competence in gearboxes · employees with training for qualified maintenance. 05 repairs and ......

13
Competence in gearboxes

Upload: tranduong

Post on 13-Aug-2018

216 views

Category:

Documents


0 download

TRANSCRIPT

Competence in gearboxes

Gearboxes are our speciality

03

The team of Multigear has been working in gearbox business for decades. Our long-term experience in han-dling gearboxes and their damages offers the unique combination of know-how from a gearbox manufacturer and the absolute will to serve perfect service to the cus-tomer. A strength which gives us a competitive edge is our special focus on service. After working many years for a manufacturer of gearboxes for wind energy and in-dustrial applications we know that essentials such as reliability, efficiency and confidential cooperation are the most important requirements in service business.

reliable and foresiGhtedMultigear is the specialist for overhaul, predictive main- tenance and modification of gearboxes from all manufac-turers and for different industries. Our spare parts warehouse holds a large number of items and parts for gearboxes that are permanently available on call from stock. In addition we hold a variety of new- and exchange gearboxes in stock. Whenever you need help, our worldwide Multigear on-site service is at your disposal for quick and reliable assistance.Finally we offer our customers the opportunity to build up and develop further own competences and we provide your employees with training for qualified maintenance.

05

repairs and modificationnew- and exchange gearboxesspare partstraining on-site servicespecial and individual gearboxestechnical advice

our business activities (extract)

We knoW your business

you can benefit from Multigear know-how in dif-ferent industrial sectors. Whether wind energy, industry, offshore, sugar or agitator technology. you can rely on our engineering expertise. Wind energy

Mining

Marine

cableways and lifts

industrysugar industry / agitator technology / and many other industrial drives

06

09

damage analysis / endoscopy

Mobile vibration measurements

repair with innovative methods /

Modification and upgrades

laser-alignment

Qualified documentation

service

procurement of exchange gearboxes

loaded testrun with full documentation

Wind enerGy Especially in the field of wind energy particularly powerful and high-quality gearboxes with longevity and a maximum reliability are required. Regular and predictive maintenance is necessary in order to avoid expensive standstill periods. Foresighted Multigear service includes:

According to our experience in demands on modern and long-lasting gearboxes we developed alternative concepts for different turbines with pre-loaded roller bearings and flexpin to raise the durability once more.

11

MininGMining gearboxes have to operate reliably in cold Russian mining areas as well as in the Australian outback or in hot Mongolia. Multigear specialists know exactly the high re-quirements as well as the weak points of gearboxes in open pit mining and mining industry. They are at your service whenever you need it, foresighted or in case of emergency, rapidly and accurately, with all necessary spare and replace-ment parts – worldwide! In addition Multigear maintain some service points in different countries to react even faster.

Please ask for our special catalogue „Mining“.

disassembly, cleaning

damage records and -analysis

Modification and upgrades

assembly and painting

loaded testrun with full documentation

Quality control and documentation

serial production of gearboxes for belt and chain conveyors

22

propeller gearboxes

Generator gearboxes

dredge- and jetpump gearboxes

Winch gearboxes

cutter head gearboxes

Multigear is your worldwide specialist for service inspec-tions, repairs and spare parts supply for marine gearboxes. From reengineering of existing gearboxes up to delivery of new gearboxes. Regardless of the gearbox size or manu-facturer, our service engineers will support you during start-up, will draw maintenance plans and help you with error analysis. Gearboxes for maritime applications:

Marine

13

delivery of replacement gearboxes

damage records and -analysis

disassembly and cleaning

Modification and upgrades

assembly and painting

loaded test run (with documentation)

Quality control and documentation

cableWays and lifts

15

The season in the mountains is partly restricted. Gearbox damage is the last thing which one needs in this tense situ-ation. A system of predictive maintenance avoids needless downtimes. Regular inspection intervals, performance of re-quired repairs and a reliable und quick spare parts supply complete the service!

Multigear specialists know exactly the high requirements in the mountains, provide a quick service on-site and are member of the German Cablecar Association (Verband deutscher Seilbahnen, VDS). Together with Multigear you ensure a high availability, longevity and efficiency of your gearbox.

