1

M5M

_A2

M5M

_B1

M5M

_B2

M6M

_A1

M6M

_A2

M6M

_B1

M6M

_B2

M7M

_A1

M7M

_A2

M7M

_B1

M7M

_B2

SO

L A

CT

+S

OL

AC

T-

GN

DG

ND

GN

DG

ND

1 2 3 4 5 6

1 2 3 4 5 6

+5V

EE

P_C

S(N

)S

CK DI

DO

GN

D

CN

43

1 2 3 4 5 6

1 2 3 4 5 6

CN

69

+5V

EE

P_C

S(N

)S

CK

DI

DO

GN

D

MA

IN-I

NT

co

rd A

asm

.

MA

IN-I

NT

co

rd B

asm

.

MA

IN-I

NT

co

rd D

asm

.

Nee

dle

th

row

ing

mo

tor

Y f

eed

mo

tor,

up

per

Y f

eed

mo

tor,

low

er

Dif

fere

nti

al m

oto

r

Th

read

dra

win

gm

oto

r

Pre

sser

mo

tor

Lo

ader

mo

tor

Th

read

ten

sio

nso

len

oid

－ 160 －

(9) Control box and machine head circuit diagram 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+24V

+24V

M1_

OR

GM

2_O

RG

M3_

OR

GM

7_O

RG

M5_

OR

GM

6_O

RG

M4_

OR

GS

EN

S1

SE

NS

2S

EN

S3

SE

NS

4S

EN

S5

V_T

EM

PS

EN

S16

SA

FE

TY

PA

US

EG

ND

GN

D

MA

IN P

.C.B

. A a

sm.

INT

P.C

.B. a

sm.

CN

40C

N61

+24V

+24V

M1_

OR

GM

2_O

RG

M3_

OR

GM

7_O

RG

M5_

OR

GM

6_O

RG

M4_

OR

GS

EN

S1

SE

NS

2S

EN

S3

SE

NS

4S

EN

S5

V_T

EM

PS

EN

S16

SA

FE

TY

PA

US

EG

ND

GN

D

MA

IN-I

NT

co

rd C

asm

.

Nee

dle

th

row

ing

ori

gin

Y f

eed

, lo

wer

ori

gin

Y f

eed

, up

per

ori

gin

Lo

ader

ori

gin

Pre

sser

ori

gin

Th

read

dra

win

g o

rig

inD

iffe

ren

tial

fee

d o

rig

inC

hu

ck le

vel,

rig

ht

Ch

uck

inve

rsio

n, l

eft

Fee

d p

late

lift

ing

Fee

d p

late

low

erin

gT

on

gu

e o

pen

VC

M t

emp

erat

ure

Ch

uck

clo

se/o

pen

Saf

ety

swit

chP

ause

－ 161 －

(10) Head sensor circuit diagram

1 2 3

1 2 3

+24V

M1_

OR

GG

ND

INT

P.C

.B.

BROW

NBL

ACK

BLUE

CN

91 (

YE

LL

OW

)

1 2 3

1 2 3

+24V

M2_

OR

GG

ND

BROW

NBL

ACK

BLUE

CN

81 (

YE

LL

OW

)

1 2 3

1 2 3

+24V

M3_

OR

GG

ND

BROW

NBL

ACK

BLUEC

N90

(R

ED

)

1 2 3

1 2 3

+24V

M7_

OR

GG

ND

BROW

NW

HITE

BLUEC

N80

(R

ED

)

1 2 3

1 2 3

+24V

M5_

OR

GG

ND

BROW

NBL

ACK

BLUE

CN

89 (

BL

AC

K)

1 2 3

1 2 3

+24V

M6_

OR

GG

ND

BROW

NBL

ACK

BLUE

CN

79 (

BL

AC

K)

1 2 3

1 2 3

+24V

M4_

OR

GG

ND

BROW

NBL

ACK

BLUECN

88 (

WH

ITE

)

