companyprofile - cciip.pl · 16949) or railway industry standard (iris), identifies the priorities...
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CompanyProfile
The CompanyGAM Consulting was founded in Cassino (Italy) in 2001 for providing consultancy and services in the field of quality management, to companies operating in the automotive industry.
The professional approach, based on expertise and reliability, allowed us to stand out in a highly competitive field, getting, in 2007, FIAT Group accreditation as provider for Quality Control services (CSL1 / CSL2) and Quality System enhancement (CSL3) of suppliers.In 2009 we extended our activities to the Rolling Stock industry, becoming approved service providers for AnsaldoBreda.In 2016 the Company has achieved General Motors accreditation as service provider for the entire EMEA region.
In the first 15 years we have constantly maintained a positive growth trend, reaching an headcount of about 400 employees operating in Italy, Serbia, Germany and United Kingdom; GAM Consulting is currently in the process of establishing new operative centres in Czech Republic, Hungary, Slovakia, Poland, Turkey and Spain.GAM Consulting is ISO 9001:2008 certified.
MissionTransferring to our Customers pas-sion, skills and experience acquired, by offering integrated solutions for the full achievement of their objec-tives.
GAM Consulting operation strategy consists of devoting completely to each Customer, getting deep understanding of the product and the manufacturing process in order to identify the root cause of any criticality and promptly define effective and added value countermeasures.We consider our job accomplished once the needs of our Customers are fulfilled along with a significant contribution to spread the Continuous Improvement culture among their Staff, offering the opportunity for reaching the excellence in product quality.
Our servicesProduct services- Automotive industry- Rolling stock industry
Engineering services
Logistics services
Product servicesAutomotive industry
CHECKING + REWORKINGGam Consulting offers product sorting/checking activity, carried out by qualified personnel able to make visual and instrumental inspections. We can provide non destructive tests, to evaluate the structural characteristics of materials without altering their physical state or geometry.
Among our instrumentation we have the portable anthro-pomorphic arm FARO CAM2, by which we can implement quick and accurate dimensional measurements, even at Customer’s site. When anomalies are detected, our staff can promptly per-form reworking actions in agreement with the Customers’ quality managers. Every task is logged into a daily report, in-cluding quantities of NOT-OK, reworked and rejected parts.
RESIDENT ACTIVITYGAM Consulting is present in the most important European automotive districts, offering its specialists’ expertise both at the carmakers and their suppliers sites.
Our residents are in a close and continuous contact with the production team leaders in order to promptly capturepossible anomalies and immediately react carrying out the related containment actions, so minimizing the impact on Quality Performance Indicators.
Each defect is configured and analysed, using problem solving techniques by which we identify root cause and define the proper corrective actions whose effectiveness is constantly monitored by us.
CSL1The Controlled Shipping Level 1 procedure is a control process imposed by the car maker to its supplier, which shall implement it in order to prevent the shipment of Non Conforming goods from the production plant.
This kind of control can be contracted to a third party, such as GAM, which allows to perform the operations in a quick, effective and documented way, without moving the workforce from production to quality inspections.
Product servicesAutomotive industry
CSL2The Controlled Shipping Level 2 procedure is a control process imposed by the car maker to its supplier in order to stop shipment of Non Conforming parts from the manufacturing plant. CSL2 has to be performed by a third party firm.
Thanks to expertise and professional skills of its staff, GAM Consulting is an accredited third party certifier for FCA and CNH Industrial, full meeting the requirements established by them.
RECONDITIONINGS/RETROFIT ON THE CAR LOTGAM Consulting offers a vehicle repair service, both in production plants and on commercial car lots, made by teams of technicians able to operate within 24 hours throughout Europe.
FLYING DOCTORWe have established an assistance network offered to car makers and their suppliers, in order to support them with the on-vehicle diagnosis and consequent repair opera-tion of components and specific systems for units in service.
Within 12/24 hours from the call, our Flying Doctors reach the authorized workshops where they make the first level analysis, using professional equipment; they deter-mine the need for replacement and rapidly implement the most proper intervention.
QUALITY FIREWALL– GP12Reinforced control plans, carried out on the process or on the finished product at the starting phase of new production or to contain specific quality issues. GAM, besides offering the possibility to perform such controls as described for CSL2, is able to provide the necessary support for their definition and preparation.
Product servicesRolling stock industry
PRODUCT CERTIFICATION AT SUPPLIER SITE
ACCEPTANCE CONTROL OF A RAIL VEHICLE
GAM is able to provide qualified services for the rolling stock industry in order to carry out checks on finished or semi-finished products and on the production process.
