company profile primary operations: smederevo –production...
TRANSCRIPT
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Primary Operations: Smederevo – Production History
COMPANY PROFILE
“Železara Smederevo”, SmederevoFebruary, 2012
COMPANY PROFILE
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This presentation (“Presentation”) contains selected information pertaining to the operations of Železara Smederevo, d.o.o. (the “Company”). The sole purpose of this Presentation is to assist recipients in deciding whether they wish to proceed with a further investigation for a possible acquisition of the Company (“Transaction”). It is not intended to form the basis of any investment decision or any decision to purchase the Company. This Presentation does not constitute an offer or invitation for the sale or purchase of any securities or ownernship stakes.
The information in this Presentation has been provided by the Company. No representation or warranty, express or implied, is or will be made, and no responsibility or liability is or will be aaccepted, in relation to the accuracy or completeness of this Presentation or any other written or oral information made available to any interested party or its advisors and any liability therefore is hereby expressly disclaimed. In particular, no representation or warranty is given as to the achievement or reasonableness of any future projections, management estimates, prospects or returns. Only those particular representations and warranties that may be made in a sale and purchase agreement when and if it is finally executed, and subject to such limitations and restrictions as may be agreed, shall have any effect.
This Presentation contains information that the Company considers to be confidential or proprietary in nature.
In furnishing this Presentation, the Company undertake no obligation to provide the recipient with access to additional information or to update this Presentation or additional information or correct any inaccuracies therein.
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Disclaimer
COMPANY PROFILEŽELEZARA
SMEDEREVO
2
Presentation or additional information or correct any inaccuracies therein.
This Presentation is for distribution only to persons reasonably believed to be necessary to evaluate whether there is an interest in pursuing aTransaction.
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• Key Investment Highlights
• Železara Smederevo Asset Overview− Facilities and Capabilities
− Raw Materials Supply
− Customers and Export Routes
− Environmental Record
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Agenda
COMPANY PROFILEŽELEZARA
SMEDEREVO
3
− Environmental Record
− Workforce
• Financial Data
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2
3
1. Unique and High Quality Asset
2. Significant Synergy Opportunities
3. Large Customer Footprint
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Investment Highlights
COMPANY PROFILEŽELEZARA
SMEDEREVO
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4
5
6
7
4. Attractive and Growing End Market Segments
5. Established Logistics and Infrastructure Network
6. First Class Safety, Environmental, Quality and Reliability Standards
7. Serbia - Attractive Operating Location
8. Ownership Structure
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1. Unique and High Quality Asset
• Only flat rolled producer in Serbia and 2nd largest flat rolled producer in Balkan region
• Versatile hot strip mill with width up to 2,050 mm and thickness from 1.5 to 15 mm
• Excess hot strip mill capacity
• The only tin producer in the Balkan region
Indexed (2003 = 100)Shipments vs. EU27 Steel Consumption(Tonnes)
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Investment Highlights (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
5
200
120
80
40
(Tonnes)2,000
1,6001,203
1,579 1,645 1,5301,394
1,100 1,1301,200 984
800 489
400
0
2003 2004 2005 2006 2007 2008
Total CapitalInvestment $36 $49 $23 $73 $72($MM)
Note1. All 2011F data reflects actual data through September 30, 2011 and forecasts for last quarter
0(1)
2009 2010 2011F
$16 $27 $70
Indexed EU27 Steel Consumption
160
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2. Significant Synergy Opportunities
• Potential to lower raw material costs through alternative supply arrangements for:− Coke
− Pellets
− Sinter Ore
− Concentrate
• Ability to supply own or source slabs through alternative supply arrangements
• Opportunities to leverage the new owner’s existing customer relationships and saleschannels to sell Železara Smederevo’s steel
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Investment Highlights (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
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channels to sell Železara Smederevo’s steel
• Platform for potential high-return growth investments
• Substantial tax attributes available to offset approximately $200MM of future incometaxes
Estimated Input Usage
Tonnes Per One Tonne of Crude Steel Produced
Pre-PCI Post-PCIName Per Tonne Amount Per Tonne Amount
Coke 0.5445 0.4866
Pulverized Coal Injection (PCI) 0.0000 0.1206
Pellets 1.0794 1.0794
Sinter Ore (for Sinter) 0.4091 0.4091
Concentrate (for Sinter) 0.1195 0.1195
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3. Large Customer Footprint
