compensation of residual stress in welds using phase transformation

21
Compensation of residual stress in welds using phase transformation

Post on 22-Dec-2015

222 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Compensation of residual stress in welds using phase transformation

Compensation of residual stress in welds using phase transformation

Page 2: Compensation of residual stress in welds using phase transformation
Page 3: Compensation of residual stress in welds using phase transformation

How to reduce residual stress

Temperature

Stress

+ve

-ve0

Reduce transformation temperature

Page 4: Compensation of residual stress in welds using phase transformation

Why martensite?

To achieve minimum transformation temperature.

Martensite transformation causes deformation.

Under stress plates are aligned in favoured direction.

Page 5: Compensation of residual stress in welds using phase transformation

Alloy Design

Page 6: Compensation of residual stress in welds using phase transformation
Page 7: Compensation of residual stress in welds using phase transformation

Neural net analysis

Page 8: Compensation of residual stress in welds using phase transformation

Residual stress measurements using neutron diffraction

Real time phase transformations using synchrotron X-rays

Scanning electron microscopy

Electron backscattered diffraction

Final chemistry

Page 9: Compensation of residual stress in welds using phase transformation

Synchrotron Study

Page 10: Compensation of residual stress in welds using phase transformation

Synchrotron study

Effect of external stress on transformation temperature and kinetics.

Variant selection during martensite transformation.

Nature of stress in various phases.

Page 11: Compensation of residual stress in welds using phase transformation

Synchrotron results

Page 12: Compensation of residual stress in welds using phase transformation
Page 13: Compensation of residual stress in welds using phase transformation

Crystallography Model

Page 14: Compensation of residual stress in welds using phase transformation

(a)

BAIN STRAIN

(c) Body-centered

tetragonal austenite

(d) Body-centered

cubic martensite

a

a

a1

2

3 b3

b1 b2

(b)

Page 15: Compensation of residual stress in welds using phase transformation

[100]

[001]

o

aa'

b

b'

o b'

b

a,a'

(a)

(b)

(F B F)

(F J F)

(F S F)=(F B F) (F J F)

Page 16: Compensation of residual stress in welds using phase transformation

Austenite

(a)

w

x

y

z

Twinned Martensite

Twin Boundary

Correct macroscopic shape, correct structure

x

w z

y

z

Slipped Martensite

LATTICE -INVARIANT DEFORMATION

x

w

y

Observed shape, wrong structure

P

(b)

w

x

z

y

1

(F P F)RB

(c)

x

w z

y

P2 Martensite (wrong shape) (F J F)

(F S F)=(F P F)(F J F)

Page 17: Compensation of residual stress in welds using phase transformation

[u v w] = ( J ) [1 0 0]

24 variants of martensite

( J ) Coordinate transformation matrix

Page 18: Compensation of residual stress in welds using phase transformation

Single crystal of austenite, <0 0 1> poles of martensite

100

010

Page 19: Compensation of residual stress in welds using phase transformation

Poly crystal

1

2

Relationship between two grains: (1 J 2)

[u v w]= (1 J 2)[1 0 0]

Page 20: Compensation of residual stress in welds using phase transformation

Future work

Construction of pole figure in polycrystalline material

Effect of stress on the pole figures

Page 21: Compensation of residual stress in welds using phase transformation

Thank you …