1 2 3

1 2 3

BROW

NW

HITE

BLUE

CN

80 (

WH

ITE

)

Pro

xim

ity

sen

sor

Pro

xim

ity

sen

sor

Pro

xim

ity

sen

sor

Pro

xim

ity

sen

sor

Pro

xim

ity

sen

sor

Pro

xim

ity

sen

sor

Pro

xim

ity

sen

sor

1 2 3

1 2 3

BROW

NBL

ACK

BLUE

CN

78 (

WH

ITE

)

1 2 3

1 2 3

BROW

NBL

ACK

BLUE

CN

87 (

YE

LL

OW

)

1 2 3

1 2 3

BROW

NBL

ACK

BLUE

CN

77 (

YE

LL

OW

)

1 2 3

1 2 3

BROW

NBL

ACK

BLUE

CN

86 (

RE

D)

1 2 3

1 2 3

BROW

NBL

ACK

BLUE

CN

76 (

RE

D)

1 2 3

1 2 3

BROW

NBL

ACK

CN

85 (

WH

ITE

)

1 2 3

1 2 3

BROW

NBL

ACK

BLUE

CN

75 (

WH

ITE

)

+24V

SE

NS

1G

ND

+24V

SE

NS

2G

ND

+24V

SE

NS

3G

ND

+24V

SE

NS

4G

ND

+24V

SE

NS

5G

ND

+24V

V_T

EM

PG

ND

+24V

SE

NS

16G

ND

Pro

xim

ity

sen

sor

Pro

xim

ity

sen

sor

Pro

xim

ity

sen

sor

Pro

xim

ity

sen

sor

Pro

xim

ity

sen

sor

Th

erm

isto

r

Pro

xim

ity

sen

sor

1 2 3

1 2 3

BROW

NBL

ACK

BLUE

CN

82 (

WH

ITE

)

+24V

SA

FE

TY

GN

D

1 21 2

WHI

TEBL

ACK

CN

83 (

WH

ITE

)

Pau

seG

ND

Nee

dle

th

row

ing

ori

gin

sen

sor

asm

.

Y f

eed

, lo

wer

ori

gin

sen

sor

asm

.

Y f

eed

, up

per

ori

gin

sen

sor

asm

.

Lo

ader

ori

gin

sen

sor

asm

.

Pre

sser

ori

gin

sen

sor

asm

.

Th

read

dra

win

g o

rig

in s

enso

r as

m.

Dif

fere

nti

al f

eed

ori

gin

sen

sor

asm

.

Ch

uck

leve

l, ri

gh

t se

nso

r as

m.

Ch

uck

leve

l, le

ft s

enso

r as

m.

Fee

d p

late

lift

ing

sen

sor

asm

.

Fee

d p

late

low

erin

g s

enso

r as

m.

To

ng

ue

op

en s

enso

r as

m.

VC

M t

emp

erat

ure

sen

sor

asm

.

Ch

uck

clo

se/o

pen

sen

sor

asm

.

1 21 2

CN

96 (

BL

AC

K)

Pro

xim

ity

sen

sor

Saf

ety

swit

ch a

sm.

Pau

se s

wit

ch a

sm.

WHI

TEBL

ACK

1 21 2

CN

102

(YE

LL

OW

)