• Established customer base in Balkan region and into Western and Central Europe
• 400+ customers with the top 10 comprising 35% of 2010 tonnes shipped
− No single customer accounts for more than 7% of volume
• Železara Smederevo is focused on developing longer term customer relationships
Product Mix Contract vs. Spot End Market Mix
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Investment Highlights (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
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Product Mix(%)100 8 2
Contract vs. Spot(%)100
End Market Mix(%)
100 11 129 12
80 13 14
60 6 14
4064 58
20
02006 2011F
Hot Rolled Pickled Cold Rolled
Tin Other
Notes1. All 2011 YTD data as of September 30, 2011
2. Includes Service Centers, Stockist / Distributors, Traders
10
80 47 80
60 60
40 90 40
5320 20
0 0(1)2006 2011 YTD
Spot Contract
2 8
62 51
25 29
2006 2011 YTD (1)
Construction SSC (2)
Auto and Appliance Packaging
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4. Attractive and Growing End Market Segments
• Proven capability to produce high strength grades for pipe industry including X70
• Established cold rolled performance to appliance and automotive customers in theregion
• Automotive and appliance growth in Serbia
• Ability to produce chequered plate (floor plate) material for construction applications
• Surrounding geographies still in beginning phase of steel intensity curve
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Investment Highlights (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
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Key End Market Segments2011 YTD Shipment Tonnes
Other 4% (1)
White Goods 4% Construction 3%
Automotive 4% Service CentersMetallurgy 5% 27%
13%
World Steel Intensity CurveSteel Consumption (Kg Per Capita)
1,200
1,000 South Korea
800
600 Japan
Packaging 19% 21%400
ChinaSlovenia
CISB&H
Serbia
GermanyEU
U.K.USA
Pipe and Tube Stockist / Distributors
Note1. Includes Machinery, Metal Goods, Trader and Transport categories
200 BulgariaCroatia
Romania0 Macedonia
0 10,000 20,000
Source: WSA, IMF
30,000 40,000 50,000
GDP Per Capita ($)
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5. Established Logistics and Infrastructure Network• Danube ports provide access for barge receipts of raw materials and steel shipments
− Port 1
• One Gantz crane for receiving raw materials
• One crane used for shipping
− Port 2
• Two Gantz cranes
• Access to rail and transloading facilities
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Investment Highlights (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
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• Access to rail and transloading facilities− Rail access from Port 1 to Smederevo facility
− In 2011, Železara Smederevo donated land necessary for the government to complete rail access from Port 2 toSmederevo facility
• If not completed in 5 years, land will be returned to Železara Smederevo
• Established network of logistics partners (truck, rail)
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6. First Class Safety, Environmental, Quality and Reliability Standards
• Well trained and established local work force
• ISO and TS certified
• Excellent safety record and training program with zero days away from work injuries in 2010
• ~$90MM spent on environmental projects from 2007 - 2011 YTD (including construction of a new modernlandfill)
• Established preventative maintenance procedures focused on facility reliability
• Excellent working relationship with relevant authorities
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Investment Highlights (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
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• Excellent working relationship with relevant authorities
Historical Safety Track Record
Number of Incidents With Injury600 572
500
400 356
300
200
100
0
2002 2003
323
11762 59
2004 2005 2006 2007
Zero daysaway from
work injuriesin 2010
39 26 30 17
2008 2009 2010 2011 YTD
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7. Serbia Attractive Operating Location
• Central location in Balkan region with established trading routes facilitating accessto Europe, Russia and the Middle East
• Second lowest corporate tax rate in Europe (10%)
• Free trade agreements with Turkey and Russia for access to developing markets, aswell as agreements with EU and USA
• In October 2011, the European Commission recommended Serbia be given EUcandidate status
• Educated workforce: average 14 years education and literacy rate exceeding 96%
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Investment Highlights (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
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• Educated workforce: average 14 years education and literacy rate exceeding 96%
SlovakiaGermanyFrance
AustriaSwitzerland Hungary
RomaniaSlovenia
Croatia
Bosnia and SerbiaHerzegovina
ItalyBulgaria
Montenegro
Macedonia
Albania
Greece Turkey
10th Pan-European Corridor 7th Pan-European Corridor (Danube River)11
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8. Ownership Structure
• Železara Smederevo is organized as a Limited Liability Company
• 100% of ownership stake is in possesion by the Republic of Serbia, as of 31st of January 2012.
