company profile part 3 of 4 projects … air conditioning from foundry exhaust smoke ... danpak fods...

COGEN CONSULT® Power Gen- Energy Conservation- CoGen Systems

Karachi -75500- Pakistan,Ph-0092-21-35340068 & 71, Mob-0300 8287009 E-mail: [email protected], www.cogensys.pk

COGEN SYSTEMS # 111-A/2, 3rd

. Street, Phase-6, Kh-e-Muhafiz, DHA, Karachi-75500 Pakistan, of 59

COMPANY PROFILE

PART 3 OF 4

PROJECTS DESIGNED

CO-GEN CONSULT

mailto:[email protected]





Engr.

Khalid Saeed

Principal Engr. (M.D)

B.E.(Mech) 1980

33 Years

Power Gen

CoGen

CEO

Mrs. Fouzia Khalid

Chair Woman

Adminsitrator

Finance & Accounts

Engr.

ZAREEF A KHAN BE(ELECT) NED

1974

34 Yrs.

Project DIRECTOR

Management

Engr.

Abdullah Zarif

BE(Elect)

NED - 2007

6 Years Experience

Sr. Project Engr. Elect

`

Engr.

Awais Khan BE(Elect)

NED 2008

Project Engr. B.E.Mech

5 Years Experience

Engr. Hasan Rizvi

BE (Mech)NED - 2012

3 Years

Project Design






Engr.

Rabeel perwez

BE (Elect)

NED 2008

5 Years

Project Manager

Engr.

Mohaz Rashid

B.E (MECH)

Peshawer 2010

3 Years

Proejct Engr.

(1992-1995)-3 Yrs. CHIEF ENGINEER - FTC COGEN –STEAM TURBINES DY CHIEF ENGR. FTC SH-E-FAISAL BLDG COGEN POWER PLANT 2X3 MWE STM






TOOLS FOR COGEN & POWER GEN COMMISSIONING Name Designation Experience

1

Thermo Hunter

Lasser temp Gun Hand

Held measuring Tool

Cam Measure up 550 C from 20 Ft distance on metal Pipe inside

Fluid

2 Air velocity Meter Velocity meter Hand

held measuring Tool

Can measure Gas and exhaust and Air Velocity in Meter /Sec,

ft/Min,

3 Relative Humidity

meter

Hand held Measuring

tool

Can measure ambient air relative Humidity Directly in % RH

4 Lighting Intensity

Meter

Hand Held Measuring

Tool

Can Measure Lugs Power in the machines Hall Room

5 Dry Bulb Temp

Meter

Hand held Measuring

Tool

Can Measure Dry Bulb Temp in Deg-C, and deg-F

6 Sound Meter Hand held Measuring

Tool

Noise and Sound measuring Tool measures the Sound level in

Deci -bell

7 Vibration Meter Hand Held Measuring

Tool

Vibration Measuring tool to measure Engine floor machine

vibration in mm/sec sqr.

8 Vernier Calliper

Gauge

Hand Held Tool Measure 0.01 mm least discount shaft dia, external internal

depth gauges,

9 Thickness Gauge Hand held Tool To measure G.I shat thickness, Steel plate thickness in BS SWG

and MM

10 North South Hand Hand tool To measure North and south direction to establish wind direction

before project planning designing controls

11 Civil measuring t Hand held Tool Measurig 100 R Ft distance for Project Planning before layout

plan.

12 ANALYSERr EXH Pollution measuring

Analyser

BURNER FLAME ANALYSER FOR EXCESS OXYGEN,CO,NOX,SOX






TRAINING – WORKSHOPS- FOR POWER & CONSERVATION

SEA SOLAR POWER- HOLLAND –SOLAR N WIND TURBINES

FRANK FILTERS- HILDESHIEM GERMANY LUBE OIL RECOVERY SYSTEMS

CATERPILLAR GAS ENGINES OVERHAUL MALAGA SPAIN 2000

MWM MAINHAIM GAS ENGINES MANUFACTURING LOAD TEST FAILCITY

JENBACHER AUSTIRA GAS ENGINES MANUFACTURING TEST COMMISSIONING PERFORMANCE

JINAN DEISEL ENGINE COMPNAY CHINA ENGINES TESTING COMMISSIONING

CLAYTON BOILER MANUFACTURING TESTING COMMISSIONING BELGIUM

LICON BOILERS SHIRE UK CHOCHRN BOILERS MANUFACTURING TESTING COMMISSIONING FOR DDFC LAHORE

SPILLING STEAM TURBINES HAMBUERG GERMANY MANUFACTURING TESTING FACITLITES TRAINING

APROVIS GERMANY BOILERS WHR MANUFACTURING TRAINING

LG KOREA - LIQUID ABSORPTION CHILLER MANUFACTURING KOREA TRAINING.

SHUANGLIANG ABSORPTION CHILLER CHINA MANUFACTURING TESTING TRAINING CHINA -----------------------------------X------------------------------






COGEN CONSERVES –SPECIAL TECHNIQUES- FUEL SAVE

o FUEL COST CUTTING BY 45% USE COGEN SYSTENS

o DO NOT BURN CASH, RECYCLE THERMAL LOSSES .

o CONSERVE ENERGY – REDUCE GAS / FUEL BILLS 45%.

