SMART Systems for

Factories Operation & Maintenance

Location

Contact

Amman/ Jordan Wasfi Al-Tel Street

Building # 80

Tel. 00962 6 5625370 Fax. 00962 6 5625371

info@sisjo.com www.sisjo.com

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Markets

KSA

Jordan

UAE Yemen

Sudan

Egypt

Libya

Iraq

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Projects Management

Kiln Alignments

Operation Technical Services

Maintenance Technical Services

Refractory

SMART Systems for Factories Operation & Maintenance

Equipment & Parts Supply

Training Programs

Mission

From plant design and project management to commissioning, training and Equipment Supply, we offer you one source for everything it takes to

design, build and operate profitable plants.

Strategy

Operations Services Quarry:

Bore holes (design, technique, mapping & equipment). Blasting (design, explosives consumption, fragments & equipment). Quarrying (faces, quarrying model, extraction points, equipment & quarry contract management) Stock Piles (stacking methodology, Stackers, Pile Size & reclaimers)

Quality: Raw mix design. Raw material stocks & purchased material management. Kiln feed uniformity. Sampling (procedures, frequency & samplers). Lab equipment (type, accuracy & maintenance). Crushers (operation, product size). Raw meal (size, feeders & burnability). Homo Silo (extraction, kiln feed accuracy, Silo efficiency)

Process & Production: Size Reduction Equipment (Vertical & Ball Mills & Crushers)

Performance Improvement Audit. Co-grinding Solid fuels. Operation & Quality parameters. Mill expert control systems. Product Management. Material Handling, Stock piles & silos efficiency management.

Clinker Production Line: Performance Improvement Audit. Volatile balance & Build-up control. Kiln dust management. Process Expert Control. Co-processing Alternative Fuels. Refractory Management (selection, installation and Chronic problems support). Kiln operation & quality parameters. Thermography.

Full Scale Services Projects Management & Supply Upgrading:

Process Shift. (Wet to Dry process) Long Dry Process Retrofit. (Long Dry to Pre-Heater/Calciner Process) Brown Field Projects. (adding PH string New adjacent line with common mills & utilities)

Modernization: Burner Upgrade. Cooler Upgrade. Main De-dusting filters upgrade (hybrid or new). Main Fans upgrading. Major overhauls. Grinding capacity upgrading (Raw & Finish Mills). Alternative Fuel Projects. Fuel Shift Projects (liquid or gas to Solid fuels). Energy efficiency projects (transport from pneumatic to mechanical & others). Heat recovery units (power cogeneration).

Major Operation & Maintenance Jobs: Turnkey Operation & Maintenance (Technical Management) Partial operation &/or Maintenance (Technical Assistance) Overhauls planning & implementation. Kiln Special Maintenance (including section fabrication & Replacement) Mills Special Maintenance (including cracks welding) Crushers Special Maintenance Main drives & Main Motors & Gearboxes overhauling. Utilities Systems overhauling (including compressors)

Training SMART Technical Training Vision: SMART industrial systems expert are looking forward to deliver technical training packages that supports our clients to:

Develop their teams technical competencies. Develop plant management systems. Optimize plant operation & maintenance activities. Optimize business strategies & reduce costs. Handle competition. Develop industrial standards to world class quality.

SMART technical training experts: SMART ensures clients that our experts will cover technical training

topics with a mission to cover both Knowledge & Practical aspects with detailed presentations & hands on exercises.

SMART technical training Mission: Deliver world class topic content. Exposure of trainees to state of the art updated knowledge. Exposure of trainees to variety of implantation techniques and best

practices adopted by market leaders. Ensure interactive knowledge sharing and hands on support. Mix theoretical knowledge with practical experience. SMART is always willing to construct onsite tailor made courses to

meet client special requirements.

Technical Development Path Management Environment Quarry Production Process Quality Mechanichal Electrical Automation Projects

Cement Manufacturing for Non-Technical Senior Managers Cement Manufacturing Industrial Management Industrial Management Systems Industrial Projects Management Environmental Management Thermal Energy Management

Back ground Techniques Quarry Modeling Quarry Contract Management

Raw Material &Raw Mix Design Quality Control System Lab Equipment & Techniques Product Quality Control Expert Quality Control Management

Process Level I Process Level II Process Measurement Techniques & Equipment Expert Process Management & Industrial Performance Fuels (Process & Safety). Refractory Mill Operation Kiln Operation Leve I Kiln Operation Leve II

First level inspection Detailed Inspection Automation Level I Automation Level II Gas Analyzers Kiln Maintenance Mill Maintenance Auxiliaries & Material Handling Kiln Alignment Instrumentation Electrical Level I Electrical Level II