• Prior to acquisition of the company by the Republic of Serbia, Železara Smederevo was a subsidiary of U.S. Steel Corporation.
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Investment Highlights (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
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was a subsidiary of U.S. Steel Corporation.
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Železara Smederevo at a Glance
• Železara Smederevo products include hot and cold rolled products and tin plate
− Annual crude steel production capability of 2.2MM tonnes
− Annual hot strip mill rolling capacity of 2.4MM tonnes
− 2010 shipments of 1.4MM tonnes
− Peak crude steel production of 1.7MM tonnes (2006)
− 83% of products exported to 35 countries worldwide
• Železara Smederevo employs ~5,400 people
• Total 2010 revenues of approximately $1Bn
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Assets: Overview
COMPANY PROFILEŽELEZARA
SMEDEREVO
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• Total 2010 revenues of approximately $1Bn
Sales by Product2011F Shipment Tonnes
TinCold Rolled Other
2%
14%12%
Pickled 14%
58%
Hot Rolled
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Location of Železara Smederevo Facilities
Main Facility
Hungary
Croatia
Tin Mill• Tin coating line• Two shearing lines
Scale (miles)0 25 50
Subotica
Vojvodina
Zrenjanin
Novi Sad
Pančevo
Belgrade
• Sintering lines75 100 • Two blast furnaces with new
pulverized coal injection
facility• Steel shop• Two slab casters
Romania • Hot strip mill• Sheet cold reduction mill• Shearing and slitting lines• Annealing and tempering
units
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Assets - Location
COMPANY PROFILEŽELEZARA
SMEDEREVO
14
Bosnia andHerzegovina
Two Danube River Ports
• Used for raw material
receipts and steel shipments
SmederevoŠabac
Kučevo
Kragujevac Bor
Užice
NIš
units
Limestone Mine• Metallurgical lime production• Quartz and limestone quarryNovi Pazar
Montenegro
Kosovo Bulgaria
Albania Macedonia
Tin Mill Main Facility and River Ports Limestone Mine
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Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Facilities
COMPANY PROFILEŽELEZARA
SMEDEREVO
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Key Equipment
Smederevo Primary Operations Key Equipment
CapacityMachine (MM t)
Sintering Lines (3) 1.3
Blast Furnace 1 0.9
TechnicalMake Specifications
• Dwight-Lloyd
• UZKM, USSR
• USSR MetallurgicalInstitute
Comments
• Sinter plant main stack scrubber upgraded in 2008 - 2009($22MM)
• Relined in 2005 ($27MM)• Pulverized coal injection completed in 2011 ($50MM)
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Primary Operations: Smederevo – Key Equipment
COMPANY PROFILEŽELEZARA
SMEDEREVO
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Blast Furnace 2 1.2
Steelmaking Vessels 2.2K1
K2
K3
Slab Casters (2) 2.2
Institute
• Woodings pneumaticdrill machine
• USSR MetallurgicalInstitute
• Woodings hydraulicmud gun
• Juzno Uralski Masinski • Volume of eachZavod (JUMZ), USSR vessel after reline
is 73.8m3
• JUMZ • 2,080 mm casters
• Pulverized coal injection completed in 2011 ($50MM)
• No relining required until 2020
• Relined in 2007 ($41MM)
• Pulverized coal injection completed in 2011 ($50MM)
• No relining required until 2020
• K1: Upgraded in 2006, last reline in 10/2011
• K2: Last reline in 9/2008
• K3: Upgraded in 2004, last reline in 9/2010
• Adjustable width mold upgraded in 2005(1,050 - 2,080 mm) by VAI, Austria
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Production History
Raw Steel Production(000s of Tonnes)
1,800
1,600
1,400
1,684
1,493
1,212
1,656
1,254 1,308
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO
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1,200
1,000
800
600
400
200
0
1,212
2005 2006 2007
1,054