o RECYCLE WASTE ENERGY-ELECTRICAL-MECHANICAL-THERMAL-

o REDUCE LOSSES- IMPROVE EFFICIENCIED & PROFIT.45%

o GENERATE STEAM FROM ENGINE EXHAUST SMOKE 25%

o GENERATE HOT WATER FROM ENGINE EXHAUST GASES25%

o GENERATE HOT WATER FROM ENGINE JACKET RADIATOR

o GENERATE STEAM FROM FURNACE EXHAUST SMOKE

o GENERATE ELECTRICITY FROM FOUNDRY EXHAUST SMOKE

o AIR CONDITIONING FROM HOT WATER FROM ENGINE

o AIR CONDITIONING FROM EXHAUST GASES FROM ENGINE

o AIR CONDITIONING FROM FURNACE CHIMNEY SMOKE

o AIR CONDITIONING FROM FOUNDRY EXHAUST SMOKE

o ELECTRICTY FROM WIND POWER

o ELECTRICITY FROM SOLAR ENERGY(SHAMSI TAWANYEE)

o ELECTRCITY FROM HYDROGEN AS FUEL CELLS

o ELECTRICTY FROM EXHAUST STEAM FROM ENGINES

o ELECTRICITY FROM EXHAUST STEAM FRON FURNACE

o ELECTRITY FROM COW DUNG BIO GAS

o ELECTRICTY FROM SEWAGE (GUTTER) GASES

o ELECTRICTY FROM GARBAGE WASTE ( FOOD & SABZI)

o ELETRCITY SAVING USING VARIABLE FREQUENCY DRUVES

o ELECTRIC- SAVING USING POWER FACTOR IMPROV- PALNT






Engr. Khalid Saeed Qureshi Principal Engineer (CEO)

