company profile - ufuk2020 · pvc windows and doors systems • 26 pvc extrusionlines (35.000 t/y)...
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COMPANY PROFILEFoundation : 1990, Gebze, İSTANBULNr Employees : 2400+Turn Over (2017) : 585 million USDLand Area : 900.000m2Closed Area : 300.000m2Export : 80+ CountriesLocations : Head Office; Kavacık/İSTANBUL,
Factory; Akyazı/ SAKARYAWarehouse; Neuwiet, GERMANY
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PVC Windows and Doors Systems• 26 PVC Extrusion lines (35.000 t/y)• 15 different window, door and
sliding systems
Aluminium Extrusion Products
• 7 Extrusion Lines(75.000 tonnes /year)
• 62 MN Biggest Pressin Turkey
Aluminium Flat Rolled Products• Continous casting lines• (120.000 tonnes /year)• Rolling up to 6 micron thickness• Low carbon foot print with
regenerative thermal oxidizer
Aluminium Composite Panels• 4 Composite panel production lines• (10.000.000 m2/y)• Fire classification: A2, FR, B1, B2
Roller Shutter and Steel Shutter Systems
• PU filled aluminum roll form technology
• 30.000.000 m/y• PVC Monoblock Roller Shutter
Systems
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PRODUCT RANGE IN ASAŞ
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EXPERTISE OF RAILWAY
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S2R JU MEMBERS1. ALSTOM2. SIEMENS3. BOMBARDIER4. CAF5. FAIVELEY6. TCDD
OTHERS1. HYUNDAI ROTEM2. TUVASAŞ3. TUDEMSAŞ4. METRO ISTANBUL5. DURMARAY6. BOZANKAYA7. ÖZBİR VAGON8. …
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RESEARCH & DEVELOPMENT CENTER
FIGURES
80 highly skilled technicians and engineers
44 Researchers, 38 technicians,
(3 Ph.D., 14 MSc, 27 bachelor’s degree person),
3.100 square meter building equipped with laboratories and test center
New product development
New process development
Solutions and know how provider to our customers
Alloy development
5 TEYDEB Projects
3 Horizon 2020 Projects
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EXTRUSION & COMPOSITE PANEL RESEARCH & DEVELOPMENT
• Alloy development projects
• Verification studies with design, simulation, analysis and test applications.
• Precise characterization techniques
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MAT4RAIL PROJECT INFO
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Call: H2020: S2R-OC-IP1-01-2017-Innovative materials & modular design for rolling stock applications
Project name: Designing the railway of the future, Fire resistant composite materials and smart modular design
Project duration : 24 Months
Project budget : 3,4 Million €
Project partner : 7 countries / 16 companies
Work Packages:
WP1 Coordination and Project managementWP2 New materials for rolling stockWP3 Development of structural joints for railway applicationsWP4 Testing and characterisation of composites and jointsWP5 Access door systemsWP6 Innovative plug and play systemsWP7 Innovative seatsWP8 Innovative driver's deskWP9 Dissemination and Exploitation
ASAŞ Aluminum Role in the Project : 10% improved weight, heat and sound insulation values than existing
N V G T R
KICK OFF MEETING 4-5 October 2017San Sebastián/Spain
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WP5
WORK PACKAGES 5
Objective? • To develop an innovative doors leaves design(i.e. İn terms of weight, acoustic attenuation and
thermal insulation…)
Works streams?• Define requirements and specifivations for the door leaves of Access doors (Task 5.1)• Identify, analyze and select door concepts, materials and processes (Task 5.2)• Develop door concepts.Study, benchmark and choose door leaves architecture and assembly
solutions for their manufacturing (Task 5.3)
Means of verification?• Identification of materials and architectures for door leaves (alternative to the ones commonly
used in railway Access door systems)• At least one door leavee architecture proposed with potential for weight reduction of up t %10
improved acoustic and thermal properties
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Only adhesive used No welding Weight,Acoustic attenuation, Thermal insulation
RAILWAYS DOOR ALUMINIUM AND COMPOSITE PANEL
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Thermal Simulation (ISO 10077-2)
Static Simulation
Distributed load= 400 Kg
MAT4RAIL
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DISSEMINATION and FUTURE PLANS
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• DISSEMINATION
• Mock-up presentation / December 2019 / Mat4Rail
Final Project meeting
• Presentation / October 2019 / ALUS’09
• Workshop / Planned / ARUS
• FUTURE PLANS
• Commercial collaborations with respect to project
outcomes
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THANK YOU