Our technicians also intervene to validate the results of mechanical tests and non destructive tests, to certify welds quality, to make checks on the validation of complete axles and wheels for homologation purposes.
Since 2009 GAM is accreditated as Service Provider for Hitachi Rail Italy (former AnsaldoBreda) for the execution of SET activities (Sorveglianza Ente Terzo – Third Party Surveillance).
Gam Consulting performs activities of test supervising and final acceptance of the rolling stock, providing direct assistance to the customer in the quick resolution of any non-conformity, both inside the plant and at the commissioning site.
Visual and instrumented test are carried out on components, systems and modules such as braking systems, HVAC, seats, doors, axles and wheelsets, bogie frames, and each other main part of the vehicle.
GUIDED GROWTH \ CSL3We provide assistance to companies willing to adopt advanced methods of organization and management of their manufacturing processes, in order to improve product quality, reduce costs caused by excessive waste, spread a culture of continuous improvement among their employees.
Supply contracts of the most modern structured firms include statements for the start of a growth program, run by a third party, for suppliers causing major or re-peated quality issues.
In such cases, GAM is able to perform a detailed pro-cess audit, in order to identify structural/systemic gaps that led to the criticality which impacted the customer; on the basis of such audit we define an action plan to irreversibly strengthen the process, by raising the pro-duction capability (Cp, Cpk). The identified countermea-sures become an asset that can be extended to other productions, in a preventive mode.
Servizi di Engineering
SUPPLIERS BASE MANAGEMENTGAM Consulting is able to perform activity of qualification and surveillance of suppliers, in order to identify any critical area and support the definition of adequate countermeasures.
Experienced staff, by performing process and system audits according to either Automotive Industry Standards (ISO-TS 16949) or Railway Industry Standard (IRIS), identifies the priorities of intervention and defines the appropriate corrective action plans, which are continuously monitored through regular visits at suppliers plants in order verify the proper implementation and validate the achievement of the expected improvements.
NEW PRODUCTS DEVELOPMENTGAM Consulting can provide professionals, with a long experience in the automotive and roll-ing stock fields, to deal with complex projects management. In particular, our Project Manag-ers can support the platform team from concept phase to manufacturing start-up, supporting each stage both with the definition of action plans and with the related monitoring activity, even at the involved suppliers sites, according to APQP logic.
Engineering services
SPC Cp IRIS SQE Kaizen APQP PPAP 8D WCM PPMCpk PDR FMEA PPC Pp Poka Yoke MAP PA Ppk
PSA Flow Chart FAI R&R JOB1 Ishikawa OTOP SQE SOP SEA5W/1H SET 6σ Pareto Qh IMDS IP M S A BIQS
VDA 6.3 VDA 6.5
Design Review with Suppliers in
order to define effective action
plans for design release speed-up
Monitor and support to
planning and delivering of
prototypes, PV, PS and PPAP
Samples
Definition of Reinforced
Control Plan for the production start-up at Tier
1 and Tier 2 Suppliers
Expert Team of engineers and
technitians forin-vehicle failure
analysis
Suppliers Qualification according to Automtive and Rolling Stocks Stdandards (SEA, VDA, BIQS, IRIS)
Manage Suppliers Program Reviews in order to keep on track launch activities, from concept design to SOP
PPAP Samples Evaluation: measurement and on-vehicle assembly trials, PPAP documentation package validation
Finished Goods preventive reinforced check at the Suppliers during production rump-up
In-vehicle checks and retrofit conducted in commercial and logistic parcking lots
SUPPLIER QUALIFICATION
DESIGNREVIEW
PROGRAMREVIEW SUPPORT DIMENSIONAL
MEASURESCONTROLPLAN FG CHECKSUPPLIER
QUALIFICATIONDESIGNREVIEW
PROGRAMREVIEW
APQP DIMENSIONAL MEASURES
CONTROLPLAN
FG CHECK FLYINGDOCTOR
RETROFIT
Logistics services
LOGISTIC SUPPORTThanks to the partnership with the main lo-gistics companies, we are able to offer high added value logistics services, by taking advantage of extensive multi-client ware-houses located near the major FCA facilities in Italy and equipped with the best security and surveillance systems, in which we can manage our customers deliveries, from the storage to the stages of sequencing and transportation towards the plants or to inter-mediate warehouses.
All services are managed according to JIS/JIT/Kanban logic, and the handling, both internal and external to the warehouse, is traced in each single phase.