BE(MECH 1980 NED) PE, ASME, ASHRAE, HVACR, NFP, EPA(SIND) CHP(EUROPE) ,ENERCON, ENERPLAN, COGEN CONSULT






FIRST COGEN DESIGN ON 200 KWE GAS GEN CATERPILLAR G3408 AT ALLIED ENGG HEAD OFFICE 1998






SAWAN GAS FILED- 4 NO X 3000 KWE GAS GEN ENERGY AUDIT CONSERVATION SURVEY – OMV PAK






SOLAR PV SYSTEM AT COGEN CONSULT OFFICE ROOF TOP – 2 YRS EXPERIENCED NOW






DIESEL ENGINES JACKET & EXHAUST

WASTE HEAT RECOVERY SYSTEM

PIPING & INSTRUMENT

ISOMETRIC DRAWING

DEMONSTARTION

JACKET HEAT 600 KWTH

EXHAUST HEAT 600 KWTH

TOTAL RECOVERABLE

1200 KWTH

EQUIVALENT SAVING 120 LITER LDO/HR

MONTHLY SAVING

90,72,000L- PER ENGINE

ENGR. KHALID SAEED

COGEN CONSULT

0300 8287009 , Mob

Atlas Honda Cogen Power

Waste to CoolingMASTER ISOMETRIC

DEC 27 2011






ENGR. KHALID SAEED

COGEN CONSULT0300 8287009 , Mob

HONDA COGEN

APR 07 20122

WASTE TO COOLINGCOGEN 80% EFFICIENCY

ATLAS HONDA COGEN POWER

WASTE TO COOLING

TANK

56 R FT

15 FT

12 FT

24 FT

24 FT

12 FT

12 FT

12 FT

22 FT






COMPANY EXPERIENCE Projects Population 1980-2013

COGEN NO 655 MWe PROJECT COMPLETED

COMPLETED Qty MAKE MODEL JACKET HEAT EXHAUSY HEAT PERIOD

=================== PROJECTS IN HAND 2013 ===========

DANPAK FODS SITE

SM DENIM MILLSSITE 4 CAT G3516_JENB BOOSTER COGEN DENIM 2013

FEROZE TEXILE SITE 1 KAWASAKI GT BOOSTER COGEN TEXTILE 2013

IFFCO EDIBLER OIL 3 JENB JGS320 AUDIT COGEN REFINERY 2013

IHSAN PAKISTAN KHI 2 CAT G 3512-A GASES GLOVES DRYING 2013

TRANSPAK PET SITE 2 CAT G 3512-3508 GASES AUDIT PLASTCI 2013

SHABIIR TILES LANDHI 2 LPG-SNG PLANT GASES GLOVES DRYING 2013

DANPAK FOODS 2 CAT G 3512-A GASES GLOVES DRYING 2013

FEROZ TEX SITE 2 GAS TURBINE GASES GLOVES DRYING 2013

SM DENIM SITE KHI I 3 CAT G 3512-A GASES GLOVES DRYING 2013

INDIGO TEXT BQ KHI 2 JENB 1-2-3 JW STEAM POCESS 2013

NAVEENA DENIM KHI 1 CAT G 3520-C HW STEAM CHILLER 2013

UNITED TOWELS KHI 1 WAUKESH 350 HW HW WASH HW+STM 2013

INDIGO TEXTILE BQ 1 JGS320 HW STEAM CHILLER 2012

ADNAN POWER 2 CAT G 3512E HW STEAM POCESS 2013

SHABBIR TILES KHI 1 LPG SYN GAS LPG LPG +AIR TILE MAK 2013

KOSAR DYEING KHI 4 WAUKESHA HW HW DYEING 2013

========================= PROJECTS 2012 ===================================

INDIGO TEXTILE BQ 1 JGS320 HW STEAM CHILLER 2012

ALPHA CONTAINERS 2 MAN GAS GASES HEATING FURNACE 2012

MIMAKNITTING KHI 1 JGS320 HW STEAM CHILLER 2012

INDIGO TEXTILE BQ 1 JGS 320 HW STEAM CHILLER 2012

ASIA TEXTILE SITE KHI 1 CAT G3516 B HW STEAM CHILLER 2012

UNITED MAFUCAT KHI 1 CAT G3508 HW HW CHILLER 2012

ART MILLINER – 5 KHI 3 Wauk+JGS320 HW STEAM CHILLER 2012

HONDA ATLAS LHR 8 JGS320-CUMMINS HW HW CHILLER 2012

ARTISTI MILLINER-4 KHI 3 CAT G3516A HW STEAM Process 2012






DENIM CLOTHING KHI 3 CAT G3512+3508 HW STEAM Process 2012

ADNAN POWER khi 2 CAT G 3516A HW STEAM Process 2012

============== ===== PROJECTS 2011 == =========== =========

MARFANI DENIM KHI 1 G 3516B HW DENIM 2011

NACISEY FOOD KHI 2 CAT G3306 HW PROCESS 2011

INDIGO DENIM -2 KHI 1 JGS- 320 Hot Water AC CHILLER 2011

INDUS DYEING KHI 8 JGS320+Cat Hot Water AC CHILLER 2011

DENIM INTERNL KHI 11 CAT G 3520 Hot Water AC CHILLER 2011

PARSONS INDUS. 2 CAT G 3512 Hot Water AC CHILLER 2011

SAYA WEAVING-2 KHI 1 JGS 320 Hot Water AC CHILLER 2011

DOW UNIVERSITY KHI 3 CAT G3516B Hot Water AC CHILLER 2011

MUSTAQUIM DYEING 1 JGS320 Hot Water AC CHILLER 2011

============= ===== PROJECTS 2010 ============== =========

KRYSTOPAK LANDHI

6

JGS-320

Hot Water

AC CHILLER

2010

NOVATEX LANDHI 6 JGS 320 Hot Water AC CHILLER 2010

INDUS DYEING 1 TURBINE Hot Water AC CHILLER 2010

ENGRO FOOD 3 Cat G 3516A Hot Oil+HW AC CHILLER 2010

ENGRO FOOD 3 Cat G 3516 Hot Oil+HW Chiller 300 R 2010

PARSONS INDUSTR 3 Cat G 3516 Hot Oil+HW Chiller 150 R 2010

RICE MILS PIONEER 3 JENB 420 HW RICE MILL 2010

============= ====== PROJECTS 2009 ============== =========

SAYA WEAVING MILLS

3

Cat G 3516

Hot Oil+HW

Chiller 200 RT

2009

UNITED TOWEL XPRT 3 Cat G 3516 Hot Oil+HW Process HW 2009

ADNAN TEXTILE KHI 3 Cat G 3516 Hot Oil+HW Chiller 450 RT 2009

UNITED MNG. KHI 3 Cat G 3516 THERMIC OIL CHILLER 2009

KARAM CERAMICS KHI 3 Cat G 3516 Hot Oil+HW CHILLER 2009

SHABBIR TILE-2 KHI 5 Cat G 3516 HOT OIL CHILLER 2009

============= ===== PROJECTS 2008 ============== =========

SHABBIR TILES-1 KHI

3

Cat G 3516

Hot Oil+HW

AC CHILLER

2008

CLARIANT JAMSHORO 2 JGS 320 Hot Water AC CHILLER 2008

HEJ –KHI- UNIVERSITY 4 Cat G 3412 Steam AC CHILLER 2008

THE FORUM BLDG KHI 4 Cat D3512 AC AC CHILLER 2008

SIDDIQSONS DNM 2 Cat G3516B Jackt Hw AC CHILLER 2008






BAKE PARLOUR KHI 2 Cat G3508 Drying Flour Flour material 2008

RASUL FLOUR MILLS 2 Cat G3508A Drying Bread Flour material 2008

SIDDISOSN DNM KHI 5 Cat G3516C Drying tex Chiller 400RT 2008

============= ===== PROJECTS 2007 ============== =======

ENGRO FOOD

3

Cat G3516C

Drying tex

Fabric Drying

2007

INDUS DYNG KHI 5 JGS 320 Drying tex Fabric Drying 2007

ENGRO FOOD SUKR 3 CAT G3516C Porocess Process 2007

ALI ASGHAR TEX KHI 2 Cat G3520B Process Process 2007

MACTER PHARMA KHI 1 Cat G 3512 Chiller Chiller 300T 2007

MEW NDC ISLAMBD 4 Cat G3508 undergound Chiller 500 2007

ARTISITC FABRICS KHI 3 G3516C+B ExhustUse Jacket Use 2007

ARTISITC GARMENTS 3 G3516B+12 Process jacket 2007

============= ====== PROJECTS 2006 ============== =========

YARN MERCHANT KHI

2

Cat G3516C

Chiller