17

disassembly and cleaning

damage records and -analysis

Modifications and upgrades

assembly and painting

loaded test run and documentation

Quality control and documentation

delivery of replacement gearboxes

industry A wide range of industrial applications requires different solutions for gearboxes, too. This sets high standards for know-how and flexibility to the service provider. Our expe-riences from different sectors and with different gearbox manufacturers guarantee a reliable support. Our specialists help to prevent downtimes, increase equipment availability and avoid consequential damages.

sugar industry agitator technology other industrial drives

applications

other industrial drives

predictive maintenance with plain ser-vice intervals

performance increase and optimization of your gearbox

constant improvement to increase torque up to 50 % for the same con-struction volume with our special toothing

extension of bearing durability with optimization of gear lubrication

definition of spare parts

delivery of replacement gears as well as set-up and installation of gearboxes by our trained personnel

suGar industryParticularly with regard to food production, as for exam-ple the sugar industry, the gearboxes are highly stressed by extreme surrounding factors: high or low temperatures and moist or dry air. Service and support for those gear-boxes are essential to ensure reliable operation 24 hours a day. Our team of specialists support you with compe-tence and vendor independence, no matter if it`s a 1- or 2-shaft pulp-press drive. Do not hesitate to contact our service team. We will check your drive technology on-site and together we will develop a smart concept, such as:

Our comprehensive knowledge makes us a highly quali-fied partner not only for catalogue gears, but also for special applications, for example in the cement industry, steel and iron industry, paper industry, tyre- and plastic manufacturing industry. Please contact us.

aGitator technoloGyMultigear can draw on many years of experience in ser-vice and maintenance of agitator gears for chemical, pharmaceutical and food industry. Especially the Multi-gear staff’s profound knowledge in constructive details is helpful for increasing the availability of the machines and at the same time preventing further damage by predictive maintenance.

1918

disassembly and cleaning

damage records and -analysis

spare parts for different plant compo-nents

prompt delivery of spare parts (agitator drives for styrene, pp and pvc)

performance increase and optimization of the gearbox

Gearbox service life extension

special solutions for a simple assembly and disassembly of mechanical seals

Maintenance and repair of gearboxes, independent from manufacturer

delivery of spare parts

replacement gearbox

service and maintenance of gearbox-es as helical- , planetary- , bevel- or worm gearboxes

professional competence

reliability

efficiency

confidence

cooperation

traininG We support you in developing gearbox competence and train your employees. The specially designed Mul-tigear training program imparts the necessary knowl-edge with practical modules: gearbox itself, surround-ing and damages of gearboxes and bearing damages. Our philosophy:

21

2322

Multigear GmbH Am Flugplatz 3456743 MendigPhone: +49 (0) 2652 93605 0Fax: +49 (0) 2652 93605 2024h-Hotline: +49 (0) 174 3500 [email protected]

Germany

RM Wilson Co. 3434 Market StreetWheeling, WV 26003 Phone : +1 800 624 5460Fax : +1 412 217 [email protected]

usa

PMAXMARINE 19 Mayıs MahallesiBüyükdere Caddesi, Beytem Plaza No: 20/1, Kat: 5, 34381 IstanbulPhone: +90 212 9396227 Fax: +90 212 9396201Mobile: +90 532 2706997

turkey

B.V. Technisch Bureau Uittenbogaart Nikkelstraat 72984 AM RidderkerkThe NetherlandsPhone: +31 (0)88 368 0000Fax: +31 (0)88 368 [email protected]

benelux

BRONCO Transmission AB Hyvelgatan 34741 71 KnivstaPhone: +46 (0) 18-51 20 00Fax: +46 (0) 51 20 [email protected]

scandinavia

Xavier Fernandez Paseo de Gracia, 8-10, 1-108007 BarcelonaSpainPhone: +34 620 [email protected]

spain/ portugal/latin america

Global presenceaGencies and service stations

Our 24h hotline number: +49 174 3500 600

Brilliant import & export Ltd. RM 1604 B Block HuaJian BuildingNo. 235 Tianfu Rd.Guangzhou, ChinaPhone: +86 20 852726310 [email protected]

china

Oishi International Syscom Co., Ltd. Uchida bldg 4F, 1-5-4, Irifune, Chuo-Ku104-0042 TokyoJapanwww.oishi-intl.com Oishi International GmbH Arnulfstraße 1140545 Düsseldorf, Germany Phone: +49 211 506531 0Fax: +49 211 689871

Japan

Zeppelin Gulf Company Ltd.P.O. Box 1495, Jubail 31951Dammam-Jubail Highway, JuaymahKingdom of Saudi ArabiaPhone: +966 549101071Fax: +966 [email protected]

MARAT Sp. z o.o.ul. Brzezińska 8A44-203 RybnikPolandPhone: +48 32 4328888Fax: +48 32 [email protected]

Middle east

poland

Carell S.A. Industrial Park of SchistoBlock 8, Bldg. 805-80618863 Perama, PiraeusGreecePhone: +30 210 400 4401Fax: +30 210 400 7511www.carell.gr

Greece

Multigear GmbH Am Flugplatz 34 | 56743 MendigPhone: +49 (0) 2652 93605 0 | Fax: +49 (0) 2652 93605 20www.multigear.de | [email protected]