BLAC

KBL

ACK

C

NC

NC

－ 162 －

(11) Motor circuit diagram

1 2 3 4 5 6

1 2 3 4 5 6

M1M

_A

M1M

_C

M1M

_E

M1M

_B

M1M

_D NC

1 2 3 4 5 6

1 2 3 4 5 6

M2M

_A

M2M

_C

M2M

_E

M2M

_B

M2M

_D NC

1 2 3 4 5 6

1 2 3 4 5 6

M3M

_A

M3M

_C

M3M

_E

M3M

_B

M3M

_D NC

1 2 3 4 5 6

1 2 3 4 5 6

+33V

+33V

M4M

_A1

M4M

_A2

M4M

_B1

M4M

_B2

1 2 3 4 5 6

1 2 3 4 5 6

+33V

+33V

M5M

_A1

M5M

_A2

M5M

_B1

M5M

_B2

BL

AC

K

OR

AN

GE

BL

UE

RE

D

YE

LLO

W

BL

AC

K

OR

AN

GE

BL

UE

RE

D

YE

LLO

W

BL

AC

K

OR

AN

GE

BL

UE

RE

D

YE

LLO

W

BL

AC

K

WH

ITE

RE

D

YE

LLO

W

OR

AN

GE

BL

UE

BL

AC

K

WH

ITE

RE

D

YE

LLO

W

OR

AN

GE

BL

UE

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

+33V

+33V

M6M

_A1

M6M

_A2

M6M

_B1

M6M

_B2

+33V

+33V

M7M

_A1

M7M

_A2

M7M

_B1

M7M

_B2

1 2

1 2

1 2

1 2

CN

72 (

WH

ITE

)C

N72

(Y

EL

LO

W)

CN

66

CN

65

CN

64

CN

71 (

BL

AC

K)

CN

68 (

RE

D)

1 2 3 4 5 6

1 2 3 4 5 6

BLAC

K

WHI

TE

RED

YELL

OW

ORA

NGE

BLUE

BLAC

K

WHI

TE

RED

YELL

OW

ORA

NGE

BLUE CN

67 (

YE

LL

OW

)

CN

70 (

RE

D)

CN

67 (

WH

ITE

)

Th

read

ten

sio

n V

CM

R =

13.

6 Ω

Th

read

dra

win

g m

oto

r

R =

7.0

5 Ω

/ 1

ø

Lo

ader

mo

tor

R =

7.0

5 Ω

/ 1

ø

Nee

dle

th

row

ing

mo

tor

R =

1.4

8 Ω

/ 1

øø

A

ø B

ø C

ø D

ø E

Y f

eed

, lo

wer

mo

tor

R =

1.4

8 Ω

/ 1

øø

A

ø B

ø C

ø D

ø E

Y f

eed

, up

per

mo

tor

R =

1.4

8 Ω

/ 1

øø

A

ø B

ø C

ø D

ø E

ø A

1

CO

M

ø A

2

ø B

1ø

B2

ø B

1ø

B2

CO

M

CO

M

ø A

1

CO

M

ø A

2

Dif

fere

nti

al m

oto

r

R =

7.0

5 Ω

/ 1

ø

Pre

sser

mo

tor

R =

7.0

5 Ω

/ 1

ø

INT

P.C

.B. A

SM

.

ø A

1

CO

M

ø A

2

ø B

1ø

B2

CO

M

ø B

1ø

B2

CO

M

ø A

1

CO

M

ø A

2

BLAC

K

WHI

TE

RED

YELL

OW

ORA

NGE

BLUE

AC

T +

AC

T –

－ 163 －

(12) Servo motor circuit diagram

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

CN

14

1 2 3 4

1 2 3 4

CN

16

WH

ITE

(D

RA

IN W

IRE

)

BL

AC

K

OR

AN

GE

BL

UE

PU

RP

LE

LIG

HT

BL

UE

PIN

K

RE

D

YE

LL

OW

BL

AC

K

RE

D

WH

ITE

GR

EE

N /Y

EL

LO

W

SH

IELD

GN

D

MU

MV

MW

MA

MB

+5V

MZ U V W FG

SD

C P

.C.B

. A A

SM

.