Chiller 200T

2006

MORGAN TECH KHI 3 DEUTZ 900 Chiller Chiller 300T 2006

RASOOL FLOOR MILLS 2 G 3508 Hw Process 2006

KBI TEXTILE SITE KHI 1 GUASCORE Drying tex Fabric Drying 2006

RENFRO CRESCENT 1 Jenb 320\ Porocess Process 2006

LUCKY TEXTILE KHI 1 Cat G3520C Process Process 2006

PARKLANE TWR LHR. 3 CAT DIESEL undergound Chiller 250 2006

AMIN TEX KOTRI 3 WAUKESH Chiller Chiller 300T 2006

PAK DENIM KHI 2 JENBACH Process Chiller 400T 2005

=============

=====

PROJECTS 2005

==============

=========

INDIGO DENIM KHI

3

JGS320

Process

Chiller 500T

2005

SOORTY DENIM KHI 2 G3516B Process Chiller 450T 2005

FATANI DENIM KHI 2 MAN GAS Process Chiller 200T 2005

GULSHAN WEAVING 4 Wauk Process Chiller 450T 2005

GULSHAN TEX LHR 4 Wauk Process Chiller 450T 2005

ISMAIL INDUST-HUB 1 ABD D/F Chiller Chiller 200T 2005

CANDYLAND HUB 3 Guascore Chiller Chiller 200T 2005

BAKE PARLOUR-2 KHI 2 CAT G3508 HOT WTR FOOD PROCE 2005

ART MILLINER DNM 8 Cat-G3516 Process Chiller 200T 2005

============= ===== PROJECTS 2004 ============== =========






AMIN INDUST KHI

2

Cat-G3516

Chiller

Chiller 240T

2004

SAYA WEAVING KHI 2 JRNBACHER Process Chiller 200T 2004

CLASIC DNM KHI 3 Cat-G3516C Chiller Chiller 200T 2004

PARSONS INDST KHI 2 Cat-G3512A Chiller Chiller 165T 2004

LAKSON TOBACCO 1 LG CHILLER Chiller Chiller 450T 2004

KBI TEXTILE KHIE Khi 1 GUASORE.9 Chiller Chiller 240T 2004

SILVER TEXTILE KHI 1 Cat-G3516 Process Chiller 200T 2004

NAVEENA DNM KHI 1 Cat-G3520B Process Chiller 150T 2004

DUE TECH IND KHI 1 Cat-D3412 Chiller Chiller 150T 2004

MODERN FIBRES KHI 3 Cat-G3516 Chiller Chiller 350T 2004

ENGRO CHEM BQ KHI 3 Cummins Daul Fuel Urea Process 2004

COLOR ITAL KHI 2 Wauk900 Process Chiller 100T 2004

INDUS DYEING 2 Cat-G3516 Process Process 2004

FLCON ABRASIVE 2 Cat-G3508 Chiller Chiller 150T 2004

MARFANI DNM KHI 1 Cat-G3512 Chiller Chiller 150T 2004

============= ===== PROJECTS 2003 ============== =========

DOST SONS NOORBD

4

WAUKESHA

Chiller

Chiller 350T

2003

SILVER TEX NORTH 1 Cat-G3412 Process Process 2003

LIBERTY TEX KHI 2 Cat-G3516 Process Process 2003

PHARM EVO BIN 1 Cat-D3512 Chiller Chiller 150T 2003

ADNAN POWER KHI 2 Cat-G3516 Chiller Chiller 450T 2003

ART MIMMNR DNM KHI 2 Cat-G3516 Process Boiler 2003

============= =======

==

PROJECTS 2002 ============== =========

AMMAR TEX LHR

2

Cat-G3516

Process

Process

2002

ART DNM KHI 3 Cat-G3516 Process Chiller 200T 2002

NAKSHBANDI IND KHI 1 Wauk635 Process Process 2002

HUSSAIN TEX KHI 3 Cat-G3516 Process Chiller 200T 2002

NAKHSHBANDI KHI 2 Cat-G3516 Process Process 2002

LIBERTY TEX KHI 4 Cat-G3516 Process Chiller 150T 2003

ABBAS SPINNING KHI 6 Cat-G3516 Chiller Chiller 150T 2002

MASTER TEXTILE LHR 1 Cat-D3512 Process Boiler 2002

ALLIED ENGG KHR 1 Cat-D3306 Chiller Chiller 065T 2002

============= =======

==

PROJECTS 2001 ============== =========






ALLIED ENGG KHI

1

CAT-G 3408

JWHR

CHILLER

2001

DIN POWER HFO 2 Cat-G3408 HFO HFO 5 MWE 2001

GHAZI POWER HFO 6 Cat-H 3616 HFO HFO 21 MWE 2001

LHR POWER HFO 1 Cat-H 3612 HFO HFO 5MWE 2001

EIJAZ POWER HFO 1 Cat-H-3612 HFO HFO 5 MWE 2001

KESC BIN QASIM 5-6 1 Cat-D-3608 HFO STDBY 2001

============= ===== SERVED 1980-95 ============== =========

FTC KHI

4

TURBI

COGEN

CHILLERS

1995

KESC KHI BQ 2 TURBI HFO-LDO Electriciity 1987

AQAUTOR

TURBINES

2 Fuaji

fertilize

process process 1982

NED SOLAR 1 Solar H Turbine Electricity 1980

AQUATOR 2 FFC RY process process 1982

NED SOLAR

THERMAL KHI

1 Solar

Heat

Turbine Electricity 1980

=================================================================================

=============XX=============== Save Million

Rs/Month by Using CoGne Techniques






38% from Simple Engine & 83% with Co-Gen Engine

STOP Wasting 2 Million Rs per Month from 1000 KWe Gas Gen.

1000 KWe Gas gen run at 85% Load Consumed 300 M3/h.

Gas Bill = 26 Days x 24 Hr = Rs. 31,00,000/- (3 M/Rs/Month).

Do You kow Only 38% Gas Bill is producing Electric Power?

We ca Harness 62% Waste Energy as Thermal Energy.

Do Not Loose 62% Gas Bill as Waste Energy to atmosphere?

Save 22% Gas Bill via Exhaust Boiler for Steam Water heating

Save 22% Gas Bill As Hot Water using jacket Heat @80C

Total 44% of Gas Bill will saves as 1.4 Million Rs/month.

So Why Not stop 62% Losses and earn 14,00,000 s/Month)

Cogen Systems – Design the Waste to Cash System

33 Yrs Experience in Cogen Designing Engr. Khalid saeed






Cogen Systems is also Applied on Furnaces , Foundries, Heaters,

Fired Boilers , Glass Furnaces, Steel Mills,

80%

Useful

Energy 18 %

Waste

Energy

Radiation

s +

After

CoGen

Engines

are

82% Fuel

Efficient

Simple Engine

38% Fuel

Efficient

Waste Fuel Losses

62% ? without

CoGen

38% Useful

Energy =

Electricity

62% Waste

Energy =

Thermal

ELECTRICTY STEAM HOT

WATER






32% Rs.12,80,000 Waste 22% Rs.8,80,000 Waste

100% Rs.40,00,000 Waste

38% Rs. 15,00,000

5% Rs.2,00,000 Waste

4% Rs.1,60,000 Waste

Engine Fuel Energy

Balance Distribution

1000 KWE (Typical)

22%

JAC

KET

HEA

T

32%

EXHAU

ST

SMOKE

HEAT

4% AFTER

COOLING

HEAT

5% ENGINE

RADIATIONS 100% GAS FUEL ENERGY

INPUT TO ENGINEING HEAT






v

Engine with

CoGen

Save 82% Gas

Bill

3 ENERGIES FROM ONE

FUEL

Combined Generation =(Co-Gen)

Saves 83% Fuel- Bill – Re Cycle

Waste

1- Electricty 38 % Rs.

