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CYTEC.COM
Composite Materials for
Automotive ApplicationsLightweight, High-Performance, Cost-Effective Solutions
© Delta Motorsport Ltd.
CYTEC INDUSTRIES | INDUSTRIAL MATERIALS
By helping to make vehicles lighter, safer, cleaner and more cost effective, Cytec Industrial Materials is responding to the needs and expectations of the vehicle original equipment manufacturers (OEMs), system suppliers and the consumers. Cytec Automotive technologies help manufacturers meet increasingly strict environmental standards, supporting responsible development and progress.
Lighter, less polluting and more fuel-efficient vehicles
A world leader in composite materials for vehicle body in white (BIW) structure, Cytec proactively develops innovative and class-leading material systems for Automotive OEMs and their supply chain, creating solutions for weight and emission reduction, recyclability and pedestrian protection.
Cytec, the partner of choice for the Automotive market
The Automotive industry faces many challenges; from improving energy efficiency, to reducing vehicle emissions, to increasing durability and appeal at reduced programme cost. Cytec’s material science, composite and Automotive experts work with you to address these tough challenges and to create and refine, industry-leading solutions of the highest and safest standard.
Whether your goal is to reduce the BIW mass or the interior noise of a passenger car, Cytec works collaboratively to deliver the optimum solution, every time:
• Lightweight, high-performance, cost-effective, multi-material solutions
• Materials for BIW structures, high temperature and impact applications, body panels and visual components
• Automation systems and processes
• Industry leading snap cure resin systems for matched die processing
• Compatible surfacing films
• Carbon Fibre
• Strategic collaborations with OEMs and Tier 1
• Working with the whole supply chain
Cytec’s unique high volume application development, materials and process development centre offers real advantage to our customers.
© Koenigsegg Automotive AB
Structural and cosmetic applications on the Koenigsegg Agera RTypical serial automotive car
HIGH PERFORMANCE AUTOMOTIVE
Cytec is the leading supplier for high-performance automotive offering:
• Lightweight, high-performance, cost-effective, multi-material solutions
• Surfacing films & fast cure resin systems for press, traditional vacuum bag and autoclave processing
• Focussed on developing automation-ready materials and processes
• Materials for primary and secondary structures, high temperature and impact applications, body panels and visual components
• Strategic collaborations with Tier 1 & OEMs
• Working with the whole supply chain
• Unique high volume application, materials and process development centre offering real advantage to our customers
Cytec Offers
• Accredited quality assurance
• Thermoset prepregs
• Complete composite materials characterisation capability, including mechanical testing, CAI FMBAI, TMA, Rheology, DSC, C-Scan, image analysis
• JIT delivery to agreed schedules
• A range of materials’ presentation formats
• In-house prototype and production development capability with CAD and FEA facilities, composites design engineering and design for manufacture, laminating analysis and process development
• Experienced Automotive project engineers and laminators
Process Materials
Cytec offers a comprehensive range of composites processing materials and consumables optimised for the high-performance Automotive market. Cytec supports its customers by providing tailor-made kitted solutions which offer time and cost savings through excellent process repeatability and reduced wastage.
Our broad expertise in the development of single-use tailored vacuum bags through to reusable vacuum systems, including standard and heated bag solutions, has enabled us to provide innovative curing technology to support autoclave and oven vacuum bag prepreg moulding. These systems offer reduced costs by lowering cycle times and energy consumption.
Composite Tooling
Cytec innovation extends to providing a complete solution to the customer part manufacturing experience. As such, we not only offer the structural materials and their process consumables, but also a complete range of composite tooling solutions. Our tooling prepregs offer outstanding surface finish and longevity for the manufacture of complex mould tools. Our design service can support tool design optimisation to ensure a fit-for-purpose solution. In addition we offer soft tooling technology including reusable vacuum bags, integral heater blankets, intensifiers and caul sheets. For all the details on our tooling offer, refer to the Tooling brochure or visit www.cytec.com.
Composite applications on the Corvette Stingray
AUTOMOTIVE APPLICATIONS
Composite Materials Product Selector Guide for High-Performance Automotive
STRUCTURE
Body
Pan
els
Engi
ne b
ay
TRIM
Processing
PHYSICAL PROPERTY GUIDES
Prim
ary
Seco
ndar
y
Hig
h te
mp’
Impa
ct
Exte
rior
Inte
rior Tg (DMA Onset)
ºF (ºC) Toughness Viscosity
CYCOM® 977-6 Press/Autoclave 311 (155) high low
CYCOM® 2020 Press/Autoclave 356 (180) medium high
MTM® 49-3 Press/Vacuum/Autoclave 374 (190) low high
MTM® 28 Press/Autoclave 212 (100) high high
MTM® 58B and FRB Press/Autoclave 284 (140) low medium
MTM® 71 Press/Autoclave 311 (155) low high
CYCOM® 2040 Autoclave 421 (216) high medium
CYCOM® 997 Press/Autoclave 428 (220) medium medium
CYCOM® 5250-4 Autoclave 550 (288) medium medium
LTM® 45 Vacuum 410 (210) low low
HTM® 556 Autoclave 518 (270) low low
MTM® 228 Press/Autoclave 248 (120) high high
LTM® 26/ LTM® 26EL Press/Autoclave 464 (240) medium medium
LTM® 24ST Vacuum 257 (125) medium medium
MTM® 57 Press/Autoclave 230 (110) medium medium
BPS240 format 1 Vacuum/Autoclave/Press 325 (163) medium medium - high
BPS240 format 2 Autoclave 325 (163) medium medium - high
FM® 202 (surface film) Press/Autoclave 257 (125) n/a -
Surface Master® 905 Press/Autoclave 277 (136) n/a low
Prepreg product °F (°C) Bagging film Release film Sealant tape Peel ply Breather Flash tape
250 (120) Epoxy OOA HS8171VF450V
A5000A6200 UCS180
A100B100
AB100AB10
FT1
250 (120) Epoxy in-autoclave HS8171VF450V
A5000A6200 UCS180
A100B100
AB100AB10
FT1
350 (180) Epoxy OOAHS8171VF800GSV3000
A5000A6200 SM5142
A100B100
AB100AB10
FT1
350 (180) Epoxy in-autoclaveHS8171VF800GSV3000
A5000A6200 SM5142
A100B100
AB100AB10
FT1
Process Materials Product Selector Guide
SERIAL PRODUCTION AUTOMOTIVE
Cytec leads the way in the provision of composite materials and technologies for structural applications and bodywork in the Automotive industry.