GAM OrganizationAndrea Di LucenteCHIEF EXECUTIVE OFFICER
Celestino Di LucenteENGINEERING DIRECTOR
Giuseppe BasilicoSALES & BUSINESS DEVELOPMENTMANAGER
Giovanni CostantinoINTERNATIONAL BUSINESS DIRECTOR
+39 335 528 1829
+ 39 335 144 5462
+ 39 333 978 1567
+ 39 334 711 2225
GAM CONSULTING SRL
ENGINEERING DIVISION
Gianfranco Tregl iaOPERATIONS MANAGER
+ 39 331 678 8835
Mario GravanteOPERATIONS MANAGER
+ 39 392 981 8861
NORTHERN ITALY
SOUTHERN ITALY
Paolo Corso+ 39 360 108 0036
Resident Team
NORD ITALIANorthern Italy
FCA MIRAFIORI MASERATI GRUGLIASCO
FERRARI MARANELLOMASERATI MODENAMAGNETI MARELLI BOLOGNAIVECO SUZZARA
SATA MELFI MAGNETI MARELLI BARI
SEVEL ATESSA
FCA CASSINO
FCA POMIGLIANO
FPT TERMOLI
SUD ITALIASouthern Italy
Luciano Landolfi+39 335 528 1762 / [email protected]
Antonio Treglia +39 338 54 55 188 / [email protected]
Andrea Cagnazzo+39 338 545 5169 / [email protected]
Tommaso Belluscio + 39 334 650 9909 / [email protected]
Emilio Antonelli+39 338 723 6447 / [email protected]
Nicola Magnacca+39 334 634 6913 / [email protected]
Fabio Lusicini (Cassino Plant Resident Manager) + 39 334 606 6788 /[email protected]
Luigi Russo+ 39 334 143 1861 / [email protected]
Stefano Chirico + 39 366 380 2901 / [email protected]
Salvatore Ciniglio + 39 392 503 0836 / [email protected]
Pierluigi Valente+ 39 329 619 3099 / [email protected]
Antonello Di Riso +39 334 143 1754 / [email protected]
Eduardo Ascione + 39 331 678 8641 / [email protected]
Alessandro Canciello+ 39 392 503 0834 / [email protected]
AUTOMOBILI LAMBORGHINI Paolo Leone + 39 334 143 1897 / [email protected]
Paolo Corso+ 39 360 180 0036 / [email protected]
Operation Team Europa
GERMANIA /Germany
RÜSSELSHEIM
MILTON KEYNES
KATOWICE
BEOGRAD
REGNO UNITO /United Kingdom
POLONIA /Poland
Pawel Janawa+48 600 968 928 [email protected] / [email protected]
Serbia /Serbia
Vladimir Borđoški+ 38 169 440 4075 [email protected] / [email protected]
Miodrag Kesic +381 694 404 072 / [email protected]
Milos Gasic+381 694 404 071 / [email protected]
Giovanni CostantinoINTERNATIONAL BUSINESS DIRECTOR+44 121 368 [email protected]
Anil Issac Thomas+49 152 530 [email protected]@gamconsulting.eu
Monika Szczęsna+48 728 328 [email protected]@gamconsulting.eu
Our Customers
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Sede Operativa - operative centre Via Novara 9/11, Cascine Vica10098 Rivoli (TO)Tel. +39 011 0436923 / Fax. +39 011 0436923
Sede Operativa - operative centre Zona Industriale S. Nicola85025 Melfi (PZ) Tel. +39 334 650 9909
Gam Consulting& Services Sp. z.o.o.Sede Operativa - operative centre ul. H.Sienkiewicza 15/440-031 Katowice - Polonia / PolandTel: +48 600 968 928
Gam Consulting & Services GmbHSede Operativa - operative centre Stahlstraße 44, 65428 Rüsselsheim, Hessen - Germania / GermanyTel: +49 152 530 80955
Gam Consulting & Service d.o.o.Sede legale - registered office Milana Kuča 2 , 11030 Beograd (Čukarica)Tel: +381 69 440 40 75 Fax: +381 69 440 40 72
Sede Operativa - operative centre Santiceva 36 - 34000 Kragujevac Serbia
Gam Consulting & Services UKSede Operativa - operative centre 3 Wadworth Holme MiddletonMilton KeynesMK10 9JRRegno Unito / United KingdomTel. +44 121 368 1360
Locations Registered officeCassino
Milton Keynes
Rüsselsheim
Katowice
Beograd
CassinoBariPomiglianoMelfiTermoliAtessaBolognaSant’Agata BologneseMaranelloSuzzaraGrugliascoTorinoTrnava (SK)Kolin (CZ)Pune (IND)
Operative Offices123456789
10111213
1514
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