2008 2009 2010 2011F
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Key Equipment
Smederevo Hot Rolled Products Key Equipment
Machine Capacity (MM t) Make
6 Stand Hot Strip Mill 2.40 • SMS-Wean United
Technical Specifications
• 2 reheat furnaces (NG/BFG)=250 TPHcapacity
• Coil Dimensions: thickness1.5 - 15.0 mm, width760 - 2,050 mm, 35t max coil weight
Comments
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Hot Rolled Products: Smederevo – Key Equipment
COMPANY PROFILEŽELEZARA
SMEDEREVO
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Pickle Line 1 0.30 • Schloemann-Siemag
Pickle Line 2 0.75 • Davy McKee
Hot Roll 0.45 • Nippon SteelShearing Line
Hot Roll Slitting Line 0.17 • Nippon Steel
760 - 2,050 mm, 35t max coil weight
• Coil Dimensions: thickness1.5 - 6.0 mm, width 650 - 1,500 mm, 18tmax coil weight
• Maximum speed: 125m/min
• Coil Dimensions: thickness1.5 - 6.0 mm, width 650 - 1,500 mm, 35tmax coil weight
• Maximum speed: 170m/min
• Upgraded and restartedin 2008 ($16MM)
• Upgraded 2005 - 2006
• Tension leveller installed in2006
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Production History
Hot Strip Mill Production(000s of Tonnes)
1,800
1,600
1,400
1,703 1,685
1,289
1,642
1,462
1,243
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Hot Rolled Products: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO
19
1,200
1,000
800
600
400
200
0
2005 2006 2007
1,127
2008 2009 2010 2011F
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Products
• Železara Smederevo makes structural steels and low-carbon and fine grained micro-alloyed steels
Hot Rolled Products
Type
Hot Rolled Coils
Hot Rolled Sheet
Hot Rolled Pickled Coils
Thickness (mm) Width (mm)
1.5- 15.0 720 - 2,050
3.0- 15.0 720 - 2,050
1.5- 6.0 700 - 1,500
2011F SalesWeight (t) (000s Tonnes)
max 15 137 (1)
20 142
6 - 35 511 (1)
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Hot Rolled Products: Smederevo – Products
COMPANY PROFILEŽELEZARA
SMEDEREVO
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Hot Rolled Pickled Coils
Hot Rolled Pickled Sheets
Hot Rolled Slit Coils
Hot Rolled Pickled Slit Strips
1.5- 6.0 700 - 1,500
1.5- 6.0 700 - 1,500
1.5- 8.0 52 - 699
1.5- 6.0 52 - 699
20 142
2 – 6 9
max 15 6
max 6 3
Note1. Includes chequered material 20
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Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Cold Rolled Products: Smederevo – Key Equipment
COMPANY PROFILEŽELEZARA
SMEDEREVO
Key Equipment
Smederevo Cold Rolled Products Key Equipment
CapacityMachine
5 Stand Cold Reduction Mill
Box AnnealingShop 1
(MM t) Make
0.75 • Davy McKee
0.60 • Salem (Shop 1)
Technical Specifications
• Coil Dimensions: thickness 0.17 - 3.00 mm,width 650 - 1,500 mm, 35t max coil weight
• Maximum speed: 2,000 m/min
• 40 bases in shop, 60t per base
Comments
• Upgraded in2004 ($6MM)
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Shop 1
Shop 2
Continuous Annealing Line
1 Stand Temper Mill
2 Stand Double Cold Reduction Mill
Cold Rolled Shearing LinesLine 1
Line 2
Slitting Line
Cleaning Line
0.60 • Salem (Shop 1)
• Davy McKee (Shop 2)
0.24 • Davy McKee
0.20 • Ernst Talman Werke
0.40 • Davy McKee
0.20 • Schloemann-Siemag (Line 1)
• Davy (Line 2)
0.20 • Davy McKee
0.24 • Davy McKee
• 40 bases in shop, 60t per base
• 40 bases in shop, 140t per base
• Coil Dimensions: thickness 0.15 - 0.50 mm,width 600 - 1,050 mm, 18t max coil weight
• Coil Dimensions: thickness 0.60 - 3.00 mm,width 650 - 1,500 mm, 27t max coil weight
• Maximum speed: 600 m/min
• Coil Dimensions: thickness 0.14 - 1.50 mm,width 650 - 1,350 mm, 35t max coil weight
• Maximum speed: 2,000 m/min
• Upgraded in2005 ($4MM)
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Production History
5 Stand Tandem Mill Production(000s of Tonnes)
600
500 474 489
408
475