1.52 Million

2- Hot Water 22 % Rs. 0. 88

Million

3- Steam 22 % Rs.

0.88 Million

32% Rs.12,80,000 Waste , With Out

CoGen

22% Rs.8,80,000 Waste

Rs.40,00,000 Waste

38% Rs.15,20,000 Waste

5% Rs.2,00,000 Waste

4% Rs.1,60,000 Waste

22% Rs. 8,80,000

10% Rs. 4,00,000 Waste

22% Rs.8,80,000 Waste

5% ENGINE

RADIATIONS

22% JACKET HEAT AS

HOT WATER @ 80C

22% EXHAUST

HEAT AS STEAM

(BOILER)

38% ELECTRICTY 1000

KWE

100% GAS CONSUMED

22 % JACKET WASTE

HEAT

10% ACIDIC SMOKE

RELEASED AS BOILER

TUBE SAFETY






ENGR. KHALID SAEED

COGEN CONSULTEngr. Khalid saeed

[email protected]:0300 8287009Ph-021-35340068

COGEN - WASTE TO COOLING

P&ID

Engines Jacket & Exhaust Waste Heat Recovery

Systems Saves 80% Engine fuel losses

V-23

V-55

V-6 V-60

V-62

V-45

V-6

4

V-1

2

V-1

0

ENGINEE-4

V-39

V-27V-24

V-13

V-16PT10

0

V-57

V-35

V-3

PT10

0

V-32

V-48

V-4

V-3

6

V-1

V-17

V-53PT10

0V-30

V-31

E-7

V-2V-67

E-3 E-5

V-50V-49

E-6

V-44PT10

0V-29

V-42

V-26

PT10

0

V-40

V-37

V-56

V-18

V-15

V-61

V-47

V-59

V-28

V-65

V-8

PT

1

00

V-7

0V

-43

V-7

V-69

V-46

V-52

V-2

2

.

HOT BOOST HEATING PLATE

TYPE EXCHANGER 105 M3/HR

HW-1000 KG/H STEAM 3 BAR/

130C

V

V-1

1

PT

1

00

V-3

8

V-1

9

V-5

V-68

E-8

`

V-51

PT

100 V-20

V-14

V-41

2'’D - DIESEL & GAS

DUAL FUEL BURNER

SYSTEM

V-58V-54 V-33

V-63

V-9

V-21

V-25

V-34

E-9

E-10

V-71

480 C

480 C

160 C

WHR BOILER

HW IN 78 C

HW OUT 88 C

HW IN 78 C

HW OUT 88 C

HW 88-68C

CHILLER

CHILLED

WATER

OUT 8 C

CHILLED

WATER

IN 13 C

HW IN 88 C

HW OUT 68 C

JACKET WATER

SUPPL 88C

RETURN 78 C

Air Conditioning Using Engine Waste Heat (Exhaust+Jacket

Heat)






ENGR. KHALID SAEED

COGEN CONSULT

0300 8287009 , Mob

CHILLERMASTER ISOMETRIC

DEC 27 2011

1Textile Spinning Hall Air Wash System

Cooling Water from Waste Heat Recovery

Chiller 7-10 C

AIR WASH-AIR COOLING IN HUMIDN PLANT - PRE COOLING SPRAY

WATER SUMP USING WASTE HEAT RECOVERY CHILLER






AIR CONDITIONING FROM

ENGINES WASTE HEAT SAVE

MILLION RS/MONTH ENGR. KHALID SAEED


CHILLER COGENPOWER PLANT JW HEAT

RECOVERY 3 MWE

Diesel Engines Waste

Heat Recovery, Save 45%

Diesel bill as Exhaust & jacket

heat Recovery as Steam & Hot

Water






GAS ENGINES

JACKET & EXHAUST


PIPING & INSTRUMENT

ISOMETRIC DRAWING

DEMONSTARTION



TOTAL RECOVERABLE

1200 KWTH

EQUIVALENT SAVING 120 M3 GAS/HR

PER ENGINE

MONTHLY SAVING

Rs. 14,68,000 PER ENGINE

ENGR. KHALID SAEED

COGEN CONSULT

0300 8287009 , Mob

COGEN FOR CHILLER

MASTER ISOMETRICDEC 27 2011

Gas Engine’s Cogen

Exhaust Gases Waste

Heat Recovery as

Steam or Hot Water

saves 82% Gas Bills






DIESEL ENGINES JACKET & EXHAUST


PIPING & INSTRUMENT

ISOMETRIC DRAWING

DEMONSTARTION



TOTAL RECOVERABLE

1200 KWTH

EQUIVALENT SAVING 120 LITER LDO/HR

MONTHLY SAVING

90,72,000L- PER ENGINE

ENGR. KHALID SAEED

COGEN CONSULT

0300 8287009 , Mob

Atlas Honda Cogen Power

Waste to CoolingMASTER ISOMETRIC

DEC 27 2011

Diesel Engine CoGen

Exhaust Gases Waste

Heat Recovery as

Steam or Hot Water

saves 82% Gas Bills






E-11E-20

CHEMICAL DOSING SYSTEM

DIAPHRAGM PUMPS TANK 100 L ANTI

SCALLANT, ANCORROSION,BIOCIDES

V-82 V-80

E-22

V-72

E-25

E-12

V-88

E-18

E-21

V-86

E-23

ATLAS HONDA COGEN

WASTE TO COOLING

650 RT-CHILLER COOLING TOWERS-

TO CHILLER CIRCUIT 6 x 250 RT, 32-

37 C CROSS FLOW TYPE COOL

TOWERS

V-91

V-73

E-1

9E

-14

V-78

V-75

V-92

V-74V-79 V-76 V-90

CH

EM

DO

S -

2

CH

EM

DO

S -

3

CH

EM

DO

S - 1

V-83

E-15

E-24

V-7

7

E-1

6

E-1

7

CW

SU

PP

LY

TO

CH

ILL

ER

CW SUPPLY TO ENGINES 35 C

CW

R

ET

UR

N F

RO

M

CH

ILL

ER

3

7 C

ENGR. KHALIDSAEED


ENGINE COOLING &

JWHR SYSTEM

PIPING & INSTRUMENTSDIAGRAM (P&ID) REV-00

V-85

V-87

V-9

3

V-8

1

V-84

V-89

E-26

Engines Jacket Heat

ReCovered as Hot Water can

run a 120 Ref-Ton/Hr. Air

Conditioning Chiller, Save 100

KWe Electricty Bill per Hr.

