composite hose assemblies
TRANSCRIPT
FLEXIBLES (UK) LTD
COMPOSITE HOSE ASSEMBLIESADT Flexibles (Uk) Ltd produce a comprehensive
range of composite hose assemblies capable
of handling all kinds of transfer applications.
ADT Flexibles (Uk) Ltd offers an extensive range
of end fittings, normally supplied to customer
in a variety of materials including gun metal,
stainless steel, aluminium and polypropylene.
couplings, adapters and accessories.
All composite hose assemblies manufactured
by ADT are pressure tested to 1.5x working
pressure and a test for electrical continuity
is carried out. A test certificate is then issued.
OILMASTER/FUELMASTER
Oilmaster hose is engineered for the transfer of hydrocarbons,
including oils, paraffin and 100% aromatics.
Oilmaster Standard is available in sizes 1” to 4”nb.
Oilmaster Heavy is available in sizes 4” to 10” nb.
Fuelmaster Lightweight is available 3” to 4” nb.
CHEMIFLEX
Chemiflex polypropylene lined composite hoses are
able to handle a wide range of hazardous chemicals.
Chemiflex polypropylene Standard is available in sizes 1” to 4” nb.
Chemiflex polypropylene Heavy is available in sizes 4” to 8” nb.
PTFE CHEMIFLEX
Chemiflex PTFE lined composite hoses are chemically
compatible and mechanically engineered to handle
a wide range of hazardous chemicals.
Chemiflex PTFE Standard is available in sizes 1” to 4”nb.
Chemiflex PTFE Heavy is available in sizes 4” to 10”nb.
CRYOFLEX
Cryoflex hoses provide a high degree of safety with hose material having
complete product compatibility to allow LPG and LNG to be handled safely.
For technical details on any of our products please contact one
of our sales offices or visit our web site at www.adtflex.co.uk
Section 3 / Page 30
FLEXIBLES (UK) LTD
HYDROCARBONS PRODUCT SPECIFICATION
CONSTRUCTION
Standard hydrocarbon hoses are manufactured from
multilayers of polypropylene fabric and film with
a weatherproof and abrasion resistant outer cover.
The hose layers are held and tensioned between
internal and external wire helices.
Computer aided design has resulted in exceptional
strength-to-weight ratios and extreme flexibility,
giving the hose excellent handling characteristics.
This ensures ready operator acceptance and
encourages good usage practice. All hoses are
supplied with factory-fitted end connections to
the customer’s requirements.
TEMPERATURES
All hoses are suitable for the temperature range
-20°C to +80°C but these are subject to pressure
de-rating factors. Higher temperatures are
permitted for intermittent use subject to
confirmation by ADT Technical Department.
STANDARDS
Both weights of Fuelmaster hoses comply with
BS3492 (1987) AX & BX. The standard Oilmaster
hose attains both these and BS5842 (1980).
FUELMASTER/OILMASTER SPECIFICATION
PRODUCT RANGE Fuelmaster Fuelmaster Oilmaster Oilmaster
-Lightweight -Standard -Standard -Heavy
Colour Orange Blue Black Blue
Code 2041/0955 1021/0954 1031/0901 1151/0982
Temperatures -20° to +80°C -20° to +80°C -20° to +80°C -20° to +80°C
CONSTRUCTION
Inner Wires Aluminium Galvanised Steel Galvanised Steel Galvanised Steel
Wall Materials Polymeric fabrics and films selected for resistance and strength
Outer Wire Galvanised Steel Galvanised Steel Galvanised Steel Galvanised Steel
Nominal Internal Max Working Min Bend Weight Max Manufacturing Diameter Pressure Radius Lengths
mm ins bar p.s.i.g mm ins kg/m lb/ft m ft
FUELMASTER - LIGHTWEIGHT (2041/0955)
75 3 7 100 150 6 2.2 1.5 20 66
100 4 7 100 225 9 2.7 1.8 20 66
FUELMASTER - STANDARD (1021/0954)
50 2 10.5 150 125 5 1.6 1.1 20 66
65 2 1/2 10.5 150 150 6 2.2 1.4 20 66
75 3 10.5 150 175 7 2.6 1.7 20 66
100 4 10.5 150 250 10 3.4 2.3 20 66
OILMASTER - STANDARD (1031/0901)
25 1 14 200 100 4 0.9 0.6 20 66
38 1 1/2 14 200 150 6 1.3 0.9 20 66
50 2 14 200 180 7 2.2 1.4 20 66
65 2 1/2 14 200 200 8 2.7 1.8 20 66
75 3 14 200 280 11 3.3 2.2 20 66
100 4 14 200 400 16 5.1 3.4 20 66
OILMASTER -200 (0933)
100 4 14 200 400 16 6.5 4.3 20 66
150 6 14 200 500 20 11 7.4 20 78
200 8 14 200 740 29 15 10 15 50
250 10 10.5 150 920 36 21 14 12 40
Section 3 / Page 31
FLEXIBLES (UK) LTD
CHEMICALS PRODUCT SPECIFICATION
CONSTRUCTION
Amnitec chemical transfer hoses are constructed
from multilayers of thermoplastic films, which form
a sealing and permeation barrier, supported by
fabric layers for mechanical strength. The hose layers
are held and tensioned by internal and external
steel wire helices. Chemiflex hoses are supplied with
factory-fitted end connections to
the customer’s requirement.
TEMPERATURES
Temperatures are subject to pressure de-rating
factors. Higher temperatures are permitted for
intermittent use subject to confirmation by Amnitec
Technical Department.