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Cold Rolled Products: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO
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400
300
200
100
0
408
2005 2006 2007
383
356
260
2008 2009 2010 2011F
22
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Products
Cold Rolled Products
2011F SalesType Thickness (MM) Width (MM) (000s Tonnes)
Cold Rolled Strip 0.35 - 3.00 700 - 1,500 115
Cold Rolled Sheet Products 0.35 - 3.00 700 - 1,500 27
Cold Rolled Slitted Products 0.35 - 3.00 200 - 700 10
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Cold Rolled Products: Smederevo – Products
COMPANY PROFILEŽELEZARA
SMEDEREVO
23
Full Hard Products 0.16 - 3.00 700 - 1,500 5
2823
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Key Equipment
Šabac Tin Mill Key Equipment
Machine Capacity (MM t) Make Technical Specifications Comments
Electrolytic Tinning 0.20 • Davy McKee • Coil Dimensions: thickness • Tension leveler installed in 2004 ($2MM), sideLine 0.14 - 0.49 mm, width 650 - trimmer installed in 2007
1,000 mm, 18t max coilweight
Shearing Line 1 0.05 • Davy McKee • Product range: thickness • Line not used frequently
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Tin Mill: Šabac – Key Equipment
COMPANY PROFILEŽELEZARA
SMEDEREVO
24
Shearing Line 1 0.05 • Davy McKee • Product range: thickness • Line not used frequently
• Hallden 0.2 - 0.5 mm, width
(Shears) 650 - 1,000 mm, 18t max coilweight
Shearing Line 2 0.05 • Davy McKee • Product range: thickness 0.2 • Line upgraded
• Hallden - 0.5 mm, width 650 - 1,000 − Processor changed from original to PLC in(Shears) mm, 18t max coil weight 2006
− Shears system changed to direct drive andshears changed to ZDAS in 2008
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Production History
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Tin Mill: Šabac – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO
Electrolytic Tinning Line Production(000s of Tonnes)
250
200
168
202 201
174 178
25
150
100
50
0
2005 2006 2007 2008
146 145
2009 2010 2011F
25
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Products
• Železara Smederevo makes continuously or batch annealed and skin passed (single reduced) ordouble reduced tin plate, in form of either coils or sheets
Tin Mill Products
2011F SalesType Thickness (mm)
Double Reduced Coils 0.14- 0.17
Width (mm) Weight (t) (000s Tonnes)
720 - 960 3.0- 11.8 17
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Tin Mill: Šabac – Products
COMPANY PROFILEŽELEZARA
SMEDEREVO
26
Double Reduced Sheets 0.14- 0.17
Single Reduced Coils 0.18- 0.40
Single Reduced Sheets 0.18- 0.40
720 - 960 0.5- 2.7 9
720 - 960 3.0- 11.8 76
720 - 960 0.5- 2.7 31
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• Danube ports provide access for barge receipts of raw materials andsteel shipments
•
− Port 1
• One Gantz crane for receiving raw materials
− Capacity of 1,700 tonnes of coke / day
− Throughput of 450,000 tonnes / year
• One 40 tonne crane used for shipping finished products
− Throughput of 480,000 tonnes / year99 year lease
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Danube River Ports
COMPANY PROFILEŽELEZARA
SMEDEREVO
27
− Port 2
• Two Gantz cranes with− Capacity of 260,000 tonnes / month of raw material
− Throughput of 2.2MM tonnes / year
• Owned by Železara Smederevo
• All types of barges able to dock at Ports
• Access to rail and transloading facilities
− Rail access from Port 1 to Smederevo facility− In 2011, Železara Smederevo donated land necessary for government to complete rail
access from Port 2 to Smederevo facility
• If not completed in 5 years, land will be returned to Železara Smederevo
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Raw Materials Supply
Raw Material Entry Routes Summary
Russia
Coke
• Delivered primarily by trainwith some by barge
• Lump coke delivered fromBosnia, Hungary, Poland UK