using Cool Towers






V-114V-109

ATLAS HONDA COGEN

WASTE TO COOLING

650 RT-CHILLER & AIR

HANDLING UNITS

V-104

V-96

E-3

0E

-27

V-102

V-101

V-107V-112 V-111 V-94

V-115

E-40

E-28

V-1

13

E-3

3

E-2

9

CHILLED WATER

RETURN TO

CHILLER 13 C

CHILLED WATER

CIRCULATION

PUMPS

BETWEEN

CHILLER N AHUS

CH

WS

8C

TO

AH

US

ENGR. KHALIDSAEED


HONDA COGEN

& CHW-AHU

PIPING & INSTRUMENTSDIAGRAM (P&ID) REV-00

V-103

V-95

V-1

00

V-9

8

V-110

V-106

E-31

E-42

CHILLED

WATER

STORAGE TANK

30 M3

V-116

V-117

V-118

V-119

. V-121

28 C

Air Return

20 C AIR

Supply

AHU

40 RT

AHU

40 RT

AHU

40 RTAHU

20 RT

V-122

CONDENSATE

DRAIN TO

SEWAGE

CHILLED SUPPLY TO AIR HANDLING UNITS (AHU) 8 C

LIQUID ABSORPTION

CHILLER

400 R-TON x 2 NO

CHW EXPANSION-

MAKEUP TANK

CHW

ENERGY

STORAGE

TANK

8Cx30,000 L

Engines Jacket & Exhaust

heat Recovery can run a

250 Ref_ton/H Liquid

Absorption Chiller

Saving 250 KWe Electricty

free Bill of 2 Million/Month






`

ENGR. KHALID SAEED

COGEN CONSULTEngr. Khalid saeed

[email protected]:0300 8287009Ph-021-35340068

Engine Jacket Heat Recovery Hot

Water to Chiller

Engines Jacket

Waste Heat

Recovery as Hot

Water to run An

Absorption Chiller

for Air Conditioning

V-160

V-188

V-185

V-130

V-153

V-1

90

V-1

56

V-1

49

ENGINE

E-45

V-140

V-180

V-129

V-170

V-182

PT100

V-124V-125 V-172

PT100

V-177

V-178

V-1

42

V-1

46

V-179

V-169

V-168PT10

0

V-144

V-143

E-46

V-191

V-139

E-51

E-47

V-162

V-158

E-48

V-134PT10

0V-123

V-173

V-161

PT10

0

V-175V-183

V-135

V-151

V-128

V-133

V-155

V-126

V-167

V-165

V-1

76

PT

10

0

V-1

54

V-1

64

V-166

V-138

V-1

92

E-44

V-159

V-186

V-189

PT

100V-127

V-152

V-148

V-163V-184

V-187 V-147V-150

V-137

V-136

HW IN 78 C

HW to chiller 88 C

HW 88-68C

CHILLER

CHILLED

WATER

OUT 8 C

CHILLED

WATER

IN 13 C

HW IN 88 C

HW OUT 68 C

JACKET WATER SUPPL 88C RETURN 78 C

V-145

E-52

Steam suppliment

boost heating at

engine low Load

V-157

V-193

V-194






P

P

P

P

P

P

TO AND FROM

CW SYSTEM

P

P

P

P

P

P

P

P

P

P

4x5''D

4x5''D

REDUCER

4''D

HWR

88C

4''D

HWS

78 C

4''D

HWS

68 C

4''D

HWS

78 C

5''D,HWS, 88 C

5''D HWS 88 C

5''D,HWS ,68 C

5''D,HWS ,68 C

5''D,HWS ,68 C

HW EXPANSION

TANK 7

HOT WATER SYSTEM -300RT HW CHILLER

ENGINE'S JACKET & EXHAUST WHR SYSTEM P & I D FOR

METATEX SITE KHI

FBV 4''D LOW

BALANCING VALVE

HWS 350 M3PH

FLOW (SHAN)

GLB

VLV

GLB

VLV

CONDST

DRAIN LINE

2''D

4x5''D

REDUCE

4x5''D

REDUCE

GLB

VLV

HOT WATER CIRCULATION PUMPS 1-2

ONE STAND BY

70 M3/HR (307 US GPM) 4 BAR(60PSI)

HEAD

300 REF-TON/HR

68/88 C- HOT WATER LIQUID

ABSORPTION CHILLER

1000 KWE-JENBACHER-GAS ELECTRIC GENSET

ENGINE ACKET AND EXHAUST


EXHAUST GAS DIVERTING

DAMPER-16''D ON /OFF

TYPE

14''D EXHAUST GAS ISOLATING

SHUTTER VALVE

EXHAUST MUFFLER

CONDST

DRAIN LINE

2''D

1/4''

VENT

1/4''

VENT

1/4''

VENT

1/4''

VENT

1/4''

VENT

1/4''

VENT

1/4''

VENT

1/4''

VENT

1/4''

VENT

1/4''

VENT

1/4''

