THUTHUKANIELECTRICAL CONTROL & INSTRUMENTATION

Thuthukani Electrical

Control and Instrumentation

aspire to provide the highest

quality in engineering,

design, project management

services utilising customer

satisfaction as our main

drive to success.

COMPANYPROFILE

Contact Us:Tel: +27 (0) 11 768 5922Mail: info@teci.co.za

www.teci.co.za

OUR VISION

Thuthukani Electrical Control and Instrumentation

aspire to provide the highest quality in engineering,

design, project management services utilising

customer satisfaction as our main drive to success.

OUR MISSION

To contribute meaningfully to the development of

the economy by providing innovative engineering

design of highest quality to ensure customer

satisfaction. This is done through the application

and implementation of the latest design

methodologies and technologies in line with

local and international standards.

OUR VALUES

Thuthukani Electrical Control and Instrumentation

is committed to good corporate governance driven

by fairness, honesty, integrity, transparency and

accountability in all our business dealings.

BACKGROUND

The Thuthukani group of companies have been

working on projects together by supplying

engineering, design, drafting and project

management services to clients in their

respective disciplines of engineering fields over

the past five years and have excelled through

the provision of honest, unbiased engineering

solutions to the industry.

Thuthukani Electrical Control

and Instrumentation is

based in Johannesburg and

was established in 2013 in

partnership with Thuthukani

Consulting Engineers and

Project Managers which

forms part of the Thuthukani

group of companies.

We provide engineering

and project management

services to the mining

and industrial sector.

THUTHUKANIELECTRICAL CONTROL & INSTRUMENTATION

BUSINESS APPROACH

Thuthukani Electrical Control and Instrumentation endeavour to provide clients with a complete structured solution for the execution of projects. In recognition of our clients unique needs we provide special attention to detail and lateral problem solving skills to ensure that we provide the technical innovation that unlocks superior economic value for our customers.

When it comes to delivering a project on time and within the required budget, our qualified and experienced personnel take nothing for granted and make every effort to surpass all expectations.

Thuthukani Electrical Control and Instrumentation

offers the products and services specifically designed

to provide the most efficient solution to meet our client’s

needs, be they studies or execution phase projects.

Electrical Design and Engineering

Design, plan and develop electrical systems for various sectors to ensure safety and compliance with relevant standards and regulatory requirements.

Control and Instrumentation Design and Engineering

Design, plan and develop instrumentation

and control automation systems for process

industry, as well as plant communication

systems.

Construction Project Management including Quality Control

Manage construction projects from initia-

tion and planning phase to project close-out

to ensure project deliverables as completed

on time, budget and according to require-

ments. Technical and acceptance inspection

of equipment.

OUR SERVICES

The key to our success is the quality and experience of our people, structured systems engineering approach and the use of the most suitable tools and techniques to provide the required project deliverables.

Our services include but are not limited to the following:

Estimating, Procurement Assistance and Cost Control

Cost estimation for green and brown field projects. Procurement

assistance services which includes generation of specifications

and bill of quantities, preparation of request for quotations/

tenders. Technical evaluation and adjudication of tenders.

Auditing services, Safety and compliance auditing of all electrical

MV/LV and control & Instrumentation installations.

Audit Services

Earthing and Lightning Protection

Earthing and Lightning. Risk assessment in accordance with

IEC 62305, design calculations and drawings and conformance

testing and certification. Annual testing and certification of

earthing systems

Electric Vehicle Design for Trackless Mining Market

Battery packs, chargers, drive system & controls, cooling systems

design, engineering and integration services

We guarantee excellence and

innovation in every design.

Let us help you invest in

sustainable infrastructure

with our technical

expertise..

Overview and Application Areas

Our dedicated team consists of highly qualified and experienced personnel

leading the way in application areas including energy efficiency, power generation,

power distribution, earthing and lightning protection, water handling, mining,

personnel transport, rock/man/material transport systems, motor control systems,

data communication infrastructure, ITC infrastructure, PLC control and monitoring

systems, and many more.

• Ensure the project deliverables are completed in time, on budget and in

accordance with requirements

• Actively participate in project-related and collaborative meetings

• Provision and management of resources to provide the services and

deliverables required

• Development, implementation and regular updating of the project schedule

• Management and reporting of project costs in accordance with the approved

budget

• Management of scope definition and requirements

• Project progress and technical reporting

• Devising and implementing the overall project execution method statement

and plan

• Co-ordination of administration, design, drafting, engineering, procurement

assistance and quality related services

• Co-ordination of installation, commissioning and hand-over activities

• Risk identification, management and reporting

• Project close-out

Project Management Services

our services

Project Management Services: -

• Generation and approval of technical specifications and statement of works for equipment and installation

• Generation of bills of quantities and cable schedules for installation

• Generation and approval of design criteria and philosophies

• Design calculations for cable selection, lighting, and electrical distribution

• Engineering, Design and drafting of: -

- Single line diagrams - Area and facilities electrical layouts for equipment, lighting, small power & cable routing - Distribution and control panel layouts - Electrical schematic and connection diagrams for distribution, control, interfacing and interlocking - Cable connection block diagrams - Cable termination diagrams - Equipment installation and mounting arrangements

• Provision of electrical motor & load list

• Provision of an electrical power requirement estimation and cost

• Provision of an electrical load flow and short circuit analysis

• Provision of protection and grading relay settings

• Provision of commissioning services for the implemented facilities and equipment

Electrical Engineering Services

• Earthing systems are the basis of electri-cal safety and need to be well maintained, inspected and tested on a regularly, to de-termine the current state of the installation and if any erosion of the earth electrode system has taken place.