and Ukraine
Denmark
The Netherlands
Belgium Germany
Belarus
PolandUkraine
Iron Ore
• Delivered by barges onthe Danube toSmederevo Port
• Sinter ores, iron orepellets and concentratesourced from Ukraine
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Raw Materials Supply
COMPANY PROFILEŽELEZARA
SMEDEREVO
28
Limestone• Delivered by train from
Železara Smederevo’s facility in Kucevo
Belgium Germany
Czech Republic
France
Switzerland Austria
Slovenia
Croatia
Ukraine
Slovakia
Hungary
Romania
Port of Constanta
Scrap
• Delivered by truck andtrain from sources within
Bosnia andHerzegovina
Montenegro
Italy
SerbiaBulgaria
Macedonia
Turkey
• Primary Port forseaborne receipts of rawmaterials
• From Port, raw materials
Serbia
Illustrative Coke Entry Routes
AlbaniaGreece
Illustrative Iron Ore Entry Routes Danube River
are transloaded intobarges along Danubefor delivery to plant
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End Market Segments for Panther Products
Key Market Segments and Top Customers
Key End Market Segments2011YTD Shipment Tonnes
5% 4% 4% 4%13% 3%
27%
19%
21%
Top 10 Customers2010 Shipments
% of
Customer Shipments
A 6.3
B 5.6
Type Region
Converter South-Eastern Europe
Service Center Central Europe
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO End Market Segments for Železara Smederevо’s Products
COMPANY PROFILEŽELEZARA
SMEDEREVO
29
21%
Service Centers Packaging White GoodsStockist / Distributors Metallurgy Other (1)
Pipe and Tube Automotive Construction
Sales by Type(%)100
C 4.1
D 3.7
E 2.9
F 2.7
South-WesternService Center
Europe
Pipe and Tube Western Europe
Service Center Eastern Europe
Pipe and Tube Western Europe
8060
40200
ContractTonnes(000s)
Note
86 86 77
14 14 23
2008 2009 2010
215 149 314
Contract Spot
53 G
H47
I2011YTD
J429Total
Central and South-2.7 Packaging
Western Europe
2.7 Service Center Eastern Europe
2.5 Service Center South-Eastern Europe
2.1 Pipe and Tube Western Europe
35.3
1. Includes Machinery, Metal goods, Trader and Transport categories29
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Panther Key Competitor Facilities
Hungary
Slovenian Steel GroupAcroni (Jesenice)
(Cap 0.4MM t)
Slovenia
Dunaferr IUD Group(Dunaujvaros)(Cap 1.6MM t)
Romania
ArcelorMittal(Galati)
(Cap 5.5MM t)
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO End Market Segments for Železara Smederevо’s Products (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
30
SloveniaCroatia
Železara Smederevo (Sabac)(Cap 0.2MM t)Bosnia
Herzegovina
Železara Smederevo(Smederevo)(Cap 2.2MM t)
Erdemir(Targoviste)
(Cap 0.1MM t)
Serbia
Interlemind
Montenegro
(Leskovac)(Cap .03MM t)
ArcelorMittal
Bulgaria
Stomana(Pernik)
(Cap 0.4MM t)
(Skopje)(Cap 1.0MM t)
Makstil(Skopje)(Cap 0.6MM t)
Macedonia
30
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Primary Steel Export Routes Summary
Russia
Germany, AustriaBenelux and Hungary
• Danube by upstreambarge
UK
Balkan Region
Denmark
The Netherlands
Germany
Belarus
Poland
Poland, Czech Republic,Slovakia and Hungary
• Railways and truck
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO End Market Segments for Železara Smederevо’s Products (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
31
Balkan Region
• Primarily sold ex works(via trucks) and partially
delivered by rail
Italy, Turkey, Greece and
North Africa
• Railways and truck to
Germany
Belgium
France
Switzerland
Czech Republic
Slovakia
Austria
HungaryRomania
SloveniaCroatia
Bosnia andHerzegovina
Ukraine
Romania and Bulgaria
• Danube by downstreambarge
ports of Rijeka, Croatiaand Koper, Slovenia Italy
Italy, UK, Portugal and
Spain
• Railway to port of Bar,Montenegro
SerbiaBulgaria
Montenegro Macedonia
Albania
Greece
Danube River
Turkey, Asia, andOverseas
• Barge to port ofTurkey Constanta, Romania
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Overview