Mechanical Level I Mechanical Level II Expert Maintenance Management

Main

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Man

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Quali

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Training ModuleOp

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Specialized Services Kiln Alignment

Kiln Hot Alignment

Kiln Cold Alignment

Kiln Shell Profile

Tyres Grinding

Refractory Services

House Keeping

Operation & Maintenance Technical Assistance

Cement Project Management Geological Survey

Basic Deign & Engineering

Preparation of Tender Document

Complete Utilities & Energy Management

Mechanical Erection

Commissioning

Operation Management

Team Hiring & Competency Development

Key Performance Indicators Tracking System

Opportunity Management General Plant Assessment:

Equipment capacity evaluation. Capacity Improvement Bottlenecks evaluation

(design related). Pre Investment Planning.

Quarry Management Assessment: Blasting activities evaluation. Quarrying activities evaluation. Quarry Model review. Pile Management evaluation

Quality Control Assessment: Lab equipment evaluation. Quality control (in plant) assessment. Lab accuracy evaluation. Product quality control assessment. Raw mix design review.

Operational Management Assessment: Quick Heat & Mass Balance (pyro line) Burner Mini audit Cooler Mini audit Industrial Performance review (focus on

productivity, Specific power consumption, specific heat consumption, reliability).

Operational parameters review. Operations management review. Down Time (operation related) analysis. Refractory Management review.

Maintenance Management Assessment:

Vibration Analysis Main Equipment. Lubrication Management review. Spare Part management review. (planning

,preparation & stocks). Preventive Maintenance Management Systems. Detailed Inspection of main equipment. Material Handling equipment Audit. Utilities systems review. Main control system & control loops audit. Critical Process sensors audit.

Safety Management Assessment: Safety Management System Audit. Fuel Safety Systems Audit (including loss

estimation). Energy Management Assessment:

Full fuel cost calculation. Alternative Fuels Opportunities. Fuel Shift Projects

Environmental Management Assessment: Emission Benchmark. CO2 / kg Clinker mapping & reduction

opportunities. Carbon trading. CDM projects.

Maintenance Services Mechanical:

Belt Conveyors. Compressors. Blowers. Cooler Fans. Main Gear Boxes. Kiln Alignment. Area shut down activities.

Electrical & Instrumentation: Main Drives. Gas Analyzers. Critical Process Sensors. Process cameras. Kiln Shell scanner. Cross belt analyzers. Samplers. Feeders.

Automation: Startup & shut down sequence. Interlocks. PLCs. Reporting Systems. Local Control Panels.

Equipment & Parts Supply Full scale cement plant

Crusher area Raw mill & cement mill & coal Mill areas. Perheater and kiln areas. De-dusting solutions.

Complete manufacturing sections Crushers of all types (hammer, impact, jaw etc.) Raw mill & cement mill both types vertical and ball

mills. Kiln including all parts (kiln shell, girth gear, rollers and

tyres) & main drive station. Packing plant with all accessories. Bag houses.

Material handling equipment Belt conveyors of all types (Fabric & steel for all

applications: flat, trough and lifting) Idlers, rollers and accessories. Belt & chain bucket elevators & accessories. Apron feeders & pan conveyors.

Mechanical parts Flow products (pumps, valves, pipes, fitting, hoses and

gaskets. Expansion joints. All types of Chains & coupling. De dusting systems including filters bags, filter

elements, industrial ventilation systems, shut off valves

and loading spouts. Industrial fans, air blowers, root blowers and air

compressors. Air cannons and blasters. Wear resistant steel plates (HARDOX) with different

grades and dimensions. Gear boxes and geared motors.

Electrical & instrumentation parts High, medium and low voltage motors. Measuring tools

Wear resistant parts: grinding media hummers Blow bars Mill liners.

Laboratory and Material testing equipment. Paper Sacks. Refractory. Consumables

Mechanical consumables, seals, bolts and nuts. Welding electrodes and workshop equipment.

Safety equipment: personal protective equipment.

References SMART has successfully finalized projects & services

in the following Companies/Areas: Yamama Cement / KSA

Al-Qaim Cement / IRAQ

HAIL Cement / KSA

Al-Jouf Cement / KSA

Al-Rajhi Cement / Jordan

Al-Manaseer Cement / Jordan

Atbara Cement / Sudan

Al-Kubaisa Cement / IRAQ

SMART Systems for Factories Operation & MaintenanceLocationContactMarketsSMART Systems for Factories Operation & MaintenanceMissionStrategyOperations ServicesFull Scale ServicesTrainingTechnical Development PathSpecialized ServicesOperation & Maintenance Technical AssistanceCement Project ManagementOpportunity ManagementMaintenance ServicesEquipment & Parts SupplyOur PartnersSlide Number 19ReferencesSlide Number 21