Cytec continues to refine and expand its portfolio of rapid cure thermoset prepregs and High Pressure Resin Transfer Moulding (HP RTM) resins, to support the expanding needs of the Automotive market. Cytec is strategically focused on supporting the drive for lightweight, cost-effective, multi-material vehicle solutions.
We offer OEMs and Tier 1 suppliers a unique combination of materials, manufacturing process innovation, prototype support and application development capabilities.
Composite Materials Product Selector Guide for Serial Production Automotive
STRUCTURE
Body
Pan
els
TRIM
Processing
PHYSICAL PROPERTY GUIDES
Prim
ary
Seco
ndar
y
Hig
h te
mp’
Impa
ct
Exte
rior
Inte
rior Tg (DMA Onset)
ºF (ºC) Toughness
MTM® 58B and FRB Press/Autoclave 284 (140) medium
CYCOM® 2020 Press/Autoclave 356 (180) medium
CYCOM® 997 Press/Autoclave 428 (220) medium
XMTR 50 (EF7313) HP RTM 284 (140) medium
MTM® 54FRB Press/Autoclave 302 (150) low
MTM® 57 Press/Autoclave 230 (110) medium
MTM® 228 Press/Autoclave 248 (120) high
CYCOM® 759F Press/Autoclave 212 (100) low
LTM® 26/LTM® 26EL Press/Autoclave 248-257 (120-125) medium
MTM® 23* Press/Autoclave 170 (77) medium
FM® 202 (surface film) Press/Autoclave 257 (125) n/a
* glass fibre only
Cytec Offers
• Snap cure thermoset prepreg systems
• HP RTM
• Recycled thermoset material
• Eco Materials
• Automation and “touch-less” manufacturing technologies
• Carbon fibre
High volume serial Automotive applications require matched die processing solutions for optimum part manufacturing efficiency. Cytec Automotive materials are designed for these processes, and provide snap cure manufacturing performance, with class leading structural and cosmetic performance, across the range of Automotive applications.
“Touch-less” manufacturing
CYTEC.COM
Suitable for low cost vacuum bag processing, excellent surface finish, ease of use with a broad processing window, good combination of mechanical performance, fatigue
resistance and toughness, and supplied across a wide range of fabrics and fibres.
Resin chemistries include epoxies, phenolics, vinyl esters, bismaleimides, thermoplastics, cyanate esters, HT polyimides, polyesters, ceramics.
Vacuum bagging films including film welding, perforating and processing, breather fabrics, peel plies, release films, flow media, release fabrics, sealants, reusable vacuum systems to suit specific
tooling requirements, elastomeric tools, and design services.
Epoxies, phenolics, vinyl esters, cyanate esters, bismaleimides, HT polyimides, surfacing films, structural films, bond
primers, lightning strike, silicone sealants, paste/potting/foams.
Material science, polymer chemistry, processing science, and technical
service and application engineering, e.g. design assistance with resin
infusion networks, design for manufacturing, crashworthiness
and intrusion analysis.
Ablatives, pre-forms, friction materials,
cross-plied materials, high-drape formats,
selective impregnation, core materials.
Carbon Fibers: Standard modulus, intermediate modulus, pitch fibres.
Textiles: Standard weaves, bias weaves, internally consumed.
For increased part manufacturing productivity, quality, reliability and reduced waste. From simple shapes to complex kits of any/all of our products. From CAD to fully assembled vacuum bag kits.
Design: Supporting tool design optimisation.
Tooling Materials: Tooling prepregs for outstanding surface finish and longevity.
Tool Manufacture: Complete manufacturing service.
Reusables: Soft tooling technology including reusable bags, heater blankets, intensifiers and caul sheets.
COMPLETE COMPOSITES PORTFOLIO
© 2014 Cytec Industries Inc.
Industrial Materials tel: +44 (0) 1773 766200 - Heanor, UK tel: +44 (0) 161 653 4876 - Manchester, UK tel: +1 (0) 918 252 3922 - Tulsa, USA tel: +86 21 64228920 - Shanghai, China [email protected]
Process Materials tel: +44 (0) 1274 550500 - Keighley, UK tel: +33 (0)5 61 37 89 89 - Toulouse, France tel: +39(0) 039 6892987 - Milan, Italy tel: +1 (0)562 906 3300 - Santa Fe Springs, USA tel: +86 21 64228920 - Shanghai, China [email protected]
Composites & Prepregs
Process Materials
Kitting
Tooling
Carbon Fiber & Textiles
Technical Competencies
Film & Paste Adhesives
Specialty Products
Contact Information:
A4 Automotive Flyer Feb-2014