• Lightning Protection systems provide protection for people, buildings/structures and sensitive electronic equipment. The failure of a Lightning Protection system can result in fatal injuries to many people and/or costly repairs to buildings/struc-tures and equipment.

• Our services include but are not limited to the following:

• Conduct earthing and lightning risk assessment in accordance with IEC 62305

• Provision of design calculations and drawings

• Conduct conformance testing and provide certification.

• Annual testing and certification of earthing systems

• Generation and approval of technical specifications

and statement of works for equipment and

installation

• Generation of bills of quantities and cable

schedules for installation

• Generation and approval of design criteria and

control philosophies

• Engineering, Design and drafting of: -

- Data communication network diagrams

- Voice communication network diagrams

- Piping and Instrumentation Diagrams (P&IDs)

- Instrumentation loop and hook-up drawings

- PLC and instrument equipment layouts,

schematic and connection diagrams

- Equipment installation and mounting

arrangements

• Provision of instrument lists

• Provision of PLC control philosophy, I/O schedules

and programming requirements

• Generation of equipment technical specifications

• Generation of bill of quantities (BOQ)

• Generation of request for quotation/proposal (RFQ, RFP) documentation for equipment and services procurement

• Technical evaluation and adjudication of tenders / quotations

• Generation of request to purchase / request to order documentation

• Assistance and input to contract agreement documentation

Control & Instrumentation Engineering Services

Procurement Assistance Services

• Technical and acceptance inspection and

testing of equipment at suppliers (Factory

Acceptance Testing – FAT’s)

• Technical and acceptance inspection

and testing of installed equipment (Site

Acceptance Testing – SAT’s)

• Internal quality auditing and corrective action

implementation working towards ISO9001.

Quality Control and Assurance Services

Earthing systems are the basis of electrical safety and need to be well maintained, inspected and

tested on a regularly, to determine the current state of the installation and if any erosion of the earth

electrode system has taken place.

Lightning Protection systems provide protection for people, buildings/structures and sensitive

electronic equipment. The failure of a Lightning Protection system can result in fatal injuries to many

people and/or costly repairs to buildings/structures and equipment.

Our services include but are not limited to the following:

• Conduct earthing and lightning risk assessment in accordance with IEC 62305

• Provision of design calculations and drawings

• Conduct conformance testing and provide certification.

• Annual testing and certification of earthing systems

• Turnkey design and integration of battery and

alternative energy powered mining and mine utility

vehicles

• Turnkey conversion of existing diesel operated

mining and mine utility vehicles to battery powered

equipment

• Turnkey engineering, design and manufacture of

battery packs including:

• Use case duty cycle energy requirements analysis

• Electrical distribution and protection

• Battery management systems

• Thermal management systems

• Safety, control and monitoring systems

• Engineering, design and supply of battery chargers

• Engineering, design and integration of drive systems

and controls

Earthing and Lightning Protection Services

Electric Vehicles

Procurement Assistance Services

We provide engineering audit and design review services for the following:

• Installation audits for electrical, control and instrumentation works

• Audits for medium voltage overhead lines

• Engineering safety audits for MV Substations and LV distribution boards

• Earthing and lightning protection and safety audits

• Failure Modes, Effects and Criticality Analysis (FMECA)

Engineering Auditing and Design review Services

THUTHUKANIELECTRICAL CONTROL & INSTRUMENTATION

CLIENTS & REFERENCE PROJECTS

Our project pipeline is exciting and has included work for the following distinguished clients:

Harmony Gold – Joel Mine Sub-Decline Execution

Harmony Gold – Tshepong & Phakisa Optimisation Study

Harmony Gold – Tshepong Sub 75 Level Decline Feasibility Study

Harmony Gold – Phakisa Mine Sub-Decline Feasibility Study

Kamoto Mining Company – Open Pit Underground Mine Study

Rand Water – Sasolburg Booster Pump Station Upgrade Execution

Mopani Copper Mines – Long term planning and feasibility development

African Exploration and Mining Finance Corporation – Klippoortjie coal mine feasibility study

AngloGold Ashanti Mine Waste Solutions – 12MW Generator system refurbishment and re-commissioning

Richards Bay Municipality – Development of 60MW Biomass Power Plant feasibility study

Kalagadi Manganese Mine – Provision of MCC design services

Fermel/Anglo – Design, Engineering & Implementation of lithium ion battery driven 6 wheel,

25 Ton haul truck

Fermel – Design, Engineering & Implementation of lithium ion battery driven 18 Man personnel carrier

Kumba Iron Ore - Sishen – Complete site engineering safety and condition audit

Kumba Iron Ore - Kolomela – Complete site engineering safety and condition audit

Kinsevere Mine in the DRC – Earthing design review, including site measurements and testing

of the existing installation

Kinsevere Mine in DRC – Design and site acceptance testing of earthing systems on new installations

Kinsevere Mine in DRC – Auditing, re-design and site acceptance testing of the Lightning

Protection system at the explosive magazine

Sepon Mine in Laos – Review of Lightning Protection system and IEC 62305 Lightning Risk Assessments,

including site measurements and testing

Potato Seedling Farm in Lydendurg (South Africa) – Review of Earthing system, including

site measurements and testing

Boikarabelo Mine in South Africa – Main 132 kV Intake substation, site acceptance testing

of total Earthing system

Contact Us:Tel: +27 (0) 11 768 5922Mail: info@teci.co.za

www.teci.co.za

THUTHUKANIELECTRICAL CONTROL & INSTRUMENTATION