company profile Özkar has been started manufacturing business up in 1976 by; metal forming,...
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Company ProfileCompany Profile ÖZKAR has been started manufacturing business
up in 1976 by;
Metal Forming, Stamping, Welding, Machining, Tool Design and Manufacturing, Forging and Assembly for various sectors but mainly Automotive.
In beginning, ÖZKAR has started to supply parts to TTTI for TOYOTA 130L project.
Following; major domestic and European Tier-1 suppliers has been added to customer portfolio.
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
• Metal Shaping, Forming, StampingMetal Shaping, Forming, Stamping
• Pipe ShapingPipe Shaping
• WeldingWelding
• CNC MachiningCNC Machining
• Mold Design & ConstructionMold Design & Construction
• ForgingForging
• AssemblyAssembly
• LaboratoryLaboratory
CapabilitiesCapabilities
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
OUR TEAMOUR TEAM
Total personnel : 86Blue Collar : 75White Collar : 11 Total University Educated Personnel : 9Total Personnel from Technical College : 35
Spoken Languages
EnglishItalianGerman
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
0
10
20
30
40
50
60
70
80
90
2004 2005 2006 2007 2008 2009 2010
MAVİ / Blue BEYAZ / White TOPLAM / Total
PERSONEL / PERSONNEL
Design CAD/CAMDesign CAD/CAM
ÖZKAR A.S. is designing and manufacturing progressive, forming and die molds for various sectors mainly to automotive industry.
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
OrganisationOrganisationÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Özkar AutomotiveÖzkar Automotive
ÖZKAR AUTOMOTIVE has a clear vision and well established strategy,has broad knowledge about the market,continuously monitor the development of new Technologies and innovations,has a diverse customer portfolio,has experience in export and OEM,manufacturing, value added depth compliant to local conditions,has effective organizational structure,has Professional Project management implemented in organisation,conducts feasibility studies before accepting order,aware of his maximum production capacity,has principles of product liability which well known in entire company,has ability to demonstrate required QAF’s,IT based communication interfaces can be used.
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
ManagementManagement
Our Policy
Right personnel will be placed into right place. Target shall be pure and understandable.Working liberty instead of continuous audits at process.Liberty for asking questions. Creative and innovational formation. Liberty in process instead of otocratic approach. Development of “desire of success“. Recconnaissance of human abilities.To detect creativities by obtaining brain-storm platforms.Rewarding humanitarian approaches.Appraising group synergies, rewarding and honoring.
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Our TargetsOur Targets
2008 Targets
Start-up for MRP-II application and implementation of bar-code system TS 16949 from DEKRA and renw ISO 9001 standard Rehabilitation of Laboratory department Auto-control trainings for operators Realizing new machine investments Completion of institutionalizing and professionalizm in management Realizing IT department Targets for 2009
Start-up realization for automation Continuing for machine and equipment investments Continuing in investment for laboratory equipments ISO 18001
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Quality AssuranceQuality Assurance
QUALITY Sub-suppliers are inspected, selected following defined processes,Supplier rating system installedProactive communication concerning sub-suppliers takes place,Supplier takes complete responsibility for costs, properties, and part supply,Product quality requirements clearly defined,D-FMEA, P-FMEA implemented,Customer 8D, internal 8D, supplier 8D, Kaizen, Poka Yoke,Extensive document management system
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Quality Assurance and LaboratoryQuality Assurance and Laboratory
LABORATORY EQUIPMENT
EQUIPMENT PRODUCER3D CMM METRIX3D COORDINATE CENTRE Coord 3COMPRESSION-TENSOMETER INSTRONANGLE GAUGES VISSCREW GAUGE SET ESOSCREW GAUGE SET EmugeSCREW GAUGE SET Fer TerSCREW GAUGE SET STAHLANDSCREW GAUGE SET JBOSCREW GAUGE SET ReishauerSCREW GAUGE SET WhitworthKEYWAY GAUGE UFUKDIGITAL BALANCE DENSICAST IRON PLATESSETSQUARE MahrGRANITE PLATE PLANOLITH
EQUIPMENT PRODUCERRING GAUGE BowersJOHNSON SET MitutoyoSENS. RULER MitutoyoVARIOUS MEASURING GAUGES MahrVERNIER CALIPERS INOXMAGNETIC STANDS MitutoyoMAGNETIC V BLOCK MitutoyoMARKING GAUGES MitutoyoMICROMETERS MitutoyoRADIUS GAUGES MitutoyoDIAL INDICATORS TesatastFEELER GAUGES Henry BokerTHREAD PLUG GAUGES MitutoyoV BLOCK MitutoyoPITCH GAUGES MitutoyoFLAT GAUGES UFUK
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Quality Certificates – ISO 14001Quality Certificates – ISO 14001
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Quality Certificates – ISO 16949 & ISO 9001Quality Certificates – ISO 16949 & ISO 9001
Fatec GmbH – Germany Tech. Universität Braunschweig – Germany
İstanbul Teknik Üniversitesi – Türkiye
St.Clair Polymers – UK
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Cooperated EstablishmentsCooperated Establishments
Information TechnologiesInformation Technologies
MRP – II Management System
AutoCad
Solidworks
Windows Server 2003 infrastructure
CATIA V5 CAD/CAM
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Lay-outLay-out
5000 m5000 m²²Closed AreaClosed Area
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
PRODUCTION - Pressing / StampingPRODUCTION - Pressing / Stamping
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
100 T. Ecc. Press (2)125 T. Hydr. Pres160 T. Ecc. Press (2)160 T. Ecc. Press + Coil Winder 250 T "H Type" Ecc. Press250 T. "H Type" Ecc. Press400 T. "H Type" Ecc. Press250 T. Ecc. Press (2)30 T. Ecc. Press (3)300 T. Ecc. Press400 T. Ecc. Press60 T. Ecc. Press (2)80 T Ecc. PressGuillotine cutter (2)Marking Press "Hydr. 40 t."Marking Press "Hydr. 60 t."