EN

CO

DE

R

AC

SE

RV

O M

OT

OR

U

VW

R =

1.2

9 Ω

FG

－ 164 －

15. AIR CIRCUIT DIAGRAM

22

22

22

42

32

1450

100

470

490

450

460

600

580

690

690

180

180

70 50

180

180

120

70 50

100

150

150

820

900

150

730

100

650

420

820

790

560

560

832

26

27

25

10389

8

88

28

27

32

34

31

23

27

11

12

25

25

3938

1516

1314

14

24

54

21

292827

28

12314 12 11 9 8 7 6 5 4

36

P

26

1817

2221

21

1614

2614

29

1112

33

1715

23

16

29

313

26

1326

2

1827

19

20

27

67070

21

1725 1315

1211

109 57

87

27

25

31

70 70

56

34

12

910

201918

242322

34

10

30

10

7

1

19

3331

35

86

2420

23

3331

3534

37

3637

66

6764

6562

6163

7170

5960

5753

5655

58

4546

5452

51

4847

5049

40

43

44

3836

3735

4241 39

6968

1803

7002

WIR

E M

AR

K21

418

0371

01W

IRE

MA

RK

224

1803

7200

WIR

E M

AR

K23

418

0373

09W

IRE

MA

RK

244

1803

7408

WIR

E M

AR

K25

418

0375

07W

IRE

MA

RK

264

1803

7606

WIR

E M

AR

K27

418

0377

05W

IRE

MA

RK

284

1803

7804

WIR

E M

AR

K29

418

0380

00W

IRE

MA

RK

314

1803

8208

WIR

E M

AR

K33

418

0383

07W

IRE

MA

RK

344

1803

8406

WIR

E M

AR

K35

418

0385

05W

IRE

MA

RK

364

1803

8604

WIR

E M

AR

K37

418

0387

03W

IRE

MA

RK

384

1803

8802

WIR

E M

AR

K39

4

TH

RE

AD

TR

IMM

ER

DR

IVE

TH

RE

AD

RE

LE

AS

E D

RIV

E

TH

RE

AD

TE

NS

ION

DR

IVE

TH

RE

AD

TE

NS

ION

No

. 1 D

RIV

E

AIR

GU

N A

SM

.(O

P)

AIR

BL

OW

WIP

ER

DR

IVE

CHUC

K IN

VERS

ION

DRIVE

VERT

ICAL

CHUC

K IN

VERS

ION

DRIV

E HO

RIZO

NTAL

CH

UC

K C

LO

SE

/OP

EN

DR

IVE

BLI

ND

STI

TCH

CLO

THP

RE

SS

ER

DR

IVE

FLA

T B

UTT

ON

CLO

TH P

RES

SER

DR

IVE

TONG

UE C

LOSE

/OP

EN D

RIVE

TO

NG

UE

VE

RT

ICA

L D

RIV

E

%5

%6

%7

%8

%9 0 1 2 3 4 5 6 7 8 9

&0

&1

No.