• Clear and enforced environmental policy
• Since 2007, Železara Smederevo has spent ~$90MM on environmental projects
• Certified for ISO (ISO 14011 in 12/2000 and ISO 9001 in 9/2003), TS (TS 169494 in12/2008) and HACCP (Hazard Analysis and Critical Control Point for Sabac in4/2005)
• Compliant with air discharge emission standards
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Environmental
COMPANY PROFILEŽELEZARA
SMEDEREVO
32
Environmental Expenditure 2007 - 2011YTD ($MM)
Sinter Plant Main Stack Scrubber $27.0
Steel Shop Secondary Dedusting 23.4
Landfill 23.0
Blast Furnace Sludge Filter Press 3.9
Steel Shop Filter Press 3.3
Air Compressor & Oxygen Lance Cooling System 2.3
Road Improvements 1.7
Other 2.6
Total $87.2
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Waste Water Management
− February 2008: obtained water permit for intake of industrial water, canal Danube
• Železara Smederevo has since obtained the following permits
• Valid until September 2014
− July 2009: obtained permit for sanitary waste water treatment plant
• Valid until September 2013
− November 2009: obtained water permit for facility for potable water
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Environmental (cont.)
COMPANY PROFILEŽELEZARA
SMEDEREVO
33
• Valid until September 2014
• Železara Snederevo committed to improve waste water quality and reduce amount of discharged water
− Steel Shop - Cooling water for lances - 450 m3/h
• In working towards obtaining remaining water discharge permit, the following steps havebeen taken to reduce total average discharge to 2,000m3/h from 3,500m3/h
− Construction of cooling water recirculation for Air Compressor Station - 1,050 m3/h
− Reheat Furnace door cooling water - 65 m3/h
− Pump Station 225 - redirection Sinter Plant Scrubber water - 110 m3/h
− CRM - Coils cooling water - 15 m3/h
• Železara Smederevo has an agreement to operate the Smederevo facility without adischarge permit until 12/6/2011
− Steps are being taken to extend the agreement
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Workforce Overview
Headcount by Function
Administration (1) 685
Commercial (2) 147
Labor Unions in Železara Smederevo
• Approximately 85% of hourly employees aremembers in one of six registered unions in the company
− Three Unions are “Representative” (i.e., more than 15% ofemployees are their members)
• “Autonomous” Union - 2,240 members
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Human Resources
COMPANY PROFILEŽELEZARA
SMEDEREVO
34
Commercial (2) 147
Maintenance 606
Operations 3,869
Quality 109
Total 5,416
• “Autonomous” Union - 2,240 members
• “Independent” Union - 1,044 members
• “ASNS USS” - 954 members
• All “representative” Unions participate in collectivenegotiations
• Other three unions are small
• Approximately 950 employees are not unionmembers
Notes1. Includes Accounting and Finance, Legal, Human Resources, IT, Public Relations, Catering, Procurement, General Director’s Office
2. Includes Sales and Customer Service Representatives (including Technical Service Representatives), Business Planning andTransportation 34
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Historical Financial Performance
Shipments(000s Tonnes)
1,750 1,645
1,579
1,500
1,250
1,530
1,394
Sales($MM)1,750
1,500
1,250
1,573
1,253
Primary Operations: Smederevo – Production History
COMPANY PROFILEŽELEZARA
SMEDEREVO Financial Summary
COMPANY PROFILEŽELEZARA
SMEDEREVO
35
1,250
1,000
750
500
250
0
2006 2007
Note
1,100 1,130
2008 2009 2010 2011F
1,250
1,000
750
500
250
0(1)
1,005 1,020 1,039
709
(1)2006 2007 2008 2009 2010 2011F
1. All 2011F data reflects actual data through 9/30/11 and forecasts for last quarter
35
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Primary Operations: Smederevo – Production History
COMPANY PROFILE
ŽELEZARA SMEDEREVO Financial Summary (cont.)