PRODUCTION – Machining Park & Assembly / Welding UnitPRODUCTION – Machining Park & Assembly / Welding Unit
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
CNC MILLINGSupermax Vertical Mach. Centre (2)Supermax YCM Vertical Mach. CentreMazak Vertical Mach. Centre3 Axis CNC Lathe (KIA)Femco CNC LatheCNC Lathe (KIA) (5)CNC Lathe (Okuma) (4)
ASSEMBLYCircular Welding m/cRobotic Welding UnitManual Welding Units (10)Oxygen Welding LineSpot Welding (5)Sanding Units (7)Riveting UnitAssembly LineDrilling Units (6)
PRODUCTION – Mold Shop, Pipe Shaping, ForgingPRODUCTION – Mold Shop, Pipe Shaping, Forging
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
FORGING UNITHeating Unit (160 Amper)Forging PressPunch PressCutter Unit
MOLD SHOP - TOOLINGUniv. Lathe (2)Univ. Milling Mach.Drilling MachinesSurface GrindingElectro Erosion UnitCutters40 T. Hydr. Press
PIPE SHAPINGCircular SawAutomatic Band Saw Units (2)NC Pipe Bending (2 ad.)RovelverPipe Blow m/cPipe Sanding UnitSurface Finishing Units
Progressive PartsProgressive PartsÖZKAR OTOMOTİV PARÇALARI İMALAT SAN. A.ÖZKAR OTOMOTİV PARÇALARI İMALAT SAN. A. Ş.Ş.
Progressive PartsProgressive PartsÖZKAR OTOMOTİV PARÇALARI İMALAT SAN. A.ÖZKAR OTOMOTİV PARÇALARI İMALAT SAN. A. Ş.Ş.
Products - 1Products - 1
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Products - 2Products - 2
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Products - 3Products - 3ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Annual Material ConsumptionAnnual Material Consumption
SANAYİ PROFİL ve BORU / INDUSTRIAL PROFILES and PIPES
0
10.000
20.000
30.000
40.000
50.000
60.000
70.000
2005 2006 2007
MALZEME KULLANIMI / MATERIAL CONSUMPTION (Tons)
0
200
400
600
800
1.000
1.200
1.400
2005 2006 2007
SAC / METAL SHEET ÇELİK / STEEL
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
INVESTMENT & FORECASTINVESTMENT & FORECAST
20032004
20052006
20072008
20092010
0,00 €
200.000,00 €
400.000,00 €
600.000,00 €
800.000,00 €
1.000.000,00 €
1.200.000,00 €
1.400.000,00 €
1.600.000,00 €
1.800.000,00 €
2.000.000,00 € YATIRIM / INVESTMENT
Customer PortfolioCustomer PortfolioÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Nanning Mengsida
TurnoverTurnover of first 9 months in 2008 of first 9 months in 2008ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
2008 YILI 9 AYLIK CİRO DAĞILIMITURNOVER of first 9 months in 2008
AYGAZ17%
BELDEYAMA9%
TUBE-TEC4%
ERMETAL41%
GÜNGÖR7%
HEMA9%
SEKİSO1%
TTTI8%
EVAS0%
DİĞER4%
RECARO0%
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
Shipment DistributionShipment Distribution of first 9 months in 2008 of first 9 months in 2008
2008 YILI 9 AYLIK SEVK DAĞILIMIDISTRIBUTION of 9 FIRST MONTHS SHIPMENT in 2008
AYGAZ19,85%
BELDEYAMA2,61%
ERMETAL20,24%
TUBE-TEC0,55%
GÜNGÖR13,20%
EVAS0,64%
HEMA5,50%
SEKİSO0,97%
TTTI36,08%
RECARO0,37%
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.
2008 Customer Portfolio and 2009 Target2008 Customer Portfolio and 2009 Target
2008 CUSTOMER PORTFOLIO / 2008 Müşteri Portföyü
YURTİÇİ / DOMESTIC
YURTDIŞI / EXPORT
DİĞER / OTHERS
2009 CUSTOMER TARGETS / 2009 Müşteri Hedefi
YURTİÇİ / DOMESTIC
YURTDIŞI / EXPORT
DİĞER / OTHERS
CONTACT INFORMATIONCONTACT INFORMATION
ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.S.
(TOSB) TAYSAD O.S.B. 3. Cad. 67. Parsel Sekerpinar – Gebze KOCAELI / TURKIYE
Tel: +90 262 658 03 38 pbx Fax: +90 262 658 03 41
web www.ozkarotomotiv.com
main [email protected] [email protected] [email protected] [email protected]
ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.