STANDARDS
Chemiflex hoses comply with various national and
international standards including BS5842 (1980)
accordingly. Chemiflex Marine 1000 hoses, type
approved to IMO Codes BCH and IBC requirements
are available on request. All hoses comply to
CHEMIFLEX SPECIFICATION
PRODUCT RANGE Chemiflex Chemiflex Chemiflex Chemiflex Chemiflex
-Standard -Heavy -Heavy -PTFE Standard -PTFE Heavy
Colour Grey Grey Green/Orange stripe Light Blue Green
Code 3091/0951PG 3161/0998PG 4161/0969SG 4121/0946SG/PTFE 4171/0969SG/PTFE
Temperatures -20° to +80°C -20° to +80°C -20° to +80°C -30° to +100°C -30° to +100°C
CONSTRUCTION
Inner Wires Polypropylene Polypropylene 316 Stainless 316 Stainless 316 Stainless
Covered Steel Covered Steel Steel Steel Steel
Wall Materials Polymeric fabrics and films selected for resistance and strength
Outer Wire Galvanised Steel Galvanised Steel Galvanised Steel Galvanised Steel Galvanised Steel
Nominal Internal Max Working Min Bend Weight Max Manufacturing Diameter Pressure Radius Lengths
mm ins bar p.s.i.g mm ins kg/m lb/ft m ft
CHEMIFLEX - STANDARD (3091/0951PG)
25 1 14 200 100 4 0.9 0.6 20 66
38 1 1/2 14 200 127 5 1.2 0.8 20 66
50 2 14 200 178 7 1.8 1.2 20 66
65 2 1/2 14 200 178 7 2.5 1.7 20 66
75 3 14 200 203 8 3.0 2.0 20 66
100 4 14 200 304 12 4.3 2.9 20 66
CHEMIFLEX - HEAVY (3161/0998PG)
100 4 14 200 400 16 6.5 4.3 20 66
150 6 14 200 500 20 11 7.4 24 78
200 8 14 200 740 29 15 10 15 50
CHEMIFLEX - HEAVY (4161/0969PG)
100 4 14 200 400 16 6.5 4.3 20 66
150 6 14 200 500 20 11 7.4 24 78
200 8 14 200 740 29 15 10 15 50
CHEMIFLEX - PTFE STANDARD (4121/0946PG)
25 1 14 200 100 4 0.9 0.6 20 66
38 1 1/2 14 200 127 5 1.2 0.8 20 66
50 2 14 200 178 7 1.8 1.2 20 66
65 2 1/2 14 200 178 7 2.5 1.7 20 66
75 3 14 200 203 8 3.0 2.0 20 66
100 4 14 200 304 12 4.3 2.9 20 66
CHEMIFLEX - PTFE (4171/0969SG/PTFE)
100 4 14 200 400 16 6.5 4.3 20 66
150 6 14 200 500 20 11 7.4 24 78
200 8 14 200 740 29 15 10 15 50
250 10 10.5 150 920 36 21 14 12 40
Section 3 / Page 32
FLEXIBLES (UK) LTD
CRYOGENICS PRODUCT SPECIFICATION
CONSTRUCTION
Cryoflex™ 50 is manufactured from multi layers
of polyamide fabric and film whilst Cryoflex™ 200
utilises polyester fabric and B0PP film. Both may be
further insulated by an additional rope lagging.
Cryoflex™ 50 and 200 hoses have stainless steel
inner and outer wire achieving dual wire electrical
continuity by bonding to the end fittings thus safely
dissipating static electrical charges.
Cryoflex™ hoses provide a high degree of safety
with hose material having complete product
compatibility to allow LPG and LNG to be handled
safely.
WORKING PRESSURES
Working pressures across the range are based on
HOSE LENGTHS
Cryoflex™ hoses are supplied in lengths up to 15
metres depending on diameter. All assemblies have
factory-fitted end connections.
STANDARDS
Cryoflex™ assemblies in bore sizes 4”, 6” and 8”
are certified by the UK Marine Safety Agency as
complying with paragraphs 5.4 and 5.7 of the
IMO Gas Carrier Code. Cryoflex™ assemblies are
manufactured in accordance to EN13765-2003.
CRYOFLEX™ SPECIFICATION
PRODUCT RANGE Cryoflex™ Cryoflex™-50 -200
Colour White/Green White
Code 0940 0933
Construction
Inner and Outer Wires Stainless Steel
Wall Materials Polymeric fabrics and films selected for resistance and strength
Nominal Internal Max Working Min Bend Weight Max Manufacturing Diameter Pressure Radius Lengths
mm ins bar p.s.i.g mm ins kg/m lb/ft m ft
CRYOFLEX™ -50 (0940)
25 1 25 362 150 6 0.9 0.6 15 50
38 1 1/2 25 362 175 7 1.6 1.1 15 50
50 2 25 362 200 8 2.4 1.6 15 50
75 3 25 362 250 10 4.5 3.0 15 50
100 4 21 300 500 20 7.5 5.0 15 50
150 6 21 300 660 25 13.8 9.3 14 45
200 8 15 215 910 36 18.7 12.5 12 40
CRYOFLEX™ -200 (0933)
25 1 10.5 150 150 6 0.7 0.5 15 50
38 1 1/2 10.5 150 175 7 1.2 0.8 15 50
50 2 10.5 150 200 8 2.0 1.3 15 50
75 3 10.5 150 250 10 3.3 2.2 15 50
100 4 10.5 150 500 20 7.5 5.0 15 50
150 6 10.5 150 660 25 13.8 9.3 14 45
200 8 10.5 150 910 36 18.7 12.5 12 40
250 10 10.5 150 2500 98 22.5 15.1 10 33
Section 3 / Page 33