COMPANY PROFILE
ŽELEZARA SMEDEREVO
Historical Financial Performance
Total Cash Cost/Tonne (1)($/Tonne)
1,200
975
1,061
EBITDA($MM)
150
821,00075
808825 29
38
Historical Financial Performance
36
808 29800 738
0618
600
(75)
400
(150) (130)200
(160)
(180)
0 (225)
2006 2007 2008 2009 2010 2011F 2006 2007 2008 2009 2010 2011F
Note1. Total costs (cost of sales, SG&A, income from investees, net gain/loss on disposal of assets and other income/loss) less depreciation divided by total shipments
5736
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Historical Financial Performance
Primary Operations: Smederevo – Production History
COMPANY PROFILE
ŽELEZARA SMEDEREVO Financial Summary – Income Statement
COMPANY PROFILE
ŽELEZARA SMEDEREVO
Operating revenues 1,035,666 995,089 Ravenues from sale of goods and services 1,018,959 1,000,836 Revenues from activated effects 0.5 - Increase in value of work in progress and finished goods 100,543 183,901 Decrease in value of work in progress and finished goods (84,414) (191,358) Other operating revenues 577 1,710
Operating expenses (1,159,062) (1,145,034) Cost of goods sold (8,364) (11) Cost of material (936,021) (914,619)
Income Statement (000 USD) 2010 2011
37 37
Cost of material (936,021) (914,619) Salaries and other staff costs (88,130) (100,133) Other operating expenses (126,547) (130,271)
EBITDA (123,397) (149,945) EBITDA margin n.m n.m
Depreciation (18,393) (21,013)
EBIT (141,790) (170,957) EBIT margin n.m n.m
Financial revenues 100,156 162,054 Financial expenses (142,766) (181,167)
Other revenues 40,088 41,813 Other expenses (48,371) (64,988)
Profit (Loss) before tax (192,682) (213,245)
Income tax - -
Net profit (Loss) (192,682) (213,245) Net margin n.m n.m
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Summary Balance Sheet
Comments
• 86% of receivables current and 6% up to 30 days overdue
• Average receivables term of approximately 52 days
Primary Operations: Smederevo – Production History
COMPANY PROFILE
ŽELEZARA SMEDEREVO Financial Summary – Balance Sheet
COMPANY PROFILE
ŽELEZARA SMEDEREVO
ASSETSIntangible assets 9,326 9,113Tangible assets 177,517 208,580Financial assets 292 621Total fixed assets 187,135 218,314Inventories 188,880 120,334Receivables 173,643 111,928Financial assets 0 0Cash 42,580 12,977Total current assets 405,103 245,239
2010 2011Balance Sheet (000 USD)
38
• Average receivables term of approximately 52 days
• Bad debt reserve of 6% of receivables
• Average external payables term of approximately 33 days
• All but $1MM of intercompany payables owed to U.S. SteelKosice for raw materials (tin anodes, slabs, coke)
38
Total current assets 405,103 245,239Accrued income 14,833 8,344Loss above the equity value 241,892 430,541TOTAL ASSETS 848,962 902,438
EQUITY & LIABILITIES Share capital 144,637 141,801Subscribed unpaid capital 0 0Rev. reserves 0 0Reserves 5,850 5,736Retained profit/loss 0 0Current year profit (150,488) (147,536) Own repurched shares 0 0Total shareholders equity 0 0Long term reservations 10,982 13,083Long term liabilities 561,238 769,167Current liabilities 272,928 116,880Deferred income 3,813 3,308TOTAL EQUITY & LIABILITIES 848,962 902,438