VENT

THERMALLY INSULATED

EXHAYST PIPE

4''DX100KG/M3 DENSITY

ROCK WOOL WITH 26 SWG

G.I SHEET CLADDING

THERMALLY INSULATED ALL HW

PIPING 2'' THICK ROCK

WOOL(100 KG/M3) DENSITY +

26 SWG G.I SHEET CLADDING

COGEN CONSULT ENGR. KHALID SAEED, PRINCIPAL ENGINEER , ADDRESS : 111-A/2,3RD. STREET, PHASE-6, KH-E-MUHAFIZ, DHA, KARACHI-75500, PH-

0215340068, FAX05349971, MOB-0300 8287009,E-MAIL:[email protected], Web:www.cogensys.pk

HW EXPANSION

TANK 7

CONTROL PANEL

JW HEAT

RECOVERY

CONTROL PANEL

EXHAUST WASTE

HTCOVERY






E-72

V-223

R.o.plant

5000 L/H

FOR 3000

PPM TDS

WELL

WATER

SWEET

WATER

SOFTENIN

G PLANT

5000L/T,

FEED 350

PPM TDS

KWSB

RAW

WATER

TRANSFER

PUMPS

5000 LITER/

HR TO

SOFTENING

/R.O PLANT

E-90

E-71

DEAERATO

R VESSEL

1000 LITER

SS-316

FEED WATER

TANK 5000

LITERS

110C FEED WATER

TO BOILER LCV &

FW TANK THRU

DEAERATORE

E-70

V-300I-61

FWR-3'’D

HEADER

V-238

TANK 5000 L

TREATED

WATER PVS/

SS316

V-302

V-273

V-306

E-8

8E

-89

V-224

V-241I-59

V-2

09

V-2

46

V-2

61

V-2

66

V-2

81

E-82E-76

V-2

25

V-2

92

I-52

BOILER FEED WATER

PUMPS ONE STANDBY

FROM

TUBE

WELL PRE

FILTERED

SETTLES

3000 PPM

TDS -

BRINE

WATER

V-275

V-233

V-295

V-243

E-9

2E

-73

V-222

V-260

V-2

53

V-2

48

V-2

11

E-75 E-85

V-2

64

V-2

20

V-210

E-83

V-218I-62

V-2

82

I-58

V-249

V-221V-286

V-283

E-74

V-296I-64

V-2

42

I-63

V-279

V-207V-309

V-230

V-255

V-276

V-208I-65

FW

S -

34

'’D H

EA

DE

R

V-288

V-227

V-251

CONDST

RETURN

HEADER

4'’ D

V-268

E-86

V-289

V-272

V-301

FIRED

BOILER

8 TPH

ENGR. KHALID SAEED


ARTISTIS MILLINER

DENIM MILLS # 2

COMMON ECONOMIZERDRWG # 01

NOV 12 2011 (REV-00)