PA

RT

NO

.D

ES

CR

IPT

ION

Q'T

Y40

0191

87FI

LTER

REG

ULAT

OR

140

0191

95CH

UCK V

ER SW

ITCH A

SSY

140

0191

96CH

UCK H

OR SW

ITCH A

SSY

140

0191

97FE

ED U

P SW

ICT

ASSY

140

0191

98FE

ED DO

WN SW

ITCH A

SSY

140

0191

99TO

NGUE

OPEN

SWITC

H ASS

Y1

4002

1002

SOLE

NOID

VAL

VE A

SSY

1B

T018

0101

EB

TU

BE

HO

SE

1mB

T040

0251

EB

TU

BE

HO

SE

12m

BT0

8005

01E

BT

UB

E H

OS

E2m

G23

0130

90A

0A

IR C

YLI

ND

ER

1P

A06

0050

4A0

AIR

CY

LIN

DE

R1

PA

0801

501A

0A

IR C

YLI

ND

ER

2P

A10

0201

0A0

AIR

CY

LIN

DE

R2

PA

1002

011A

0A

IR C

YLI

ND

ER

1P

A10

0750

2A0

AIR

CY

LIN

DE

R1

PA

1502

502A

0A

IR C

YLI

ND

ER

1P

A16

0200

6B0

AIR

CY

LIN

DE

R1

PA

1602

008A

0A

IR C

YLI

ND

ER

1P

A20

0150

6A0

AIR

CY

LIN

DE

R1

PC

0124

0600

0SP

EED

CONT

ROLL

ER4

PC

0224

03E

00IN

SE

RT

RIN

G3

PJ0

4605

2503

HO

SE

ELB

OW

3P

J210

3040

10H

ALF

UN

ION

2P

J303

0400

05U

NIO

N5

PJ3

0402

0301

ELB

OW

6P

L304

0405

04E

LBO

W U

NIO

N7

PJ3

0408

5201

ELB

OW

UN

ION

1P

J305

0200

01T

-JO

INT

2P

J305

0800

01P

IPE

TE

E1

PJ3

0804

0002

QU

ICK

CO

UP

LIN

G1

PJ3

0104

0502

HO

SE

ELB

OW

4P

X50

0140

00P

LUG

6P

X95

0001

000

PLU

G1

1803

5006

WIR

E M

AR

K1

418

0351

05W

IRE

MA

RK

24

1803

5204

WIR

E M

AR

K3

418

0353

03W

IRE

MA

RK

44

1803

5402

WIR

E M

AR

K5

418

0355

01W

IRE

MA

RK

64

1803

5600

WIR

E M

AR

K7

418

0357

09W

IRE

MA

RK

84

1803

5808

WIR

E M

AR

K9

418

0359

07W

IRE

MA

RK

104

1803

6004

WIR

E M

AR

K11

418

0361

03W

IRE

MA

RK

124

1803

6202

WIR

E M

AR

K13

418

0363

01W

IRE

MA

RK

144

1803

6400

WIR

E M

AR

K15

418

0365

09W

IRE

MA

RK

164

1803

6608

WIR

E M

AR

K17

418

0367

07W

IRE

MA

RK

184

1803

6806

WIR

E M

AR

K19

418

0369

05W

IRE

MA

RK

204

1 2 3 4 5 6 7 8 9 !0

!1

!2

!3

!4

!5

!6

!7

!8

!9

@0

@1

@2

@3

@4

@5

@6

@7

@8

@9

#0

#1

#2

#3

#4

#5

#6

#7

#8

#9

$0

$1

$2

$3

$4

$5

$6

$7

$8

$9

%0

%1

%2

%3

%4

－ 165 －

16. DRAWING OF THE TABLE(1) Table

Pai

nti

ng

Pai

nti

ng

To

psu

rfac

e

3x10

dri

llin

g

30 s

pot f

acin

g

30 s

pot f

acin

g

17 d

rilli

ng

Pai

ntin

g

C1(Full perip

hery)

C1(Full p

eriphery

)

6x2

drill

ing

on th

e bo

ttom

sur

face

, dep

th 1

04x

2 dril

ling,

dep

th 10

4x2 d

rillin

g on

the b

otto

msu

rface

, dep

th 10

30 d

rilli

ng

JUK

I lo

go

typ

e (b

y p

rin

tin

g s

up

plie

d b

y JU

KI)

2x10

dri

llin

g

16 d

rilli

ng

4x4

drill

ing,

dep

th 1

516

dri

lling

Par

t N

o. :

400

2099

0

－ 166 －

(2) Auxiliary table

Part No. : 17971805

415

15

360

335

315

60

430

265

165

20

20

10

1020

20

10

10

2-11drilling

40

All-round R2All-ro

und R2

Please do not hesitate to contact our distributors or agents in your area for further information when necessary.＊ The description covered in this engineer's manual is subject to change for improvement of the

commodity without notice.

04 · 09 Printed in Japan (E)

R

INTERNATIONAL SALES H.Q.8-2-1, KOKURYO-CHO,CHOFU-SHI, TOKYO 182-8655, JAPANPHONE : (81)3-3480-2357 • 2358FAX : (81)3-3430-4909 • 4914

Copyright C 2004 JUKI CORPORATION.

All rights reserved throughout the world.

computer-controlled, high-speed, single thread

Documents