E-87

V-278V-254I-53

V-303V-205I-55

V-212V-270I-51

V-256V-240I-68

V-250

STEAM HEADER 12'’DIA x 10' LONG

V-257V-287I-56

BLOW DOWN

TANK 2000 L

V-2

45

V-2

80

V-262

V-269

V-236

V-271

E-95

E-96

FIRED BOILER

12 TPH

V-310

E-94

V-265V-277

V-267

V-311

V-316

V-314

V-313

E-9

8E

-97

V-315

V-312

ECONOMIZER

FOR 12 TPH BOILER

COMMON TO 8 & 12 TPH

ONE AT A TIME

SELECTABLE

32'’ DIA

EXHAUST

PIP

E

FRESH TREATED WATER

PUMPS (NEW

INSTALLATION) FOR NEW

ECONOMIZER FW PRE

HEATING FROM 30 C TO 90 C

12 M3/HR (53 US GPM)-60 PSI

V-307

V-297

V-317

V-318

I-70

3000 L BLOW DOWN MS

STEEL 5 MM THICK

VESSEL AS COGEN

DESOGN WITH

COOLING WATER

LEVEL OVERFLOW AND

NENI TRAP






V-119

V-116

E-3

0E

-28

V-108

V-114

V-121

V-122

V-123

V-124

V-125

E-33 V-1

17

V-1

06

E-32E-27

V-1

12

V-1

18

V-110

V-107

E-3

1E

-29

V-111

V-109

E-34 E-35E-36

V-126

V-127

V-128

E-37

E-38

E-39V-129V-130

V-131

V-132

V-133

V-134

V-135

V-136

V-137

V-138

V-139

V-140

V-141 V-142

I-23

I-24

I-26

I-25

CONDENSATE

PRE HEATING

FROM 70 C TO

90 C

PLATE

EXCHANGER

60 M3/HR, 30

PSI

CONDENSATE RETURN FROM

STM BOOST HEATER LOW

PRESSURE SYSTEM

LP

ST

EA

M T

O

HE

AT

ING

CO

ND

EN

SA

TE

70

TO

90

C 1

2M

3/H

R

SUPERHEATED STEAM TO STEAM TURBINE, 30

BAR / 350 C FOR 1500 KWE STEAM TURBINE

E-40 E-41E-42E-44E-45

STEAM FLOW & PRESSURE CONTROL VALVES , 40

BAR/400C FOR 1500 KWE STEAM TURBINE

V-143

V-144

V-145

V-146

V-147

V-148 V-149V-150

CONDENSATE TRANSFER

PUMPS 120 M3/HR @ 70 C TO

CONDENSATE COLLECTING

TANK 10,000 LITERS

CW PUMPS CLOSE LOOP

FOR CONDENSOR 30 M3/HR

@ 35 C

HEAT

EXCHNAGER

FOR CLOSE N

OPEN LOOP

CW SYSTEM

CHEMICAL DOSING

PUMP N TANK SETS

FOR ANTI

SCALANT,ANTI

CORROSSION,BIOCI

DES OPEN CIRCUIT

COOLING TOWERS

COOLING

TOWERS SET

FOR STEAM

CONDENSING

OPEN CIRCUIT

CROSS FLOW

TYPE

STEAM TURBINE GENSET-

8.8 -10 WE KWE, 30 Bar,

350 C, 60 TPH,7000 RPM /

1500 RPM,50Hz, 11 KV ,

EXTRACTION CODENSING

TYPE

ENGR. KHALID SAEED


KESC COMBINED

CYCLE POWER 8 MWE

FROM 88 MWE

STEAM TURBINE & AUXAPRIL 11 2012

E-305






E-26

V-17

REVERSE OSMOSIS

& THERMAL DESALINATION

WATER TREATMKENT PLANT

ZERO PPM

THERMAL

DESALINA

TION WT

PLANT

USING

JACKER

WASTE

HEAT

DRINKING WATER 350 PPM STPRAGE TANK

30 DAYS STORAGE 1000-1500 M3

E-4

E-22

DEAERAT

OR

VESSEL

1000

LITER SS-

316

FEED WATER

TANK 5000

LITERS

110C

FEED

WATER

TO

BOILER

LCV &

FW

TANK

THRU

DEAERA

TORE

E-2

FWR-3'’D

HEADER

FEED WTR SUPP

V-52

TANK 1000 M3

SS 316

V-3

5

V-5

V-2

2

E-14E-23

V-6

2

V-9

4 I-11

V-9

1

V-9

0

V-1

4

V-4

4

V-6

3

E-13E-3

V-9

V-8

9I-6

BOILER

FEED

WATER

PUMPS

ONE

STANDBY

V-4

V-2

7

V-7

4

V-8

1

E-24 E-12

V-1

00

V-1

CONDST

RETURN

HEADER

4'’ D

V-54

ENGR. KHALID SAEED

COGEN CONSULT

0300 8287009 , Mob

KESC COMBINED

CYCLE POWER

ENGINE EXHAUST & WASTEHEAT BOILER FOR STEAM

TYPICAL

E-15

V-55V-41I-17

V-87

V-98I-5

V-23V-47I-16

V-97V-96I-15

V-82

STEAM HEADER 12'’DIA x 10' LONG

V-26V-18I-8

V-102

V-104

V-105

E-304

BLOW

DOWN

TANK

E-306

E-307

WHR

BOILER

EC

ON

OM

IZE

RV-151

FROM TUBE WELL PRE

FILTERED SETTLES 3000

PPM TDS -BRINE

WATERV-85

E-1

V-86

V-84

V-16

V-152

V-153

GAS ENGINES 3 MWE -500C EXHAUST

23% RECOVERABLE ENERGY

23% JACKET HEAT FOR THERMAL

DESALINATION

TO STEAM TURBINE

GEN 10 MWE

60 TPH 30 BAR 350 C






19

Copy Right Resereved by

COGEN CONSULT ©

COGEN CONSULT

Cogen House # 111-A/2, 3RD. STREET,, PHASE-6, KH-E-MUHAFIZ, DHA, KARACHI -75500, PAK., PH-021-

www.cogensys.pk, web:mail;[email protected],0300 8287009-, MOB35340071,35340068

Copy Right Reserved by Cogen Consult # 1116/2005






USE ENGINES JACKET HEAT FOR SEA WATER TREATMENT FOR DRINKING & BOILER FEED






GENERATE ELECTRICTY FROM MULTIPLE ENGINES EXHAUST SMOKE AS COMBINED CYCLE






RECOVERY ENGINE JACKET WASTE HEAT AS ELECTRICTY,USE ROTARY HEAT ENGINE - 10 KWE , LOW TEMP. WASTE HEAT @ 80 - 90C WASTE HEAT.USE COGEN SYSTEM’S RHE POWER UNIT.ENERGY -EFFICIENCY –ECONOMY,WASTE TO ELECTRICITY.

10kw Size Rotary Heat Engine Gen Production from the 10 kW unit can be achieved with waste heat at 90 C






COAL / BIOMASS GASIFIER

SYNTHETIC GAS PRODUCER PLANT






STEAM

DRUM

O

O

O

O

SOFT WATER

AIR BLOWER

O

FEED PUMP

O

INDRECT

GAS

COOLER

TAR COLLECTOR

ELECTRO STATIC

PRECIPITATOR # 2

CYCLON

SEPERATOR

WATER

SEAL

DISC

VALVE

O

STEAM

BOILER

WASTE

HEAT

RECOVERYO

AIR

COOLER.

.

OO

COAL GAS

TANKS

DESULPHURIZING

TOWER COAL GAS

COAL GAS

BLOWER

EXTRACTOR

MOTOR

COAL

CONVEYOR

TO

CRUSHING

SEPERATOTR

CLEANING

SORTING

COAL

CRUSHER

COAL

SKIPPER

HOIST

COAL

1'’ SQR

PCS

COAL

GAS

COAL

GAS P-3

.

P-5

.

.

FINAL

ELECTRO-

STATIC

PRECI-

PITATOR

.

P-9

.

CLEA READY

COAL GAS.

.

CO

MP

RE

SS

ION

TO

CA

PS

ULS

GA

S

CO

MP

RE

SS

ION

.

E-47

.

.

.. .

E-49

.

.

.. .

E-54

.

.

.. .

COAL GASIFICATION & POWER PLANT

4000 CUM/HR & 2 MWE POWER PLANT.

PUMP

PHENOL

WATER

O

.

O

O

. .

O

.

.

.

.

P-42

E-94

.

.

...

E-96

E-95

E-95

E-95E-95.

E-98

E-97

E-97

E-97E-97.

PRODUCE IN HOUSE SYNTHETIC GAS FROM

COALLBAGGAS/RICE HUSK/AGRI WASTE/VEGETABLES AND

RUN A ELECTRIC GENERATOR CHILLER BOILER FURNACE


company profile part 3 of 4 projects … air conditioning from foundry exhaust smoke ... danpak fods...

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